Report Agri

7/25/2019 Report Agri

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Chapter-1

INTRODUCTION

Farmers in several parts of the state are turning to mechanized operation as a solution to

the problem of shortage of labour but the absence of a that can substitute manual labor in small

farmland gardens remains a doting problem. the machines available in the market are designed

big farms and are such to heavy cumbersome and expensive to operate in small land hildings.

"So for the same multipurpose machine is used to overcome their problems"

The agricultural sector uses new possibilities that multifunctionality brings about by

developing new activities and therefore will actively be involved in broadening or deepening. In

recent years the importance of these !secondary functions has also had its impact on policy.

#ultifunctionality has become an often$used key concept at the %uropean level at the &T'$

negotiations

It was first built in ())* Futian #achinery +o. ,td in ,inhe city Inner$#ongolia +hina

is a special producer focus on the research and development of technical e-uipment on small$

sized farm machinery. The +ompany is solid in strength well$e-uipped the maor farm

machinery to be researched and developed include/ the multifunction series products of the grass

knead crushers grass$cut crushers Sunflower seeds dressers corn point$seeders corn and

sunflower threshers melon seeds threshers circular rakes seeding machines and its spare parts

chains seeds box multifunction series open and close machine fittings to the steel windows

over *0 varieties in three trades. T he -uality is reliable with strong capacity they are sold to

Inner$#ongolia 1elongiang 2ilin ,iaoning Shandong 2iangsu Shaanxi 3ingxia and

4iniang as well as Southeast 5sia countries and regions such as +ambodia 6iet 3am 7urma.

Themultifunction series grass knead crusherproduced by Futian +ompany in ())8

one machine has several purposes having s strong adaptability and high efficiency and low

energy$consumption through the formation and adustment of all kinds of accessories and

components having a wide functions easy operation and safety in use. It can successfully


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process all kinds of farm crops stalks straws as well as the wild plants such as grass bushes.

5nd cut and knead them into filaments and can also chop and crush corn and legume stalks

sunflower heads vegetable leaves as well as all kind of dry stalks and processed them into fine

animal feeder or grass powder9 the sweet beets turnips vegetable marrow can also be crushed

and made them into paste. 5ll functions are scientifically designed and reasonable in structure

easy and convenient in operation taking a leading position on same kind products at home and

become a product with a most competitive force in +hinese market. 5t present the demand is far

exceed the supply of the goods warmly received by vast animal breeding households both inside

and outside +hina.

The multifunction series grass knead crusher has obtained State applicable patent

certificate and the Technical :romotion +ertificate by the #inistry of 5griculture both in 5ugust*0009 In September *00( it has been listed into the :lan of 3ew ;ey :roduct by the five

ministries and commissions of the State such as the #inistry of 5griculture and #inistry of

Science and Technology and received a Science and technology 5ward of the State 3ew

:roducts. The guiding policy of Futian +ompany is "Foster the sense of ex-uisite goods build

the brand products" To serve our customers in line with the spirit "Futian undertakings #an as

the :rinciple" +hen 1eng the general manager of the company and all employees warmly

welcome new and old friends both in +hina and from abroad to tour and sightseeing here

discuss business and cooperation common development via oint operation

The scientific results of the Future farm proect are grouped into four main categories depicted

in the chapter structure followed for this report. The specification of a Farm #anagement

Information System started from seeing the farm as a system


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>escribe a system of systems


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Chapter-2

LITR!TUR "UR#$

%& "eries recall

In 2uly ()?@ I1 launched a maor campaign to introduce a new line of tractors to revitalize

slumping sales. 5t the 1insdale IllinoisTesting Farm I1 entertained over (*000 dealers from

over *? countries. I1 showed off their new "A0" series of tractors/ including the big first$of$its$

kind six$cylinder BA0 and ?A0 tractors. 7ut the oy of the new line of tractors was short lived.

'ne of the first events that would eventually lead to the downfall of I1 presented itself in ()?).

In 2une of that year I1 recalled the BA0 ?A0 and AA0 tractors/ final drive components had

failed. I1 who wanted to be the first big$power manufacturer had failed to drastically update the

final drives on the new six$cylinder tractors. These final drives were essentially unchanged from

()8) and would fail rapidly under the stress of the more powerful A0$series engines. I1Cs

competitors took advantage of the recall and I1 would lose customers in the ensuing monthsD(0E

with many customers moving to 2ohn >eereCsNew Generation of Powertractors introduced in

()A0.

