Remote I/O RIO600 Product Guide · 2021. 2. 16. · Ready DIM8_H RIO600 DI8 Ready IRF DI1 DI2 DI3 DI4 DI5 DI6 DI7 LECM Ready IRF Rx/Tx 10M/100M DOM Ready IRF DO1 DO2 ... Remote I/O

Remote I/ORIO600Product Guide

Contents

1. Description.....................................................................3

2. Design............................................................................3

3. Configuration examples..................................................4

4. Self-supervision..............................................................5

5. Communication..............................................................5

6. Indication LEDs..............................................................5

7. Technical data................................................................6

8. Connection and terminal diagram.................................12

9. Dimensions and mounting............................................13

10. Assembly diagram.......................................................17

11. Ordering data..............................................................17

12. Tools...........................................................................17

13. Document revision history...........................................19

Disclaimer

The information in this document is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any

errors that may appear in this document.

© Copyright 2011 ABB.

All rights reserved.

Trademarks

ABB and Relion are registered trademarks of the ABB Group. All other brand or product names mentioned in this document may be trademarks or registered

trademarks of their respective holders.

Remote I/O 1MRS757487 ARIO600Product version: 1.0

2 ABB

1. DescriptionRIO600 is designed to expand the digital I/O ofABB’s Relion® series IEDs and to provide I/O forthe station automation device COM600 using theIEC 61850 communication. RIO600 allowsmaximum I/O flexibility and provides a seamlessIEC 61850 connectivity between the substationbinary input and output signals with IEDs ensuringimproved functionality and performance.

RIO600 helps in simplifying and decreasing thewiring inside the substation. The fully hardwiredtraditional medium voltage switchgear /substation control and protection system containsa centralized rack room approach resulting in

extensive I/O wiring, connecting devices forsignalling between the switchgear base andsignalling to and from the external systems forexample, to the RTU or other higher levelautomation systems.

RIO600 provides an additional I/O within theswitchgear itself, by using the Ethernet-based IEC61850 horizontal GOOSE communication. Thesignals can be transmitted within the switchgearand to the higher level automation systems.Similarly, signals from the upper level automationsystems can be executed through RIO600connected to numerical IEDs.

2. DesignRIO600 is built on the industrial hardwareplatform which provides the same reliability,performance, and real-time functionality as ABB

protection IEDs, withstanding extremetemperatures, electromagnetic interference andstringent industry standards.

IEC 61850-8-1

IEC 60870-5-104

ABBMicroSCADA

RET615 RET615 RIO600 REF630

IEC 61850-8-1

COM600Web HMI

COM600Web HMI

PCM600Ethernet switch

COM600

RIO600 RED615 RED615

RIO600

RIO600 REF615

COM600

Binary signaltransfer

PCM600Ethernet switch

Line differentialcommunication

GUID-F03EF024-C321-473D-B753-D7D490D99282 V1 EN

Figure 1. Connection overview of RIO600

Remote I/O 1MRS757487 ARIO600Product version: 1.0 Issued: 2011-12-23

Revision: A

ABB 3

RIO600 has modular architecture with specificfunctionality like inputs and outputs that are builton the modules. RIO600modules can be stackedon standard DIN rail to achieve the desiredconfiguration.

RIO600 consists of four module types.

• PSM_H - Power Supply Module• LECM - Communication Module• DIM8_H - Binary input module - 8 channels• DOM - Binary output module - 4 channels

Two power supplies can be used for redundancypurposes if there are less than 20 channels inRIO600.

3. Configuration examplesRIO600 can be configured to operate a maximumof 20 binary input/output signals using one powersupply module and up to 40 binary input/outputsignals using two power supply modules.

The user-specific configuration can be adapted asper application requirements by combiningdifferent modules.

PSM_H

Ready

DIM8_H

RIO600

Ready

IRF

DI1

DI2

DI3

DI4

DI5

DI6

DI7

DI8

LECM

Ready

IRF

Rx/Tx

10M/100M

DOM

Ready

IRF

DO1

DO2

DO3

DO4

RIO600 con�guration : 12 channels with 8 DI + 4 DO ( 1 * DIM8_H + 1 * DOM )

PSM_H

Ready

RIO600

LECM

Ready

IRF

Rx/Tx

10M/100M

DIM8_H

Ready

IRF

DI1

DI2

DI3

DI4

DI5

DI6

DI7

DI8

DIM8_H

Ready

IRF

DI1

DI2

DI3

DI4

DI5

DI6

DI7

DI8

DIM8_H

Ready

IRF

DI1

DI2

DI3

DI4

DI5

DI6

DI7

DI8

DIM8_H

Ready

IRF

DI1

DI2

DI3

DI4

DI5

DI6

DI7

DI8

DIM8_H

Ready

IRF

DI1

DI2

DI3

DI4

DI5

DI6

DI7

DI8

PSM_H

Ready

RIO600 con�guration : 40 channels with 40 DI ( 5 * DIM8_H )

