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RespiratorRespiratory y
ProtectionProtection
RESPIRATOR PROGRAM
Requires a written program with worksite-specific procedures when respirators are needed.
Must be updated, as needed A program administrator is required for
the entire college. College must provide respirators,
training, and medical evaluations at no cost to employees.
RESPIRATOR PROGRAM ELEMENTS
Selection Medical
Evaluation Respirator Use Maintenance and
Care
Fit Testing Breathing-Air
Quality and Use Training Program
Evaluation
WHERE RESPIRATORS ARE USED BUT NOT REQUIRED
If respirators will not create a hazard, and if requested, OCC may furnish respirators.
If approved, employees may wear their own, but must follow program requirements.
Voluntary use of filtering facepieces (face masks) does not have to be included in the written program.
PERMISSIBLE PRACTICES Engineering Controls (enclosures,
confinement of operations, ventilation, use of less toxic materials) are primary means to control hazards.
When effective engineering controls are not available, respirators will be used.
Respirators will be applicable to and suitable for the purpose intended.
Employer will be responsible for maintaining the program .
SELECTION OF RESPIRATORS
College will select and provide an appropriate respirator based on the respiratory hazards to which the worker is exposed, workplace factors, and user factors that affect respirator performance and reliability.
Respirators will be selected from a sufficient number of models and sizes to ensure correct fit and comfort.
RESRIRATOR PROTECTION TRAINING Employees that use respirators must be
trained and demonstrate skill or knowledge of at least: Why it is necessary, and how improper use and
care can compromise its effectiveness
It’s limitations and capabilities
How to put on, remove, use, and inspect
How to maintain and store
General requirements of this standard
RESRIRATOR PROTECTION TRAINING
Training must be provided prior to use.
Retraining required annually, and when:
Prior training becomes obsolete
Employee’s skill or knowledge is inadequate
Other situations arise in which retraining appears necessary
EMPLOYEE EXPOSURE
Regulatory Definition: Exposure to a concentration of an airborne contaminant that would occur if the employee were not using respiratory protection.
TWO BASIC TYPES OF RESPIRATORS
Air Purifying - Removes contaminants before they reach the breathing zone.
Atmosphere Supplying - Provides fresh air from an external source.
AIR PURIFYING May be particulate removing Vapor and gas removing A combination of the two Uses a replaceable cartridge or canister
AIR PURIFYINGUSE LIMITATIONS
Does not supply oxygen, therefore there is only as much oxygen available to breath as is in the ambient air
Contaminant must be known and cannot exceed facepiece limitations
Contaminants are not IDLH
Always treat oxygen-deficient air as IDLH
ATMOSPHERE SUPPLYING
Type 1 - Airline Respirator. Air is pumped to the user from outside.
Type 2 - Self Contained Breathing Apparatus (SCBA).
AIRLINE RESPIRATOR
Has a pressure demand nozzle that allows user to control air flow
Use Grade D breathing air May be used with a hood or helmet to
supply continuous air Tight fitting Hose limited to 300 feet Some mobility restriction
SELF-CONTAINED BREATHING APPARATUS Breathing air provided from
pressurized tanks Provides highest level of protection
and mobility Commonly used in rescue or
emergency situations Limited to air in tanks (30 or 60
minutes) Positive pressure provides
protection for both oxygen deficient and IDLH atmospheres
RESPIRATOR SELECTION
Must fit the wearer and be comfortable Must be the type which best controls the
hazards to be faced Atmospheric hazard evaluation
determines which one to wear Never substitute, or take the chance
that a different one will provide adequate protection
WRITTEN RESPIRATORY PROTECTION PLAN
Entire program to be assigned to a trained and competent person Manager of Environmental Health and
Safety Describes in detail the hazard
evaluation process Contains SOPs for respirator selection,
use, and maintenance
WRITTEN RESPIRATORY PROTECTION PLAN
Contains results of analysis of atmospheric contaminants Physical and chemical properties Adverse health effects Warning properties Permissible Exposure Limits (PELs) Other accepted exposure limits
WRITTEN RESPIRATORY PROTECTION PLAN
Additional plan criteria Results of workplace atmospheric
testing Nature of the work Activities that are to be performed Time expected to complete the task Written plan to be made available to all
involved employees
FIT TESTING
Before an employee uses any respirator with a negative or positive pressure tight-fitting facepiece, the employee must be fit tested with the same make, model, style, and size of respirator that will be used.
