Repetitive Manufacturing Demo

D2PMS1 Repetitive Manufacturing (c)2008 OneTeam Solutions Inc.

Slide # 1Feb 5, 2010

Repetitive Manufacturing

Session # 1

SAP SCM Training

Day # 2 – PM

Course Author : Ashok Ranade



Learning Objectives

• Repetitive Manufacturing Scenario

• Demo

• General SAP Features– CATT– Stock Overview– Planning Table– LIS– PP/MM/SD/CO integration



ScenarioThis process demonstrates production

planning in repetitive manufacturing. The different views of planning (material, production line) are illustrated. Confirmation is carried out using back-flushed consumption posting. At the end of the transaction, the documents created are then verified in cost accounting and accounting.



Process Overview



Process Steps• Analyzing the Product Group Hierarchy

• Changing the Sales & Operations Plan

• Disaggregating the Sales & Operations Plan

• Transferring Values to Demand Management

• Checking Planned Independent Requirements

• Entering or Changing the Planning in Repetitive Manufacturing

• Confirming Production

• Evaluating Costs and Quantities



Test Data – Product GroupFields Europe North

AmericaDescription

CATT ZID30907 ZID30928

Plant 1200 3200Plant for repetitive manufacturing

Product group PG-BULB PG-BULB Light bulbs 220/235V

Product group PG-BULB-C PG-BULB-C Light bulbs 220/235V clear

Product group PG-BULB-F PG-BULB-F Light bulbs 220/235V pearl



Test Data – MaterialsMaterial L-40C L-40C Light bulbs 220/235V

40 watts clear

Material L-40F L-40F Light bulbs 220/235V 40 watts pearl

Material L-60C L-60C Light bulbs 220/235V 60 watts clear


Material L-80C L-80C Light bulbs 220/235V 80 watts clear




Test Data - ManufacturingRouting L-1000 L-1000 Line 1000

(production line) L-2000 L-2000 Line 2000

Production version 1 1Version 1 on line L-1000

Production version 2 2Version 2 on line L-2000



CATT

Demo


Slide # 10Feb 5, 2010

Stock OverviewDemo


Slide # 11Feb 5, 2010

Product GroupDemo


Slide # 12Feb 5, 2010

Product Group HierarchyDemo


Slide # 13Feb 5, 2010

Rough Cut PlanDemo


Slide # 14Feb 5, 2010

Disaggregation SelectionsDemo


Slide # 15Feb 5, 2010

Rough Cut Plan

Plan saved under version number A00

Demo


Slide # 16Feb 5, 2010

Transfer Planning dataDemo


Slide # 17Feb 5, 2010

Planning TableDemo


Slide # 18Feb 5, 2010

Confirm Production & BackflushDemo


Slide # 19Feb 5, 2010

Post with Correction

GR and GI with document 4900035683 posted

Demo


Slide # 20Feb 5, 2010

Cost Variance ReportDemo


Slide # 21Feb 5, 2010

LIS ReportDemo


Slide # 22Feb 5, 2010

Help & Documentation

• ERP6 Online Help– http://help.sap.com/saphelp_erp60_sp/helpdata/en/5f/1faba54aee11d189740000e8322d00/frameset.htm

http://help.sap.com/saphelp_erp60_sp/helpdata/en/5f/1faba54aee11d189740000e8322d00/frameset.htm


Slide # 23Feb 5, 2010

What did we Learn

• Repetitive Manufacturing Scenario

• Demo

• General SAP Features Learned– CATT– Stock Overview– Planning Table– LIS– PP/MM/SD/FI/CO integration


Slide # 24Feb 5, 2010

Review Questions

1.List SOP process steps

2.What is Back flush?


Slide # 25Feb 5, 2010

Assignment

Documents

Repetitive Manufacturing Demo