84
12/27/2017 Printer Friendly View http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOptions… 1/84 INSTRUMENT PANEL REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View

REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

  • Upload
    others

  • View
    12

  • Download
    0

Embed Size (px)

Citation preview

Page 1: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOptions… 1/84

INSTRUMENT PANEL

REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ]

Instrument Panel - Exploded View

NOTE: For information on Ford Color Coded Illustrations refer

to COLOR-CODING - FORD .

Instrument Panel Finish Panels and Fasteners

1Search™ Print Date: 12/27/20172015 Ford F-350 Super Duty 6.7L Eng VIN T Lariat

Page 2: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOptions… 2/84

Courtesy of FORD MOTOR COMPANY

Item Part Number Description

1 043C54 Instrument panel upper cowl bolt cover (2 required)

2 4A78 RH/ 04481 LH RH/ 04481LH Instrument panel side trim panels

3 - Steering column opening trim panel retaining clip (8 required)

4 04459 Steering column opening trim panel

5 04608 Lower instrument panel center finish panel

6 N805651 Lower instrument panel center finish panel screw (2 required)

7 W707628 Lower instrument panel center finish panel screw (2 required)

8 W707628 Lower instrument panel center finish panel screw (2 required)

9 047A82 Upper instrument panel center finish panel screw cover

10 044F46 Upper instrument panel center finish panel screw cover

11 04302 Upper instrument panel center finish panel

12 - Upper instrument panel center finish panel retaining clip (8required)

13 04338 Instrument panel upper storage compartment

14 W707628 Instrument panel upper storage compartment bolts (4 required)

15 2506024 Instrument panel upper storage compartment lid

16 W707628 Instrument panel upper storage compartment lid bolts (6required)

Instrument Panel and Instrument Cluster Finish Panels and Fasteners

Page 3: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOptions… 3/84

Fig 1: Exploded View Of Instrument Panel With Torque Specifications (Instrument Panel andInstrument Cluster Finish Panels and Fasteners)

Courtesy of FORD MOTOR COMPANY

Item Part Number Description

1 W707628 Instrument panel lower support bracket cover bolt

2 04632 Instrument panel lower support bracket cover

3 W707628 Instrument cluster finish panel screw (4 required)

4 044D70 Instrument cluster finish panel

5 W712210 Instrument cluster finish panel retaining clip (5 required)

Page 4: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOptions… 4/84

Instrument Panel Fasteners and Electrical Connectors

Fig 2: Exploded View Of Instrument Panel With Torque Specifications (Instrument Panel Fasteners andElectrical Connectors)

Courtesy of FORD MOTOR COMPANY

Item Part Number Description

1 N808898 Instrument panel upper cowl bolt (3 required)

2 N808898 Instrument panel side bolt

3 - Instrument panel side bolt cover

4 N808898 Instrument panel bolt (3 required)

5 W705132 Instrument panel lower support bracket bolt (3 required)

Page 5: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOptions… 5/84

6 25045B00 Instrument panel lower support bracket

7 N808898 Lower instrument panel center support bolt

8 N808898 Instrument panel bolt (2 required)

9 14401 Instrument panel wiring harness

1. For additional information, refer to the appropriate procedures in this service information.

Instrument Panel

NOTE: For information on Ford Color Coded Illustrations refer

to COLOR-CODING - FORD .

REMOVAL

All vehicles

1. If equipped, remove the floor console. For additional information, refer to Console - Floor .

2. Remove the steering wheel. For additional information, refer to Steering Column .

3. Remove and discard the upper steering column shaft-to-steering column bolt.

Page 6: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOptions… 6/84

Courtesy of FORD MOTOR COMPANY

4. Detach the upper steering column shaft from the steering column.

Vehicles with a manual transmission

5. Remove the shift lever and boot. For additional information, refer to Manual TransaxleTransmission Tremec 5-Speed.

All vehicles

6. Remove the RH and LH A-pillar trim panels and the RH and LH lower cowl trim panels. Foradditional information, refer to Interior Trim and Ornamentation .

7. Position aside the RH and LH front door weatherstrips.

8. Remove the RH and LH instrument panel side trim panels.

9. Remove the parking brake release handle bolt and position aside the parking brake releasehandle.

10. Remove the steering column opening trim panel.

Pull the steering column opening trim panel rearward to release the steering column openingtrim panel retaining clips.

Vehicles with an automatic transmission

11. Remove the selector lever cable from the steering column.

Disconnect the selector lever cable from the steering column selector lever.Remove the selector lever cable from the steering column bracket.

Page 7: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOptions… 7/84

Courtesy of FORD MOTOR COMPANY

All vehicles

12. Disconnect the 3 wiring harness electrical connectors located under the steering column openingpanel.

Page 8: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOptions… 8/84

Courtesy of FORD MOTOR COMPANY

13. If equipped, disconnect the satellite radio antenna connector located under the steering columnopening panel.

Page 9: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOptions… 9/84

Courtesy of FORD MOTOR COMPANY

14. Remove the RH lower insulator panel.

Remove the 2 pushpin retainers.

Page 10: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 10/84

Courtesy of FORD MOTOR COMPANY

15. Disconnect the antenna cable and the bulkhead electrical connector.

Page 11: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOptions… 11/84

Courtesy of FORD MOTOR COMPANY

16. Disconnect the 2 connectors from the Smart Junction Box(SJB).

Page 12: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 12/84

Courtesy of FORD MOTOR COMPANY

17. Lower the glove compartment.

1. Open the glove compartment.

2. Press the glove compartment stop inward and lower the glove compartment.

Page 13: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 13/84

Courtesy of FORD MOTOR COMPANY

18. Disconnect the 2 electrical connectors attached to the plenum chamber.

Page 14: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 14/84

Courtesy of FORD MOTOR COMPANY

19. Close the glove compartment.

1. Press the glove compartment stop inward and raise the glove compartment.

2. Close the glove compartment.

Page 15: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 15/84

Courtesy of FORD MOTOR COMPANY

20. Remove the instrument panel lower center support bracket and bolts.

Page 16: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 16/84

Courtesy of FORD MOTOR COMPANY

21. Remove the instrument panel upper cowl bolt covers.

NOTE: The 3 instrument panel upper cowl bolts are located

under the upper cowl bolt covers. They are visible looking

Page 17: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 17/84

through the windshield into the vehicle. An extension will be

needed for removal.

22. Remove the 3 instrument panel upper cowl bolts.

23. Remove the LH door weather shield.

Remove the 4 LH door weather shield pin-type retainers.

Courtesy of FORD MOTOR COMPANY

24. Remove the LH instrument panel side bolt cover.

Page 18: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 18/84

Courtesy of FORD MOTOR COMPANY

NOTE: Place tape on the LH front door as shown in

illustration to avoid damage to the paint.

25. Place tape on the LH front door.

Page 19: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 19/84

Courtesy of FORD MOTOR COMPANY

26. Remove the LH instrument panel side bolt.

27. Remove the RH and LH instrument panel bolts.

NOTE: To avoid damage to the instrument panel, an

assistant is required when carrying out this step.

