..

I

' __________ Replacement parts list ____..I 1971

Publication :::::c-.--650 cm3· models _ Ref. 00-5722

Replacement parts list ....

650 cm3models A65T Thunderbolt A65L Lightning A65FS Firebird Scrambler

Commencing

Engine number

Frame number

Issued by B.S.A. Motor Cycles Limited Spares Department. Montgomery Street. Birmingham 811 1 D7. T•lephone: 021 772 0559/0537 Teltnram~· ":'.;m;at ,_,,,s" Birmi91h3m

JE 00101 A65T JE 00101 A65L JE 00101 A65FS

XE 00101 · A65

B.S.A. Motor Cycles Limited 1971 Publication Registered Office and Works: Ref. 00,5722 Armoury Road, Birmingham 811 2PX. Telephone: 0217722381 . Telex: 33315 Tt --- ·nd Cables: p .. ; ......... :- r ·~--

•= ::::-,, ~ miJ'1fh;i,ro

-

MODEL ABBREVLATIONS

L LlGHTNING

T THUNDERBOLT

FS FIREBI RD SCRAMBLER

SUFFIX NUMBERS TO BE USED TO IDENTIFY V ARYlNG FIMSHES,

When ordering components with varying finishes. please state finish required by adding the APPROPRIATC

sumx ro PART NU\18FR.

EXAMPLE:- Petrol tank - bronze. white bottom 83- 2262/295.

PETROL TANKS: Bronze. white bottom Br(mze . . Sterling moss. white bottom Sterling moss

MUDGUARDS: Chrome ..

SIDECOVERS: Bronze .. Sterling moss

FRONT BRAKE PLATE: Black instrument finish

OTHER PARTS: Black Silver Sheen Grey

PRICES:

-

, . .

295 296

.1297 298

'003

296 298

'306

007 /307 / 288

No price codes are quoted in this list. For prices please refer to the latest edition of the Master Price List number 00-5125.

Wherever possible, details of thread forms and sizes are quoted after the description of nuts, bolts, screws. studs and washers. Such as: 14-7006 Socket screw q• UN.C. I') ~ t' diameter unifie<j coarse thread 1• long under head.

Vital components. which arc manufactured from a special material. are indicated by a sign and the British Standard symbol for the material is quoted at the foot of the page.

ABBREVIATIONS

B.A. - British Association screw thread

B.S.C. - British Standard Cycle screw thread

B.S.F. - British Standard Fine screw thread

W.F. - Whitwortb Form screw thread

UN.F. - Unified Fine screw thread

UN.C. - Unified Coarse screw thread

UN.S. Unified Special screw thread

3

•

t ASSEMBLIES COMPLETE

itodel Pnrt No. Description

LT FS 00-3176 TOP OVERHAUL GASKET SET.

LT FS 00-33 18 FULL OVER HAUL GASKET SET.

00- 7009 LOCTITE PLASTIC GASKET ( 10 bottle trade pack).

L 71 - 2310 ENGINE UNIT - 20 teeth gearbox sprocket (less carburetter and exhaust system).

T 71- 23 13 ENG INE UNIT - 20 teeth gearbox sprocket (less carbu retter and exhaust system).

FS 71 - 2312 ENGINE UNIT - 18 teeth gearbox sprocket (less carburetter and exhaust system).

L 71 - 2311• ENGINE UNIT - close ratio gears, 20 teeth gearbox sprocket (less carburetter and exhaust system).

LT FS 71 - 1151 C RANKSHAFT AND FLYWHEEL ASSEMBLY.

LT FS 68- 3270 CLUTCH COMPLETE.

LT FS 71 - 2413 OIL PUMP COMPLETE.

LT FS 83-2802 FRAME COMPLETE.

LT 97-4080 FRONT FOR K COMPLETE.

FS 97-4081 FRONT FORK COMPLETE.

LT FS 37- 3846 F RONT HUB WITH SPINDLE AND BEARINGS.

LT FS 37- 3935 FRONT BRAKE ANC HOR PLATE WITH BRAKE DETAILS.

LT FS 37- 3780 REAR WHEEL WITH SPINDLE AND BEARINGS.

LT FS 37- 3985 REAR HUB WITH SPINDLE AND BEARINGS.

LT FS 37- 3878 REAR BRAKE ANCHOR PLATE WITH BRAKE DETAILS.

•Home and general export .

5

t

--Model

LT FS -L

Model

LT FS

Model

LT FS

Model

LT FS

Model

L

T I

FS

Compression Ratio

9·0

1·5

PISTON CHART

PISTON COMPLETE

Standard

68-0906

68-08 19

! mm.

68 0908

68-0820

PISTON RINGS (STANDARD)

I mm.

68-0910

- - --68-0821

----COMPRESSION TAPER 1- SCRAPER

68-0256 68-0357 68- 0259

PISTON RING ( I mm.)

COM PR ESS ION TAPER SCRAPE~

68 0257 68-0358 --1 68 0260

PISTON RING ( I mm.)

COMPRESSION TAPER SCRAPER I 68-0258 6S-0359 68 0261 -I

CARBURETTERS

Thro11le Needle Needle Part No. Amal No. Main Jet Slide Jct Po~ition

19 2436 R.93070 r (right)

J

220 · 105 19 2437

L.93071 (left)

----19- 2422 R.928 17 230 3! · 106

19 2438 R.930 '72 (right}

l 230 3 · 106

19 2439 L.930 73. (left)

(,

0

Plate I

Plate 2

Plate 3

Plate 4

Plate 5

Plate 6

Plate 7

Plate 8

Plate 9

Plate 10

Plate 11

Plate 12

Plate 13

Plate 14

Plate IS

Plate 16

Plate 17

Plate 18

Plate 19

Plate 20

Plate 21

Plate 22

Plate 23

ASSEMBLIES COMPLETE ..

PISTON CHART

INDEX

CARBURETTER SaTlNGS ..

CYLINDER HEAD - ROCKERS ..

CYLINDER BARREL - EXHAUST PIPES VALVES

CRANKSHAFT - PISTONS . ....

CRANKCASE - GENERATOR

OIL PUMP GEARBOX SPROCKET PRESSURE RELEASE VAb¥E

GEAR CLUSTER - CAMSHAFT ..

l~NER TIMING COVER - GEARCHANGE MECHANISM . .

OUTER TIMING COVER - KICKSTART - FOOTCHANGE

CLUTCH PRJMARY COVER

FRAME BATTERY CARRIER - ENGi E SH1ELD

S\\ INGING ARM - CENTRE STAND - REAR BRAKE CONTROL

SUPPORT RAIL - FOOTRESTS - COIL PLATFORM

TI\'INSEAT - CHAINGUARD - SILENCER ..

SIDECOVERS - AIR CLEANER ..

FRO!'IT FORK ..

FR01'T WH EEL

REAR WHEEL

MUDGUARDS ..

HANDLEBAR - CONTROLS - PETROL TANK

ELECTRICAL EQUIPMENT (PART I)

ELECTRICAL EQUIPMENT (PART 2)

CARBURETTERS

TOOLS

7

Page 5

Page 6

Page 6

Page 8 - II

Page 12 - 13

Pai:e 14 - 15

Page 16 - 17

Page 18 - 19

Page 20 • 23

Page 24 • 25

Page 26 - 27

Page 28 - 31

Page 32 - 35

Page 36 - 37

Page 38- 39

Page 40 - 41

Page 42 - 43

Page 44 - 47

Poge 48 • 49

Page 50 - 51

Page 52 - 53

Page 54 - 57

Page 58 - 61

Page 62 - 63

Page 64 - 65

Page 66 - 67

Plate 1

3

4

S-- I

6 - ~ -7

8 9 10

11-12

14-- ~

IS- <Si

16 -

21

--- 22 23 24 S3 S2 I

~

8

40

----,39

~ - ---- i38

2

16

- 37

- 36

35

34

-- 33

26

Plate 1

\lode/ Plate Ref. Part No.

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

L FS

T

LT FS

L FS

T

L FS

L FS

L FS

T

00 3176

00-3318

68 0137

2 02--0525

3 68--0087

4 68-0344

5 68 0192

6 40-0158

7 40 0156

8 68-0147

9 40--0158

10 68-0149

I I 67-0283*

12 68-0337*

13 02- 2138

14 40--0483*

15 02- 2138

16 71 - 1468*

17 76--0378

18 76-0308

19 29- 2089

20 68--0927

20 68-0925

21 62-0263

22 68--0923

22 68- 0924

23 70-8213

24 70-8214

25

25

71 - 2309

71 - 2307

CYLINDER HEAD - ROCKERS

Decoke gasket set

Full gasket set . .

Descriptio11

Domed nut - rocker box u· 8.S.C.)

Washer - rocker box studs (!" Xi" X ·048")

Stud - rocker box, rear (t' e.s.c./e.s.F. 29132") ..

Bolt - rocker spindle (t' Whitworth)

Rocker spindle - inlet and exhaust . .

Thrust washer rocker

Spring washer - rocker

In let rocker - left

Thrust washer - rocker

Inlet rocker - right ..

Bolt - cylinder head fixing (r B.S.F. x In Bolt - cylinder head fixing <r e.s.F. x 4 1'r")

Washer - head 10 barrel (i"x f" x ,'r') Nut -· cylinder head stud {f" e.s.c.) Washer - head to barrel (}" x f" -h-") Stud cylinder head (i" 8.S.C./ D.S.F. x 2ij ")

Fibre washer - oil feed union

Adaptor - rocker oil feed pipe

Nut - rocker oil feed pipe

Rocker oil feed pipe ..

Rocker oil feed pipe ..

Clip - oil feed pipe . .

Rubber connection - oil feed pipe ..

Rubber connection - oil feed pipe . .

Balance pipe - inlet ..

Spigot - inlet balance pipe . .

Cylinder head wi1h fixed fittings

Cylinder head with fixed fittings

9

·-

Per Set

I

2

2

I

2

2

2

4

4

2

4

7

2

I

2

I

2

Plate 1- co11ti11ued

3

4

5

6 ~-

17 18--

19

7 --

8 9

II 12

14-- -@

15-- _lS)

16

j ~

-~~ 20

--21

22 23

-

16

47

4415

24

1.i 51

10

49

40

- 37

36

35

34

33

~-32

26

0

I Plate I-continued

Model Plate Re/. Part \o.

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

T

T T

T

T T

T

T

T

T

26 71 - 1467*

27 60-2684

28 02-0449

29 02--0522

30

31

32 33

40-0157

40--0156

68--0153

68--0151

3-1 68--0155

35 24--0563

36 71-2207

37 71 2333

38 02--0370

39 14-1623

40 14-1302

41 68--0876

42 14-0114

43 60-2321

44 40-3226

45 24--0978

46 68--0067

47 68--0224

48 71 - 2307

49 71-1430

50 ll - 1421

51 -0-,~2,

52 68--0018

53 42-4476

CYLINDER HEAD - ROCKERS

Desrription

Stud cylinder head (f' B.S.C./s.s.r. 3J') . .