1'%&s

Throughout the ()A0s I1 introduced new tractors and new sales techni-ues. 5s producing

tractors was the lifeblood of the company I1 would have to remain competitive in this field.

They both succeeded and failed at this goal. 7ut farming was about to change and I1 and its

competitors were in for a bumpy ride. In ()A8 I1 introduced the 8 hp


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lanes and fields due to mobility and weight making the *A a popular seller boosting

International harvesterCs slim profits.

()A saw the introduction of the "?A" series tractors as replacements for the successful and

popular "0A" series. These new "?As" were bigger and more powerful than the "0As". The new

models included the A? hp


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The *80 hp was introduced in ()?. In ()A the entire tractor line got a

new paint ob and decal pattern. 3o longer were the side panels all white with chrome and black

decals/ they were now all red with a black striped sticker. This was done to clear inventory for

the forthcoming ":ro 5g ,ine".

In September ()A I1 released their @A series ":ro 5g ,ine". The models included the @0 hp


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"#agnum" series tractors the new stylish design of the "?0 Series and 80 series would change

the look of tractors from that time forward. I1 spent over L*) million to develop this new series

and the result was the last great lineup of tractors from International 1arvester.

There were many technology$related innovations in the new series. 5 computer monitoring

system


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generator was an option on the Farmall B00 tractor and there also was a (*.? k&:T'$driven

version. The possible applications of %lectrall power were many but few made it to market. I1

marketing materials showed a haybaler being %lectrall powered. 'ne of the more novel

applications of the %lectrall was a device to electrocute insects in the field at night


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angle to throw the manure outward in a broad pattern eliminating the necessity for manual

spreading. 'n 'ctober (@ (@)) 'ppenheim began to produce his new manure spreader

incorporating the NwidespreadO paddle device. 3eighbors soon referred to it as N'ppenheims

new ideaO and 'ppenheim adopted this name for his business.

5lthough 'ppenheim died in 3ovember ()0( the demand for the 3ew Idea Spreader

+ompanys labor$saving NwidespreadO machines -uickly grew and fifteen years later under the

direction of his oldest son 7.+. 'ppenheim and 1enry Synckone of 'ppenheims first

employees the company had branches in eight states and an assembly plant in Kuelph 'ntario.

It had total sales in ()(A of L(*?0000. %ight years later in ()*B the factory was turning out

(*? manure spreaders in an eight hour day. and Nbecame the brand that set the standards for

spreader performance durability and reliability decade after decade.O

>uring the ()*0s 1enry Synck who became president of the company in ()8A when 2osephs

son 7.+. 'ppenheim died Dattended several improvements to the spreader. In ()B? the

'ppenheim family sold its controlling interest in the closely held 3ew Idea +ompany to 56+'

#anufacturing. 56+' later sold the company to &hite Farm %-uipment +ompany which in

())8 sold it to 5K+'


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:lans for 2ethro TullCsseed drill from (?*.

The 7ritish 5gricultural Hevolution with its massive increases in agricultural productivity and

net output is a topic of ongoing debate among historians and agricultural scholars. The changes

in agriculture in 7ritain between the (Ath and ()th centuries would subse-uently affect

agriculture around the world. #aor points of development included enclosure mechanization

crop rotationand selective breeding. :rior to the ()A0s historians viewed the 7ritish

5gricultural Hevolution of having been "largely facilitated by a small number of key

innovators" including Hobert 7ake well Thomas +okeand +harles Townshend. 1owever

modern historians disperse much of the importance surrounding these individual men and

instead point to them holding a smaller position within a maor societal shift regarding

agriculture in 7ritain.

