Reliability, Service, Value for Life - Whale Tankers · Reliability, Service, Value ... for Life. WHALE. The KAISERWhale is recognised in the UK as the leading highly ... Additional

WHALE

Sewer cleaning jet-vac with continuous water recycling

THE KING OF RECYCLERS

Reliability, Service, Value ... for Life

WHALE

The KAISERWhale is recognised in the UK as the leading highly specialised sewer cleaning solution with continuous dirty water recycling. By effectively reusing dirty water for jetting, the KAISERWhale maximises time spent working, whilst minimising time wasted tapping into precious clean water supplies.

Designed and built to meet the specific needs of operators across the UK and Ireland, the KAISERWhale is an effective, powerful jetter and sewer cleaner that is available in 16, 18, 26, 32 and 44 tonnes, plus demountable variants.

Developed in exclusive technical partnership with Kaiser AG – the acknowledged European leader in water recycling equipment – the KAISERWhale offers significant operational benefits when it comes to specialist sewer cleaning operations.

A PROVEN PEDIGREECentral to the success of the partnership that exists between

Whale Tankers and Kaiser AG is synergy, something third

generation Markus Kaiser and managing director of the Kaiser

AG operation today is keen to point out. “Being like-minded

businesses, Kaiser AG and Whale are innovators in

technology and this lies at the heart of the success of the

partnership, and has done so since day one. Not only do we

share the same vision on recycling, the transfer of specialist

technologies has resulted in the development and delivery of

a dirty water recycling solution that has been tailored to meet

the needs of the UK marketplace. If you add into the equation

Whale’s reputation for its technical expertise and the support

infrastructure that they have in place, the potential for the

ongoing future development of the partnership is substantial.”

Markus Kaiser

● Continuous Dirty Water Recycling

● Rotomax - A unique Single Self Cleaning Filter System

● Filter Cleaning - Low & High Pressure Spray Bars

● HP Water Pump - Specifically developed for Dirty Water Recycling

● No Cyclone or Settling Tanks required

● Load Sensing Hydraulics No Unloader Valve required - Saves Fuel

● More Operational Hours on-site per day

● Better utilization of Fresh Water Resources

● PLC & Can-Bus - Simplifies Operation and allows diagnostics

● Liquid Ring Vacuum Pumps mounted inside the tank - gives increased efficiency - better cooling - low noise and protects from frost

● Single or Double Liquid Ring Vacuum Pump arrangement

● Tank designed for 1 Bar Pressure Discharge

● Hydraulically Operated Flip Division Allows for Fresh Water Jetting Option

● Bespoke Storage & Lighting Solutions


‘Simply the best recycler in the UK’

Steve Hoad Managing Director Hydro Cleansing Ltd

While the waste is being loaded into the main tank Dirty Water is taken from the load and passes through the Rotomax filterFiltered down to 500 microns, with an option of 300 microns, it is then fed to the Centrifugal pump.

The Rotomax is washed continually by a Low Pressure Spray bar creating a barrier from the solids within the load. When the going gets tough there is an additional and selectable High Pressure Spray Bar to clean the Rotomax filter.

The flow from the Centrifugal pump is 800Litres Per Min, a Pressure switch and a Pressure Relief Valve in the feed line ensures that water is delivered at the correct rate of flow and pressure. The system will shut down if the flow and pressure is insufficient. The flow is divided in two, half goes to the continuous cleaning low pressure spray bar on the Rotomax Filter and the other half goes to the Heat Exchanger and used to cool the Hydraulic oil.

After passing through the Heat Exchanger the flow is sent to the KDU High Pressure Pump which supplies the Jetting Hose Reels and this water is fed under pressure up to 200bar and 90 gpm via high performance nozzles to clean the sewer lines, by flushing the debris backwards. The Jetting nozzle forces itself up the drain against the flow and then it is pulled back by the hydraulic hose reel bringing the debris back with it.

The same water along with the silt and debris is then sucked out of the drain so that the process can begin all over again – CONTINUOUS DIRTY WATER RECYCLING

Providing further versatility the system can be used with Clean Water via a Mesh Filter and supply valve, the Clean Water compartment is formed from a Flip Division with a pneumatic seal in the main tank.

Oil Cooling Heat Exchanger

7

KDU High Pressure Water Pump8High Pressure Spray Bar3

Rotomax Filter1

45 6

7

8

9

3

2

1

Low Pressure Spray Bar

2

Large Clean Water Filter9 Centrifugal Water Pump4

Pressure Switch5

3 Bar PRV6

JETTING

WHALE

Clean WaterRecycled WaterHigh Pressure WaterDirty WaterVacuumPressure


HOW IT WORKSLOADING ● The KWP Liquid Ring Vacuum Pump generates a Vacuum

inside the main tank.

● Hoses are connected to the Hydraulic Overhead Loading Boom and are lowered into the Drain or Sewer.

● Vacuum Loading: When the Valve is opened, Atmospheric pressure tries to equalise the Vacuum in the tank and pushes the water and waste up the hose and into the tank. This vertical lift process works down to a maximum depth of 8.6m.