Split pin - rocker oilway

l';ut - rocker spind le ..

Washer - rocker spindle ( ·390' ·750' >< ·056")

Thrust washer - rocker

Spring washer - rocker

E,haust rocker - right

E•haust rocker - left ..

....

Adjuster screw - rocker ( ¼" e.s.c.)

Adjuster nut - rocker ( -,\-" e.s.c.) . .

Gasket - rocker box ..

Cover - rocker box ..

Washer - rocker box ,tud, front ( ·325" ·580' ·047") ..

Stud rocker box ( &' U.N.r./uN.C. x 2")

Locknut rocker box stuct (¼' e.s.c.)

Stud - rocker box. front u· B.S.C./B.S.F. X I H') ..

Bolt - steady bracket to rocker cover (¼" UN.F. x f') Washer - steady bracket to rocker cover ( · 333• x · 625" · 072')

"lut - manifold to head(!" e.s.c.) . .

Spring washer - manifold to head (l' " ,l,-• x ·040')

Stud - manifold to head (f" 9.S.C./B.S.F. X 2½')

Inlet maoifold . .

C}hnder head with fixed fittings

Gasket - manifold to head ..

Gasket - carburetter to manifold ..

Insulating washer - carburetter

Stud - carburetter mounting(¼" e.s.c./e.s.F. x I U ") locknut - carburetter mounting (¼" s.s.c.)

•Special material. II- ENIS. 12- ENl48. 14- ENl48. 16-F.Nl6. 26-ENl6.

II

2

2

2 2

2

4

4

I

4

4

4

I

2 2

4

4

4

2

I

2

2

Plate 2

I 2 3 4 5 6 7

28

27- -

26

' 25 24 23

12

9 10 II 12

I

I 22

20

21

Plate 2 CYLIND ER BARREL - EXHAUST PIPES - VALVES

\({)((el Pfa1e Ref. Pan No.

LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT LT LT LT LT LT LT LT LT LT LT

FS FS FS FS

LT FS LT FS LT FS LT FS LT FS LT FS LT FS L FS L FS L FS L FS LT FS LT FS LT FS

1 71 - 1166 2 71 - 1165 3 71 - 1177 4 71- 2222 5 19- 7625 6 19- 7606 7 68-0663 8 71 - 2043 9 70-9890

JO 14-1301 11 29-0541 12 42- 2848 13 14-060? 14 71 - 2045 15 14-0204 16 70 9627 17 70 9626 18 14-1301 19 70-2580 20 14- 0101 21 82-9020 22 71 - 2581 23 71 - 1433 24 68 0370 25 68- 0362 26 68 0163 27 68-0372 21! 71 - 1464 29 71 - 2315 30 71 1421 31 70-7821 32 42-4476 33 68-0018 34 68-0665 35 71- 2300 36 71 - 2366

a iprion

Collet - ,ahe spring . . Collar valve spring, top Valve spring - inner .. Valve spring - outer .. Cover - spark plug (Champion WC.200) . . Spark plug - (Champion N.3) Valve - exhaust Exhaust pipe - left Tube - exhaust pipe connecting Locknut - finned collar fixing(¼' U N.F.) . •

Lock washer - finned collar fixing . . Finned collar - exhaust pipes Screw - finned collar fixing (l' UN.F. In Exhaust pipe - right .. Bolt - connecting tube clamp(!' UN.F. I f ) Clamp - connecting tube Cap - connecting tube clamp Locknut - connecting tube clamp (t' UN.F.)

Exhaust pipe - left Bolt - exhaust pipe fixing(¼' UN.F. ! ' ) .. Spring washer - exhaust pipe fixing Exhaust pipe - right . . Gasket - cylinder base Push rod - inlet Tappet inlet and exhaust . . Circlip - tappets Push rod - exhaust . . Cylinder barrel .. Gasket - cylinder head Gasket - carburetter . . Gasket - carburetter (Tufnol) Nut - carburetter stud ( 1\ • e.s.c.) . . Stud - carburetter ( f •• R.S.C./ R.S.F. l :') . . Valve - inlet . . Valve guide - inlet and exhaust Cup - vahe spring. bottom ..

For colour finish codes sec page 3.

13

··-

Per Ser

8 4 4 4 2 2 2

I 2 2 2 2

4

2 8 4

2 4 4

2

I

2 2 4 4 2 4 4

,------------------------------------- ==--~--""-"'===•,.~~~-:;:::::.:.,

Plate 3

-

2

3 31

4

30

0 ~ 29 28 5 ~

27

6

~ O@ G, 26

7

8

25

24

~(b 22

10

II 12-

21

20 19

13 14 15 16 17 18

14

t Plate 3

M0<lel Plate Rej. Part No.

LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS

68--0357• 2 71-1106 3 67- 1536t 4 41-0673 5 68-0633 5 68-0634 5 68--0635 6 67- 0674 7 68- 0625 8 68-0638 9 68--0184

10 68--0185 II 71 - 1347 12 71 - 1003 13 68--0580t 14 71 - 1957 15 71 - 1346 16 67--0793 17 68-0685 18 68--0050 19 67-0643 20 67-0644 21 67-0645 22 40-3 150 23 67--0339 24 68-0657 24 68-0647 24 68-0648 25 67- 1430 25 67-1431 25 67- 1432 25 67-1433 26 71 - 1105 27 67--0298 28 68--0581 29 66-0954 30 65-0440 31 68-0906• 32 68--0259· 33 68--0256•

CRANKSHAFT - PISTONS

Description

Piston ring - taper Conneeting rod complete, less big-end shell - left Bolt - connecting rod(¼" e.s.c.) .. Key - rotor to crankshaft Shim ( ·003") - crankshaft bearing. left Shim ( ·005") - crankshaft bearing, left Shim ( ·010') - crankshaft bearing. left Oil seal - crankcase. left Bearing - crankshaft, left (Hoffmann RM.I IL) Cup - shim retaining .. Plug - crankshaft oil tube .. Crankshaft oil tube Flywheel Washer - Aywheel bolts Bolt - flywheel (f" e.s.c.) Locknut - connecting rod bolt ( ¼ • B.S.C.) Crankshaft Dowel - crankshaft bush Thrust washer - crankshaft bush .. Pinion - oil pump drive Nut - crankshaft. right Lockwashcr - crankshaft nut

,...

Washer - pump drive pinion ( ·578" ·875" ·064")

Key - crankshaft pinion Pinion - crankshaft .. Bush - crankshaft (standard) Bush - crankshaft ( ·OIO" undersize) Bush - crankshaft ( ·020" undersize) Shell - connecting rod big-end (standard) .. Shell - connecting rod big-end ( ·0IO" undersize) .. Shell - connecting rod big-end ( ·020" undersize) .. Shell - connecting rod big-end ( ·030" undersize) .. Connecting rod complete. less big-end shell - right Bush - connecting rod small-end .. Bolt - Aywhccl, oil tube location . . Circlip - gudgeon pin Gudgeon pin Piston complete (9 to I ratio) Piston ring - scraper . . Piston ring - compression

•See page 6 for piston details. t Special material: ~EN24. l~EN24.

15

Per Set

2

I 4

.. as reqd.

. . as reqd.

.. as reqd. I

3 2 4

4 4

4 4 I 2

4 2 2 2 2

Plate 4

3

4

s

6 37

36 7

8

32

9

10 II 12

31 30 29 27

26

24 23 2 21

n 16

Plate 4

.\fode/ Plate Ref Part No.

LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS L T FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS L T FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS L T FS LT FS L T FS LT FS

I 19 1262 2 14-1621* 3 68--0205 4 40-0066 4 40-0069 S 68--0688 6 14--0221 7 14-1302 8 24-8784 9 27- 1589

10 21-0692 II 21 - 1849 12 21 - 2000* 13 21 - 2001 • 14 21 - 1872 15 70-$896 16 14-0221 17 14--0226 18 68- 3168 19 68- 0588 20 21 - 1973 21 68-0942 22 21 - 1857 2J 15--0203 24 57- 3745 25 71 - 1108 26 21 - 1850 27 24-8784 28 14-1302 29 40-0241 30 68--0236 31 40-0246 32 68--0235 33 14-1302 34 75-0156 35 24-8784 36 70-7844 37 68- 0209 38 70-7878 39 19-8019 4-0 68-0325 41 68- 0324 42 29-2023 43 21- 1852*

.. CRANKCASE - GENERATOR

Description

Stator (Lucas 47205) Stud - stator mounting ( fr" UN.F./UN.C. ~In Engine sprocket (28 teeth) Shim - engine sprocket ( ·010") Shim - engine sprocket ( ·OJ 5") Distance piece - engine sprocket Bolt - crankcase. top, fron t ( f, • UN.<;. 2") Locknut - cran~case stud (-Ar• UN.r.)

Spring washer - crankcase stud nut (/\, xi" ·040") Dowel - crankcase Nut -- barrel to crankcase (A• UN.F.)

Crankcase stud - top, centre ( i\ • UN.F./UN.C. In Stud - barrel 10 crankcase (i" UN.F./UN.C. I ft') Stud - ba rrel to crankcase (f" UN.F./UN.C. I Wl Sealing plug - crankcase Washer - sealing plug Bolt - crankcase. front (fa• UN.F. 2") Bolt -- crankcase. bonom ( t.· UN.F. 3n "O" ring - gearbox drain plug "O" ring - oil pipe union Bolt oil pipe union 10 crankcase (.;.. • UN.C. n Oil pipe union - crankcase . . Drain plug - gearbox Washer - cam plate plunger plug .. Plug - cam plate plunger Crankcase complete with fixed finings Stud - crankcase. rear ( t, • UN.F./UN.C. 3,lr") . . Spring washer - crankcase stud ( f, • :• ·040") Locknut - crankcase stud (fl• UN.F.)

Gasket - primary case back plate .. Back plate - primary case . . Screw - primary case back plate Oil seal - primary case back plate . . Locknut - crankcase bolt (fr• UN.F.)

Washer crankcase bolt Spring washer - crankcase fixing bolt (ft• x ;• ·040") .. Cable guide - generator Oil seal - cable guide Clip - generator cable Rotor (Lucas 54213901) Lockwasher - rotor nut Washer - rotor nut Nut - rotor (l' UN.F.)

Nut - stator mounting ( tr• UN.F.) ..

*Special material: 2-EN16R. 12-EN 16. 13-EN 16. 43-EN8R.

17

Per Set

I 3

as reqd . as reqd .

I 2

I 8 I 6 2

I 2 I

I 2

I I 3 3 3 I I 6 I 2 2 2

I 3

t Plate 5

i /

29

-;S 30

~ 28

~ 33 27

26 25

-~ 24

~ 23

~ 4

~ ' - -- --7

22

?' 21 20

19 18 17 16 IS 14 13 11 10 9

18

Plate S OIL PUMP - GEARBOX SPROCKET - PRESSURE RELEASE VALVE

Va<le/ Plare Ref. Part No.