GUID-89A9F7DF-FB82-4E8D-B449-7C0BB51C1DCA V1 EN


4 ABB

PSM_H

Ready

RIO600

LECM

Ready

IRF

Rx/Tx

10M/100M

DOM

Ready

IRF

DO1

DO2

DO3

DO4

DOM

Ready

IRF

DO1

DO2

DO3

DO4

DOM

Ready

IRF

DO1

DO2

DO3

DO4

DOM

Ready

IRF

DO1

DO2

DO3

DO4

DOM

Ready

IRF

DO1

DO2

DO3

DO4

DOM

Ready

IRF

DO1

DO2

DO3

DO4

DOM

Ready

IRF

DO1

DO2

DO3

DO4

DOM

Ready

IRF

DO1

DO2

DO3

DO4

DOM

Ready

IRF

DO1

DO2

DO3

DO4

DOM

Ready

IRF

DO1

DO2

DO3

DO4

PSM_H

Ready

RIO600

LECM

Ready

IRF

Rx/Tx

10M/100M

DIM8_H

Ready

IRF

DI1

DI2

DI3

DI4

DI5

DI6

DI7

DI8

DIM8_H

Ready

IRF

DI1

DI2

DI3

DI4

DI5

DI6

DI7

DI8

DIM8_H

Ready

IRF

DI1

DI2

DI3

DI4

DI5

DI6

DI7

DI8

DOM

Ready

IRF

DO1

DO2

DO3

DO4

DOM

Ready

IRF

DO1

DO2

DO3

DO4

DOM

Ready

IRF

DO1

DO2

DO3

DO4

DOM

Ready

IRF

DO1

DO2

DO3

DO4

PSM_H

Ready

RIO600 con�guration : 40 channels with 40 DO ( 10*DOM )

PSM_H

Ready

RIO600 con�guration : 40 channels with 24 DI + 16 DO ( 3*DIM8_H + 4*DOM )

GUID-FBC8542C-1954-4F29-BE46-34997C36F721 V1 EN

Figure 2. RIO600 remote I/O unit configuration examples

4. Self-supervisionRIO600 has built-in self-supervision feature whichcontinuously monitors the state of the RIO600hardware and the operation of the software. Anyfault or malfunction detected is used for alertingthe operator. The dedicated LED is provided toindicate the failure. RIO600 self-supervision statusis also distributed to the IEC 61850 station bus asone data entry in the published GOOSE frame.One of the output contact of DO module can alsobe configured to indicate the status of RIO600.

5. CommunicationRIO600 supports the horizontal GOOSEcommunication of the IEC 61850 substationautomation standard.

RIO600 is designed to send and receive binary

signals to or from the ABB Relion® series IEDsand the station automation device COM600 usingthe IEC 61850-8-1 GOOSE (Generic ObjectOriented Substation Event) profile.

RIO600 communication module includes agalvanic Ethernet RJ-45 port for IEC 61850GOOSE communication. The used cable typemust be at least Shielded Twisted Pair (STP)CAT5e.

Using the same Ethernet port, RIO600 can beconnected in parallel to PCM600 and a Webbrowser over the same communication bus.

6. Indication LEDsRIO600 is equipped with different indication LEDsavailable on different modules.• Ready LED on all modules• Status indication LED for each binary input and

output• Communication diagnostic LED on the

communication module


ABB 5

7. Technical data

Table 1. Dimensions of the power supply module (PSM_H)

Description Value

Width 51.0 mm

Height 145.5 mm

Depth 99.0 mm

Weight 235.0 g

Table 2. Dimensions of the communication module (LECM)

Description Value

Width 32.5 mm

Height 145.5 mm

Depth 81.0 mm

Weight 123.0 g

Table 3. Dimensions of the digital input module (DIM8_H)

Description Value

Width 51.0 mm

Height 145.5 mm

Depth 99.0 mm

Weight 206.0 g

Table 4. Dimensions of the digital output module (DOM)

Description Value

Width 32.5 mm

Height 145.5 mm

Depth 99.0 mm

Weight 163.0 g

Table 5. Dimensions of the end clamp (EW 35, Weidmuller)

Description Value

Width 8.5 mm (To be fixed on ends of assembled modules)


