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Money in your pocket. reliability in your truck. ReNEWed ® Ford Powerstroke Engines Get the Job Done Factory-tested reliability you’ve coMe to expect • New Proprietary Bore Spray Technology restores cylinder bore to original OEM specification • All blocks and cylinder heads are Magnaflux™ and pressure tested to avoid any cracked components • 100% of high wear parts are replaced, as well as damaged and worn-out components • All OEM sensors, controls and glow plugs are new, as well as lube oil cooler bundles • Plateau honing of cylinder bores assures long ring life and maximum oil control • High alloy valve guides assure oil control and reduce sticking valves • Air decay and wet pressure tested to ensure leak-free performance • Long blocks are SIMM tested and Torque to Turn checked to assure OEM specified oil pressure and running resistance • All dynamometer tests are followed by engine oil analysis for wear particles and contaminants We’ve Got it covered • Short and long blocks carry a one year, unlimited mile warranty • Running engines carry a two year, unlimited mile warranty • Fuel Injectors, fuel pumps, hydraulic high-pressure pumps, glow plugs, sensors, sending units and turbochargers installed by the supplier carry a one year, limited warranty International offers remanufactured Ford Powerstroke short blocks, long blocks and running engines that deliver superior reliability over a rebuilt or aftermarket remanufactured engine. Ford poWerstroke enGine Don’t confuse the two! Rebuilt engines are usually done in a local shop and standards vary widely. Rebuilders do not have access to engineering prints or improvements and can only replace obviously worn or broken parts. Others are cleaned and simply reused. Diagnosing issues can be tricky. Not addressing the cause of failures leads to failure again and again. Working closely with OEM engineers, International’s ReNEWed remanufacturing process incorporates design improvements that have been made over the life cycle of the engine. No one knows these engines better than ReNEWed. Our state-of-the-art facilities utilize the same current assembly processes and quality standards as the OEM plant that built the engine originally. Put quality, performance and value in your vehicle. Get ReNEWed! Rebuilt vs. ReNEWed Ford poWerstroke 6.9l and 7.3l series reManuFactured enGines — 1983–1993 (6.9l and 7.3l indirect injection) and 1994–2003 (7.3l direct injection, turbocharGed)

ReNEWed Ford Powerstroke Engines Get the Job Done

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Page 1: ReNEWed Ford Powerstroke Engines Get the Job Done

Money in your pocket. reliability in your truck.

ReNEWed® Ford Powerstroke Engines Get the Job Done

Fa c t o r y-t e s t e d r e l i a b i l i t y y o u ’ v e c o M e t o e x p e c t

• NewProprietaryBoreSprayTechnologyrestorescylinderboretooriginalOEMspecification

• AllblocksandcylinderheadsareMagnaflux™andpressuretestedtoavoidanycrackedcomponents

• 100%ofhighwearpartsarereplaced,aswellasdamagedandworn-outcomponents

• AllOEMsensors,controlsandglowplugsarenew,aswellaslubeoilcoolerbundles

• Plateauhoningofcylinderboresassureslongringlifeandmaximumoilcontrol

• Highalloyvalveguidesassureoilcontrolandreducestickingvalves

• Airdecayandwetpressuretestedtoensureleak-freeperformance

• LongblocksareSIMMtestedandTorquetoTurncheckedtoassureOEMspecifiedoilpressureandrunningresistance

• Alldynamometertestsarefollowedbyengineoilanalysisforwearparticlesandcontaminants

W e ’ v e G o t i t c o v e r e d

• Shortandlongblockscarryaoneyear,unlimitedmilewarranty

• Runningenginescarryatwoyear,unlimitedmilewarranty

• FuelInjectors,fuelpumps,hydraulichigh-pressurepumps,glowplugs,sensors,sendingunitsandturbochargersinstalledbythesuppliercarryaoneyear,limitedwarranty

International offers remanufactured Ford Powerstroke short blocks, long blocks and running engines that deliver superior reliability over a rebuilt or aftermarket remanufactured engine.

Ford poWerstroke enGine

Don’t confuse the two! Rebuilt engines are usually done in a local shop and standards vary widely. Rebuilders do not have access to engineering prints or improvements and can only replace obviously worn or broken parts. Others are cleaned and simply reused. Diagnosing issues can be tricky. Not addressing the cause of failures leads to failure again and again.

Working closely with OEM engineers, International’s ReNEWed remanufacturing process incorporates design improvements that have been made over the life cycle of the engine. No one knows these engines better than ReNEWed. Our state-of-the-art facilities utilize the same current assembly processes and quality standards as the OEM plant that built the engine originally. Put quality, performance and value in your vehicle. Get ReNEWed!