NOTE: Make sure that all electrical connectors and

wiring are positioned out of the way before removing the

instrument panel.

28. Remove the instrument panel.

INSTALLATION

All vehicles

1.

Page 20: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 20/84

NOTE: To avoid damage to the instrument panel, an

assistant is required when carrying out this step.

NOTE: Make sure all electrical connectors and wiring are

correctly routed when installing the instrument panel.

Install the instrument panel.

2. Install the RH and LH instrument panel bolts.

Tighten to 40 Nm (30 lb-ft).

3.

NOTE: Use LH instrument panel side bolt guide to

prevent the LH instrument panel side bolt from falling into

the lower cowl panel.

Install the LH instrument panel side bolt.Install the LH instrument panel side bolt guide (part number 54021A08) into the LHinstrument panel side bolt opening.Install the LH instrument panel side bolt into the LH instrument panel.

Tighten to 40 Nm (30 lb-ft).

4. Remove the tape from the LH front door.

Page 21: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 21/84

Courtesy of FORD MOTOR COMPANY

5. Install the LH instrument panel side bolt cover.

Page 22: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 22/84

Courtesy of FORD MOTOR COMPANY

6. Install the LH door weather shield.

Install the 4 LH door weather shield pin-type retainers.

Page 23: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 23/84

Courtesy of FORD MOTOR COMPANY

7. Install the 3 instrument panel upper cowl bolts.

Tighten to 40 Nm (30 lb-ft).

8. Install the instrument panel upper cowl bolt covers.

9. Install the instrument panel lower center support bracket and bolts.

Tighten to 9 Nm (80 lb-in).

Page 24: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 24/84

Courtesy of FORD MOTOR COMPANY

10. Lower the glove compartment.

1. Open the glove compartment.

2. Press the glove compartment stop inward and lower the glove compartment.

Page 25: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 25/84

Courtesy of FORD MOTOR COMPANY

11. Connect the 2 electrical connectors attached to the plenum chamber.

Page 26: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 26/84

Courtesy of FORD MOTOR COMPANY

12. Close the glove compartment.

1. Press the glove compartment stop inward and raise the glove compartment.

2. Close the glove compartment.

Page 27: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 27/84

Courtesy of FORD MOTOR COMPANY

13. Connect the 2 connectors to the SJB.

Page 28: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 28/84

Courtesy of FORD MOTOR COMPANY

14. Connect the antenna cable and the bulkhead electrical connector.

Page 29: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 29/84

Courtesy of FORD MOTOR COMPANY

15. Install the RH lower insulator panel.

Install the 2 pushpin retainers.

Page 30: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 30/84

Courtesy of FORD MOTOR COMPANY

16. Connect the 3 wiring harness electrical connectors located under the steering column openingpanel.

Page 31: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 31/84

Courtesy of FORD MOTOR COMPANY

17. If equipped, connect the satellite radio antenna connector located under the steering columnopening panel.

Page 32: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 32/84

Courtesy of FORD MOTOR COMPANY

Vehicles with an automatic transmission

18. Install the selector lever cable to the steering column.

Connect the selector lever cable to the steering column selector lever.Install the selector lever cable to the steering column bracket.

Page 33: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 33/84

Courtesy of FORD MOTOR COMPANY

All vehicles

19. Install the steering column opening trim panel.

Make sure to align the trim panel retaining clips to the adjacent retaining clip holes.

20. Install the parking brake release handle and bolt.

Tighten to 10 Nm (89 lb-in).

21. Install the RH and LH instrument panel side trim panels.

Make sure to align the trim panel retaining clips to the adjacent retaining clip holes.

22. Install the RH and LH A-pillar trim panels and the RH and LH lower cowl trim panels. Foradditional information, refer to Interior Trim and Ornamentation .

23. Install the RH and LH front door weatherstrips.

Vehicles with a manual transmission

24. Install the shift lever and boot. For additional information, refer to Manual Transaxle TransmissionTremec 5-Speed.

Page 34: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 34/84

All vehicles

25. Install the upper steering column shaft to the steering column.

26. Install the steering wheel. For additional information, refer to Steering Column .

27. Install a new upper steering column shaft-to-steering column bolt.

Tighten to 28 Nm (21 lb-ft).

Courtesy of FORD MOTOR COMPANY

28. If equipped, install the floor console. For additional information, refer to Console - Floor .

Instrument Cluster Finish Panel

NOTE: For information on Ford Color Coded Illustrations refer

to COLOR-CODING - FORD .

REMOVAL AND INSTALLATION

1. Position the steering column in the downward and rearward position.

Page 35: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 35/84

2. Remove the upper instrument panel center finish panel. For additional information, refer toInstrument Panel Finish Panel - Center, Upper .

3. Remove the steering column opening trim panel.

4. Remove the 4 instrument cluster finish panel screws.

Remove the tree type retainers for the gap hider.

5. Remove the instrument cluster finish panel.

If equipped, disconnect the electrical connectors.

6. To install, reverse the removal procedure.

Make sure to align the trim panel retaining clips to the adjacent retaining clip holes.

Instrument Panel Finish Panel - Center, Upper

NOTE: For information on Ford Color Coded Illustrations refer

to COLOR-CODING - FORD .

REMOVAL AND INSTALLATION

1. Remove the upper instrument panel center finish panel screw covers.

If equipped, disconnect the electrical connectors.

Page 36: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 36/84

Courtesy of FORD MOTOR COMPANY

2. Remove the 2 upper instrument panel center finish panel screws and the upper instrument panelcenter finish panel.

Disconnect the electrical connectors.

Page 37: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 37/84

Courtesy of FORD MOTOR COMPANY

3. To install, reverse the removal procedure.

Make sure the clear mylar anti-squeak tape is still on the LH edge.

Instrument Panel Finish Panel - Center, Lower

NOTE: For information on Ford Color Coded Illustrations refer

to COLOR-CODING - FORD .

All vehicles

1. If equipped, remove the floor console. For additional information, refer to Console - Floor .

2. Remove the upper instrument panel center finish panel. For additional information, refer to InstrumentPanel Finish Panel - Center, Upper .

3. Remove the steering column opening trim panel.

Pull rearward on the bottom edge.

Page 38: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 38/84

Courtesy of FORD MOTOR COMPANY

4. Remove the lower instrument panel center finish panel screw.

Page 39: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 39/84

Courtesy of FORD MOTOR COMPANY

5. Remove the 2 lower instrument panel center finish panel screws.

Page 40: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 40/84

Courtesy of FORD MOTOR COMPANY

Vehicles equipped with an automatic transmission

6. Open the cup holder.

Page 41: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 41/84

Courtesy of FORD MOTOR COMPANY

7. Remove the 2 cup holder screws.

Page 42: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 42/84

Courtesy of FORD MOTOR COMPANY

All vehicles

8. Remove the lower instrument panel center finish panel.

9. To install, reverse the removal procedure.

Make sure to align the trim panel retaining clips to the adjacent retaining clip holes.

