16
RELEASE AGENTS AND SPECIALIZED APPLICATION SYSTEMS FOR PROCESS OPTIMIZATION

RELEASE AGENTS AND SPECIALIZED …dtindustrials-lubricants.com/wp-content/uploads/2016/08/Intermol... · maximize the sustainability and productivity of industries’ operations

Embed Size (px)

Citation preview

Page 1: RELEASE AGENTS AND SPECIALIZED …dtindustrials-lubricants.com/wp-content/uploads/2016/08/Intermol... · maximize the sustainability and productivity of industries’ operations

RELEASE AGENTS AND SPECIALIZED APPLICATION SYSTEMS

FOR PROCESS OPTIMIZATION

Page 2: RELEASE AGENTS AND SPECIALIZED …dtindustrials-lubricants.com/wp-content/uploads/2016/08/Intermol... · maximize the sustainability and productivity of industries’ operations

1

Did you know that an optimal release agent can reduce your total Related Production Costs by 20%*.

Related Production Costs include unscheduled downtime, number of releases per applicationand consumption reduction.

Page 3: RELEASE AGENTS AND SPECIALIZED …dtindustrials-lubricants.com/wp-content/uploads/2016/08/Intermol... · maximize the sustainability and productivity of industries’ operations

2

Our technology focus

At Interlubgroup we co-create specialized lubricants and release agents that maximize the sustainability and productivity of industries’ operations.

CO

NVE

NTI

ON

AL PER

FOR

MAN

CE

HIGH P

ERFO

RMANCE

SILICONESOILS & WAXES

LITHIUM EP

CHASSIS

ASPHALTIC

RELEASE AGENTS LUBRICANTS

SPECIALIZEDLUBRICANTS FOR:

Extreme temperatures Chemically corrosive environments Extreme loads High & low speeds Plastic assemblies

SPECIALIZED RELEASEAGENTS THAT ARECOMPRISED OF: Nano additives

Resins Lacquers Waxes

Polymers

Page 4: RELEASE AGENTS AND SPECIALIZED …dtindustrials-lubricants.com/wp-content/uploads/2016/08/Intermol... · maximize the sustainability and productivity of industries’ operations

3

Our source of inspiration for creating unique solutionsis a deep understanding of:

Your process.Your product.Your requirements.Your operating conditions.

Page 5: RELEASE AGENTS AND SPECIALIZED …dtindustrials-lubricants.com/wp-content/uploads/2016/08/Intermol... · maximize the sustainability and productivity of industries’ operations

4

Co-creationAt Intermol® we actively involve our clients in the development of unique solutions for the optimization of their operations.

Our methodology

Preliminary lab- and field testing in the

specific application.

Constant monitoring of key performance metrics and continuous improvementplanning.

Delivery of implementationprotocols and employee

training.

Recommendation or design ofthe most e�ective solution forachieving your improvementobjectives.

Analysis & documentationof your unique operatingconditions.

5

1

23

4

Page 6: RELEASE AGENTS AND SPECIALIZED …dtindustrials-lubricants.com/wp-content/uploads/2016/08/Intermol... · maximize the sustainability and productivity of industries’ operations

5

Page 7: RELEASE AGENTS AND SPECIALIZED …dtindustrials-lubricants.com/wp-content/uploads/2016/08/Intermol... · maximize the sustainability and productivity of industries’ operations

6

360° diagnostics for continuous improvementThe first step of our methodology is to understand your improvement objectives, production processes and operating conditions. This forms the basis for our tailored solutions and guides our recommendations for continuous improvement.

What are your operatingconditions?

Mold typeOperating temperatureGeometry of the partMold cycle time

How many units need tobe re-worked in order to

get the final finish?

What are yourimprovement goals?

What materials are neededto process your parts?

How is the releaseagent applied?

How much releaseagent is consumed?

How many units can beproduced per application?

What is the cycle-timeof your product?

How much time is spenton cleaning the molds?

PRODUCT

PR

OC

ESS GOALS

APPLICATIONS

VOLUME

SAVI

NGS POTENTIAL EFFICIENCY

QUALITY

1 5

62

7

84

3

Page 8: RELEASE AGENTS AND SPECIALIZED …dtindustrials-lubricants.com/wp-content/uploads/2016/08/Intermol... · maximize the sustainability and productivity of industries’ operations

7

Innovation capability

Our research & developmentcapabilities, combined with ourflexible production systems,delivers our tailored solutions toyour operations, fast.

Page 9: RELEASE AGENTS AND SPECIALIZED …dtindustrials-lubricants.com/wp-content/uploads/2016/08/Intermol... · maximize the sustainability and productivity of industries’ operations

8

Our experts have developed smart chemical interface technologies to meet the unique requirements of earch of our clients.

Smart Chemical Interface Technologies

COMPOSITION OF OUR RELEASE AGENTS

The Intermol® release agents consist of:

A base of SMART Nanoparticles that enable suitable anchoring on surfaces.

Specialty additives for lubrication to increase the release performance to ensure maximum productivity and superb product quality.

NANO ADDITIVES

ADDITIVES

OILS, WAXES AND LACQUERS

Intermol® focuses exclusively on the development of release agents and specialized dispensing systems. We co-create unique solutions that maximize the productivity and quality of our customer’s processes.