● Air Conveying: To load from deeper depths, air is allowed to enter the loading hose just above the waste and water, creating a strong air flow up the hose to convey the load into the tank.

WHALE

RADIO REMOTE CONTROLWhy not have all the controls at your fingertips, with Radio Remote Control that’s exactly what you can have.The system is specifically developed for the harsh environment of our industry, taking advantage of cutting edge technology this robust system is a real advantage for any operator.

FLIP BUTTERFLY DIVISIONHydraulically operated, this division gives

greater flexibility of operation, when closed with the pnuematic seal inflated it provides two separate compartments, which allows

the tanker to be operated as a traditional Jet-Vac. In addition with the division closed

but with seal deflated it can act as coarse pre filter for the Rotomax Filter.

STORAGEWhether it is dedicatedstorage for PPE,Nozzles, Tools or Road signs the Kaiserwhale standard package for storage is maximised. Customers can also request made to measure storage solutions.

LOADING BOOMSEquipped as standard with the fully hydraulic overhead loading boom, theKaiserWhale also offers alternatives as upgrades. There is the Spiral Boom withfull hydraulic control having a reachbelow ground of 8m without attaching extra hoses, the Spiral Boom can also be further upgraded to include hydraulic lifting of the Boom arm. In addition there is the Cassette boom which has a reach of 10m below ground without attaching extra hoses. All booms are designed to minimise manual handling.

DIRTY WATER RECYCLING JETTING NOZZLESFor special performance Jetting

Pumps you need very special Jetting Nozzles, any jetter is only as good as the Nozzles

used. The KaiserWhale comesstandard with high

performance nozzles balanced at the factory for maximum

performance and featuring ceramic inserts, the only way to cope with the

demands of recycled water. In addition to the standard nozzles supplied there

is a vast range of high performance special nozzles available.


LIQUID RING VACUUM PUMPMade from a lightweight Alloy giving a 60%weight saving with a Tefloninterior coating it is a premiumproduct.Partially submerged in its ownsupply of sealing water it is better equipped to deal with arange of temperatures and noiseis kept to a minimum.When one pump isn’t enoughwhy not have two, giving amaxiumum of 3600 CFM, the operator can select one or two pumps, depending on the work load.

FRESH WATER JETTINGOn occasions you may want to operate the Jetting unit with continuous fresh water, with the flip division in place and the seal inflated you can supply the jetting pump through an additional filtered supply system from the front compartment.

KDU JETTING VALVEThis specially designed valve in the pump cylinder

head handles the recycled water at a serious pressure. It has the advantage of being

reversable and therefore doubling the life. The valve is very accessible and can be

changed or reversed within 1 hour.

1 BAR PRESSURESometimes you may need to have a little extra power on the pressure discharge. Incorporating the Type Approved Whale Pressure Relief Valve and specially designed changeover valve, the working pressure is increased to 1 bar. This gives the facility to blow the waste vertically up to 30ft / 9m.

KDU JETTING PUMPAt the heart of the KaiserWhale is the KDU Jetting Pump, having the major advantage of being specifically manufacturered to cope with fat and water

containing up to 500 microns of suspended solids. The KDU operates at a much

slower speed than triplex units which reduces wear and noise levels. A large diameter pump

cylinder delivers high flow and pressure performance. Integral with the pump package is an

accumlator that smooths out the flow, a heat exchanger to cool the load sensing hydraulics, tank tipping ram, body prop and oil reservoir.

Performance: up to 90gpm and 200Bar.

UNIQUE ROTOMAX FILTRATION SYSTEMA single stage 500 micron or optional 300 micron Stainless Steel wedge

wire filter in the form of a cylinder, the filter rotates alternatively clockwise and anticlockwise. With a high surface

area the filter handles 800litres of water per minute. The filter is constantly washed by a spray

bar, using recycled water which creates a turbulent area around the filter maximising the cleaning

process. In extremely hostile environments the operators have the option of using the High Pressure spray

bar operating at 200bar.

FEATURES AND OPTIONS

WHALE

BOOM STYLES & WORKING RANGE

Spiral Boom with Extension and Hydraulic Lift Spiral Boom with Extension

Available in: 4” & 6” DiameterReach below ground = 8m


Standard Hydraulic Overhead Loading Boom

Available in: 4”, 5” & 6” DiameterRequires additional hoses to reach below ground

Cassette with Hydraulic Raise / Lower and Extension Boom


Key: Working range in the Extended position Working range in the Retracted position

FEATURES INCLUDED AS STANDARD 16T 18T 26T 32T Specially Developed Single Piston HP Water Pump ✔ ✔ ✔ ✔ ✔ ✔