The agricultural changes along with industrialization and migration allowed the population of

7ritain as well as other countries who followed its model such as the GS Kermany and

7elgium to escape from the#althusian trapand increase both their population and their

standard of living. It is estimated that the productivity of wheat in %ngland went up from about

() bushels per acre in (*0 to *(P** bushels by the middle of the century and finally stabilized

at around 80 bushels by (@B0.
http://en.wikipedia.org/wiki/Jethro_Tull_(agriculturist)http://en.wikipedia.org/wiki/Seed_drillhttp://en.wikipedia.org/wiki/Enclosurehttp://en.wikipedia.org/wiki/Mechanizationhttp://en.wikipedia.org/wiki/Crop_rotationhttp://en.wikipedia.org/wiki/Selective_breedinghttp://en.wikipedia.org/wiki/Robert_Bakewell_(farmer)http://en.wikipedia.org/wiki/Thomas_Coke,_1st_Earl_of_Leicester_(seventh_creation)http://en.wikipedia.org/wiki/Charles_Townshend,_2nd_Viscount_Townshendhttp://en.wikipedia.org/wiki/Malthusian_traphttp://en.wikipedia.org/wiki/Malthusian_traphttp://en.wikipedia.org/wiki/Malthusian_traphttp://en.wikipedia.org/wiki/Standard_of_livinghttp://en.wikipedia.org/wiki/Jethro_Tull_(agriculturist)http://en.wikipedia.org/wiki/Seed_drillhttp://en.wikipedia.org/wiki/Enclosurehttp://en.wikipedia.org/wiki/Mechanizationhttp://en.wikipedia.org/wiki/Crop_rotationhttp://en.wikipedia.org/wiki/Selective_breedinghttp://en.wikipedia.org/wiki/Robert_Bakewell_(farmer)http://en.wikipedia.org/wiki/Thomas_Coke,_1st_Earl_of_Leicester_(seventh_creation)http://en.wikipedia.org/wiki/Charles_Townshend,_2nd_Viscount_Townshendhttp://en.wikipedia.org/wiki/Malthusian_traphttp://en.wikipedia.org/wiki/Standard_of_living


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:remodern agriculture across%uropewas characterized by thefeudalopen field system where

farmers worked on strips of land in fields that were held in common9 this was inefficient and

reduced the incentive to improve productivity. #any farms began to be enclosedbyyeomenwho

improved the use of their land. This process of land reformaccelerated in the (@th century with

special acts of :arliamentto expedite the legal process. The consolidation of large privately

owned holdings encouraged the improvement of productivity through experimentation by

enterprising landowners. 7y the (?0s the market for agriculture was substantially

commercialized $ crop surpluses were routinely sold by the producers on the market or exported

elsewhere.

These social changes were coupled with technical improvements. 3ew methods of crop rotation

and land use resulted in large additions to the amount of arable land. Thefour$field crop rotationwas popularized by +harles Townshendin the (@th century. The system uring the early (@00s

cast ironreplaced wood for many parts leading to longer$lasting implements. Seed drillshad

been under development since the early (?00s but it was2ethro TullCs (8( invention of a horse$

drawn seed drill and horse hoe


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The Industrial Hevolutioncaused a boom in international trade and shipping. Increased

production caused a rise in the need for raw materials with %uropean merchants purchasing the

maority of the goods. The value of goods traded worldwide increased by five times between

(?0 and ()(B with annual shipping tonnages increasing from B million to 80 million tons

between (@00 and ()00. In the second half of the ()th century trade also expanded in the food


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The scientific investigation of fertilization began at theHothamsted %xperimental Stationin (@B8

by 2ohn 7ennet ,awes. 1e developed the first commercial process for fertilizer production $ the

obtaining ofphosphatefrom the dissolution of coprolitesin sulphuric acid.D?EIn ()0) the

revolutionary 1aber$7oschmethod to synthesize ammonium nitratewas first demonstrated9 it

represented a maor breakthrough and allowed crop yieldsto overcome previous constraints. In

the years after &orld &ar II the use of synthetic fertilizer increased rapidly in sync with the

increasing world population.

The roots of International 1arvester run to the (@80s when +yrus 1all #c+ormick an inventor

from 6irginia finalized his version of a horse$drawn reaper which he field$demonstrated

throughout (@8( and for which he received a patent in (@8B. Together with his brother ,eander

2. #c+ormickeering 1arvester

+ompany along with three smaller agricultural e-uipment firms


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Chapter-+

O,CTI#" O. T/ 0ROCT

To manufacture a machine which helps the Indian farmer who are the backbone of

national economy. To make a complete device which reduce human effort .

To overcome the problems of farmers in small lands and green houses.

This agri machine efficient in rural areas with low economic base.

To make it compact size

Taking safety is a prime consideration/ The other method of collecting chips is inuriousto health. This device is safer in all respect.