FS LT FS LT FS L FS L FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT PS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT PS LT FS LT FS LT FS LT FS LT FS LT FS

I 2 3 4 5 6 7 8 9

10 II 12 13 14

IS

16 17 18 19 20 21 22 23 24 25 26 27 28 29

- 30 31 32 33 34 35

70-9526 71- 2211 71- 2370 68-0588 68-0586 42-0158 42-0157 68-03 10 14-0301 21 - 1848* 76-0138 68-0289 14-1901 68-0938 71 - 2415 71 - 2449 71 - 2450 71 - 2417 68-0936 68-0937 71 - ll46 71 - 2418 60-2364 68-0353 14-0301 29-0541 67- 1286 71 - 1424 14- 1401 68-0560 71 - 1126 21 - 1848* 71 - 2296 71 -2416 71- 1148 71- 1138

Description

Plug - oil hole blanking Washer - oil release valve to crankcase Oil release valve assembly "O" ring - revolution counter drive shaft . . Shaft - revolution counter drive Circlip - oil pump drive spindle Washer - oil pump spindle retaining Spindle - oil pump driving .. Nut - oil pump Stud (f UN.F.) Stud - oil pump fixing(¼' UN.F./UN.C. 2,t-' ) Lock washer - oil pump stud "O" ring - oil pump spindle housing Locknut - oil pump stud(¾' UN.F.) Washer - oil pump fixing Oil pump foed gear - driving Oil pump complete Oil pump body . . Oil pump scavenge gear - driving . . Oil pump end plate Screw - oil pump end plate .. Spindle - oil pump driven gears Oil pump scavenge gear - driven .. Ball - non-return valve (¼') Spring - non-return valve Nut - sump cover stud Lockwasher - sump cover stud Sump cover Gasket - sump cover . . Stud - sump cover Scavenge oil pipe Filter assembly - crankcase .. Stud - oil pump body mounting Gasket - oil pump body to crankcase Oil pump feed gear - driven Dowel - pump body to spindle housing Housing - oil pump spindle . .

r *Special material: 10- EN 148. 31- EN l4B.

frd &, '?ltt {277., . 7/ -II 7 s-

19

-

Per Ser

2

2

4

I 4 4

I 2 4 l

2

2 I

Plate 6

l f ' l ,~ 51 / •

so

42 -

377-----,-----

36

"

4 i

41

40 -39 38

I JS 34 33

6 7

32 31 30 29 28 27

20

9

IO

--11

12

13

15

16

17

20 21

- 22

23

24 - 25

_ 26

Plate 6 GEAR CLUSTER - CAMSHAFT

Model Plate Ref Part No. Description Per Set

LT FS I 40-0028 Breather disc peg

LT FS 2 68-0130 Breather disc

LT FS 3 68- 0132 Spring - breather valve

L T FS 4 68--0473 Camshaft

LT FS s 68 0025 Bush - camshaft. right

LT FS 6 70- 9809 Bush - idler pinion bearing . . .. L T FS 7 70-9104 Id ler pinion .. LT PS 8 68--0025 Bush - camshaft. right

LT FS 9 27- 1386 Key - id ler pinion

LT FS 10 67-0338 Camshaft pinion

LT FS II 40-0118 Key - camshaft pinion

LT FS 12 67- 0685 Lockwasher - camshaft pinion

LT PS 13 24-7000 Nut - camshaft pinion(½' e.s.C.) .. I

LT FS 14 70-9526 Plug screw - scavenge oil hole 2

LT FS IS 51-0448 Bearing - mainshaft. right . .

LT FS 16 68- 3178 Bush - mainshaft top gear .. 2

LT FS 17 68- 3115 Mainshaft top gear (23 teeth)

LT FS 18 68- 3120 Mainshaft second gear (23 teeth)

LT FS 18 68- 3114* Mainshaft second gear (23 teeth)

LT FS 19 68- 3021 .Spacing washer - mainshaft . .

LT FS 20 57-4023 Cover complete - gearbox bearing housing

LT FS 20 57-4025 Cover only - gearbox bearing housing

LT FS 21 68--0030 Dowel - bearing plate

LT FS 22 57- 3621 Bearing - mainshaft, right ( Hoffmann L.S8)

LT FS 23 67- 3028 Circlip - mainshaft bearing . . I

LT FS 24 24-8784 Spring washer - bearing plate stud . . 5

LT FS 2S 14-0302 Nut - bearing plate stud (i'i' UN.F.) 5

LT FS 26 14-1619 Stud - gearbox bearing plate ( ,\-' UN.C./UN.F. >< I¼') 5

LT FS 27 42- 3075 Bearing - layshaft, right (Torrington B.1212-OH)

LT FS 28 42- 3079 Thrust washer - layshaft

L T FS 29 68-3151 Layshaft fi rst gear (26 teeth) .. LT FS 29 68- 3128* Layshaft first gear (24 teeth) .. LT FS 30 67- 3093 Bush - layshaft first gear

LT FS 3 1 68- 3120 Layshaft third gear (22 teeth)

L T FS 31 68- 3181* Layshaft third gear (18 teeth)

21

'-::=::::=~=::~:-::'."'~~=-=~=--=~==:::=:::~~:C__,,,,,-· - ~ -"""~~~~~~::;:., - .,, < • w-z - -; •

Plate (,-continued

4 5

50

40----- v.

43 -

42

41

40 39 38

3

36

35 34 33

• .

'-- -- ~--

6 7

'

iG'@~\ 32 31 30 29 28 27

22

--

-

9

10

II

- 12

13

20 21

- 22

23

24 - 25

26

0 -........:..

~

t Plate 6-continued GEAR CLUSTER - CAMSHAFI

Model Plate Re}. Part No. Description Per Se1

LT FS 32 68-:3021 Spacing washer - layshaft .. LT FS 33 68-3303 Layshaft

LT FS 34 68- 3015 Layshaft second gear (26 teeth)

LT FS 34 68-3107* Laysbaft second gear (25 teeth)

LT FS 35 68-3299 Lays haft top gear ( 17 teeth) .. LT FS 36 42- 3079 Thrust washer - layshaft ( · 11 J.-· 115' ) . . as reqd .

LT FS 36 42- 3212 Thrust washer - layshaft ( · l 20-· 122') .. as reqd.

LT FS 36 42- 3213 Thrust washer - layshaft ( · 127- · 129') as reqd.

LT FS 37 68--0034 Bearing - laysbaft drive-side (Torrington 12121-OH) I

LT FS 38 68-3019 Spacer - mainshaft .. I

LT FS 39 57- 3988 Bush - clutch push rod

LT FS 40 68-3150 Mainshaft first gear (1 4 teeth)

LT FS 40 68- 3127* Mainshaft first gear (16 teeth)

LT FS 41 68- 3015 Mainshaft third gear (26 teeth)

LT FS 41 68- 3182• Mainshaft third gear (22 teeth) ·

LT FS 42 68-3100 Mainshaft with bush .. LT FS 43 68-3229 Clutch push rod

LT FS 44 68--0024 Circlip - mainshaft bearing, left

LT FS 45 68--0027 Oil seal - mainshaft beariag ..

LT (solo) 46 68- 3073 Gearbox sprocket (20 teeth)

FS 46 68-3093 Gearbox sprocket (18 teeth) .. 46 68-3089t Gearbox sprocket (21 teeth)

LT (s/car) 46 68-3093t Gearbox sprocket ( 18 teeth) .. 46 68- 3078t Gearbox sprocket (19 teeth) ..

LT FS 47 40-3121 Lockwasher - gearbox sprocket

LT FS 48 40-3051 Nut - gearbox sprocket

LT FS 49 68-3194 Felt washer

LT FS so 68--0022 Camshaft bush - left . .

LT FS 51 68--0131 Rotary breather valve ..

*Close ratio gears.

t Alternative sprockets.

t Home and general export.

23

Plate 7

33

44 ---------43 ----------....

42------41 ----------,

I 32 31 30 29 28

5

38

27 26

24

7 8 9

~ - 10

,-11

f:\'---12 ~ 13 ,~ ::

-----<6

------17 -----18 -----19 ---2)

--21

J

0

Plate 7 INNER TIMING COVER GEARCHANGE MECHANISM

Model Plate Ref Part No.

LT FS LT FS LT FS LT FS

'"1.T FS LT FS LT FS LT FS LT FS

T LT FS L FS LT FS L FS LT FS LT FS LT FS LT FS LT FS LT FS

LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS

1 2 3 4 5 6 7 8 9

10 II 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

57-4026 68- 3045 67-3161 67-3162 68-3095 67-3169 68-3056 68-3301 67- 3163• 42--0166 21 - 5370 24-0036 68--0982 68-0585 71 - 1436 76--0291 57-4009 57-4008 76-0012 21 -2025 14-1202 57-4028 68-3118 68- 3058 68-3054 68 3053 68-3055 71 -2277 68--0213 24--0978 02-2395 57-4312 68 3005 40-0705 40-0394 68-0865 70-9809 66-3074 57-4114 68-3076 60-2721 71-4116 ~ 57-4115 40-3323 68-3 180 68-3036 68-3 160 68-3158 68--0098 68--0101

Cam plate - gear selector Pivot - cam plate

Description

Thrust washer - kickstarl ratchet Spring - kickstart ratchet Kicksrart ratchet pinion Bush - kickstart ratchet pinion K ickstart ratchet Lockwasher - kicks1ar1 assembly Nut - kicks1ar1 assembly (J. • e.s.c.) Cover plate - inner timing cover (without revolution counter) Bolt - revolution counter adaptor (2 R.A. 1~ ' )

Sealing washer - revolution counter cable .. Lockwasher - revolution counter adaptor boll Adaptor - revolution counter cable Gasket - revolution counter adaptor Oil seal - id ler pinion spindle Spring - gearchange return .. Cup - gearchange return spring Washer - gcarchange return spring .. Stud - gearchange return spring Locknut - retaining cup stud Stop plate gearchange spring Grub-screw - stop plate Anchor peg - gearchange spring Spring plate - kickstart Spring - kickstart return Anchor peg - kickstart spring Inner timing cover with fixed fittings Bush kickstart spindle. timing cover Spring washer - anchor peg nut Nut - kickstarl spring anchor peg (¼' e.s.c.) Kickstart spindle complete Bush - kickstart spindle Grommet contact breaker leads Dowel - inner cover to case .. Dipstick - inner timing cover Bush idler pinion spindle .. Dowel inner cover to case .. Plunger - gearchange quadrant Spring - gearchange quadrant plunger S_plit pin - quadrant plunger spring ( :f, • I ') ~ carchange quadrant complete .. Retainer - gearchange plunger Screw - plunger retainer (58.A. x t1()

Kickstart quadraat stop Spindle - selector forks Selector fork - layshaft Selector fork - mainshaft Plunger - gearchange cam plate Spring - cam plate plunger ..

