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    Investigating the Use ofAnaerobic Fermentation

    on Pretreated Biomass toStreamline Bio-fuel

    Production

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    Table of ContentsPurpose ____________________________________________________________________________ 1

    Introduction ________________________________________________________________________ 1

    Figure 1: World Ethanol Production: 2007-2011 __________________________________________ 1

    Figure 2: Greenhouse Gas Reductions __________________________________________________ 3

    Figure 3: Biofuels Lifecycle Emissions ___________________________________________________ 3

    History _____________________________________________________________________________ 4

    Figure 4: Ethanol Net Returns and Corn Prices ____________________________________________ 5

    Methods and Materials ________________________________________________________________ 6

    Acid pretreatment__________________________________________________________________ 6

    Acid hydrolysis Determination of Klason lignin __________________________________________ 6

    Figure 5: Mixing Sulfuric Acid into Biomass ______________________________________________ 7

    Figure 6: Verifying Neutral pH of Klason lignin ____________________________________________ 8

    Figure 7: Formula for Determining Klason Lignin __________________________________________ 8

    Determination of Carbohydrate Content ________________________________________________ 9

    Figure 8: Glucose and Xylose Percentages ______________________________________________ 10

    Introduction of Bacteria to Facilitate Ethanol Production __________________________________ 10

    Figure 9: Boiling to Remove Oxygen ___________________________________________________ 11

    Fi 10 Addi S l i A l d M di 12

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    Figure A3: Trace Element Formula _____________________________________________________ 2

    Figure A4: Selenium Tungsten Solution ________________________________________________ 2

    Figure A5: Vitamin Formula __________________________________________________________ 2

    Figure A6: Sodium Sulfide Solution _____________________________________________________ 2

    Figure A7: Glucose and Xylose Percentages ______________________________________________ 2

    Figure A8: HPLC Results Ethanol Content ________________________________________________ 2

    Figure A9: Klason Lignin Content ______________________________________________________ 2

    Figure A10: Average Ethanol Content ___________________________________________________ 2

    Figure A11: Comparison of Ethanol Content 2012 and 2013 _________________________________ 2

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    PurposeThe purpose of this investigation was to determine if anaerobic fermentation

    could be utilized as a feasible method to produce ethanol biofuel; and which of the

    bacteria in the trials, Clostridium thermocellum, Clostridium thermolactium, or a co-

    culture using equal parts of both microorganisms would produce the most ethanol.

    IntroductionThe United States is the largest producer of ethanol fuel, producing 15.2 billion

    gallons in 2012. The USA and Brazil produce most of the worlds ethanol fuel, as

    shown in Figure 1: (Source: F. O Licht, cited in Renewable Fuels Association, Ethanol

    Industry Outlook 2008-2012 reports.)

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    The USA uses corn while Brazil uses sugarcane as primary glucose sources to

    produce ethanol. Brazil has aggressively promoted the use of ethanol fuel; Brazilian

    law has required an ethanol-gasoline blend since 1986 and a 25-percent blend of

    ethanol to gasoline since 2007, although this dropped to 20% in 2010 because of

    diminished production of sugar cane crops. In the United States, Portland, Oregon (in

    July of 2006) became the first American city to require that all gasoline sold within the

    city limits be blended with at least ten percent ethanol. Although federal clean air laws

    do not require the sale of E10 ethanol blends, they do mandate specific amounts of

    ethanol be used in each state, to be decided by the state. This requirement may be met

    with E10, E15, E20, or E85. In 2011, the 133.93 billion gallons of gasoline (3.19 billion

    barrels) consumed in the United States contained about 12.87 billion gallons of ethanol,

    accounting for nine percent of the volume of gasoline consumed. (U.S. Energy

    Information Administration)

    Ethanol reduces gasoline prices: After subtracting the cost of subsidies, ethanol

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    In 2011, the production and use of 13.9 billion gallons of ethanol in the U.S.

    reduced CO2-equivalent greenhouse gas emissions by 25.3 million tons, the equivalent

    to removing four million vehicles from America's roadways. (Source: Argonne National

    Laboratory's GREET Model).

    Figure 2: Greenhouse Gas Reductions

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    Ethanol feeds livestock: About one third of the cellulose can be recovered to

    produce animal feed.

    HistoryHenry Fords first vehicles ran on ethanol, as did most of the farm equipment of

    the time. Because it was cheaper than gasoline, it remained the fuel of choice until

    1901 when the Texas oil fields were discovered, which dropped the cost of gasoline

    below ethanol.