Console - Floor

NOTE: For information on Ford Color Coded Illustrations refer

to COLOR-CODING - FORD .

Floor Console Finish Panels

Page 43: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 43/84

Courtesy of FORD MOTOR COMPANY

Item Part Number Description

1 28045G82 Floor console storage compartment door

2 W505424 Floor console storage compartment door screw (4 required)

3 2813562 Rear cup holder

4 7404684 Rear cup holder retaining clip (5 required)

5 28045A36 Floor console rear panel

6 7404684 Floor console rear panel retaining clip (8 required)

7 28045L34 Floor console

8 2806024 Floor console storage box

9 W713688 Floor console finish panel retaining clip (7 required)

10 28045A76 Floor console finish panel

Floor Console and Fasteners

Page 44: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 44/84

Fig 3: Floor Console Components With Torque Specifications (Floor Console and Fasteners)

Courtesy of FORD MOTOR COMPANY

Item Part Number Description

1 28045A76 Floor console finish panel

2 W505424 Floor console upper bolt (2 required)

3 W710478 Floor console lower bolt (4 required)

4 W712026 Floor console rear bolt (2 required)

5 28045L34 Floor console

6 15672A40 Floor console lower bolt cover

REMOVAL AND INSTALLATION

1. Remove the 2 lower rear console bolts.

Position the passengers side inboard seat track cover aside to access the bolt.To install, tighten to 70 Nm (52 lb-ft).

2. Remove the bolt covers and the lower 2 center console bolts.

To install, tighten to 4 Nm (35 lb-In).

3. Remove the bolt covers and the lower 2 front console bolts.

Page 45: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 45/84

To install, tighten to 4 Nm (35 lb-In).

4. Open the console lid and remove the storage trays.

5. Using a suitable tool, pry up from the rear and remove the console finish panel.

6. Remove the 2 upper console bolts.

To install, tighten to 3 Nm (27 lb-In).

7. Disconnect the electrical connector from the right side of the floor console and remove the floorconsole.

8. To install, reverse the removal procedure.

Console - Overhead

NOTE: For information on Ford Color Coded Illustrations refer

to COLOR-CODING - FORD .

NOTE: Dual bin console shown in illustration. Single bin

console similar.

Page 46: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 46/84

Courtesy of FORD MOTOR COMPANY

Item Part Number Description

1 26519A70 Overhead console assembly

2 - Overhead console retaining clip (4 required for dual bin, 2 required for single bin)

3 14334 Headliner/overhead console wiring harness

REMOVAL AND INSTALLATION

1. Pull the rear edge of the overhead console downward, at the locations shown in illustrations, andthen pull rearward.

Page 47: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 47/84

Courtesy of FORD MOTOR COMPANY

2. Disconnect the electrical connectors.

3. Remove the overhead console.

4. To install, reverse the removal procedure.

Make sure to align the overhead console retaining clips to the adjacent clip holes.

Storage Compartment - Upper

NOTE: For information on Ford Color Coded Illustrations refer

to COLOR-CODING - FORD .

1. Remove the center upper instrument panel finish panel. Refer to Instrument Panel Finish Panel - Center,Upper .

2. Remove the instrument panel speaker. Refer to Information and Entertainment Systems Sony 8-Inch(203 mm) Touchscreen .

Page 48: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 48/84

3. Remove the 4 upper storage compartment bolts and the upper storage compartment.

Disconnect the electrical connector.To install, tighten to 2.5 Nm (23 lb-in).

Courtesy of FORD MOTOR COMPANY

4. Remove the 6 bolts and the upper storage compartment lid.

To install, tighten to 2.5 Nm (23 lb-in).

Page 49: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 49/84

Courtesy of FORD MOTOR COMPANY

5. To install, reverse the removal procedure.

Storage Compartment - Rear Seat

NOTE: For information on Ford Color Coded Illustrations refer

to COLOR-CODING - FORD .

Page 50: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 50/84

Fig 4: Rear Seat Storage Compartment Components With Torque Specifications

Courtesy of FORD MOTOR COMPANY

Item Part Number Description

1 26115B00 Rear seat storage compartment partition

2 W713933 Rear seat storage compartment bolt (6 required)

3 26115A00 Rear seat storage compartment

4 19G247 Rear seat storage compartment auxiliary power point

5 - Rear seat storage compartment lock clip

6 - Rear seat storage compartment lock assembly latch

7 - Rear seat storage compartment lock assembly retainer

8 - Rear seat storage compartment lock

REMOVAL AND INSTALLATION

1. Remove the rear seat storage compartment partition.

2. Remove the 6 rear seat storage compartment bolts.

To install, tighten to 15 Nm (133 lb-In).

Page 51: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 51/84

3. Disconnect the power point electrical connector and remove the rear seat storage compartment.

4. To install, reverse the removal procedure.

Power Point

NOTE: For information on Ford Color Coded Illustrations refer

to COLOR-CODING - FORD .

SPECIAL TOOL(S)

Courtesy of FORD MOTOR COMPANY

Remover, Power Point Socket 501-039 or equivalent

REMOVAL

NOTE: Power point cover may differ depending on location.

1. Open the power point cover.

Page 52: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 52/84

Courtesy of FORD MOTOR COMPANY

2. Position the Power Point Socket Remover so that it engages in the adjacent slot.

Page 53: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 53/84

Courtesy of FORD MOTOR COMPANY

3.

1. Install the receiver cup.

2. Install and tighten the wing nut.

Page 54: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 54/84

Courtesy of FORD MOTOR COMPANY

4. Tighten the wing nut to pull the power point socket out of the retainer.

Page 55: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 55/84

Courtesy of FORD MOTOR COMPANY

5. Disconnect the electrical connector.

Page 56: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 56/84

Courtesy of FORD MOTOR COMPANY

INSTALLATION

1. Connect the electrical connector and push the new power point socket into the retainer.

REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND INTERIOR SWITCHESILLUMINATION ]

Instrument Panel Dimmer Switch

NOTE: For information on Ford Color Coded Illustrations refer

to COLOR-CODING - FORD .

Page 57: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 57/84

Courtesy of FORD MOTOR COMPANY

Item Part Number Description

1 2504481 Instrument panel side panel

2 11691 Instrument panel dimmer switch

REMOVAL AND INSTALLATION

1. Remove the instrument panel side panel.

2. Working from the side panel opening, press the tabs and remove the instrument panel dimmerswitch.

3. To install, reverse the removal procedure.

Speaker - Instrument Panel

NOTE: For information on Ford Color Coded Illustrations refer

to COLOR-CODING - FORD .

REMOVAL AND INSTALLATION

Page 58: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 58/84

1.

Courtesy of FORD MOTOR COMPANY

NOTE: Use a non-marring tool.