Rebuilt vs. ReNEWed

Ford poWerstroke 6.9l and 7.3l series reManuFactured enGines — 1983 –1993 (6.9l and 7.3l indirect injection) and 1994 –2003 (7.3l direct injection, turbocharGed)

Page 2: ReNEWed Ford Powerstroke Engines Get the Job Done

Ford poWerstroke 6.9l and 7.3l series reManuFactured enGines — 1983 –1993 (6.9l and 7.3l indirect injection) and 1994 –2003 (7.3l direct injection, turbocharGed)

ReNEWed® FoRD PoWERstRokE ENGiNEs — comPoNENt matRix

COMPONENTReNEWed SHORT BLOCK ReNEWed LONG BLOCK ReNEWed RUNNING ENGINE

MY 1983–1993 MY 1994–2003 MY 1983–1993 MY 1994–2003 MY 1983–1993 MY 1994–2003

Cam Bearings ✓ ✓ ✓ ✓ ✓ ✓

Camshaft ✓ ✓ ✓ ✓ ✓ ✓

Connecting Rods ✓ ✓ ✓ ✓ ✓ ✓

Crankcase (Cylinder Block) ✓ ✓ ✓ ✓ ✓ ✓

Crankshaft ✓ ✓ ✓ ✓ ✓ ✓

Timing Components ✓ ✓ ✓ ✓ ✓ ✓

Lifters (Tappets) ✓ ✓ ✓ ✓ ✓ ✓

Main / Rod Bearings ✓ ✓ ✓ ✓ ✓ ✓

Piston Cooling Tubes ✓ ✓ ✓ ✓ ✓ ✓

Pistons / Rings ✓ ✓ ✓ ✓ ✓ ✓

Block Heater ✓ ✓ ✓ ✓

Cylinder Head Assembly ✓ ✓ ✓ ✓

Front Cover ✓ ✓ ✓ ✓

Front Seals ✓ ✓ ✓ ✓

Injection Pressure Regulator ✓ ✓ ✓ ✓

Injectors ✓ ✓ ✓ ✓

Oil Cooler Assembly ✓ ✓ ✓ ✓

Oil Filter ✓ ✓ ✓ ✓

Oil Pan and Pick-up Tube ✓ ✓ ✓ ✓

Oil Pump Assembly ✓ ✓ ✓ ✓

Push Rods ✓ ✓ ✓ ✓

Rear Cover ✓ ✓ ✓ ✓

Rear Seals ✓ ✓ ✓ ✓

Rocker Arms ✓ ✓ ✓ ✓

Valve Cover Gaskets ✓ ✓ ✓ ✓

Valve Covers ✓ ✓ ✓ ✓

Valves ✓ ✓ ✓ ✓

Vibration Damper ✓ ✓ ✓ ✓

Glow Plugs ✓ ✓ ✓

Intake Manifold ✓ ✓ ✓

Accessory Bracket ✓

CDR Valve ✓

Exhaust Manifolds ✓

Fuel Filter Assembly ✓ ✓

Fuel Injection Pump ✓

Fuel Lift Pump ✓ ✓

Fuel Lines ✓

High Pressure Oil Pump ✓ ✓

Sensor - Camshaft Position ✓ ✓

Sensor - Exhaust Back Pressure ✓ ✓

Sensor - Injection Control Pressure ✓ ✓

Sensor - Oil Temperature ✓ ✓

Sensor - Water Temperature ✓

Turbo Base ✓

Turbo Charger Assembly ✓

Vibration Damper Drive Pulley ✓ ✓

Water Outlet ✓

Water Pump Assembly ✓ ✓

Money in your pocket. reliability in your truck.

For more information, contact your International dealer or call 1.800.44.TRUCK or visit www.InternationalTrucks.com

About InternationalInternational Truck is a division of Navistar, Inc., and is a leading producer of medium trucks, heavy trucks and severe service vehicles, as well as a manufacturer of military vehicles via Navistar Defense. The company’s parts group provides comprehensive support for all Navistar products, providing OEM-recommended parts and expert service through its network of nearly 1,100 dealers in more than 75 countries throughout the world.

All material in this literature is as accurate as known at time of publication, but is subject to change without notice. International, the International Diamond logo and ReNEWed® are registered trademarks of International Truck and Engine Corporation. ©2010 Navistar Inc., Warrenville, IL 60555. Printed in the U.S. PBC-XX-XXXX