    In the mid-seventies, the octane-boosting lead additive used in gasoline was

    discovered to be a dangerous pollutant, so it was replaced with methyl tertiary-butyl

    ether (MTBE). Due to studies that discovered MTBE in groundwater and showed it to

    be carcinogenic, ethanol was substituted as an oxygenator in gasoline starting with

    California in 2003. Since then, E10 gas (10% ethanol-gasoline blend of fuel) has

    become the conventional fuel and gasoline without ethanol is now atypical and is

    difficult to find.

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    Cellulosic ethanol could be considered a stable source because it is created

    solely from waste. Today, most of the ethanol biofuel created in the United States is

    made from corn kernels. Aside from the fluctuating costs, this creates a conflict with

    food production, and raises questions about the advisability of using arable land for

    anything but food when there is a world need for more food production. This is where

    cellulosic ethanol can step in to fill the void with a desperately needed alterative to

    ethanol produced from corn. If the obstacles to cheap, clean cellulosic ethanol

    production can be resolved, then a superior, renewable energy source will be available

    Figure 4: Ethanol Net Returns and Corn Prices

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    Cellulosic ethanol production has remained a much-studied science because the

    rewards can be substantial. According to former Energy Secretary, Samuel Bodman,

    "Cellulosic ethanol contains more net energy and emits significantly fewer greenhouse

    gases than ethanol made from corn"

    Methods and MaterialsThis research examined the residue from a Zea mays L. (corn) crop. Called,

    corn stover, it consists of the plants left in the field after harvesting, which includes the

    leaves, stalks, husks and cobs.

    Acid pretreatment

    The biomass samples were cut into small pieces and dehydrated in a drying oven set at

    149 Celsius. Once dried, the biomass was crushed in a grinder until the particles were

    approximately the size of 50 microns. A five-gram sample of the biomass was collected

    and a one-percent sulfuric acid (H2SO4) solution was introduced into it. The treated

    biomass was placed in a metal cylinder that had been forcefully tightened to allow

    pressure to build up in it It was placed in a 120 degree Celsius oil bath for 45 minutes

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    After the acid was thoroughly mixed with the biomass; the beaker, with the glass

    rod, was placed in a vacuum desiccator for 15 minutes to facilitate wetting and

    dispersion. After dispersion, the beaker was covered with aluminum foil and placed in a

    water bath at 30 degrees Celsius for 60 minutes and the biomass was stirred frequently

    with the glass rod. The beaker was removed and 84 mL of deionized water was added

    to dilute the concentration of H2SO4 to 3.0 percent. Four calibration solutions were

    prepared containing five monosaccharides (glucose xylose galactose arabinose and

    Figure 5: Mixing Sulfuric Acid into Biomass

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    acid-insoluble lignin (Klason lignin). The lignin was washed with hot water to remove

    the acid, and a neutral pH was verified with a pH paper.

    The filter papers with the lignin were dried in an over at 105 Celsius overnight or

    to a constant weight, then cooled in a desiccator and weighed. After the samples

    l d t t t th filt t t i i th h id d th id

    Figure 6: Verifying Neutral pH of Klason lignin

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    Determination of Carbohydrate Content

    The filtrate, containing the monosaccharides and the acid-soluble lignin, was

    tested to determine the percentages of glucose and xylose using the High-Performance

    Liquid Chromatography (HPLC): To begin, the HPLC was calibrated by running pure

    samples of glucose and xylose.

    To prepare the filtrate samples to be run through the HPLC, the liquid from each

    sample was filtered through a .45 m membrane into a small glass vial that is specially

    designed for the HPLC. The samples were placed in the HPLC at specific locations that

    identified them by untreated 1 or 2 or treated 1 or2, samples; and processed to

    determine the glucose and xylose content.

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    TreatedSample One

    TreatedSample Two

    UntreatedSample One

    UntreatedSample Two

    Glucose

    Percentage 48.4 49.2 33.1 33.8

    XylosePercentage

    17.3 19.1 16.3 13.5

    AveragePercentage

    Glucose48.8 33.5

    Average

    PercentageXylose

    18.2 14.9

    Introduction of Bacteria to Facilitate Ethanol Production

    The media for cultivating the bacteria was created using the lists of chemicals in

    Appendices A1 through A6. Utilizing a scale precise to 1/10000th of a gram, nine, .002

    gram specimens of pretreated biomass were isolated and placed in nine, ten mL, sterile

    serum bottles. Six more bottles had the same amount of untreated biomass inserted

    into them. Next, five milliliters of the media was introduced into each bottle, and they

    were separated into three batches of five each, three with treated and two with

    Figure 8: Glucose and Xylose Percentages

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    The bottles were removed from the heat source and cooled to 22 degrees