2.

Page 59: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 59/84

Courtesy of FORD MOTOR COMPANY

3.

Page 60: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 60/84

Courtesy of FORD MOTOR COMPANY

4. To install, reverse the removal procedure.

DIAGNOSIS AND TESTING

Instrument Cluster And Panel Illumination

Special Tool(s)

Courtesy of FORD

MOTOR COMPANY

Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS)software with appropriate hardware, or equivalent scan tool

Fluke 77-IV Digital Multimeter FLU77-4 or equivalent

Page 61: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 61/84

Courtesy of FORD

MOTOR COMPANY

Courtesy of FORD

MOTOR COMPANY

Flex Probe Kit 300-NUD105-R025DE or equivalent

Principles Of Operation

Dimmable Backlighting When the parking lamps are on, the Steering Column Control Module (SCCM) monitors the input fromthe instrument panel dimmer switch. The SCCM sends a message over the High Speed Controller AreaNetwork (HS-CAN) to the Body Control Module (BCM) relaying the instrument panel dimmer switchinput. Based on the input from the instrument panel dimmer switch, the BCM sends a voltage to thedimmable switches. The BCM sends a message over the HS-CAN to the Instrument Panel Cluster (IPC)and TBC module, and over the Medium Speed Controller Area Network (MS-CAN) to the Audio FrontControl Module (ACM) (AM/FM/CD only), and HVAC module to indicate the backlighting intensity level.If the receiving module receives invalid backlighting data from the BCM for 5 seconds or less, thereceiving module defaults the backlighting to the last setting. If the receiving module does not receivethe backlighting status message from the BCM or if the data received is deemed invalid for more than 5seconds, the receiving module sets a missing message related DTC in continuous memory and defaultsthe backlighting to full nighttime intensity.Non-Dimmable Backlighting When the accessory delay relay is energized, switched voltage is supplied to the door lock, rear heatedseat switches and window control switches.Field-Effect Transistor (FET) Protection A Field-Effect Transistor (FET) is a type of transistor that, when used with module software, can be usedto monitor and control current flow on module outputs. The FET protection strategy prevents moduledamage in the event of excessive current flow.The BCM utilizes an FET protective circuit strategy for many of its outputs (for example, a headlampoutput circuit). Output loads (current level) are monitored for excessive current (typically short circuits)and are shut down (turns off the voltage or ground provided by the module) when a fault event isdetected. A short circuit DTC is stored at the fault event and a cumulative counter is started.When the demand for the output is no longer present, the module resets the FET protection to allow thecircuit to function. The next time the driver requests a circuit to activate that has been shut down by aprevious short (FET protection) and the circuit is still shorted, the FET protection shuts off the circuitagain and the cumulative counter advances.

Page 62: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 62/84

When the excessive circuit load occurs often enough, the module shuts down the output until a repairprocedure is carried out. Each FET protected circuit has 3 predefined levels of short circuit tolerancebased on the harmful effect of each circuit fault on the FET and the ability of the FET to withstand it. Amodule lifetime level of fault events is established based upon the durability of the FET. If the totaltolerance level is determined to be 600 fault events, the 3 predefined levels would be 200, 400 and 600fault events.When each tolerance level is reached, the short circuit DTC that was stored on the first failure cannot becleared by the clear the continuous DTCs command. The module does not allow this code to be clearedor the circuit restored to normal operation until a successful self-test proves that the fault has beenrepaired. Once the fault has been repaired, the DTC's cleared and a self-test has successfullycompleted (no on-demand DTCs present), the circuit function returns.When each level is reached, the DTC associated with the short circuit sets along with DTC U1000:00.These DTCs can be cleared using the module on-demand self-test, then the Clear DTC operation on thescan tool (if the on-demand test shows the fault corrected). The module never resets the fault eventcounter to zero and continues to advance the fault event counter as short circuit fault events occur.If the number of short circuit fault events reach the third level, then DTCs U1000:00 and U3000:49 setalong with the associated short circuit DTC. DTC U3000:49 cannot be cleared and the module must bereplaced after the repair.The BCM FET protected output circuit for the instrument cluster and panel illumination system is thedimmable switch output circuit.

Inspection And Verification

1. Verify the customer concern.

2. Visually inspect for obvious signs of electrical damage.Visual Inspection Chart

Electrical

Body Control Module (BCM) fuse(s): 12 (15A) 32 (15A) Wiring, terminals or connectors Illuminated components BCM

3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible)before proceeding to the next step.

NOTE: Make sure to use the latest scan tool release

software.

4. If the cause is not visually evident, connect the scan tool to the Data Link Connector (DLC).

NOTE: The Vehicle Communication Module (VCM)

prove-out confirms power and ground from the DLC are

Page 63: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 63/84

provided to the VCM.

5. If the scan tool does not communicate with the VCM :Check the VCM connection to the vehicle.Check the scan tool connection to the VCM.Refer to Module Communications Network , No Power To The Scan Tool, to diagnose nopower to the scan tool.

6. If the scan tool does not communicate with the vehicle:

Verify the ignition key is in the ON position.Verify the scan tool operation with a known good vehicle.Refer to Module Communications Network to diagnose no response from the PCM.

7. Carry out the network test.

If the scan tool responds with no communication with one or more modules, refer to ModuleCommunications Network .If the network test passes, retrieve and record the continuous memory DTCs.

8. Clear the continuous DTCs and carry out the self-test diagnostics for the BCM.

9. If the DTCs retrieved are related to the concern, go to DTC Charts . For all other DTCs, refer tothe Diagnostic Trouble Code (DTC) Chart in Multifunction Electronic Modules . If no DTCs relatedto the concern are retrieved, GO to Symptom Chart .

DTC Charts

Steering Column Control Module (SCCM) DTC Chart

DTC Description Action

B1124:09 Lamp Fade Control:Component Failure GO to Pinpoint Test A .

All otherDTCs - REFER to the Diagnostic Trouble Code (DTC) Chart in

Multifunction Electronic Modules .

Body Control Module (BCM) DTC Chart

DTC Description Action

B1315:11

Backlighting(NonReflectiveControls)IlluminationOutput: CircuitShort toGround

GO to Pinpoint Test B .

Page 64: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 64/84

B1315:15 Backlighting(NonReflectiveControls)IlluminationOutput: CircuitShort toBattery orOpen

If the backlighting components are inoperative, GO to Pinpoint Test B . If thebacklighting components are always on, GO to Pinpoint Test C .

U1000:00

Solid StateDriverProtectionActivated -DriverDisabled: NoSub TypeInformation

The module has temporarily disabled an output because an excessivecurrent draw exists (such as a short to ground). The BCM cannot enable theoutput until the cause of the short is corrected. ADDRESS all other DTCsfirst. After the cause of the concern is corrected, CLEAR the DTCs. REPEATthe self-test.