6 ABB

Table 6. Power supply

Description Value

Uaux nominal 100, 110, 120, 220, 240 V AC, 50 and 60 Hz

110, 125, 220, 250 V DC

Uaux variation 85...264 V AC

88...300 V DC

Ripple in the DC auxiliary voltage Max 15% of the DC value (at frequency of 100 Hz)

Maximum interruption time in theauxiliary DC without resetting the RIOmodules

100 ms at Uaux nominal

Burden on auxiliary voltage supply at 240V AC

Module configuration Condition Consumption in VA

PSM_H + LECM + DIM8_H No DI activated 15.41

All DI activated at 90V DC 15.52

PSM_H + LECM + DOM No DO activated 15.52

All DO activated 16.23

PSM_H + LECM + DOM (5) All DO activated 23.00

PSM_H(2) + LECM + DOM(10) No DO activated 35.65

All 40 DO activated 43.24

Load sharing with other PSM in caseof two power supply used

Equal

Table 7. Binary inputs (Digital input module DIM8_H)

Description Value

Operating range ±20% of the rated voltage

Rated voltage 110...250 V DC

Current drain 1.8...2.6 mA

Power consumption/input channel 200...750 mW

Threshold voltage 78 V DC

Reaction time 0.3 ms + 1 ms...4.0 s filtering time


ABB 7

Table 8. Signal outputs (Digital output module DOM)

Description Value

Rated voltage 250V AC/DC

Continuous contact carry 5A

Make and carry for 3.0 s 10A

Make and carry for 0.5 s 15A

Breaking capacity when the control-circuit time constant L/R < 40 ms, at 48/110/220V DC

1A / 0.25A / 0.15A

Table 9. Communication interface (Communication module LECM)

Cable Data transfer

Shielded twisted pait cable, at minimum CAT5e withRJ-45 connector

10/100 MBits/s

Table 10. Degree of protection by enclosure

Description value

Degree of protection IP20

Table 11. Environmental conditions

Description Value

Operating temperature range -40...+70ºC

Relative humidity < 93%

Atmospheric pressure 86...106 kPa

Altitude up to 2000 m

Transport and storage temperature range -40...+85ºC

Table 12. Environmental tests

Description Type test value Reference

Dry heat test • 96 h at +70ºC IEC 60068-2-2

Dry cold test • 96 h at -40ºC IEC 60068-2-1

Damp heat test, cyclic • 6 cycles at +25...55ºC, humidity >93%

IEC 60068-2-30

Storage test • 96 h at +85ºC

• 96 h at -40ºC

IEC 60068-2-48


8 ABB

Table 13. Electromagnetic compatibility and immunity tests


Electrostatic discharge IEC 61000-4-2, Level 3 and IEC60255-22-2

• Contact discharge 6 kV

• Air discharge 8 kV

Radio-frequency electromagneticfield (amplitude modulated)

10 V/m (rms)f= 80 - 1000 MHz

IEC 61000-4-3, Level 3 and IEC60255-22-3

Radio-frequency electromagneticfield from digital radio telephones(pulse modulated)

10 V/m (rms)f = 900 MHz

IEC 61000-4-3, Level 3 and IEC60255-22-3

Power-frequency (50 Hz) magneticfield

IEC 61000-4-8, Level 5

• Continuous 100 A(rms)/m

• 1 second 1000 A(rms)/m

Pulse magnetic field 1000A/m; 1.2/50 (8/20) μs Tr/Th; 5pulses positive/negative; 10 s (timeinterval)

IEC 61000-4-9, Level 5

Conducted disturbance induced byradio frequency fields, Amplitudemodulated

0.15 – 80 MHz - 10 V (unmod., rms);80% AM (1 kHz); 150 Ohms sourceimpedance; 27 and 68 MHz (spotfrequencies); 10 V (unmod., rms);80% AM (1 kHz); 150 Ohms sourceimpedance

IEC 61000-4-6, Level 3 and IEC60255-22-6

Fast low energy transient (EFT)(including functional earth port)

5/50 ns Tr/Th; 2.5 kHz repetitionfrequency; 4 kV (peak) for powersupply and input/output ports; 2 kV(peak) for communication port

IEC 61000-4-4, Level 4 and IEC60255-22-4

Damped oscillatory waves (HFD) 1MHz burst

1MHz frequency; 75ns Tr; 400 Hzrepetition frequency; 200 Ohmssource impedance; power supply andInput/output ports :- Differentialmode : 1 kV (peak); Common mode :2.5 kV (peak); For communicationport :- differential mode : notapplicable ; common mode : 1 kV(peak)

IEC 61000-4-12, Level 3 and IEC60255-22-1

Slow high energy transient(surge1.2/50 us voltage pulse)