• special material: 9- EN 15.

25

Per Set

I 2

I

2

2 I I 2 2 2 2 I I

Plate 8

2 3 4

-. v 34

33

32 15 31 6

30

2!8---- - U

25 ~®, - 26

26

Plate 8 OUTER TIMING COVER - KICKSTART - FOOTCHANGE

0 Model Plate Ref Part No. Descriplion Per Set

LT FS 7) - 1437 Gasket - inner timing cover .. I LT FS 2 14-6613 Screw - inner fiming cover(¼" UN.C. 2¼") 3 LT FS 3 19- 1841 Conrnct breaker (Lucas 54419097) LT FS 4 04-2203 Clip - contact breaker lead .. LT FS 5 19- 1842 Auto-advance unit (Lucas 54419344) LT FS 6 19- 1849 Contact set (Lucas 54419827) LT FS 7 68-033 1 Washer - contact breaker plate screw LT FS 8 14-0208 Bolt - auto-advance unit(¼" UN.F. "2¼") I LT FS 9 97-3894 Screw - contact breaker plate to cover (2B.A , 21 /64") 2 LT FS 10 71-2280 Outer timing cover LT FS II 40-0740 Sealing washer - outer cover screw, top .. LT FS 12 70-9126 Inspection cover - contact breaker . . I LT FS 13 21-5375 Screw - contact breaker cover (28.A. n .. 2 LT FS 14 70-8782 "O .. ring - inspection plug .. LT FS 15 70-9816 Inspection plug - outer cover LT FS 16 40-3073 Gearchange pedal LT FS 17 89- 3208 Rubber - gearchange pedal .. LT FS 18 42-6554 Bolt - gearchange pedal (¼" e.s.c. !") I LT FS 19 21 - 1917 Screw - outer timing cover o· ui-- .c. 2rJ 5 LT FS 20 14-6607 Screw - outer timing cover(¼' UN.C. t ') .. '-.. LT FS 21 60-2364 Ball - kickstart pedal LT FS 22 40-3085 Spring - kickstart pedal LT FS 23 57- 1272 Folding pedal - kickstart LT FS 24 57 2330 Rubber kickstart pedal LT FS 25 75-0053 Nut - kickstart crank cotter .. LT FS 26 68-0331 .Washer - kickstan crank cotter ( · 328" .505· -oon LT FS 27 75-3143 Cotter - kickstart crank LT FS 28 57- 2173 Kickstart crank LT FS 57- 3632 Kickstart crank complete I LT FS 29 21-0541 Bolt - kickstart pedal (-f1 ' e.s.c. 1,1,') I LT FS 30 14 6614 Screw - outer cover (t' UN.C. 2n I

- LT FS 31 57 3673 Washer clutch lever I LT FS 32 57-4037 Thrust plate - clutch lift mechanism I LT FS 33 60-2368 Ball - clutch lift mechanism .. 3 LT FS 34 57-4038 Shaft - clutch lift mechanism I

, LT FS 35 14-6606 Screw - inner timing cover o· ui--.c . t') .. 2 LT FS 36 76-0293 Washer - contact breaker plate 2 LT FS 37 60- 2701 Split pin - clutch lift mechanism I LT FS 38 57- 1712 Spring - clutch lift mechanism I LT FS 39 21 - 1879 Screw - clutch lift mechanism 3 LT FS 57-4049 Clutch lift mechanism complete LT FS 40 57-4036 Lever - clutch lift mechanism LT FS 41 60 2363 Ball - clutch lever shaft LT FS 42 57 3762 Adaptor - clutch cable LT FS 43 68-3264 Cover clutch cable adaptor LT FS 44 14 6610 Screw - inner timing co,er er UN.C. I !") LT FS 45 14-6611 Screw - inner timing CO\·Cr (j .. UN.C. ,n LT FS 46 14 6608 Screw inner timing cover et" ~N.C. I ' ) .. I ' 0 __.,,

27

= - -- - - Tii : C

...

Plate 9

2

3

4

s-

2"- I'

13-- . - 1 14

53

• I -~ 12 51

- 39

8

/ 36

31

D 28

0

Plate 9

Model Plate Ref Port No.

LT FS

LT FS

LT FS LT FS

LT FS

LT FS LT FS

LT FS

LT FS

LT FS LT FS

LT FS LT FS

LT FS

LT FS

LT FS LT FS

LT FS

LT FS LT FS

LT FS LT FS

LT FS

LT FS LT FS

LT FS

LT FS LT FS

LT FS

2

3

4

5

6 7

8

9 10 II

12

13 14

15

16

17 18

19 20 21

22 23 24

25

26 27

28

68-3270 76-4116 70-9114 68--0841 70-9816 70-8782 21 - 1854 71 - 1065 14-7804 68--0376 70-8310 68--0249 70-7793 68--0861 68--0237 57-4326 57-2526 68-3321 68-3287 68-3308 14--0403 68-3305 68-3320 68-3169 42-3192 57- 1363 68-3283 68-3281 68- 3282

CLUTCH - PRIMARY COVER

Desrrip1io11

Clutch complete

Screw - inspection cover (28.A. ,t-')

Cover - timing inspection

Ignition timing pointer

Plug - primary cover ..

"O" ring - primary cover plug

Screw - primary cover(¼' UN.c. I ~ ')

Washer - oil level and drain screw ..

Screw - oil level and drain ..

Spacer tube - tensioner pivot

Tensioner - primary chain ..

Insert - tensioner screw

Adjuster screw - chain tensioner

Washer - tensioner screw oil seal

Locknut - tensioner adjuster(¾' s .s.F.) . .

Cap nut - adj uster screw (,t-" a.s.F.)

Nut - clutch spring(¼" B.S.F.)

Clutch spring

Cup - clutch spring ..

Screw - clutch adjuster

Locknut - adjuster screw (i' UN.F.)

Pressure p late ..

Nut - clutch retaining

Spacer - clutch retaining nut

Driving plate

Driven plate

Plate - cush drive retaining

Rubber - cush drive . .

Rubber - rebound, cush drive

29

-

Per Set

4

I

I

2

2 6

2

2

I

I

3

3

3

I

6

6

I

3

3

Plate 9-<.·ontinued

2

3

~ 4

5 52 .... s-

6--' 49 SO

~$ 9 I

11~ -

12

13 0 41

0 40 ~

-39

14

38

167

nA ~ IS

17-- ~

48 A 47

2 37

43

30

Plate 9-continued CLUTCH - PRIMARY COVER

Model Plate Ref Part No. Descrip1ion Per Set

LT FS 29 57- 1719 Clutch centre I

LT FS 30 42-3183 Screw - inner plate 10 centre (ID.A. 35/64' countersunk) 3

LT FS 31 42- 3189 Clutch spring pin (¼' e.s.c. >c If') 3

LT FS 32 57- 2773 Clutch sprocket (58 teeth) I

LT FS 33 68-3218 Key - sleeve to sprocket 2

LT FS 34 42- 3206 Roller - clutch sprocket 20

LT FS 35 57- 3929 Clutch hub

LT FS 36 57-3931 Thrust washer - clutch sleeve -LT FS 37 19- 8639 Primary chain (l' Triplex, 80 pitches)

LT FS 38 68--0360 Cover plate - rear crankcase I

LT FS 39 97- 3894 Screw - cover plate (2e.A. x 21/64' ) 2

LT FS 40 29- 3319 Lockwasher - cover plate screw ( · 200' ·400" > ·021 ' ) 3

LT FS 41 40-3044 Bolt - cover plate. top

LT FS 42 68- 3280 Inner retaining plate - cush drive .. LT FS 43 57- 2538 Spider - cush drive

LT FS 44 70-9217 Bolt - rear chain oiler (t: UN.C. >< I r) I

LT FS 45 42- 3183 Screw - outer plate to centre 3

LT FS 46 66- 7518 Fibre washer - rear chain oiler

LT FS 47 40--0375 Rubber pipe - rear chain oiler

LT FS 48 68--0383 Oiler - rear chain

LT FS 49 68--0375 Tensioner pivot

LT FS 50 15-0804 Washer - tensioner pivot

LT FS 51 71 - 1432 Gasket - primary cover

LT FS 52 66- 3074 Hollow dowel ..

LT FS 53 21 - 1951 Screw - primary cover

LT FS 54 71 - 1044 Primary cover complete

LT FS 55 14-6611 Screw - primary cover(¼' UN.c. If') 4

LT FS 56 71 - 1420 Gasket - inspection cover

0 31

Plate 10

12

11- -­/:)-

8

7

6-

0

S3

32

0

Plate 10 FRAME - BATTERY CARRIER - ENGINE SHIELD

Model Plate Ref Parr No.

LT FS

LTFS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LTFS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

14-0101

2 83-3061

3 83-2597

4 14-1301

5 83-3142

6 70-3751

7 70-4610

8 82-9354

9 40-8436

10

II

12

13

14

15

16

17

18

83-2512

83- 2508

68-4597

82-8033

14-1301

82-8255

83-3295

60-3042

83- 3522

19 60-2391

20 82-4717

21 83-2844

22 60-2332

23 14-1304

24 14-0126

25 60-2331

26 14-1303

27

28 29 30 31

32 33

60- 2332

14-1304

14-1303

60-2331

14-0127

71-2344

70-6848

Description

Bolt - seat catch fixing(¼' u1u. >< l'l

Catch assembly - twioseat ..

Spring - seat catch ..

Locknut - seat catch fixing bolt(¼' UN.F.)

Dipstick ..

Washer - oil filler cap

Cap - oil filler

Buckle - battery retaining strap

Rubber bush - battery carrier mounting ..

Battery carrier ..

Screw - shouldered, battery carrier mounting

Moulding - battery carrier . .

Strap - battery carrier

Locknut - battery carrier fixing screw (t' UN.F.)

Protective strip - battery carrier

Protective strip - battery carrier, moulded

Reftector

Rubber bush - reflector mounting ..

-

Washer - reflector mounting ( · 202' x · 391 • ·032')

Locknut - reflector mounting

Steady bracket - engine to frame

Washer - engine bolt, front ( · 458' · 875' >< ·048')

Locknut - engine bolt, front (¾' UN.F.) ..

Bolt - engine steady to frame (t' VN.F. x f') Washer- engine steady to frame bolt (·395' ·750' ·048')

Locknut - engine steady to frame bolt (j' UN.F.) . .

Washer - engine to engine plate bolt, top (·458" ·875' ·048')

Locknut - engine to engine plate bolt, top(½' UN.>.) .•

Locknut - engine plate bolt, rear (!' VN.F.)

Washer - engine plate bolt. rear ( · 395' · 750' ·048 ' ) . .

Bolt - engine plate. rear (f' VN.F. !')

Pipe - oil return

Clamp - oil return pipe

33

Per Set

I

3

I

3

2

2

2

2

I

2

Plate 10-continued

10-

1-

6-

s

lJJ~

S3

34

11 I!

lO

t Plate 10- continued FRAME - BA TIERY CARRIER - ENGINE SHIELD

Model Plate Ref: Parr No.