U3000:49

ControlModule:InternalElectricalFailure

The module has permanently disabled an output because an excessivecurrent draw fault (such as a short to ground) has exceeded the limits thatthe BCM can withstand. The cause of the excessive current draw MUST becorrected before a new BCM is installed. ADDRESS all other DTCs first.After the cause of the concern is corrected, INSTALL a new BCM. REFER toMultifunction Electronic Modules . TEST the system for normal operation.

All otherDTCs - REFER to the Diagnostic Trouble Code (DTC) Chart in Multifunction

Electronic Modules .

FCIM DTC Chart

DTC Description Action

B113C:11

HazardSwitchIllumination:Circuit ShortTo Ground

CLEAR the DTC. WAIT at least 10 seconds. REPEAT the self-test. If DTCB113C:11 is retrieved again, INSTALL a new FCIM. REFER to Information andEntertainment Systems 8-Inch (203 mm) Touchscreen or Information andEntertainment Systems Sony 8-Inch (203 mm) Touchscreen . TEST the systemfor normal operation.

All otherDTCs -

REFER to the Diagnostic Trouble Code (DTC) Chart in Information andEntertainment Systems 8-Inch (203 mm) Touchscreen or Information andEntertainment Systems Sony 8-Inch (203 mm) Touchscreen .

Symptom Chart

Condition PossibleSources Action

All dimmable illuminationdoes not dim

Wiring,terminals orconnectors Instrumentpaneldimmer

GO to Pinpoint Test A .

Page 65: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 65/84

switch SteeringColumnControlModule(SCCM)

All dimmable non-networked illumination isinoperative

Fuse Wiring,terminals orconnectors BCM

GO to Pinpoint Test B .

All dimmable non-networked illumination isalways on

Wiring,terminals orconnectors BCM

GO to Pinpoint Test C .

The steering wheel switchillumination is inoperative

Wiring,terminals orconnectors Messagecenterswitch Steeringwheelcontrolsswitch Steeringwheel Clockspring

GO to Pinpoint Test D .

The Audio Front ControlModule (ACM) illuminationis inoperative - baseAM/FM audio unit only

Wiring,terminals orconnectors ACM

GO to Pinpoint Test E .

The Audio Front ControlModule (ACM) illuminationis inoperative/does not dim- AM/FM/CD audio unitonly

MS-CAN ACM

CARRY OUT the network test. If the scan tool responds with no communication with theACM, REFER to Module Communications Network . If the scan tool communicates with the ACM, INSTALL a newACM. REFER to Information and Entertainment Systems AMFM CD . TEST the system for normal operation.

The FCIM illumination isinoperative/ does not dim

InfotainmentControllerAreaNetwork (I-CAN) FCIM

CARRY OUT the network test. If the scan tool responds with no communication with theFCIM, REFER to Module Communications Network . If the scan tool communicates with the FCIM, INSTALL a newFCIM. Refer to Information and Entertainment Systems 8-Inch(203 mm) Touchscreen or Information and EntertainmentSystems Sony 8-Inch (203 mm) Touchscreen .

The FDIM illumination isinoperative/ does not dim

APIM FDIM

VERIFY that the audio system can be operated from theFDIM. If the audio system operates correctly from the FDIM inputs,Refer to APIM HARDWARE TESTING If the APIM

Page 66: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 66/84

replacement does not resolve the condition, replace the FDIM.REFER to Information and Entertainment Systems 8-Inch(203 mm) Touchscreen or Information and EntertainmentSystems Sony 8-Inch (203 mm) Touchscreen . TEST thesystem for normal operation. If the audio system does not operate correctly from the FDIMinputs, REFER to Information and Entertainment Systems 8-Inch (203 mm) Touchscreen or Information and EntertainmentSystems Sony 8-Inch (203 mm) Touchscreen .

The hazard switch/ejectswitch is inoperative/doesnot dim - with 8- inch(203mm) display only

FCIM

INSTALL a new FCIM. Refer to Information and EntertainmentSystems 8-Inch (203 mm) Touchscreen or Information andEntertainment Systems Sony 8-Inch (203 mm) Touchscreen .TEST the system for normal operation.

The Passenger Air BagDeactivation (PAD)indicator, stability/tractioncontrol switch, hill descentswitch (if equipped)illumination isinoperative/does not dim

Wiring,terminals orconnectors Illuminatedswitch PassengerAir BagDeactivation(PAD)indicator

GO to Pinpoint Test E .

One or more illuminationsource is inoperative

Wiring,terminals orconnectors Illuminatedsource

GO to Pinpoint Test E .

The window control switchillumination is inoperative

Windowcontrolswitch

CHECK the operation of the power windows. If the power windows operate correctly, INSTALL a newwindow control switch. Refer to Glass, Frames andMechanisms . TEST the system for normal operation. If the power windows do not operate correctly, Refer to Glass,Frames and Mechanisms .

All network controlledillumination does not dim

ControllerAreaNetwork(CAN)concern BCM

CARRY OUT the network test. If the scan tool responds with no communication to anymodule on the CAN, REFER to Module CommunicationsNetwork . If the scan tool communicates with the modules on the CAN,INSTALL a new BCM. REFER to Multifunction ElectronicModules . TEST the system for normal operation.

The Instrument PanelCluster (IPC) illuminationis inoperative

HS-CAN IPC

CARRY OUT the network test. If the scan tool responds with no communication with the IPC,REFER to Module Communications Network . If the scan tool communicates with the IPC, TEST the systemfor normal operation.

The HVAC moduleillumination is inoperative -

MS-CAN HVACmodule

CARRY OUT the network test. If the scan tool responds with no communication with theHVAC module, REFER to Module Communications Network .

Page 67: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 67/84

without 8- inch (203mm)display

If the scan tool communicates with the HVAC module,INSTALL a new HVAC module. REFER to Climate Control .TEST the system for normal operation.

The Trailer Brake Control(TBC) module illuminationis inoperative

HS-CAN TBC module

CARRY OUT the network test. If the scan tool responds with no communication with the TBCmodule, REFER to Module Communications Network . If the scan tool communicates with the TBC module, INSTALLa new TBC module, REFER to Auxiliary Brake System . TESTthe system for normal operation.

Pinpoint Tests

Pinpoint Test A: All Dimmable Illumination Does Not Dim

Refer to Cluster and Panel Illumination , for schematic and connector information.Normal Operation The Steering Column Control Module (SCCM) sends voltage signals to the instrument panel dimmerswitch (one for dim up, one for dim down, one for courtesy lamp request). When the parking lamps areon, the dimmable backlighting intensity can be changed by pressing the instrument panel dimmer switchto the first detent up or first detent down. When the instrument panel dimmer switch is placed in the firstdetent up or down, the corresponding input signal is routed back to the SCCM to an internal groundindicating a request to turn the dimmable lighting up or down. The SCCM retains the last brightnesssetting between uses.Based on the input received from the instrument panel dimmer switch, the SCCM sends a message overthe network to the Body Control Module (BCM). The BCM sends a network message to the backlitmodules indicating the backlighting intensity level and a voltage to the non-networked dimmableillumination sources.When the instrument panel dimmer switch is pressed to the second detent, the dome lamp request inputcircuit is routed to ground in addition to the dimmer up or dimmer down input circuit. The SCCM needs adimmer up/down input circuit and the dome lamp request input circuit to turn the courtesy lamps on or offfrom the instrument panel dimmer switch.If the SCCM detects a concern with the dim up, dim down or the dome lamp request input circuit, thebacklighting defaults to full nighttime brightness.The instrument panel dimmer switch is a momentary contact switch.