Must be administered using an OSHA-accepted protocol such as that contained in Appendix A of the OCC Respiratory Protection Program.
FIT TESTING
Respirators rely on face-to-mask seal
Fit testing determines which device will best fit and seal
Stubble, beard, hairlines, glasses, and goggles will negatively affect fit
Corrective lenses may be mounted inside the facepiece
FIT TEST PROCEDURES
Fit testing should be conducted annually.
More often, if facial features change or a different respirator is to be used.
Users of tight-fitting respirators must perform a seal test each time they are used.
TYPES OF FIT TESTING
Qualitative (QLFT) - challenge agent, vapor, or aerosol released
Fit is inadequate if a presence of the agent is detected (irritation, taste, or odor)
Quantitative (QNFT) - measures actual level of agent both inside and outside the respirator
FIT FACTOR
A quantitative estimate of the fit of a particular respirator to a specific individual, and estimates the ratio of:
• Concentration of a substance in ambient air versus the concentration inside the respirator when worn
FILTERS A component used in respirators to
remove solid or liquid particles, aerosols, and/or fumes from inspired air.
Also called an air purifying element.
HEPA FILTERS
High Efficiency Particulate Air (HEPA)
Removes 99.97% of particles that are 0.3 micrometers, or greater, in diameter.
Color coded Purple.
CANISTER / CARTRIDGE A container with a filter, sorbent (catalyst), or
combination of these items, which removes specific contaminants from the air passed through the container.
All cartridges must be NIOSH/MSHA approved and color coded.
SERVICE LIFE
The period of time that a respirator, filter, adsorbant, or other respiratory equipment provides adequate protection to the wearer.
END OF SERVICE LIFE INDICATOR (ESLI)
A system that warns the user of the approach of the end of adequate respiratory protection. (i.e., The adsorbant is approaching saturation or is no longer providing protection)
NEGATIVE PRESSURERESPIRATOR
A respirator in which the air pressure inside the facepiece is negative during inhalation with respect to the ambient air pressure outside the respirator.
FILTERING FACEPIECE(Dust Mask)
A negative pressure particulate respirator with a filter as an integral part of the facepiece, or with the entire facepiece composed of the filtering medium.
POSITIVE PRESSURERESPIRATOR
A respirator in which the pressure inside the respiratory inlet covering exceeds the ambient air pressure outside the respirator.
POWERED AIR-PURIFYINGRESPIRATOR (PAPR)
An air purifying respirator that uses a blower to force ambient air through air-purifying elements to the inlet covering.
ATMOSPHERE-SUPPLYINGRESPIRATOR
A respirator that supplies the user with breathing air from a source independent of the ambient atmosphere.
Includes Supplied-Air Respirators (SARs) and Self-Contained Breathing Apparatus (SCBA) units.
ATMOSPHERE-SUPPLYINGRESPIRATORS
Continuous Flow: provides a continuous flow of breathing air to the respiratory inlet covering
Pressure Demand: admits air to the facepiece when the positive pressure inside the facepiece is reduced by inhalation
SUPPLIED AIR RESPIRATOR (SAR)
An atmosphere-supplying respirator for which the source of breathing air is not carried by the user.
Also called an airline respirator.
SELF-CONTAINED BREATHING APPARATUS (SCBA)
An atmosphere-supplying respirator for which the breathing air is designed to be carried by the user.
ESCAPE ONLY RESPIRATOR
A respirator designed and intended to be used only for emergency exit.