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

L TFS

LT FS

LT FS

LT FS

LT FS

FS

FS

FS

FS

LT FS

LT FS

LT FS

LT FS

LT FS

•LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

34 8:.-2110

35 83-21 11

36 14..0251

37 14-1303

38 60-2331

39 14-0238

40 14-0224

41 60-2332

42 14-1302

43 21 - 2091

44 71 - 2348

45 21 - 2115

46 60-2331

47 14-1303

48 68- 8382

49 71-2346

50 21 - 2096

51 60-2320

52 14-1301

53 83- 3136

54 02-4553

55 21 - 1945

56 21-2109

57 60-2330

14- 1302•

S8 83- 3643

S8 83-3642

59 83-2829

60 82 8382

61 14-1303

62 8}-1560

63 82- 7021

64 83-2802

Engine plate - left

Engine plate - right . .

Description

Bolt - engine to engine plates, top(¾' uN.F. 2}')

Locknut - engine plate bolt. bottom (t' UN.F.) . .

Washer - engine plate bolt, bottom ( · 395' x · 750' ·048')

Bolt - engine plate to frame ,bottom (l' UN.F. x 2f')

Bolt - engine to engine plates, bottom ( f, • UN.F. x 2¾') ..

Washer - engine to engine plates bolt, bottom _ (·458' ·875' X ·048')

Locknut - engine to engine plates bolt, bottom ( ,•, • UN.F.)

Bolt - engine fixing, front(¼ ' UN.F. 3J')

Pipe - oil reservoir vent

Bolt - engine fixing. bottom ..

Washer - engine fixing stud. bottom ( · 395' · 750' ·048' )

Locknut - engine fixing stud, bottom(}' UN.>.) . .

Clamp - oil feed pipe

Pipe - oil feed ..

Stud - undershield fixing, hooked . .

Washer - undershield fixing stud (·270' x ·625" ·056')

Locknut - undershield fixing stud . .

Undershield assembly ..

Fibre washer - drain plug ..

Drain plug - sump plate

Stud - sump plate to frame . .

Plain washer - sump plate stud ( · 333' x · 625' ·040' ) . .

Locknut - sump plate stud (¼' UN.>.)

Sump plate assembly ..

Oil filler assembly

Gasket - sump plate ..

Spring - prop stand ..

Locknut - prop stand pivot bolt (i' UN.F.)

Prop stand

Boll - prop stand pivot

Frame complete

•Not illustrated.

35

Per Ser

I

1

4

2

2

2

2

2

I

I

4

4

4

Plate 11

34 I 4 I

36

.... ~--✓ er ....

Plate 11 SWINGING ARM - CENTRE STAND - REAR BRAKE CONTROL

Model Plate Ref Part No.

L T FS LT FS LT FS LT FS

LT FS LT FS LT FS LT FS LT PS LT FS LT PS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS

1 2 3 4

5 6 7 8 9

10 II 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

14-0235 19- 7470 19-7461 60-2331

14-1303 82- 7387 14-1307 68-0324 83-2689 14-0103 14-0301 21 - 2045 60- 2683 60-2393 83- 2666 83-2860 02-2138 14- 1303 83- 2513 83-2521 83- 2691 83-2690 83-2692 21 - 2087 14- 1304 83-i627 82-4671 21-2077 24-1088 60-1841 57-2331 14-0234 37-3742 14 0301 14-0107 14-1303 60- 2331 83-3082 19- 7469

Description

Bolt - suspension unit fixing, top (t UN.F. 2') Suspension unit (Girling 64052495) .. Bush - suspension unit (Girling 64533645) Washer - suspension unit bolt, top and bottom

( · 390' X · 745' · ·048') Locknut - suspension unit bolt, top and bottom (I' UN.F.)

Nut - brake rod adjuster Locknut - swinging arm pivot bolt(~• UN.F.)

Washer - swinging arm pivot bolt . . Distance piece - swinging arm pivot. left .. Bolt - stop light adjustment(¼' IJN.F. x ¾') Nut - Slop light adjustment bolt (t' UN.F.)

Pivot bolt - brake pedal Split pin .. Washer - brake rod (·256' ·500' ·040') Brake pedal Brake rod Washer - brake pedal pivot bolt Locknut - brake pedal pivot bolt (i' UN.>.)

Swinging arm assembly Bush - swinging arm pivot .. Sleeve - swinging arm pi~ot .. Distance piece - swinging arm pivot, right Dust excluder - swinging arm pivot Bolt - swinging arm pivot Locknut - centre stand pivot bolt ( ,lr' UN.F.)

Centre stand Spring - centre stand .. Bolt - centre stand pivot Washer - grease nipple Grease nipple - swinging arm Rubber - centre stand extension arm Bolt - suspension unit, bottom (f' UN.F. If') Chain adjuster .. Nut - chain adjuster bolt(¼' UN.F.)

Bolt - chain adjuster (t' UN.F. l !') Locknut - suspension unit bolt, bollom (~• UN.F.)

Washer - suspension unit bolt. top (·390' ·745' ·048') Cover plate - swinging arm fork end Spring - suspension unit (Girling 64545350)

37

Per Set

2 2 4

4

4

2

I 4 2

4

I 2 I

I 2 2 2 I 2 2 2 2 2 2 2 2

Plate 12

n

C)

if f 11•, · C _\,

,,~ .;___ " (<i/ !?'~

r-----2~~

8 27

22

r

38

Plate 12 SUPPORT RAIL - FOOTRESTS - COIL PLATFORM

Model P/are Ref Parr No.

LT FS

LTFS

L TFS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

LT FS

FS

FS

FS

FS

FS

FS

FS

FS

FS

FS

L TFS

LT FS

LT FS

1 14-1301 2 60-2329 3 14-0101 4 83-2571 S 82-4717 6 60-2391 7 60-3041 8 83-2768 9 14-0259

JO 60-2333 83-3602• 14-1305•

11 83-2854 12 83-2651 13 14-1302 14 29 7583 15 68-4835 16 14-0217

02-0861· 17 83-3207 18 04-2276 19 14-1302 20 83-2841 21 83-3095 n 83-3094 23 42-4925 24 14-1302 25 83- 3092 26 14-0216 27

28 29 29 30 31 32

83-2859 83-2858 83-2856 83-2857 40-0101 60-2329 14-1301

Description

Locknut - platform to mudguard bolt O' UN.F.) ..

Washer - platform to mudguard bolt ( · 270' x · 560' ·036') Bolt - platform to mudguard(¼' UN.F. ½')

Platform - ignition coil mounting ..

Nut - reflector bolt ..

Washer - reflector bolt ( ·200' x. • 390' ·032') Reflector

Support rail and grab handle assembly

Bolt - footrest to frame(½' UN.F. x I!') Washer - footrest to frame bolt

Collar - footrest to frame bolt

Locknut - footrest to frame bolt ..

Footrest complete - front

Footrest rubber - front

Locknut - pillion footrest pivot bolt ( 1\-' UN.F.) ..

Rubber - pillion footrest

Pillion footrest ..

Bolt - pillion footrest pivot(¼" UN.F. I¼")

Washer - pillion footrest pivot bolt

An~hor bolt - pillion footrest

Spring washer - pillion footrest anchor bolt

Locknut - pillion footrest anchor bolt(¼' UN.F.)

Pillion footrest assembly

Spring - folding footrest

Pin - footrest spring anchor ..

Rubber - folding footrest

Locknut - footrest pivot bolt ( t,,• UN.F.) ..

Footrest ..

Bolt - footrest pivot ( fa-' UN.F. I¼')

Bracket - folding footrest mounting, right

Bracket - folding footrest mounting, left ..

Folding footrest and bracket complete - left

Folding footrest and bracket complete - right

Bolt - mudguard to support rail(¼' UN.F. ½')

Washer - mudguard to support rail bolt (·270' ·560' ·036') Locknut - mudguard to support rail bolt(¼' 1,N.F.)

•Not illustrated

39

p,,,- Ser

I

2

2 2

I

2

2 2

2

2

2 2

2

2 2

2

2

2

2

2 2

2

2

2

2 2

I

2

2 2

I Plate 13

~--31-

30- 3

40

-- - 2

4

5 6 7

15

Plate 13 TWJNSEA T - CHAJNGUARD - SILENCER

Model P/are Ref Part No. Description Per Ser

LT FS 83-3633 Twinseat I LT FS 2 40-8046 Rubber buffer - twinseat 5 LT 3 14-0219 Bolt - silencer clamp(;\-' UN.F. 1n 2 LT 4 75-2725 Clamp - silence, to exhaust pipe

" 2 LT 5 75-2719 .. 0 .. washer - silencer clamp 4 LT 6 54-8003 Spring washer - ,;, :ncer clamp bolt 2 LT 7 21 - 1908 Nut - silencer clamp bolt (fr• UN.F.) 2 LT 8 14--0101 Bolt - bracket to silencer(¼' UN.F. n 4 LT 9 71-2283 Bracket - silencer to frame

" 2 LT 10 14-1301 Locknut - bracket to silencer bolt (¼' UN.~.) 4 FS II 02-0525 Washer - heat shield fixing ( · 255' x · 500' ·048") 2 FS 12 14-0605 Screw - heat shield, front fixing(¼' UN.F. j') FS 13 82-9020 Washer - heat shield, front fixing .. FS 14 14-1301 Locknut - heat shield, front fixing(!" UN.F.) FS 15 71-2618 Bracket - silencer support

" FS 16 70-9716 Heat shield I FS 17 70-5874 Clamp - exhaust pipe 2 FS 18 70-9698 ·· H" connection - exhaust pipes FS 19 14-1302 Locknut - exhaust pipe clamp bolt ( f. • UN.F,) 4 FS 20 54-8003 Spring washer - exhaust pipe clamp bolt 4 FS 21 70-3768 "D" washer 8 FS 22 75-2725 Clamp - silencer to .. H .. piece 2 FS 23 40--0219 Bolt - exhaust pipe clamp

" 4 FS 24 82-9020 Spring washer - heat shield , rear fixing (-255' . 500• ·048") .. J FS 25 14-0604 Screw - heat shield. rear fixing (t' UN.F. !') I FS 26 71-2654 Silencer . . 2 LT 26 71 2382 Megaphone silencer

LT 26 71- 1710• Silencer . , LT FS 27 8J-2640 Chainguard LT FS 28 60-2347 Washer - chainguard fixing bolt. front LT FS 29 14-0206 Bolt - chainguard fixing, front (J ' UN.F. I f') LT FS 30 14-0101 Bolt - hinge to twinseat (¼' ui--.F, n 4 LT FS 31 60-2417 Spring washer 4 LT FS 32 83-2867 Hinge - twinseat 2

•Home and general export.

-41

Plate 14

21-

22

23

42

-3 4

i-~· .29

0

Plate 14

Model Plate Ref Part No.