To make a device is suitable economical for small scale industries/ taking into

consideration the cost factor this is device suitable for small scale as well as big scale

industries.

Chapter-

0R"NTL$ U"D !C/IN"


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! ,ritish Crop "pra3er

! 4erman Com5ine /ar6ester

Chapter -)

T/ !C/IN


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Chapter-%

7OR8IN4


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The device is simple in operation consisting of following parts

Stand

>rum

7elt

Sprocket +hain

1andle

:ulleys

Fixtures

Two pulleys connect with chain drive R handle connects to the driving pulley. when driver

pulley comes in motion driven pulley rotates and according to our re-uirements we can attach

fixtures to the driven pulley.

Chapter (

D"I4N !ND DR!7IN4"


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Isometric 6ie9


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.RONT #I7


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,!C8 #I7


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TO0 #I7

Chapter-*


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"LCTION !ND D"I4N CRITRI!

4eneral Re:uirements of achine Design

1igh productivity

5bility to produce re-uired accuracy of shape and size and also necessary surface finish.

Simplicity of design

Safety and convenience of control.

,ow cost.

Kood appearance.

C/!0TR-'

D"I4N 0ROCDUR

7efore we proceed the process of manufacturing it is necessary to have some knowledge about

the proect design essential to design the proect before starting the manufacturing. #aximumcost of producing a part of product is established originally by the designer.

(. FG3+TI'35, >%SIK3.*. :H'>G+T >%SIK3.+; %3KI3%%HI3K >%SIK3.


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Design procedure of product

&hen a new product or their elements are to be designed a designer may proceed as follows/

#ake a detailed statement of problem completely 9 it should be as clear as possible and

also of the purpose for which the machine is to be designed. #ake selection of possible mechanism which will give the desire motion.

>etermine the forces acting on it and energy transmitted by each elements of the

machine. Select material best suited for each elements of machine.

>etermine the allowable or design stress consideration all the factor that affect the

strength of machine parts. Identify the important and necessary and application of machine.

:roblems with existing re-uirement of the machine productivity and demand.

>etermine the size of each element with a view to prevent under distortion or breakage

under the applied load. #odify the machine elements or part to agree with the past experience and udgment and

to facilitate manufacture. #ake assemble and detailed drawings of machine with complete specification for the

materials and manufacturing methods i.e. accuracy surface finish etc.

Chapter-1&

D"I4N !ND C!LCUL!TION

Design of Le6er

5 crank which loads applied by normal person is approximately @83.The crank which containhandle having torsional stress. The handle length is (?0mm.

Tor:ue$

F @83


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, (?0mm

TF,

@8(?0

(*B?03mm.

The tor:ue re:uired to make rotation is 12)&Nmm;

Design of chain$

The chain pitch is (*.mm and width of chain is (*.?mm and the teeths are as (B/8)

those are written as U((Bi.e smaller sprocket. 5nd U* 8) i.e. larger sprocket.

:(*.mm

&(*.?mm

U((B U*8);


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0itch Diameter-

d:sin


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0


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3(800H:#

Rpm of d3namo pulle3


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#aterial/ Krey casting.

'peration/ For fitting.

Gse/ To rotate the >ynamo.

8. Sprocket

#aterial/ #ild still.

'peration/ For fitting.

Gse/ To rotate fixture

B. +orn deseeder

#aterial/ #ild still

'peration/ 7y rotation of crank

Gse/ Hemove seeds

?. Sunflower deseeder

#aterial/ woodJnails'peration/ 7y rotation of crankGse/ Hemove seeds.

A. :ump

#aterial/ #ild still.'peration/ +reate pressure.Gse/ Spraying pesticides.

. &ater pump

#aterial/ :lastic


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'peration/ +reate suction pressure.Gse/ To suck water.

@. >ynamo

#aterial/ Steel.'peration/ :roducing #agnetic flux.Gse/ :roduce electricity.

Chapter- 12

!D#!NT!4"

5-uires less area.

:ortable.

#ulti applicable.

Kenerates electricity.

,ow cost.

It can also be used for domestic purpose.


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Chapter- 1+

!00LIC!TION"

5T 5KHI FI%,>

(. Spraying pesticides in the farms. *. Sharpening agri tools. 8. Hemoving sunflower seeds. B. Hemoving corn seeds

5T 53M :,5+%(. ,ighting bulb at any place.