DTC B1124:09 (Lamp Fade Control: Component Failure) - a continuous and on-demand DTC thatsets when the SCCM detects a short to ground from the dim up, dim down or dome lamp requestinput circuits.

This pinpoint test is intended to diagnose the following:

Wiring, terminals or connectorsInstrument panel dimmer switchSCCM

NOTE: Use the correct probe adapter(s) when making

measurements. Failure to use the correct probe adapter(s) may

damage the connector.

A1 CHECK THE RECORDED RESULTS FROM THE SCCM ON-DEMAND SELF-TEST Ignition OFF.

Page 68: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 68/84

Review the recorded results from the SCCM on-demand self-test.Is DTC B1124:09 present?

Yes GO to A2.

No GO to A4.

A2 CHECK THE INSTRUMENT PANEL DIMMER SWITCH Disconnect: Instrument Panel Dimmer Switch C2065 .Ignition ON.Enter the following diagnostic mode on the scan tool: SCCM Self-Test.Clear the DTCs and repeat the SCCM self-test.

Is on-demand DTC B1124:09 still present?

Yes GO to A3.

No INSTALL a new instrument panel dimmer switch. REFER to Instrument Panel DimmerSwitch . TEST the system for normal operation.

A3 CHECK THE INSTRUMENT PANEL DIMMER SWITCH INPUT CIRCUITS FOR A SHORT TOGROUND

Ignition OFF.Disconnect: SCCM C2414A .Measure the resistance between the instrument panel dimmer switch, harness side andground as follows:

Connector-Pin Circuit

C2065-2 VLN36 (GY/OG)

C2065-3 CLN55 (YE/VT)

C2065-7 CLN56 (BN/VT)

Page 69: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 69/84

Courtesy of FORD MOTOR COMPANY

Are the resistances greater than 10, 000 ohms?

Yes GO to A4.

No REPAIR the circuit in question for a short to ground. CLEAR the DTCs. REPEAT the self-test.

A4 CHECK THE INSTRUMENT PANEL DIMMER SWITCH Disconnect: Instrument Panel Dimmer Switch C2065 .Carry out the instrument panel dimmer switch component test. Refer to Component Testingfor component testing.

Is the instrument panel dimmer switch OK?

Yes GO to A5.

No INSTALL a new instrument panel dimmer switch. REFER to Instrument Panel DimmerSwitch . TEST the system for normal operation.

A5 CHECK THE INSTRUMENT PANEL DIMMER SWITCH DIM UP AND DIM DOWN INPUTCIRCUITS FOR VOLTAGE

Ignition ON.Measure the voltage between the instrument panel dimmer switch C2065-7 , circuit CLN56(BN/VT), harness side and ground; and between the instrument panel dimmer switchC2065-3 , circuit CLN55 (YE/VT), harness side and ground.

Page 70: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 70/84

Courtesy of FORD MOTOR COMPANY

Are the voltages greater than 5 volts?

Yes GO to A7.

No GO to A6.

A6 CHECK THE INSTRUMENT PANEL DIMMER SWITCH DIM UP AND DIM DOWN CIRCUITSFOR AN OPEN

Ignition OFF.Disconnect: SCCM C2414A .Measure the resistance between the instrument panel dimmer switch C2065-7 , circuitCLN56 (BN/VT), harness side and the SCCM C2414A-19 , circuit CLN56 (BN/VT), harnessside.

Page 71: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 71/84

Courtesy of FORD MOTOR COMPANY

Measure the resistance between the instrument panel dimmer switch C2065-3 , circuitCLN55 (YE/VT), harness side and the SCCM C2414A-6 , circuit CLN55 (YE/VT), harnessside.

Courtesy of FORD MOTOR COMPANY

Page 72: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 72/84

Are the resistances less than 5 ohms?

Yes GO to A9.

No REPAIR the circuit in question for an open. TEST the system for normal operation.

A7 CHECK THE INSTRUMENT PANEL DIMMER SWITCH INPUT AND RETURN CIRCUITSFOR A SHORT TO VOLTAGE

Ignition OFF.Disconnect: SCCM C2414A .Ignition ON.Measure the voltage between the instrument panel dimmer switch, harness side and groundas follows:

Connector-Pin Circuit

C2065-2 VLN36 (GY/OG)

C2065-3 CLN55 (YE/VT)

C2065-4 RLN29 (WH/OG)

C2065-7 CLN56 (BN/VT)

Courtesy of FORD MOTOR COMPANY

Is any voltage present?

Yes REPAIR the circuit in question for a short to voltage. TEST the system for normal operation.

No GO to A8.

Page 73: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 73/84

A8 CHECK THE INSTRUMENT PANEL DIMMER SWITCH RETURN CIRCUIT FOR AN OPEN Ignition OFF.Measure the resistance between the instrument panel dimmer switch C2065-4 , circuitRLN29 (WH/OG), harness side and the SCCM C2414A-26 , circuit RLN29 (WH/OG),harness side.

Courtesy of FORD MOTOR COMPANY

Is the resistance less than 3 ohms?

Yes GO to A9.

No REPAIR the circuit for an open. TEST the system for normal operation.

A9 CHECK FOR CORRECT SCCM OPERATION Connect all disconnected connectors.Disconnect all the SCCM connectors.Check for:

corrosiondamaged pinspushed-out pins

Connect all the SCCM connectors and make sure they seat correctly.Operate the system and verify the concern is still present.

Is the concern still present?

Yes INSTALL a new SCCM. REFER to Steering Column Switches . TEST the system for normaloperation.

No The system is operating correctly at this time. The concern may have been caused by aloose or corroded connector. RUN the on-demand self-test (required to clear certain DTCs).CORRECT any unresolved DTCs. CLEAR all DTCs. TEST the system for normal operation.

Page 74: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 74/84

Pinpoint Test B: All Dimmable Non-Networked Illumination Is Inoperative

Refer to Cluster and Panel Illumination for schematic and connector information.Normal Operation When the parking lamps are on, the Body Control Module (BCM) provides voltage to the non-networkeddimmable illumination sources based on the Steering Column Control Module (SCCM) illuminationmessages that are sent over the network to the BCM.

DTC Description Fault Trigger Conditions

U1000:00 - SolidState DriverProtection Activated- Driver Disabled: NoSub TypeInformation

A continuous DTC that sets when the BCM has temporarily shut down the outputdriver. The module has temporarily disabled the backlighting output because anexcessive current draw exists (such as a short to ground). The BCM cannotenable the backlighting output until the cause of the short is corrected, the DTCshave been cleared and a successful self-test is run.