L FS

T T

T

T

T

LT FS

LT FS

LT FS

LT FS

L FS

LT FS

LT FS

L FS

LT FS

LT FS

LT FS

LT FS

L FS

LT FS

LT FS

L FS

L FS

Ii$

LT FS

L T FS

LT FS

LT FS

LT FS

L

T

FS

LT FS

2

2

3

4

4

5 6

7

8 9

10

11

12

13

14

15

16 17 18

19

20

83-2623 83-2797 83-2798 83-2625 83-2840 83-2839 54-9224 60-3539 60-2418

14-0217 83-2624 14-0302 60 2438

83-2752 83- 2799 60-3072 83-3417 14-1301 83-2750 60-2329 14-0201 14-0221

21 .--z..83- 2751

23

24

25

26 27 28 28 28 29

83- 2502 68-8367 14-0101 60-2329 83-3292 60-3294 60-2375 60-3295 83-2504

SLORCOVERS - AIR CLEANER

Description

Connec1or hose - carburetter, left

Air cleaner body - righl

Air cleaner body - lefl

Connector hose - carburetter

Air cleaner cover - right

Air clca ner cover - lefl

Nut - air cleaner body screw

Screw - air cleaner body fixing

Spring washer - air cleaner body 10 frame bolt ( · 343' . 503• -oso·i

Boll - air cleaner body to frame ( -r,• UN.F. It•)

Connector hose - carburetter, right

Nul - air cleaner cover to body bolt ( /, • ur,;,F. )

Spring washer - air cleaner cover to body bolt ( · 344• · 576. ·048' )

Air cleaner cover - righl

Circlip - air cleaner cover bolt retainer

Elemenl - air cleaner . .

Spring clip - air cleaner

Locknul sidecover 10 air cleaner ( ¼ • UN.>.)

Air cleaner body - right

Washer - sidecovcr to air cleaner bolt (· 328• -620• >< ·040•)

Bolt - sidecover 10 air cleaner ( f, • UN.F. 1 •1

Bolt - air cleaner cover to body ( f, • UN.F. x 2•)

Air cleaner cover - lcfl

• : i: cl ccs hod , left

Sidecover - lefl

Grommet - sidecovers

Boll - tool lray to mudguard (}' UN.F. r)

Washer tool tray 10 mudguard bolt (·270• ·562' ·036•) Tool tray

Transfer - sidecover

Transfer - sidecover

Transfer - sidecover

Sidecovcr - righl

For colour finish codes refer 10 page 3.

43

Per Set

I

2

2

2

2

I

2

2

I

2

2

4

4

4

4

2

I

2

2

2

2

Plate 15

5-

6- 47

35 7 --34

~ - 33 8 ----,J2 9 ---JI

IC>

11

12

48

23 57

22

21

20

19

44

58

- 59

63 - 64

65

66

67 68

Plate 15

Model Plate Rtf Part No.

LT FS

LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS LT FS

LT FS LT FS

FS FS

LT LT LT FS LT FS LT FS LT FS LT FS LT FS LT FS

1 2 3 4 5 s 6 7 8 9

10 11 12 13 14 IS 16 17 18 19 20 21 22 23 24 2S 26 27

28 29 30 30 30 30 31 32 33 34 35 36 37

97-4080 97-4081 82- 1335 97-2291 97-4008 97-4166 97-4029 97-4092 14-0234 97-4028 97-4031 83- 2007 97-4007 82-8245 14--0237 97-4087 14 0302 60-2428 97-3947 14-1019 21-2102 97-4033 97-3682 97-2270 02-2138 97-4082 02-2138 14-1303 60-2630 60-2333

21-2062 82-9046 97-4090 97-4088 97-4060 97-4058 02-2138 83-2209 14-1303 14-1303 97- 1529 97-1527 97 -2221

FRONT FORK

Description

Front fork complete Front fork complete Washer - handlebar clamp Clamp - handlebar fixing Nut - stanchion, top .. Washer stanchion. top Nut - steering stem .. Nut steering stem (when steering damper is filled) Pinch bolt - top yoke Dusi excluder . . Taper roller bearing Abutment ring - bearing Stanchion Lockwasher - brake cable retainer Pinch bolt - bonom yoke Fork spring Nut - fork end cap(¼' UN.F.)

Washer - fork end cap ( · 333• · 625' ·072') Cap - fork end Screw - damper tube retaining Stud - fork end Outer member complete - left Bracket - brake cable retainer Retainer - brake Washer - bo11om yoke pinch bolt ( · 380· · 750· ·064.) Bollom yoke Washer - bouom yoke pinch bolt ( · 380. . 750• ·064") Locknut - bouom yoke pinch bolt (f' UN.F.)

Grommet - headlamp bracket mounting. lower Washer - headlamp bracket mounting. lower

(·515. .995• ·056') Sleeve nut - headlamp bracket mounting, lower Washer - headlamp bracket fixing. lower Bracket - headlamp mounting, right Bracket - headlamp mounting. left .. Bracket - headlamp mounting. right Bracket - headlamp mounting, left .. Washer - 1op yoke pinch bolt (·380' ·750' ·064' ) Rubber bush - headlamp mounting bracket, upper Locknut - top yoke pinch bolt {r UN.F. . .

Locknut - handlebar clamp mounting (l' U N.I.)

Washer - handlebar clamp mounting Bush- handlebar clamp mounting Cup handlebar clamp mounting ..

45

Per Stt

I 2 2 2 2 2 2 I I 2 2 2 I 2 2 8 8 2 2 8

I 2 I 2 2 2

I 2

2 I 2 2 2 2

====- - -------------------c:"--_..._..._ _ _, __ -=----------=-,.,.-•;.;.---•:-:•~c....,.; .. ;:.;;:::_'!::'.

15-continued Plate

7

8 -

rw - s • • -

~ 35

---34 33 n

--.ll

30

- 58

- 59

60

61

62

63 64 65

67 68

46

ft

Plate 15-conlinued FRONT FORK

Model Plate Ref. Part No. Description Per Set

LT FS 38 97- 1580 Rubber washer - handlebar clamp mounting 2 -LT FS 39 97-1581 Distance piece - handlebar clamp mounting 2

LT FS 40 21-0589 Bolt - handlebar clamp 2

LT FS 41 68-5050 Steering lock and key ..

LT FS 41 60-3495· Steering lock and key . .

LT FS 60-3496· Steering lock housing ..

LT FS 60-3498* Woodruff ~ey - steering lock (not illustrated)

LT FS 60-3497* Conical spring .. I

LT FS 42 97-2266 Sealing washer - steering lock grub-screw .. I

LT FS 43 21-0578 Grub-screw - \ leering lock .. I

LT FS 44 21 - 1809 Nut - headlamp mounting bracket, top 2

LT FS 45 60-2338 Washer - headlamp mounting bracket, top ( · 270" ·625" ·0561 2

LT FS 46 83-2211 Spacer - headlamp mounting bracket, top 2

LT FS 47 97--4084 Top yoke complete I

LT FS 47 97-4207• Top yoke complete

LT FS 48 97--4012 Nut - damper valve " 2

LT FS 49 97--4020 Valve - damper 2

LT FS 50 97--4003 "O" ring - damper valve 2

LT FS 51 97-4010 Washer - damper 2

LT FS 52 97 3996 Damper tube complete 2

LT FS 53 97-4009 Recoil spring .. 2

LT FS 54 97-4076 Stanchion end plug 2

LT FS 55 97-4004 Sealing washer - damper tube, lower 2

LT FS 56 97--4002 Scraper sleeve - outer member 2

LT FS 57 97--4001 Oil seal - outer member 2

LT FS 58 97-3875 Steering damper rod complete

LT FS 59 60-2438 Spring washer - damper rod ( · 344" >< · 576" ·048")

LT FS 60 97-0435 Friction washer - steering damper ..

LT FS 61 97- 1797 Anchor plate - steering damper

LT FS 62 97-0095 Spring plate - steering damper

LT FS 63 97-4102 Nut - steering damper rod .. LT FS 64 60-2329 Wa~her - steering damper ( · 265' ·557" ·036")

LT FS 65 97-2720 Split pin ( ;', • n LT FS 66 97-4085 Outer member - right I

LT FS 67 97- 3893 Washer - drain plug .. 2

LT FS 68 97- 3894 Drain plug - outer member .. 2

•Germany and Finland only.

47

Plate 16

7

-l 81 9 b

11

48

Plate 16 FRONT WHEEL

Model P/c,re Ref. Part No. Descriplion Per Set

LT FS 1 57-0280 Circlip - grease retainer, left LT FS 2 37- 1237 Grease retainer - outer. lefl .. L T FS 3 37-0653 Bearing (Hoffmann 120) LT FS 4 37- 1481 Grease retainer - inner, left . . LT PS 5 37- 3848 Hub complete with spindle and bearings LT FS 6 37- 3796 Spindle .. LT FS 7 60-2632 Circlip - grease retainer, right LT FS 8 37- 3797 Grease retainer - right LT FS 9 37- 3932 Distance pi= - inner side of right bearing

L T FS 10 37-0653 Bearing (Hoffmann 120) ·..:. L T FS Jl 37- 3759 Locking ring LT FS 12 60-2594 Grommet - brake drum I

LT PS 13 37- 3819 Spoke - right. outer 10

LT FS 14 37- 3820 Spoke - right, inner . ' 10

LT FS 15 37- 3821 Spoke - left 20

LT FS 16 27-6810 Spoke nipple 4-0 LT FS 17 37- 3818 Wheel rim (WM2 19) I LT FS 18 19- 7743 Abutment - Micram adjuster (Lockheed 25241) . . I

LT FS 19 19- 7744 Brake shoe complete (Lockheed 4523- 166) .. 2 LT FS 20 19- 7742 Micram adjuster (Lockheed 3135- 514) 2

LT FS 21 19- 7741 Cage - brake adjuster (Lockheed 25253) 2

L T FS 22 37- 3762 Tappet - brake cam .. 2 LT FS 23 37- 3761 "O" ring - brake tappet 2

LT F'S 24 60- 2639 "O" ring - brake cam 2

LT FS 25 37- 3913 Brake lever - front ' . LT FS 26 37- 3868 Bush - front brake cable nipple LT FS 27 37- 3758 Locking nut - wheel spindle LT F'S 28 14-1635 Stud - anchor plate 10 fork (I" UN.C./UN.F. 1n LT FS 29 67-0645 Washer - cable bush and abutmen! 2

LT FS 30 14-1803 Locknut - anchor plate stud (r UN.F.)

LT FS 31 37- 2338 Washer - anchor plate stud . . LT FS 32 37- 3867 Abutment bush - front brake cable LT FS 33 37- 39 14 Brake lever - rear LT FS 34 37- 3655 Brake anchor plate I

LT FS 35 19- 7467 Rivet - brake shoe 20

L T FS 3(i 19- 7466 Lining - brake shoe ' . 2

LT FS 37 19- 7745 Spring - brake shoe . . 2

For colour finish codes see page 3.