PUTTING THE RESPIRATOR ON (DONNING)
Donning the Respirator: Donning procedures may vary from respirator to
respirator. Always follow the manufacturer’s recommended
procedures for putting on a respirator. In general:
Place facepiece over mouth and nose Pull straps over head, or attach behind head, as
appropriate Tighten straps from bottom to top
POSITIVE PRESSURE SEAL TEST
Performed each time respirator is put on Block off exhalation valve with palm. Blow outward gently. A good fit results in the pressure holding
and no leaks found.
NEGATIVE PRESSURE SEAL TEST
Performed each time a respirator is put on Place palms over the inhalation inlets, or squeeze the
breathing tube. Inhale gently. Facepiece should collapse slightly. Hold breath for about ten seconds. Good test indicated by pressure holding and no leaks
found.
TAKING THE RESPIRATOR OFF (DOFFING) Doffing the Respirator Procedures may vary from respirator to respirator Always follow the manufacturer’s recommended
procedures for removing a respirator In general:
While holding the facepiece, loosen the straps from top to bottom
Pull the straps over the head and in front of the facepiece, or detach buckles, depending upon the design
Remove the respirator
CONTINUING RESPIRATOR EFFECTIVENESS
Maintain constant surveillance of respirator effectiveness.
Employees must leave the respirator use area: To wash face or facepiece
If a “breakthrough” is detected (see below)
There is a change in breathing resistance
There is leakage of the facepiece
To replace respirator, filter, cartridge, or canister
Since the respirator is designed to prevent many chemicals from reaching the wearer, any unusual odors detected in the mask should be treated as a breakthrough.
RESPIRATOR MAINTENANCE
Step 1 – Inspection Inspect before and after each use
Step 2 – Cleaning / Decontamination Clean/decontaminate after each
use or when respirator becomes contaminated/dirty
Step 3 – Storage Store in sealed container after
each use
STEP 1 - INSPECTION Check for: Holes in the filters Loss of elasticity or tears in headstraps and
hoses Broken or loose connectors and hoses Cracked or scratched facepieces Detergent residue Dirt in valves General cleanliness
STEP 2 - CLEANING / DECONTAMINATION
Explicitly follow manufacturers directions.
If worn by only one person, clean and disinfect periodically.
If possible to be worn by more than one person, clean and disinfect after each use.
STEP 3 - STORAGE Must be protected from dust, sunlight, heat, cold,
moisture, and chemicals Facepiece should be stored in an individual
plastic bag Store masks with valves and breathing tubes in
a natural, undistorted position Store cartridges/canisters in air-tight plastic
bags, as the adsorbent material within them will continue to adsorb airborne chemicals even when not being used.
BREATHING AIR QUALITY
Compressed breathing air must meet at least the requirements for Grade D breathing air.
Systems supplying breathing air must be equipped with appropriate in-line air purifying sorbent beds and filters, and maintained per manufacturer’s instructions.
CLASSES OF FILTERS
Three levels of filter efficiency (95%, 99%, and 99.97%).
Three levels of filter resistance to efficiency degradation (labeled N, R, and P).
Total of nine classes of filters.
MEDICAL EVALUATIONPROCEDURES
Provide medical evaluation before fit testing and respirator use.
Licensed Health Care Provider (LHCP) may use questionnaire (Sections 1 and 2, Part A of Appendix C) and/or examination.
Follow-up is required for any positive response to questions 1-8 in Section 2, Part A of Appendix C, or demonstrates the need during examination.
ADDITIONAL MEDICAL EVALUATIONS
Annual review is no longer required. Must provide additional evaluations if:
Employee reports problem using device LHCP, supervisor, or program administrator
thinks there should be Observations during fit-testing indicates there
should be Changes occur in the workplace or the
employee
RECORDKEEPING
Training and medical records must be maintained and made available.
Fit test records must be maintained until the next test is administered.
A written copy of the current program must be maintained.
All written materials must be available to affected employees, as well as state and federal agencies.