Retrofit Kits for 3D

Retrofit Kits for 3D.
Customer Service Sales Booklet
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Customer Support and Services. Always on hand to sustain your business.
Retrofit Kits for 3D I Customer Service Sales Booklet
• Bühler Leybold Optics provides retrofits for complete machines and upgrades of control systems on old systems.
• Bühler´s worldwide customer service as well as the fast delivery of replacement and wear-and- tear parts are just two important aspects of customer support. Preventive maintenance and inspection together with machine re-conditioning and upgrading round-off the after-sales services.
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Retrofit Solutions General Retrofit Solutions for Bühler 3D Machines.
Solution: • Monomer supply box, with flow controller, tempering of monomer and monomer level detection • Exchange of SSV, Hüttinger Scalo or Tig against actual NEW “True Plasma” • Exchange SV630F with actual new SV630B
Added value: • ECO-Mode (electrical power saving) in stand by: power saving up to 30% • Upgrade from Beckhoff -Windows NT or XP based PC systems to Windows ®7 • Upgrade of Siemens PLC system to Windows based PC system • Implementation of process “Haze No More“
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Retrofit Solutions AluMet 1800V.
Solution: • Cold trap spiral => helix (improved H2O pumping) • Diffusion pump HS20 <=> DIP 20t or 30t • MF-Glow process: Hüttinger TIG10
=> Advanced Energy PEII5K • Installation of LeyboldOptics DC glow discharge system • Stand alone DC or MF (40kHz) power supplies,
with or without feed through and electrodes • Manual operated monomer / gas supply system
for glow discharge processes
Added value: • New control system • Overhaul of old horizontal LO-systems
(BALZERS: BAH or old LeyboldOptics A machines)
• New electrical system (Beckhoff) and new pump sets + glow process (Top Coat)
• Diverse filament fixtures for easy and stabilized production
• Higher output and latest technology products
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Solution: • Wipe out function (V4.8) for improved cold trap function
(remove maximum of H2O) • Program pre-selection via additional push bottoms at each door • New plasma electrode for CompactMet • New electrode design • New evaporator design • New feed through V1 and cold trap valve
(cartridge system for fast maintenance)
Added value: • Stabilized production • Less maintenance necessary • Reduced complexity due to less and simple
components
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Optimized Aluminum evaporator: • Less vibration: less breaking of filaments • Simple and safe clamping mechanism:
best electrical contact, suitable for different shapes of filaments
DIP 20000 instead of DIP 12000 • Pump speed to 1-EXP-5mBar in 5-6min at
empty/ clean chamber • Faster cycle time • Increased productivity
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Retrofit Solutions CompactMet: Optimized Vacuum feed through cold trap valve V.3.2.
Solution: • Bigger flange allows complete disassembly of the pneumatic cylinder • Separate sealing and bushing unit (can be exchanged in one piece) • Sealing unit can be stock part • Same sealing unit of cold trap and of diffusion pump valve feed-through
Added value: • Increased lifetime of sealing due to better mechanical protection and lubrication • Easy disassembly and reassembly of wear parts (e.g. x-rings) • Less replacement time, less machine downtime and less spare parts • Easy maintenance
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Retrofit Solutions CompactMet: Optimized Vacuum feed through diffusion pump valve V.1.1.
Solution: • Bigger flange allows complete disassembly of the pneumatic cylinder • Separate sealing and bushing unit, which can be exchanged in one piece • Sealing unit can be stock part • Same sealing unit of diffusion pump and of cold trap valve feed-through
Added value: • Increased lifetime of sealing due to improved mechanical protection and lubrication • Easy disassembly and reassembly of wear parts (e.g. x-rings) • Less replacement time, less machine downtime and less spare parts • Easy maintenance
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Solution: • Retrofit of automatic door movement • MF-Glow process: Hüttinger TIG10 => AE PEII5K • Door side recipe mapping • HS20
Added value: • Change from “safety mats” to touch free scanner system • Clocked water for target tempering (avoiding of moisture) • Higher safety (no steps in operator area) • Reduced operating costs
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Retrofit Solutions DynaMet 4V.
Solution: • Retrofit TMP 1000C to Pfeiffer HiPace 2300 incl. software and circuit diagram • Overhaul: Main drum / Lock feed through / incl. installation • Upgrade: RFG 3001 or RFDS against successor Advanced Energy “Paramount 13,56” • Upgrade: old Alan Bradley control system to actual Beckhoff WIN7 based system • Upgrade handling: pneumatic to electro mechanical gear box incl. software and circuit diagram • Upgrade: SSV60/75 or TIG90 or Scalo to actual “TruPlasma” power supplies with 2khz Arc management
Added value: • Stabilized production
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Retrofit Solutions TruPlasma Generation for PylonMet and DynaMet.
Solution: • Necessary power supplies for one D4V installed in a cabinet with a rack system,
plus additional components for interface, cooling water supply and power distribution • Cabinet:
• 19” rack system • Height: 2000mm + 200mm socket • Width: 600mm • Depth: 800mm
Added value: • Improved power supply for PylonMet and DynaMet machines • Stabilized production
Installation and setup time of the interface: 1 week
2x DC 3060 and
cabinet
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Retrofit Solutions Retrofits of Non-Bühler systems.