*. :umping air to tire$tubes. 8. >rawing water.

Chapter-1

CO"T "TI!TION

+ost estimation may be defined as the process of forecasting the expenses that

must be incurred to manufacture a product. These expenses take into a

consideration all expenditure involved in design and manufacturing all related


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service facilities such as pattern making tool making as well as a portion of a

general 5dministrative and selling cost.

:GH:'S% 'F +'ST %STI#5TI3K/

(= To determine the selling price of a product for a -uotation or contract so as

to ensure a reasonable profit to the company.*= +heck the -uotations supplied by vendors.8= >etermine the most economical process or material to manufacture the

product.B= To determine standards of production performance that may be used to

control the cost.7asically the cost estimation is of two types/$

(= #aterial cost.*= #achine cost.

#5T%HI5, +'ST %STI#5TI'3/

#aterial cost estimation gives the total amount re-uired to collect the raw material

which has to be processed or fabricated to desire size and functioning of the

components. These materials are divided into two categories.

(= #aterial for fabrication.

In this the material obtain in row condition and is manufactured or

processed to finished size for proper functioning of the component.

*= Standard purchased parts.


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This includes the parts readily available in the market like 5llen screws etc.

5 list in for$card by estimation stating the -uality size and standard parts.

The weight of raw material and cost per kg for the fabricated parts.

#5+1I3% +'ST %STI#5TI'3/

This cost estimation is an attempt to forecast the total expenses that may include

manufacturing apart from material cost. +ost estimation of manufactured parts can

be considered is udgment on an after careful consideration which includes labor.

#aterial and factory service re-uired to produce the re-uired part.

:H'+%>GH% F'H +5,+G,5TI'3 'F #5T%HI5, +'ST

The general procedure for calculation of material cost estimation is

(. 5fter designing the proect bill of material is prepared which is

divided into two categoriesX5. Fabricated components.7. Standard purchased components.

*. The rates of all standard items are taken and added up.8. +ost of raw material purchased taken and added up.


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"r;

no;

particulars aterial uantit

3

Cost in Rs;

1; #ain frame with wheels #S ( *000

2; Sunflower deseeder disc &oodJ nails ( (00

+; +orn deseeder #S ( (?0

; Fan :lastic ( (?0

); &ater pump :lastic ( *?0

%; 5ir pump #S ( *?0

(; >ynamo Steel ( A00

*; Sprocket #S * 800

'; :ulleys #S * A00

1&; Krinding wheel #S ( 800

11; +hain #S $ (00

12; 7elt $ ( *00

Total ?000.


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Chapter-1%

.UTUR "CO0 O. T/ 0ROCT

&e have taken up this proect as real challenge as we have no practical experience

in design and fabrication. &e feel that the proect we are making will have a good

future scope in any industry farmers etc. The main constrains of the device is the

high initial cost but has low operational cost. Saving resulting from the use of this

device will make it pay for itself within the short period of time and it can be a

great companion in any engineering industry

.urther de6elopment-

Gsing engine for portability.

For ploughing and sowing of seeds.

pected outcomes-

To make early farming operation to reduce labour work and cost

we have introduced this machine.

,ow maintenance.

,ow cost with affordable spares.


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+an work at any place.

Chapter- 1(

CONCLU"ION

To make early farming operation to reduce labour work and cost we have

introduced this machine.

5ccording to 85 law


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Chapter-1*

R.RNC"

6ersatile Tractors ream= by 2arrod :akosh published by

2aponica :ress IS73 ($??0BA$B(A$

'hio 5gricultural +ouncil Bth 5nnual 5ugust * ()A). :rogram p. .

The International harvester co/ #arch 8 ()(8 $ Gnited States. 7ureau of

+orporations ,uther +onant $ Koogle 7ooks.

Safety and health in agriculture. International ,abour 'rganization. ())).

pp. P. IS73)@$)*$*$(((?($?. Hetrieved (8 September *0(07udowski

Kerardo onald

,.1. 5gro$forestry in the 5frican 1umid Tropics. Gnited 3ations Gniversity.

IS73)*$@0@$08AB$A. 2ordan :ablo. "#edieval 1orticulture5griculture". 'hio State Gniversity.

Hetrieved *B 5pril *0(8. 2anick 2ules


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Report Agri