0 49

Plate 17

0

~ r 41

Js 29

~

- ~ ),;

32 JI ✓

0 50 ..

Plate 17 REAR WHEEL

Model Plate Ref Part No. Description Per Set

LT FS I 37-37S2 Locking ring - left

LT FS 2 37-0653 Bearing - left (Hoffmann 120)

LT FS 3 37- 3749 Support ring - left I

LT FS 4 14-0207 Bolt - sprocket to hub (¼' UN.f. 2') 5

LT FS s 37- 3747 Sprocket - rear wheel (47 teeth)

LT FS 6 19- 3297 Chain - rear (l' x i' 110 pitches) ..

LT FS 7 37-398S Hub - with spindle and bearings ' .

LT FS 8 60-2320 Washer - sprocket to hub ( · 270' · · 562' · 056') 5

LT FS 9 14-1301 Locknut - sprocket to hub(¼' UN,F.) 5

LT FS 10 37- 3753 Spacer - bearings ·.:. I

LT FS 11 37-06S3 Bearing - left (Hoffmann 120)

LT FS 12 37- 1654 Grease retainer - right

LT FS 13 37- 37S1 Ring - speedometer drive

LT FS 14 37- 3750 Distance piece - speedometer drive. inn r . .

LT FS I S 19- 9225 Speedometer drive gearbox (I ·25/ 1) ..

LT FS 16 37- 3746 Distance piece - speedometer drive, ou er . . I

LT FS 17 83-2266 Washer - rear wheel spindle I

LT FS 18 14-1307 Locknut - rear wheel spindle (r UN.F.) I

LT FS 19 37- 3725 Spoke - left, outer 10

LT FS 20 37- 3724 Spoke - left, inner 10

LT FS 21 37- 3726 Spoke - right .. 20

LT FS 22 14-1303 Locknut - brake lever (i' UN.F.)

LT FS 23 60-2331 Washer - brake lever ( · 390• . 745• ·048' )

LT FS 24 37- 3877 Brake lever

LT FS 25 37- 3880 Spring - brake lever return .. I

LT FS 26 37- 3468 Security boll 2

LT FS 27 37- 3784 Rim (WM3 x 18) I

LT FS 28 27-6810 Spoke nipple 40

LT FS 29 37- 3926 Brake shoe complete - trailing I

LT FS 30 65- 5904 Spring - brake shoe .. 2

LT FS 31 41 - 6078 Pivot pad - brake shoe 2

LT FS 32 37- 3925 Brake shoe complete - leading I

LT FS 33 19- 7?40 Lining - brake shoe . . 2

LT FS 34 42- 5840 Rivet - brake shoe .. 16

LT PS 35 37- 3872 Cam - brake shoe

LT FS 36 37- 3962 Pivot - brake shoe

LT FS 37- 3963• Tab washer - brake shoe pivot

LT FS 37 37- 3856 Anchor plate

LT FS 38 83- 2656 Torque arm . . . . . . . . . .

LT FS 39 60-2333 Washer - torque arm to br'he pivot ( · 520' I' ·092' )

LT FS 40 14-1305 Locknut - torque arm to brake pivot (!' UN.F.)

LT FS 41 37- 1467 Pivot pin - brake rod

LT FS 42 37- 3744 Wheel spindle .. •Not illustrated.

•

0 51

Plate 18

52

I Plate 18 MUDGUARDS

Model Plate Ref Part No. Description Per Set

LT 1 83-2834• Front number plate I

LT 2 60-3398* Neoprene washer - front number plate fixing 2

LT 3 90-6219• Washer - front number plate fixing 2

LT 4 40-3044• Screw - front number plate fixing 2

LT FS 5 97-4065 Front mudguard

LT 5 97-4097• Front mudguard

LT FS 6 97-4021 Rubber bush - mudguard mounting 4

LT FS 7 97-4022 Bracket - stay to tank mounting 4

LT FS 8 60-2427 Spring washer - mounting bracket to fork leg (·281 ')( ·465' ·064' ) 4

LT FS 9 14-0103 Bolt - mounting bracket to fork leg(¼" UN. f . x t') 4

LT FS 10 83- 3565 Rear mudguard

LT FS 11 83-2727 Bracket - number plate mounting. left

L TFS 12 83-2728 Bracket - number plate mounting, right

LT 13 14-1301* Locknut - number plate to bracket (t' UN.F.) 4

LT 14 60-2329° Washer - number plate to bracket ( · 265' < · 557' ·036') 4

LT FS 15 14-0102 Bolt - number plate bracket to guard , lower (¼' u N.F. t'J 2

LT FS 16 60-2329 Washer - number plate bracket to guard. lower (·265'x -557'x ·036' ) 2

LT FS 17 14-1301 Locknut - number plate bracket to guard , lower(¼" UN.F.) 2

LT 18 14-0101 • Bolt - number plate to bracket(¼' UN.F. n 4

LT 19 83-2726° Rear number plate I

LT FS 20 60-2427 Spring washer - rear light bracket fixing (' 281 ' ·465')( · 064· ) 2

LT FS 21 14-0101 Bolt - rear light bracket fixing(¼' UN.F. x ½') 2

LT FS 22 60-2320 Washer - rear light mounting bracket ( · 270• X · 562' ·056')

LT FS 23 14-6101 Bolt - rear light mounting bracket (t· UN.C. x ½')

LTFS 24 60-3313 Spire nut - rear light mounting bracket I

LT FS 25 83-3213 Rubber beading strip - mounting bracket .. 2

LT FS 26 83-2786 Rear light mounting bracket . .

LT FS 27 82-8245 Star lockwasher - cable guide fixing

LTFS 28 97-2270 Retainer - brake cable

LT FS 83-3612 Clip - breather pipe to mudguard

•Home and general export.

53

•

t Plate 19

6 - ...

• ...

0

"31

54

0

Plate 19 HANDLEBAR - CONTROLS - PETROL TANK

Mode/ Plate Ref Part No. Description Per Set

L FS T

L T FS LT FS LT FS L FS L FS L FS

T LT FS L T FS L T FS LT FS LT FS LT FS L FS

T L FS

T LT FS LT FS L FS

T L FS

T L FS

T L FS

T L FS

T LT FS L FS L FS L T FS LT FS LT FS LT FS LT FS L T FS LT LT FS

60-2627 I 60-31 44 2 60-2072 3 60-2071 4 60-3077 5 60-0826 6 60-0685 7 60-0823 7 60--0815 8 60-3246 9

10 11 21 - 2048 12 60-3075 13 19- 1332• 14 -(,()- 2ff2/l 14 60- 3143 15 19- 9220 15 19- 9223 16 19- 7222 17 14-1201 18 18 19 19 20 20 21 60--0813 21 60-0804 22 22 23 68-4980 24 25 26 27 28 29 30 42-8052 31 83-2262 31 83- 288 lt 32 60-2568

Lever - clutch control Lever - clutch control Adjuster nut - clutch cable . . Adjuster - clutch cable Clutch cable Air control cable - junction box lo carburetter .. Junction box Cable - air control Cable - air control .. Lever - air control complete

' .

Clamp - air control lever (Amal 12/ 595) . . Screw - air control lever ( 11 /0 14) Screw - lever pivot . . Cable - front brake . . Switch assembly - right (Lucas 39596) ~ . . . _ . . Lever - front brake A// 0 y . . Ci _..-3_;,_ 0 -Lever - front brake . . T hrottle control complete Throttle control complete Rubber grip - throttle control Locknut - lever pivot (¼' U N.F.)

Throttle control body - top half(Amal 313/020) . . T hrottle control body - top half (Amal 16/ 328) . . T hrottle control body - bottom half (Amal 313/021) Throttle control body - bottom half (Amal 16/329) Rotor - throttle control Rotor - throttle control Cable - throttle control Cable - throttle control Screw - throttle control (Amal 18/084) Screw - throttle control (Amal 11/013) Handlebar Screw - rotor stop (Amal 210/008) .. Nut - rotor slop screw (Amal 5/077) Nut - fr iction spring screw (Amal 16/0 10) Screw - fric tion spring (Amal 16/009) Friction spring (Amal 16/008) Cable stop Rubber buff~r - petrol tank mounting Petrol tank Petrol tank Badge - petrol tank . .

Note:-Where a part number is not quoted, that part is available from manufacturers only.

55

I 2 2

I 2 2

I I 2

I 2 I 2 2

I 2 2 I I 2

-===---:-,.,.----:---- -----s----- ..,.;>,,'.,._......,._.=-__., '~L,..,;,-~

Plate 19- co11ri11ued

2

JO

-JI

~ ----33

~ --34

56

~13~~ /:(5 - ") (J J7 J--

Plate 19-contilwed ~' /"' HANDLEBAR CONTROLS - PETROL TANK

\lode/ Plate Ref: Part No. Description Per Set

LT 32 60-3269t Transfer - petrol tank 2

LT FS 33 21 - 2064 Screw - badge to tank 4

LT FS 34 83-3021 Mounting rubber - petrol tank 2

LT FS 35 60-3148 Gaiter - front brake cable

L FS 36 83-3504 Petrol pipe

T 36 83-3507 Petrol pipe

L 36 83- 3645t Petrol pipe

T 36 83-3646t Petrol pipe LT FS 37 83- 2800 Petrol tap

LT FS 37 83-2801 Petrol tap (reserve) I

LT FS 38 83-0002 Washer - petrol tap .. 2 -LT FS 39 70- 7351 Sealing washer - petrol t.ap 2

LT FS 40 54-9012 Screw - styling strip .. 2

LT FS 41 76-0293 Washer - styling strip 2

LT FS 42 54-0042 Fibre washer - styling strip 2

LT FS 43 83- 2776 Bolt - petrol tank fixing, centre I

L T FS 44 76-4120 Distance tube - petrol tank fixing, centre I

L T FS 45 03-0101 Washer - petrol tank fixing, centre .. 2

LT FS 46 82-3017 Spacer tube - petrol tank fixing. centre

LT FS 47 40-8085 Mounting rubber - petrol tank, centre

L T FS 48 14-1302 Locknut - petrol tank fixing. centre (,lr' UN.I.)

LT FS 49 83-3220 Filler call

0 LT FS 50 75-4909 Handlebar sleeve 4

LT FS 51 83-3057 Styling strip

LT FS 52 97-4112 Clip - handlebar cable 4

LT FS 53 19-1333· Switch assemhly - left (Lucas 39595 LT FS 54 68-8717 Rubber grip - left handlebar

L T 55 83- 3182t Styli ng strip - rear

LT 56 60-2330t Washer - petrol tank fixing, centre ( · 328" ·620" ·040')

LT 57 83-3 181t Styling strip - front .. LT 58 90-9268t Distance tube - petrol tank fixing. centre . .