Auxiliary power supply and input/output ports - ± 4 kVp (L-Gnd) ± 2kVp (L-L); Communication port - ± 2kVp (L-Gnd) while no L-L test isapplicable.; 1.2/50 μs Tr/Th (opencircuit); 8/20 μs Tr/Th (short circuit)

IEC61000-4-5, Level 4 and IEC60255-22-5

Voltage interruption 100% reduction; 2, 5, 10, 20, 50,100, 200 ms

IEC 60255-11


ABB 9

Table 13. Electromagnetic compatibility and immunity tests, continued


Voltage dips, short interruptions andvoltage variation immunity tests (AC50 Hz and 60 Hz)

30 % reduction for 1 period60% reduction for 50 periods100% reduction for 5 periods100% reduction for 50 periods

IEC 61000-4-11 and IEC 61000-6-5,level 5

Voltage drop, supply Interruption andvoltage variations on d.c. input powerport (immunity tests)

30% reduction for 0.1 s60% reduction for 0.1 s100% reduction for 0.05 s

IEC 61000-4-29 and IEC 61000-6-5

Ripple voltage 10 % Un, 50 and 60 Hz (frequenciesof ripple)

IEC 61000-4-17 and IEC 61000-6-5

Power frequency voltage 50 Hz and60 Hz

For Input/output port :- Differentialmode ;- 150 V r.m.s., 100 Ω couplingresistor, 0.1μF coupling capacitor ;Common mode;- 300V r.m.s., 220Ωcoupling resistor, 0,47 μF couplingcapacitor

IEC 61000-4-16 and IEC 60255-22-7

Emission tests IEC 60255-25

• Radiated

30...230 MHz < 40 dB (μV/m) quasi peak,measured at 10 m distance

230...1000 MHz < 47 dB (μV/m) quasi peak,measured at 10 m distance

• Conducted

0.15...0.50 MHz < 79 dB (μV) quasi peak< 66 dB (μV) average

0.5...30 MHz < 73 dB (μV) quasi peak< 60 dB (μV) average

Table 14. Insulation tests


Dielectric testsTest voltage

2 kV, 50 Hz, 1 min500V, 50 Hz, 1 min, communication

IEC 60255-5 and IEC 60255-27

Impulse voltage testsTest voltage

5 kV, 1.2/50 μs, 0.5 J,1 kV, 1.2/50 μs, 0.5 J, communication

IEC 60255-5 and IEC 60255-27

Insulation resistance measurementInsulation resistance

>100 MΩ, 500 V DC

IEC 60255-5 and IEC 60255-27

Earth leaking current test < 3.5 mA AC10 mA DC

IEC 60255-27

Mechanical durability of plug-in relays 200 withdrawals and insertions underdeenergized conditions

IEC 60255-6


10 ABB

Table 15. Mechanical tests

Description Reference Requirement

Vibration tests (sinusoidal) IEC 60255-21-1 Class 2Vibration response test: - f = 10…150Hz - ± 0.075 mm/1.0 g - 1 sweepcycle in each axis Vibrationendurance test:- f = 10…150 Hz - 2.0g - 20 sweep cycles in each axis

Shock and bump test IEC 60255-21-2 Class 2Shock response test:- peakacceleration 10 g - duration of thepulse 11 ms - number of pulses ineach direction: 3 .Shock withstand test: - peakacceleration 30 g - duration of thepulse 11 ms - number of pulses ineach dir3 Bump test:- peakacceleration 20 g - duration of thepulse 16 ms - number of pulses ineach direction: 1000

Table 16. Contact tests


Make and carry Signalling contacts:5 A, continuous; 8 A for 3 s; 10 A for0.5 s

IEC 60255-23 and IEC 60255-27

Breaking capacity for d.c., L/R ≤ 40 ms Signalling contacts:48 V, 1 A; 110 V, 0.25 A; 220 V, 0.15A

IEC 60255-23 and IEC 60255-27

Mechanical durability 10000 operations IEC 60255-6

Table 17. EMC compliance

Description Reference

EMC directive 2004/108/IEC

Standard EN 50263 (2000)EN 60255-26 (2007)

Table 18. RoHS compliance

Description

Complies with RoHS directive 2002/95/EC


ABB 11

8. Connection and terminal diagram

Uaux

X1

1 ( PE )

2 ( NC )

3 ( N/- )

4 ( L/+ )

5 ( NC )

5 ( PE )

PSM_H DIM8_H

DI 1

DI 2

DI 3

DI 4

1 ( 0V + )

2 ( DI1 )

3 ( DI2 )

4 ( DI3 )

5 ( DI4 )