Rot0max 500 micron rotating filter with Auto Flushing ✔ ✔ ✔ ✔ ✔ ✔

High Pressure Cleaning Spray Bar to Rotomax Filter ✔ ✔ ✔ ✔ ✔ ✔

Programmable Logic Controller ✔ ✔ ✔ ✔ ✔ ✔

System PRV - (Type Approved) ✔ ✔ ✔ ✔ ✔ ✔

Electronic Water Pressure Controller ✔ ✔ ✔ ✔ ✔ ✔

Jetting Soft Start ✔ ✔ ✔ ✔ ✔ ✔

Jetting Safe Start ✔ ✔ ✔ ✔ ✔ ✔

Hydrostatic Water Sensor ✔ ✔ ✔ ✔ ✔ ✔

Pneumatic purge to jetting system for cold weather ✔ ✔ ✔ ✔ ✔ ✔

Extended Tank and Paintwork Warranty ✔ ✔ ✔ ✔ ✔ ✔

MyWhaleFleet Management Tool ✔ ✔ ✔ ✔ ✔ ✔

OPTIONAL UPGRADES 16T 18T 26T 32THydraulically Powered Flip Division ✔ ✔ ✔ ✔

Cassette Type Overhead Hydraulic Loading Boom ✔ ✔ ✔

Spiral Type Overhead Loading Boom ✔ ✔ ✔ ✔

Spiral Type Overhead Loading Boom + Hydraulic Front Boom Lift ✔ ✔ ✔ ✔

Uprated Jetting Performance ✔ ✔ ✔ ✔

Fresh Water Jetting System ✔ ✔ ✔ ✔ ✔ ✔

Extra Jetting hose length ✔ ✔ ✔ ✔ ✔

Rubber Jetting Hose in lieu of Thermoplastic ✔ ✔ ✔ ✔ ✔ ✔

Additional KWP Vacuum Pump ✔ ✔ ✔

WhaleCARE Preventative Maintenance Package ✔ ✔ ✔ ✔ ✔ ✔

Whale Smart Control ✔ ✔ ✔ ✔ ✔ ✔

Stainless Steel Tank Barrel ✔ ✔ ✔ ✔ ✔ ✔

Stainless Steel Internal Tank Liner ✔ ✔ ✔ ✔ ✔ ✔

Heated PPE Locker in Stainless Steel ✔ ✔ ✔ ✔ ✔ ✔

Chapter 8 Requirements ✔ ✔ ✔ ✔ ✔

Hose Reel Meter with Digital Display ✔ ✔ ✔ ✔ ✔ ✔

Nozzle Storage Locker ✔ ✔ ✔ ✔ ✔ ✔

Bespoke Storage for Tools etc ✔ ✔ ✔ ✔ ✔ ✔

Additional Lighting and Warning Beacons etc ✔ ✔ ✔ ✔ ✔

Data Card Reader or GPRS ✔ ✔ ✔ ✔ ✔

Radio Remote Control ✔ ✔ ✔ ✔ ✔ ✔

Progressive Radio Remote Control ✔ ✔ ✔ ✔ ✔ ✔

Radio Remote Control - Feedback System ✔ ✔ ✔ ✔ ✔ ✔

Whale iWeigh system ✔ ✔ ✔ ✔ ✔

Semi tra

iler

Demount Semi tra

iler

Demount


SPECIFICATION


SUPPORTOne of Whale’s primary objectives is to maximise operating performance by keeping downtime to an absolute minimum, leading to significantly reduced whole life costs. This is achieved by a service and parts operation that is the envy of the industry. In addition to extensive parts stock and availability, Whale offers routine and preventative maintenance packages.

QUALITYWhale Tankers care about quality across all aspects of its business. Indeed it is a word that characterises the company. Whale is an ISO9001 registered company. The manufacturing of both Trailers and HGV’S has also been granted Conformity of Production by the VCA.

TRAININGCentral to Whale’s success is not only the training of its workforce, but also the provision of recognised, accredited and non-accredited courses that have been structured to meet the changing needs of today’s waste water and sewerage industries. The company is also respected for its onsite commissioning of all new vehicles for its customers.

ENVIRONMENTWhale Tankers is a green canvas through and through, encompassing its products, production processes, staff training and its interaction with its environment. Always focusing its efforts on minimising its impact on the environment, Whale is synonymous with the ‘Green’ concept. Operating an environmental quality system accredited to ISO14001, Whale Tankers continues to embrace proven environmental initiatives, whilst being committed to delivering on its promises for decades to come. Whale was for example one of the first companies to embrace low carbon technologies. Occupying an industrial site nestled within a 160 acre green belt area, Whale takes its immediate environment extremely seriously and treats it with the utmost sensitivity, creating its own Whale forest through the ongoing planting of more than 24,000 indigenous trees. Whale Tankers - home to an idyllic environment, green products and processes, and living proof that nature and manufacturing can co-exist together in perfect harmony.

Whale Tankers manufacture a wide range of vehicles and provide many other services. For a copy of any of the following brochures, or for further information, either call us today on: 0121-704 5700, email us at [email protected], or visit our website at www.whale.co.uk

WHALE TANKERS LTD.Ravenshaw, Solihull, West Midlands, B91 2SU

United Kingdom. telephone +44(0)121 704 [email protected] www.whale.co.uk

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HOT/COLD PRESSURE WASHINGTRAILER PUMP SETS

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Reliability, Service, Value for Life - Whale Tankers · Reliability, Service, Value ... for Life. WHALE. The KAISERWhale is recognised in the UK as the leading highly ... Additional