LT 59 68-80l3t Rubber ring - petrol tank fixing, centre

LT 60 68- 8019t Mounting ring - petrol tank fixing. centre

LT 61 82-9782t Styling strip holder - petrol tank

LT 62 42- 8017t Mounting rubber - petrol tank fixing, centre

LT 63 68- 8016t Mounting washer - petrol tank fixing, centre

LT 64 21-1999t Locknut - petrol tank fixing, centre

LT 65 83- 3068t Grommet - petrol tank fixing. centre

•For switch assembly details see plate number 20.

t Home and general export.

For colour code finish refer to page 3.

Note:-Where a part number is not quoted. that part is available from manufacturers only.

0 57

<aWn =

I Plate 20

~ --8

(h,-47

e- -46

i~ , (!)}

•~cf .. 1 40

39 0

58

43 42

q5 =

Plate 20 ELECTRICAL EQUIPMENT (PART 1)

Model P/are Ref Parr No. Description Per Set

B.S.A. NO. MAKERS NO.

LT 553248 Headlamp rim

FS 553348 Headlamp rim

LT 2 19-0960 516801 Light unit

FS 2 19-1088 54525212 Light unit

LT FS 3 534296 Plate - rim fixing

LT FS 4 144921 Screw -· rim fixing plate ..

LT FS s Bulb - main (370) ..

LT s 19- 1064 Bulb - main, for France (371) -LT FS 6 554602 Bulb holder - main

LT FS 7 19- 1095 31276 Light switch ..

LT 8 54140331 Sealing washer - warning lights . . 3

FS 8 54140331 Sealing washer - warning lights

LT FS 9 543634si Direction indicator warning light body - amber

LT FS 9 54363454 Ignition warning light body - red

LT FS 9 54363455 Main beam warning light body - green . . I

FS 10 54525212 Rubber cup - warning lights 2

LT FS 11 Bulb - warning lights (281) 3

LT FS 12 54959535 Headlamp harness ..

LT 13 19- 1349 54524048 Rubber cover - headlamp extension leads

LT FS 14 54573590 Pilot bulb holder

LT FS IS 554354 Rubber ring - pilot bulb holder

LT FS 16 Bulb - pilot (989) .. I

LT FS 17 504665 Wire clip - light unit fixing 6

LT 18 19- 1352 60260 Headlamp

FS 18 19- 1351 60262 Headlamp

LT FS 19 862217 Grommet - harness

LT FS 20 19-1333 39595 Switch assembly - left

LT FS 20 19-1332 39596 Switch assembly - right 1

LT FS 21 54115246 Screw - handlebar switch .. 8

LT FS 22 185022 Washer - handlebar switch 8

59

t Plate 20-continued

~ -48

~7

e •6

1...:

2

/

45 = 60

Plate 20- contim,ed ELECTRICAL EQUIPMENT (PART 1)

.I/ode/ Plate Ref Ptm No. Description Per Se

8.S.A. NO, \1AKERS l'-O.

LT FS 23 19-1335 54340881 Lever half - switch assembly, left and right 2

LT FS 24 19- 1337 54033667 Switch half - switch assembly. right

LT FS 24 19 1334 54033666 Switch half - switch assembly, left

LT FS 25 19-0916 34815 Stop switch - rear ..

LT FS 26 16- 9461 Washer - rear stop switch screw . . 4

LT FS 27 42- 4574 Screw - rear stop switch 2

LT FS 28 19- 1245 53973 Rear lamp complete I

LT FS 29 144921 Screw - lens fixing .. .. 2 -LT FS 3-0 54577109 Lens - rear lamp .. LT FS 31 Bulb - rear lamp (380)

LT FS 32 573828 Interior bulb holder - rear lamp ..

LT FS 33 54525286 Base plate - rear lamp

LT FS 34 54571677 Gasket - lamp mounting .. I

LT FS 35 188330 Shakeproof "asher - lamp fixing 2

LT FS 36 110714 Screw - lamp fixing 2

LT FS 37 19-1350 54959629 Main harness

LT FS 38 19- 1067 56147 Flasher lamp complete 4

LT FS 39 19 1068 54581638 Lens assembly - flasher lamp 4

LT FS 40 Bulb - flasher. lamp (382) . . 4

LT FS 41 573832 Interior assembly - flasher lamp 4

LT FS 42 554548 Bulb holder shell 4

LT FS 43 54580300 Gasket - flasher lamp. rear 4

LT FS 44 19- 1071 54582415 Stem - flasher lamp, front 2

LT FS 44 19 1072 54582414 Stem - flasher lamp, rear .. 2

LT FS 45 19- 1249 Fuse - main harness (35 amp.)

LT FS 46 83 2569 Grommet - flasher unit mounting

LT FS 47 19- 1343 54384768 Clip - flasher unit mounting

LT FS 48 19- 1079 35048 Flasher unit .. Note:-Where a part number is not quoted. that part is available from manufacturers only.

0 61

Plate 21 ELECTRICAL EQUIPMENT (PART 2)

Model Plate Ref. Part No. Description Per Set

B.S.A. NO. MAKERS NO.

L FS 19-8950 RSM.3003/14 Tachometer

LT FS 2 Bulb - speedometer and tachometer (989) 2

LT FS 3 19-8948 SSM.5007/00 Speedometer - m.p.h.

LT FS 3 19-8949 SSM.5007/01 Speedometer - k.p.h. (optional)

LT FS 4 19- 1348 54959626 Light lead - speedometer I

LT FS 5 54956436 High-tension lead . , 2

LT 5 54956478 •High-tension lead . . 2

LT FS 6 54949011 Grommet - high-tension lead 2

LT FS 7 19- 1881 45223 Coil - ignition ~

2

LT FS 8 82- 9561 Grommet - ignition coil mount•ng 2

LT FS 9 19- 2084 70216 Horn

LT FS 10 19-1861 54418526 Base plate - condenser set I

LT FS II 19- 1847 54420128 Condenser .. 2

LT FS 12 02-0047 Nut - condenser set fixing (Th• e.s.c .) I

LT FS 13 29- 3319 Lockwasher - condenser set fixing ( · 200' ·400"x ·021") I

LT FS 1-t 40--0236 Screw - condenser set fixing (2 e.A. ,. •

LT FS 15 19- 1848 54418528 Cover - condenser set .. LT FS 16 19- 1904 39565 Switch - ignition

LT FS 17 82-6981 1- 6280 Lock and key - ignition ..

LT FS 18 19- 1715 f49072 Re: tifier

LT FS 19 19-6508 5300. 1/07 Switch - oil pressure

LT FS 20 60- 2045 Cover - oil pressure switch

L FS 21 97-4026 Bracket - tachometer mounting

L FS 22 60 2600 Rubber cup - tachometer mounting

L FS 23 19- 9099 Cable - tachometer drive

L FS 24 19- 1348 54959626 Light lead - tachometer

LT FS 25 19 9098 Cable - speedometer drive

LT FS 26 60-2600 Rubber cup - speedometer mounting ..

LT FS 27 97-4026 Bracket - speedometer mounting

LT FS 28 19 1735 49345 Zener diode

LT FS 19- 1776 54027029 Battery - PUZ5A lnot illustrated)

•Home and general export.

Note:- Where a part number is not quoted, that part is available from manufacturers only.

63

-

Plate 22

4-----

9

11 -~

14------

17 - -----

64

32

31

.....

29

~ - _;:...;;_.,.--_ 28

27

26

0 '

I

0

Plate 22

,\1odel Plate Ref Part No.

L L

FS FS

T LT FS L FS

T LT FS LT FS L FS

T L FS

T LT FS LT FS LT FS L FS

T LT FS LT FS LT FS LT FS LT FS

T LT FS LT FS LT FS LT FS LT FS L FS LT FS LT FS LT FS LT FS LT PS LT FS LT FS LT FS LT FS LT FS

l 2 2

3 4 s s 6 6 7 8 9

IO 10 II 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

8.S.A. NO.

19- 2436 19 2437 19--2438 19- 2439 19 2422 19- 3093

19- 3109 19- 3108 19 3127

71-1860 19 3136

19- 2878 19-2883 19-3116 19- 3102 19- 3105 19- 3132 19- 3048 19- 2834 19- 3103

19 3093 19- 3106

19- 3098 19- 3090 19 313i 19-3095 19- 3141

CARBURETTERS

Description

\fAKLRS NO. R.930/70 Carburetter complete - right L.930/71 Carburetter complete - left R.930/72 Carbure11er complete - right L.930/ 73 Carburetter complete - left R.928/17 Carburetter complete 622/086 Screw and washer - top cap 928/064 Cap - mixing chamber. 104> 928/098 Cap - mixing chamber, top 622/129 Spring - air valve . , 928/062 Air valve 928/060 Throttle slide - number 3 cutaway 928/260 Throttle slide - number 3½ cutaway R.930/005 Carburener body - right . . R.928/005 Carbureller body

Adaptor - air filter to carbure11er 622/ 122 Needle jet. · 106 622/ 128 Jct holder 376/ 100 Main jet. 180 c.c. 376/ 100 Main jet. 230 c.c. 622/07 1 Float spindle 622/069 Float .. 622/068 Float needle . . 622/050 Float chamber 376/093 Petrol filter .. 13/ 163 Washer - banjo bolt 622/078 Banjo bolt 622/147 Drain plug . . 622/151 Washer - drain plug 622/086 Screw and washer - float chamber 622/073 Gasket - float chamber . . L.930/005 Carburetter body - left 622/077 Screw thronle stop 622'076 Pilot air screw . . . . . . . . . . 622/oalli"). "O" ring - throttle and air screws IZ:z/c,--,... 622/101 "O" ring - carburetter flange 622/ 124 lhro11lc needle 6221067 Clip - thro1tle needle 622/ 131 Th ronle spring 928/103 Guide - air valve spring . . 5/077 Locknut cable adjuster . . 41035 Cable adjuster

Note:- Where a part number is not quoted. that part is available from manufacturers only.

65

Per Set

I 4/2 2 I

2/ 1 2/ 1 2

I 2/1 2/1 2/1 2 I

2/1 2/1 211 2 '1 2/1

I

2,11 2/1 211 4/2 211 I

2 '1 2/1 4/2 2/1 2/1 2/1 2/1 2/1 2

I Plate 23 ' ,-.._

)

-

9

0

6 3

5 4

.,, ••c:.

Plate 23 TOOLS

-Model Plate Ref. Pan No. Descrip1ion Per Sel

LT FS 60-2084 Spanner - open-ended

LT FS 2 60-0767 Screwdriver set ..

LT FS 3 67-9026 Ring spanner

LT 4 60- 1050• Plug spanner

LT FS s 60-2184 Suspension unit "C" spanner

LT FS 6 40-9017 Box spanner

LT FS 7 60-1911 Tommy bar

LT FS 8 68 9467 Tyre valve key

LT 9 42-9273° Licence holder

LT FS 10 75 9089 Tool roll

LT FS 60-2112 Tool roll complete with tools . .

•Home and general export.

67

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