Page 10: RELEASE AGENTS AND SPECIALIZED …dtindustrials-lubricants.com/wp-content/uploads/2016/08/Intermol... · maximize the sustainability and productivity of industries’ operations

9

We design the ideal formula to optimize your process

The operating conditions are unique in each facility. Different materials react and respond according to their specialized set of release agents, operating tempera-tures and mold geometries. Our products are designed according to the operating variables of each plant.

ACOUSTIC ISOLATION RUBBER POLYURETHANE

Nano additives Additives: Semi-fluid lubricant layer

Highly resistant, semi-permanent layer(oils, waxes and lacquers)

Mould

SAMPLE FORMULATIONS OF RELEASE AGENTS FOR DIFFERENT MATERIALS

Our broad technology platform allows us to create tailored formulations for differentindustries such as:

We serve a wide range of industry segments

AUTOMOTIVE FOOTWEAR FOOD & DRUGS DIE CASTINGPOLYURETHANE RUBBER

Page 11: RELEASE AGENTS AND SPECIALIZED …dtindustrials-lubricants.com/wp-content/uploads/2016/08/Intermol... · maximize the sustainability and productivity of industries’ operations

10

Bene�ts

PRODUCTIVITY

QUALITY

Eliminate process steps.Reduce tasks.Optimize manufacturing cycle times.

MORE ROBUST PROCESSESWe support your quality team.We discover areas of opportunity.We co-create solutions.

SAFETY & CLEANLINESSOptimize the application methods.Use non-aggresive materials.Decrease accidents.

Reduce the rejection rate.Avoid re-processing.Improve surface quality.

...we were able to eliminate yellowstains caused by oxidation.

...we have signi�cantly increased the number of releases per application.

...we have reduced the annual con-sumption of release agents by 50%.

...we have minimized employee riskand cleaning time for the molds.

IAC

HP Pelzer

Faurecia

Crocs

Our goal is to positively impact the key performance indicators of our customers.

What are your continous improvement objectives?

Page 12: RELEASE AGENTS AND SPECIALIZED …dtindustrials-lubricants.com/wp-content/uploads/2016/08/Intermol... · maximize the sustainability and productivity of industries’ operations

11

International Standards have served as strategic tools and guidelines that haveprepared us to tackle some of the most demanding challenges in an efficient andeffective manner and deliver high quality release agents and lubricants to ourcustomers around the world.

Certi�cations & Recognition

Our commitment90% of our release agents are water-based to minimize our ecological footprint.

Page 13: RELEASE AGENTS AND SPECIALIZED …dtindustrials-lubricants.com/wp-content/uploads/2016/08/Intermol... · maximize the sustainability and productivity of industries’ operations

12

Collaborations

With more than 30 years of experience, InterlubGroup has collaborated with a broad range of industry leaders around the world and co-created high impact solutions for firms such as:

Page 14: RELEASE AGENTS AND SPECIALIZED …dtindustrials-lubricants.com/wp-content/uploads/2016/08/Intermol... · maximize the sustainability and productivity of industries’ operations

13

Page 15: RELEASE AGENTS AND SPECIALIZED …dtindustrials-lubricants.com/wp-content/uploads/2016/08/Intermol... · maximize the sustainability and productivity of industries’ operations

14

Interlubgroup has co-created smart chemical interface technologies since 1984.We control the complete value chain (R&D, production, consulting, distribution, and logistics), and our network of production, distribution and logisticswarehous-es in the Americas and Europe assure fast, on-time delivery around the world. Industry leaders in 37 countries run their operations smoothly with smart Intermol solutions.

Interlubgroup around the world

MEXICO, GUADALAJARA

MEXICO, D.F.MEXICO, MONTERREY

HQ & PLANT

SALES OFFICES

INTERNATIONAL OFFICES USA, OHIO, NEW JERSEY USA., MIAMICOLOMBIA, CALIBRAZIL, SAO PAULOBRAZIL, PARÍBA

LOGISTICS WAREHOUSENETHERLANDS, ROTTERDAMITALY, CUNEO

Page 16: RELEASE AGENTS AND SPECIALIZED …dtindustrials-lubricants.com/wp-content/uploads/2016/08/Intermol... · maximize the sustainability and productivity of industries’ operations

DISCLAIMERThe data in this document is based on our

general experience and knowledge at the

time of publication and is intended

to give information of possible applica-

tions to a reader with technical

experience. It constitutes neither an

assurance of product properties nor does

it release the user from the obligation of

performing preliminary field tests with the

product selected for the specific applica-

tion. All data are guide values which

depend on the lubricant´s composition,

the intended use and the application

method. The technical values of lubricants

change depending on the mechanical,

dynamical, chemical and thermal loads,

time and pressure. These changes may

affect the function of a component. We

recommend contacting us to discuss your

specific application. If possible we will be

pleased to provide a sample for testing on

request.

Interlub S.A. de C.V. products are

continually improved. Therefore, Interlub

reserves the right to change all the

technical data in this document at any

time without notice. Reprints, total or in

part, are permitted only prior consultation

with Interlub S.A. de C.V. and if source is

indicated and voucher copy is forwarded.

www.interlub.comwww.interglass.com.mx

For more information please contact our commercial partner in the U.S.A.

Interlub S.A de C.V.Lateral Sur Periférico Norte 559Parque Industrial Belenes Norte

Zapopan, Jalisco., MéxicoC.P. 45150

Tel:+(52) 33 3793 [email protected]

www.intermol.mx

DT IndustrialsCentral Sales and Distribution Office

949 S. McCord RoadHolland, Ohio 43528 USA

T: +(1) 567 703 [email protected]