    Celsius using a nitrogen/carbon dioxide gas. Using the crimping tool, the crimp seals

    were seated onto each bottle. This had to be done promptly to avoid oxygen reentering

    the media. The samples were placed in the autoclave for 20 minutes at 20 pounds per

    square inch and 121 degrees Celsius to remove any unwanted organisms, and the

    samples were cooled to 22 degrees Celsius. To create the ideal environment for

    culturing the bacteria, a hypodermic syringe was utilized to introduce the trace element

    Figure 9: Boiling to Remove Oxygen

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    Using a hypodermic syringe, the following bacteria was added to the fifteen

    samples: .5 ml of Clostridium thermocellum was added to five samples, .5 ml of

    Clostridium thermolactium was added to another five samples, and .25 ml of Clostridium

    thermolactium and .25 ml of thermocellum (co-culture) was added to final five samples.

    These strains of bacteria were used because they can live at higher temperatures than

    most bacteria.

    Figure 10: Adding Solutions to Autoclaved Media

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    locations that identified them by material and as a, b, or c samples; and processed

    to determine the ethanol content.

    Using Bacterial Cellulose Hydrolysis to Create Ethanol

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    ResultsAfter performing bacterial cellulose hydrolysis and fermentation on the

    Clostridium thermocellum strain, the Clostridium thermolactium strain, and the co-

    culture, which consisted of equal parts of the two strains; and, after examining the High

    Performance Liquid Chromatography (HPLC) test results, it was concluded that the

    most viable bacteria choice for large-scale ethanol production was the co-culture. This

    was based on high ethanol content. See Figures 12, A7, and A8.

    The five samples of the Clostridium thermolactium strain performed poorly

    compared to the Clostridium thermocellum, producing significantly less ethanol than

    either the Clostridium thermocellum or the co-culture.

    Clostridium Thermocellum efficiently degrades hexoses, monosaccharides with

    six carbon atoms, while Clostridium thermolactium proficiently degrades pentoses,

    monosaccharides with five carbon atoms. Therefore, the co-culture performed better

    than either of the single strain cultures, since it was able to convert most of the simple

    sugars.

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    Comparison of Enzymatic Hydrolysis (2012) and Bacterial Hydrolysis (2013)

    Enzymatic Hydrolysis Bacterial Cellulose Hydrolysis

    Biomass

    (2011-2112)NaOH PretreatmentAverage Ethanol %

    (a and b)v/v

    (2011-2012)H2SO4 PretreatmentAverage Ethanol %

    (a and b)v/v

    (2012-2013)Clostridium

    ThermocellumAverage Ethanol %

    (a,b,c)v/v

    (2012-2013)Clostridium

    ThermolactiumAverage Ethanol %

    (a,b,c)v/v

    (2012-2013)Co-culture

    Average Ethanol %(a,b,c)

    v/v

    CornStover 5.135 8.994 7.18 5.08 14.55

    DiscussionThe focus of this study was investigating the use of bacteria to break down

    cellulose, retrieve sugars, and ferment them into ethanol. This streamlined, one-step

    approach could be a viable method to convert cellulosic biomass into renewable fuel.

    These studies are vital because finding the best process is imperative to a cost-effective

    cellulosic ethanol program.

    Figure 12: Average Ethanol Content 2012-2013

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    the sugars is still protein-rich and can be used as livestock feed, which provides another

    revenue source to offset the cost of ethanol production.

    Another important aspect of lowering costs is finding better enzymes. Studies

    are being made on the San Diego Supercomputer Center (SDSC) to examine the

    structures of biomass products and enzymes at the molecular level to fully understand

    how enzymes release glucose, with a goal of finding and/or creating more efficient and

    cheaper enzymes. This is an important key to cost-effective cellulosic ethanol

    production, since the cost of enzymes is a significant factor in glucose recovery.

    The U.S. Department of Energys National Renewable Energy Laboratory

    (NREL) has just forged an agreement with Johnson Matthey, chemical manufacturer, to

    commit five years and seven million dollars in a collaboration to find a catalyst that will

    lower the cost of producing cellulosic biofuels. Many such efforts are being undertaken

    today because the rewards of success would be enormous.

    Last year this study discussed corn stover extensively because it comprises 75%

    of agricultural waste and is readily available. The drawbacks were primarily soil loss

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    released a sustainable retention map, which shows areas of the country that require

    high retention and areas that are sustainable with low retention. See Figure 13.

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    AcknowledgmentsI thank Dr. Ulrike Tschirner, from the University of Minnesota, for her

    generous and steadfast assistance with equipment and materials,

    with bacteria, and with informed counsel.