6 ( 0V + )

X1

DI 5

DI 6

DI 7

DI 8

1 ( 0V + )

2 ( DI5 )

3 ( DI6 )

4 ( DI7 )

5 ( DI8 )

6 ( 0V + )

X2

X1

DO 1

DO 2

DO 3

DO 4

1 ( COM )

2 ( DO1 )

3 ( DO2 )

4 ( DO3 )

5 ( DO4 )

6 ( COM )

DOM

GUID-6E6D23B5-5AB7-4BE8-891D-44685DA9769E V1 EN

Figure 3. Connection and terminal diagram of RIO600 modules


12 ABB

9. Dimensions and mounting

A B D

E

F

CGUID-907D3C00-52C3-464F-B37E-044C89D1C344 V1 EN

Figure 4. Dimension and mounting details of RIO600 Power supply module PSM_H

A 46 mm

B 4.5 mm

C 51mm

D 99 mm

E 81 mm

F 145.5 mm


ABB 13

GUID-B5C4052E-7782-4E23-9A45-0706B1EF3E51 V1 EN

Figure 5. Dimension and mounting details of RIO600 Digital Input module DIM8_H

A 46 mm

B 4.5 mm

C 51 mm

D 99 mm

E 81 mm

F 145.5 mm


14 ABB

A B D

F

E

CGUID-3C54DC2F-92F6-4B6C-A457-2F1F0403D871 V1 EN

Figure 6. Dimension and mounting details of RIO600 Digital Output module DOM

A 27.5 mm

B 4.5 mm

C 32.5 mm

D 99 mm

E 81 mm

F 145.5 mm


ABB 15

BA D

E

CGUID-7770857A-8B26-4B64-95E4-5ADDB579D4C8 V1 EN

Figure 7. Dimension and mounting details of RIO600 Communication module LECM

A 27.5 mm

B 4.5 mm

C 32.5 mm

D 81 mm

E 145.5 mm


16 ABB

10. Assembly diagram

2

3 4 5 6

7

1 1

2

GUID-57402DEF-96C5-4555-9254-BD644C9D5B40 V1 EN

Figure 8. Assembly drawings of RIO600 modules

1 Rubber cap

2 End clamp

3 PSM module

4 LECM module

5 Digital Input module

6 Digital Ouptput module

7 DIN Rail

The total length of the assembly can becalculated by adding together length of allmodules.

The length of the end clamp depends on theselected part. This mounting uses the Weidmullerpart EW 35 which is 8.5 mm wide.

11. Ordering data

Table 19. RIO600 module ordering details

Item Order number

Digital input module with 8 inputs MOD600ADIM8H

Digital output module with 4 outputs MOD600ADOM4R

Power supply module MOD600APSMH07

Communication module with RJ-45 port MOD600ALECMIR

12. ToolsThe present status information of RIO600 can beviewed from the Web-browser based userinterface (Web HMI) and the parameter setting

values can be viewed or changed from thePCM600 tool in combination with the RIO600-specific connectivity package.


ABB 17

The Protection and Control IED Manager PCM600is available in three different variants, that isPCM600, PCM600 Engineering and PCM600Engineering Pro. PCM600 Engineering Pro withthe RIO600 connectivity package is used forconfiguring RIO600 in offline or online mode toconnect to the other IEDs in IEC 61850 stationbus. When the Web-browser based user interfaceis used, RIO600 can be accessed remotely usinga Web browser (IE 7.0 or later).

The RIO600 connectivity package is a collectionof software and specific device information, whichenable system products and tools to connect andinteract with RIO600. The connectivity packagesreduce the risk of errors in system integration,minimizing device configuration and set-up times.

Table 20. Tools

Configuration and setting tools Version

PCM600 2.3 or later

Web-browser based user interface IE 7.0 or later

RIO600 Connectivity Package 1.0 or later

GUID-1857CDEE-7790-47E7-ABDA-720D2A80DFF6 V1 EN

Figure 9. General view of RIO600 WHMI


18 ABB

13. Document revision history

Document revision/date Product version History

A/2011-12-23 1.0 First release


ABB 19

20

Contact us

ABB OyDistribution AutomationP.O. Box 699FI-65101 VAASA, FinlandPhone +358 10 22 11Fax +358 10 22 41094

www.abb.com/substationautomation

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Documents

Remote I/O RIO600 Product Guide · 2021. 2. 16. · Ready DIM8_H RIO600 DI8 Ready IRF DI1 DI2 DI3 DI4 DI5 DI6 DI7 LECM Ready IRF Rx/Tx 10M/100M DOM Ready IRF DO1 DO2 ... Remote I/O