U3000:49 - ControlModule: InternalElectrical Failure

A continuous DTC that sets when the BCM has permanently shut down theoutput driver. The module has permanently disabled the backlighting outputbecause an excessive current draw fault (such as a short to ground) hasexceeded the limits that the BCM can withstand. The cause of the excessivecurrent draw MUST be corrected before a new BCM is installed.

B1315:11 -Backlighting (NonReflective Controls)Illumination Output:Circuit Short Ground

A continuous and on-demand DTC that sets when the BCM detects a short toground from the backlighting output circuit. This DTC also sets when fuse 12(15A) has failed or is removed.

B1315:15 -Backlighting (NonReflective Controls)Illumination Output:Circuit Short Batteryor Open

An on-demand DTC that sets when the BCM detects an open from thebacklighting output circuit.

This pinpoint test is intended to diagnose the following:

FuseWiring, terminals or connectorsBCM

NOTE: Use the correct probe adapter(s) when making

measurements. Failure to use the correct probe adapter(s) may

damage the connector.

B1 CHECK FOR RECORDED BCM DTCs FROM THE ON-DEMAND SELF-TEST Use the recorded results from the BCM self-test.

Is DTC B1315:15 present?

Yes GO to B2.

Page 75: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 75/84

No VERIFY the SJB fuse 12 (15A) is OK. If OK, GO to B2. If not OK, REFER to the OEMELECTRICAL WIRING DIAGRAM INTRODUCTION to identify the possible causes of thecircuit short. After the repair:If no DTCs are present, TEST the system for normal operation.If DTC U1000:00 is present, CLEAR the DTCs and REPEAT the self-test (required to enable the backlighting output driver if DTC U1000:00 is present). TESTthe system for normal operation. If DTC U3000:49 is present, INSTALL a new BCM.REFER to Multifunction Electronic Modules . TEST the system for normal operation.

B2 BYPASS THE BCM Ignition OFF.Disconnect: BCM C2280B .

NOTE: If DTC U3000:49 is present, install a new BCM.

Refer to Multifunction Electronic Modules . Test the system

for normal operation.

NOTE: If DTC U1000:00 is present, clear the DTCs

and  repeat the self-test (required to enable the

courtesy lamp output driver if DTC U1000:00 is

present).  Test the system for normal operation.

NOTE: If no DTCs are present, test the system for

normal operation.

NOTE: If the jumper wire fails, refer to the OEM

ELECTRICAL WIRING DIAGRAM INTRODUCTION to

identify the possible causes of the circuit short. After the

repair:

Connect a fused jumper wire between the BCM C2280B-40 , circuit VLN04 (VT/GY) andbattery positive.

Page 76: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 76/84

Courtesy of FORD MOTOR COMPANY

Do the backlighting components illuminate?

Yes REMOVE the jumper wire. GO to B3.

No REMOVE the jumper wire. REPAIR circuit VLN04 (VT/GY) for an open. TEST the systemfor normal operation.

B3 CHECK FOR CORRECT BCM OPERATION Disconnect all the BCM connectors.Check for:

corrosiondamaged pinspushed-out pins

Connect all the BCM connectors and make sure they seat correctly.Operate the system and verify the concern is still present.

Is the concern still present?

Yes INSTALL a new BCM. REFER to Multifunction Electronic Modules . TEST the system fornormal operation.

No The system is operating correctly at this time. The concern may have been caused by aloose or corroded connector.

Pinpoint Test C: All Dimmable Switch Illumination Is Always On

Refer to Cluster and Panel Illumination for schematic and connector information.Normal Operation When the parking lamps are on, the Body Control Module (BCM) provides voltage to the non-networkeddimmable illumination sources based on the Steering Column Control Module (SCCM) illumination

Page 77: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 77/84

messages that are sent over the network to the BCM.

B1315:15 (Backlighting (Non Reflective Controls) Illumination Output: Circuit Short Battery orOpen) - an on-demand DTC that sets when the BCM detects a short to voltage from thebacklighting output circuit.

This pinpoint test is intended to diagnose the following:

Wiring, terminals or connectorsBCM

NOTE: Use the correct probe adapter(s) when making

measurements. Failure to use the correct probe adapter(s) may

damage the connector.

C1 CHECK THE EXTERIOR LIGHTING Place the headlamp switch in the OFF position.Observe the parking lights.

Are the parking lights illuminated?

Yes REFER to Exterior Lighting to diagnose the exterior lamps always on.

No GO to C2.

C2 CHECK THE BCM BACKLIGHTING OUTPUT CIRCUIT FOR A SHORT TO VOLTAGE Ignition OFF.Disconnect: BCM C2280B .Ignition ON.

Do the dimmable backlighted components continue to illuminate?

Yes REPAIR circuit VLN04 (VT/GY) for a short to voltage. TEST the system for normaloperation.

No GO to C3.

C3 CHECK FOR CORRECT BCM OPERATION Ignition OFF.Disconnect all the BCM connectors.Check for:

corrosiondamaged pinspushed-out pins

Connect all the BCM connectors and make sure they seat correctly.Operate the system and verify the concern is still present.

Is the concern still present?

Yes INSTALL a new BCM. REFER to Multifunction Electronic Modules . TEST the system fornormal operation.

No The system is operating correctly at this time. The concern may have been caused by aloose or corroded connector.

Page 78: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 78/84

Pinpoint Test D: The Steering Wheel Switch Illumination Is Inoperative

Refer to Cluster and Panel Illumination for schematic and connector information.Normal Operation The BCM sends a voltage to the steering wheel controls switch and message center switch based onthe Steering Column Control Module (SCCM) illumination messages that are sent over the network tothe BCM. The voltage passes through the clockspring to the steering wheel harness and on to thesteering wheel switches. The steering wheel switches share the ground circuit with the horn switch.This pinpoint test is intended to diagnose the following:

Wiring, terminals or connectorsMessage center switchSteering wheel controls switchSteering wheelClockspring

NOTE: Use the correct probe adapter(s) when making

measurements. Failure to use the correct probe adapter(s) may

damage the connector.

D1 CHECK THE OTHER DIMMABLE LIGHTING SWITCHES Ignition OFF.Place the headlamp switch in the PARKING LAMPS ON position.Press and hold the instrument panel dimmer switch to the first detent up to the fullillumination position and observe other dimmable switches.

Are all the dimmable switches inoperative?

Yes GO to Pinpoint Test B .

No GO to D2.

D2 CHECK THE HORN OPERATION Press the driver air bag module against the steering wheel.

Does the horn sound?

Yes GO to D3.

No REFER to Horn to diagnose the horn is inoperative.