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    ReferencesEnergy Efficiency and Renewable Energy, 2011, Crop Residues and AgriculturalWasteshttp://www1.eere.energy.gov/biomass/pdfs/btu_crop_residues.pdf

    Osborne, Stefan, 2007, Energy in 2020: Assessing the Economic Effects ofCommercialization of Cellulosic Ethanolhttp://www.trade.gov/mas/ian/build/groups/public/@tg_ian/documents/webcontent/tg_ia

    n_002699.pdf

    Milbrandt, Anelia, 2006, Geographic Perspective on the Current Biomass ResourceAvailability in the United States, NRELhttp://www.nrel.gov/docs/fy06osti/39181.pdf

    Davis, John, 2009, International Energy Agency (IEA)http://domesticfuel.com/2009/10/13/iea-global-biofuel-production-to-rise-big-by-2012/

    Glossary of Biomass Termshttp://www.nrel.gov/biomass/glossary.html

    Lane, Jim, 2010, EPA Confirms Tiny Cellulosic Biofuels Mandate for 2011http://www.renewableenergyworld.com/rea/news/article/2010/12/epa-confirms-tiny-cellulosic-biofuels-mandate-for-2011

    Hayes, Dermot, 2012, New University Study: Ethanol Reduced Gas Prices by Morethan $1 in 2011http://www.ethanolrfa.org/

    http://www.trade.gov/mas/ian/build/groups/public/@tg_ian/documents/webcontent/tg_ian_002699.pdfhttp://www.trade.gov/mas/ian/build/groups/public/@tg_ian/documents/webcontent/tg_ian_002699.pdfhttp://www.trade.gov/mas/ian/build/groups/public/@tg_ian/documents/webcontent/tg_ian_002699.pdfhttp://www.nrel.gov/docs/fy06osti/39181.pdfhttp://domesticfuel.com/2009/10/13/iea-global-biofuel-production-to-rise-big-by-2012/http://www.nrel.gov/biomass/glossary.htmlhttp://www.nrel.gov/biomass/glossary.htmlhttp://www.renewableenergyworld.com/rea/news/article/2010/12/epa-confirms-tiny-cellulosic-biofuels-mandate-for-2011http://www.renewableenergyworld.com/rea/news/article/2010/12/epa-confirms-tiny-cellulosic-biofuels-mandate-for-2011http://www.renewableenergyworld.com/rea/news/article/2010/12/epa-confirms-tiny-cellulosic-biofuels-mandate-for-2011http://www.ethanolrfa.org/http://www.ethanolrfa.org/http://www.ethanolrfa.org/http://www.renewableenergyworld.com/rea/news/article/2010/12/epa-confirms-tiny-cellulosic-biofuels-mandate-for-2011http://www.renewableenergyworld.com/rea/news/article/2010/12/epa-confirms-tiny-cellulosic-biofuels-mandate-for-2011http://www.nrel.gov/biomass/glossary.htmlhttp://domesticfuel.com/2009/10/13/iea-global-biofuel-production-to-rise-big-by-2012/http://www.nrel.gov/docs/fy06osti/39181.pdfhttp://www.trade.gov/mas/ian/build/groups/public/@tg_ian/documents/webcontent/tg_ian_002699.pdfhttp://www.trade.gov/mas/ian/build/groups/public/@tg_ian/documents/webcontent/tg_ian_002699.pdf
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    Page A1 ofA7

    Appendices

    Basal Medium

    Chemical Formula Required Grams (g)Sodium Chloride NaCl 10.000

    Magnesium MgCl2.6H2O 0.500

    Potassium Dihydrogen Phosphate KH2PO4 0.200

    Ammonium Chloride NH4Cl 0.300

    Potassium Chloride KCl 0.300Calcium Chloride Hydrate 2X with

    Water

    CaCl22H2O

    0.015Sodium Bicarbonate NaHCO3 2.520

    Resazurin 0.050

    Yeast extract 4.000

    L-Cysteine 0.240

    Figure A1: Basal Medium Formula

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    Page A2 ofA7

    Added to Completed Basal MediumAfter Autoclaving

    Solution Required Milliliters (mL)

    Trace Element Solution 1.00

    Selenium-Tungstate solution 1.00

    Vitamin Solution 5.00

    Sodium Sulfide Solution 10.00

    Trace Element Solution

    Chemical Formula Required Milligrams (mg)