D3 CHECK FOR VOLTAGE TO THE STEERING WHEEL SWITCH Place the headlamp switch in the OFF position.Disconnect: Inoperative Steering Wheel Switch.Place the headlamp switch in the PARKING LAMPS ON position.Press and hold the instrument panel dimmer switch to the first detent up to the fullillumination position.For the message center switch, measure the voltage between the message center switchC2998-4 , circuit VLN04 (BN), harness side and the message center switch C2998-3 , circuitGD185 (GN/TN), harness side.

Page 79: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 79/84

Courtesy of FORD MOTOR COMPANY

For the steering wheel controls switch, measure the voltage between the steering wheelcontrols switch C2999-6 , circuit VLN04 (BN), harness side and the steering wheel controlsswitch C2999-1 , circuit GD185 (GN/TN), harness side.

Courtesy of FORD MOTOR COMPANY

Page 80: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 80/84

Is the voltage greater than 11 volts?

Yes REPLACE the inoperative steering wheel switch. REFER to Steering Column Switches .TEST the system for normal operation.

No GO to D4.

D4 CHECK FOR VOLTAGE TO THE CLOCKSPRING Place the headlamp switch in the OFF position.Disconnect: Clockspring C218A .Place the headlamp switch in the PARKING LAMPS ON position.Measure the voltage between the clockspring C218A-9 , circuit VLN04 (VT/GY), harnessside and ground.

Courtesy of FORD MOTOR COMPANY

Is the voltage greater than 11 volts?

Yes GO to D5.

No REPAIR circuit VLN04 (VT/GY) for an open. TEST the system for normal operation.

D5 CHECK THE GROUND CIRCUIT TO THE CLOCKSPRING FOR CONTINUITY Measure the voltage between the clockspring C218A-9 , circuit VLN04 (VT/GY), harnessside and the clockspring C218A-8 , circuit GD185 (BK), harness side.

Page 81: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 81/84

Courtesy of FORD MOTOR COMPANY

Is the voltage greater than 11 volts?

Yes GO to D6.

No REPAIR circuit GD185 (BK) for an open. TEST the system for normal operation.

D6 CHECK FOR VOLTAGE TO THE UPPER CLOCKSPRING Connect: Clockspring C218A .Disconnect: Clockspring C218B .Measure the voltage between the clockspring C218B-9 , component side and theclockspring C218B-10 , component side.

Page 82: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 82/84

Courtesy of FORD MOTOR COMPANY

Is the voltage greater than 11 volts?

Yes INSTALL a new steering wheel. REFER to Steering Column . TEST the system for normaloperation.

No INSTALL a new clockspring. REFER to Supplemental Restraint System . TEST the systemfor normal operation.

Pinpoint Test E: One Or More Illumination Source Is Inoperative

Refer to Cluster and Panel Illumination for schematic and connector information.Normal Operation The Body Control Module (BCM) sends a voltage to the dimmable components.For the base Audio Front Control Module (ACM) (AM/FM only), the BCM supplies a voltage to the ACMillumination based on the Steering Column Control Module (SCCM) illumination messages that are sentover the network to the BCM.When the accessory delay relay energizes, voltage is provided to the non-dimmable switches.This pinpoint test is intended to diagnose the following:

Wiring, terminals or connectorsIlluminated source

NOTE: Use the correct probe adapter(s) when making

measurements. Failure to use the correct probe adapter(s) may

damage the connector.

Page 83: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 83/84

NOTE: If the instrument panel dimmer switch

illumination is the inoperative source, increase the

backlighting brightness to the highest setting before

unplugging the instrument panel dimmer switch connector.

E1 CHECK THE VOLTAGE TO THE SINGLE ILLUMINATIONIgnition OFF.Disconnect: Inoperative Illumination Source.Ignition ON.

NOTE: If the headlamp switch illumination is the

inoperative source, unplugging the headlamp switch

connector causes the BCM to turn the exterior lights on by

default, so there is no need to turn the parking lamps on.

Place the headlamp switch to the PARKING LAMPS ON position.Increase the backlighting brightness to the highest setting.Measure the voltage between the inoperative illumination source, harness side and groundas follows:

Component Connector-Pin Circuit

Four-Wheel Drive (4WD) switch C284-4 VLN04(VT/GY)

Engine brake switch (if equipped) C2182-3 VLN04(VT/GY)

Instrument panel dimmer switch C2065-1 VLN04(VT/GY)

Overhead console switch (roof opening panel/power sliding window) C912-2 VLN04(VT/GY)

Headlamp switch C205-1 VLN04(VT/GY)

Upfitter switches C2300-2 VLN04(VT/GY)

Passenger Air Bag Deactivation (PAD) indicator, stability/tractioncontrol switch, hill descent switch (if equipped) C2114-6 VLN04

(VT/GY)

LH door lock switch C505-2 CBP32(GN/VT)

RH door lock switch C605-2 CBP32(GN/VT)

Page 84: REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND … · REMOVAL AND INSTALLATION [ INSTRUMENT PANEL AND CONSOLE ] Instrument Panel - Exploded View NOTE: For information on Ford Color

12/27/2017 Printer Friendly View

http://www2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&selectorMode=&className=&hideOption… 84/84

Audio Front Control Module (ACM) C240A-3 VLN04(VT/GY)

Is the voltage greater than 11 volts?

Yes

For a door lock control switch, INSTALL a new door lock control switch. REFER to Handles,Locks, Latches and Entry Systems . TEST the system for normal operation. For instrumentpanel dimmer switch, INSTALL a new instrument panel dimmer switch. REFER toInstrument Panel Dimmer Switch . For all other components, GO to E2.

No REPAIR circuit VLN04 (VT/GY) or circuit CBP32 (GN/VT) for an open. TEST the system fornormal operation.

E2 CHECK THE GROUND CIRCUIT TO THE ILLUMINATION SOURCE FOR CONTINUITY Measure the voltage between the inoperative illumination source pins, harness side asfollows:

Component Connector-Pin/ Circuit

Connector-Pin/ Circuit

4WD switch C284-4 VLN04(VT/GY)

C284-1 GD184(BK/GY)

Engine brake switch (if equipped)C2182-3VLN04(VT/GY)

C2182-4GD184(BK/GY)

Overhead console switch (roof opening panel/powersliding window)

C912-2 VLN04(VT/GY)

C912-12CPR39(VT/WH)

Headlamp switch C205-1 VLN04(VT/GY)

C205-8 GD184(BK/GY)

Passenger Air Bag Deactivation (PAD) indicator, tractioncontrol/hill descent switch (if equipped)

C2114-6VLN04(VT/GY)

C2114-1GD184(BK/GY)

Upfitter switchesC2300-2VLN04(VT/GY)

C2300-3GD116 (BK/VT)

ACMC240A-3VLN04(VT/GY)

C240A-4GD115(BK/GY)

Is the voltage greater than 11 volts?

Yes INSTALL a new component in question. TEST the system for normal operation.

No REPAIR the ground circuit in question for an open. TEST the system for normal operation.