    Iron Sulfate Hydrated 7X with WaterFeSO4 7H2O

    2085.00

    Cobalt II Chloride Hydrated 6X withWater

    CoCl2 6H2O190.00

    Manganese Chloride Hydrated 4Xwith Water

    MnCl2 4H2O100.00

    Zinc Sulfate Hydrated 7X with WaterZnSO4 7H2O

    111.00

    Boric Acid H3BO3 6.00Sodium Molybdate Hydrated 2X with

    WaterNa2MoO4 2H2O

    36.00

    Nickel Chloride Hydrated 6X withWater

    NiCl2 6H2O24.00

    Copper II Chloride Hydrated 2X withWater CuCl2 2H2O 2.00

    Figure A2: Solutions Added To Basal Medium

    Figure A3: Trace Element Formula

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    Page A3 ofA7

    Selenium - Tungsten Solution

    Solution Formula Required Milligrams (mg)

    Sodium Selenite Hydrated

    5X with WaterNa2SeO3 5H2O

    6.00Sodium Tungstate

    Hydrated 2X with WaterNa2Wo4 2H2O

    8.00

    Sodium Hydroxide NaOH 540.00

    Vitamin Solution

    Chemical Required Milligrams (mg)

    Biotin 20.00

    Folic Acid 20.00

    Pyridoxine Hydrochloride 100.00

    Riboflavin 50.00

    Thiamine 50.00

    Nicotinic Acid 50.00

    Pantothenic Acid 50.00

    Vitamin B12 1.00

    p-Aminobenzoic Acid 50.00

    Thioctic Acid 50.00

    Figure A4: Selenium Tungsten Solution

    Figure A5: Vitamin Formula

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    Page A4 ofA7

    Sodium Sulfide Solution

    Chemical Formula Required AmountSodium Sulfide Solution

    Hydrated 9 timesNa2S 9H2O

    48 (mg)

    Deionized Water H2O 40 (mL)

    Glucose and Xylose PercentagesTreated

    Sample OneTreated

    Sample TwoUntreated

    Sample OneUntreated

    Sample Two

    GlucosePercentage 48.4 49.2 33.1 33.8

    XylosePercentage

    17.3 19.1 16.3 13.5

    AveragePercentage

    Glucose48.8 33.5

    AveragePercentage

    Xylose18.2 14.9

    Figure A6: Sodium Sulfide Solution

    Figure A7: Glucose and Xylose Percentages

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    HPLC Results Ethanol Content Ethanol Average

    BacteriaEthanol, ml

    ethanol per mlof solution

    Ethanol,% v/v

    AverageEthanol %

    (a,b,c)v/v

    ClostridiumThermocellum 1a 0.0720 7.20 7.18

    1b 0.0545 5.45

    1c 0.0890 8.90

    Control 1d 0.0025 0.25Control 1e*

    ClostridiumThermolactium 2a 0.0435 4.35 5.08

    2b 0.0410 4.10

    2c 0.0680 6.80

    Control 2d 0.0012 0.12

    Control 2e*

    Co-culture 3a 0.1705 17.05 14.55

    3b 0.1225 12.25

    3c 0.1435 14.35

    Control 3d 0.0210 2.10

    Control 3e 0.0180 1.80* The label "*" control samples couldn't give integratable HPLC curves, probably they were toosmall, and were covered by noisy signals.

    Figure A8: HPLC Results Ethanol Content

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    TreatedSample One

    TreatedSample Two

    UntreatedSample One

    UntreatedSample Two

    Klason LigninPercentage

    17.94 17.62 25.18 24.59

    AveragePercentage

    Klason Lignin

    17.78 24.89

    BacteriaTreated Average Ethanol

    %(a,b,c)v/v

    Untreated Average

    Ethanol % (Control )

    (e and d)

    ClostridiumThermocellum 7.18 0.13

    ClostridiumThermolactium 5.08 0.06

    Co-culture 14.55 1.95

    Figure A9: Klason Lignin Content

    Figure A10: Average Ethanol Content

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    Comparison of Enzymatic Hydrolysis (2012) and Bacterial Hydrolysis (2013)

    Enzymatic Hydrolysis Bacterial Cellulose Hydrolysis

    Biomass

    (2011-2112)NaOH PretreatmentAverage Ethanol %

    (a and b)v/v

    (2011-2012)H2SO4 PretreatmentAverage Ethanol %

    (a and b)v/v

    (2012-2013)Clostridium

    ThermocellumAverage Ethanol %

    (a,b,c)v/v

    (2012-2013)Clostridium

    ThermolactiumAverage Ethanol %

    (a,b,c)v/v

    (2012-2013)Co-culture

    Average Ethanol %(a,b,c)

    v/v

    CornStover 5.135 8.994 7.18 5.08 14.55

    Figure A11: Comparison of Ethanol Content 2012 and 2013