Key benefits: • Continuous usage of latest substrate holders / tools etc. • Latest state of the art PC “Windows7®”- based & Monitoring System (CompactMet) • Complete new electrical system • Spare parts availability • Latest safety devices CE (if required) • Stabilized production • Bühler support via remote possible
Examples for Retrofits of Non-Bühler
systems
complete electrical systems incl. Galileo software and
upgrades of similar machines.
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CompactMet
AluMet
DynaLine
DynaMet
PylonMet
Beckhoff PLC/S7 I/Os/Intouch 10/ Win7 − − − Beckhoff/ Intouch 10/Win 7 − − −
Allan Bradley PLC 5/ Intouch 9/ Win XP − − − − − − − Beckhoff/WPF/Win7 Flash PC − − − − − − − Beckhoff PLC/S7 I/Os/WPF/Win7 Flash − − − − − − − Allan Bradley PLC 5/ Intouch 9/ Win XP − − − − − −
Retrofit Matrix for 3D Machines.
Levels
Controls
Stars
Levels
2WW
5WW
2WW
5WW
Solution
Automatische Feinheitsregelung
Kriterien
Stars
Levels
SZA
SZAN
SZAE
SZWA
PreFiner
SZAP
Monolinien
Kriterien
Stars
Levels
SFL
SFLN
SFLE
SFLE-V
SFLA
Finer
SFLF
Monolinien
55 kW
Fr. 41,000.00
Fr. 43,500.00
90 kW
Fr. 50,300.00
Fr. 55,250.00
Fr. 60,500.00
75 kW
Fr. 41,500.00
Fr. 44,500.00
110 kW
Fr. 50,700.00
Fr. 56,250.00
Fr. 61,500.00
mit Compactlogix
Fr. 2,460.00
mit Compactlogix
Fr. 2,800.00
Mit Finedrive
für SZA (Birne)
FineDos
90 kW
Fr. 37,810.00
Fr. 53,950.00
110 kW
Fr. 40,300.00
Fr. 61,200.00
FineLevel
FineGap
Refurbishment
What is the output ratio between 2rr e 5rr for different endfineness -> ?
What is the specific output of a "good in shape refiner"?
Retrofit_packages
Platforms
Front Guard
Back side
Fine Air
covering first roll
solutions that facilitate the cleaning and avoiding contamination (also machine safety)
Stainless Steel parts
combined level and dry running case
discharge apron
dosing hopper
Shear Pin
precise product level indication
newest control system for best operation and maintenance monitoring
clever and compact solutions for different functions
FineGap
compact, easy maintenance
Knive Cutting device
roll exchanging device
fineness measuring kit
retrofits which impact on performance and quality of the machine
FineSens
modification to vario drive roll 2
automatic film diagnosys
Lean Control Solution for Semiautomatic Machine Types - FineDos
Fine Level
Mobile screw conveyor
flexibility and performance improvement
case studies
conversion of a szan (semi automatic machine with gap setting hand wheels) in a full automatic pre refiner with dynamic roll pressing and
automation degree
dosing device
Front Guard
Back side
Fine Air
covering first roll
wedge pressing
discharge apron
dosing hopper
FineControl
FineLux
FineLevel
dry running device far from roll
between roll 1 &2
Roll Cooling
Fine hydro
Fine Drive
FineSens
FineFilm
fineness measuring device
FineDrive
FineHydro
FineAngle
FineLevel
FineControl
FineCabin
FineDos
a
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Al uM
et 1
80 0
V Co
m pa
ctM et
Py lon
M et
1 V
/ V XL
Dy na
M et
4 V
Dy na
M et
3 H
Dy na
M et
2 H
Dy na
Li ne
4 V
/ 5 V
Beckhoff/ WPF/ Win7 Flash PC − − − − − − − Beckhoff PLC, I/Os/ Intouch 10/ Win7 − − − − − Feed through V1 − − − − − − Feed through cold trap valve − − − − − − Optimized aluminum evaporator − − − − − − TruPlasma Generation − − −
Retrofit Matrix for 3D Machines.
Levels
Controls
Stars
Levels
2WW
5WW
2WW
5WW
Solution
Automatische Feinheitsregelung
Kriterien
Stars
Levels
SZA
SZAN
SZAE
SZWA
PreFiner
SZAP
Monolinien
Kriterien
Stars
Levels
SFL
SFLN
SFLE
SFLE-V
SFLA
Finer
SFLF
Monolinien
55 kW
Fr. 41,000.00
Fr. 43,500.00
90 kW
Fr. 50,300.00
Fr. 55,250.00
Fr. 60,500.00
75 kW
Fr. 41,500.00
Fr. 44,500.00
110 kW
Fr. 50,700.00
Fr. 56,250.00
Fr. 61,500.00
mit Compactlogix
Fr. 2,460.00
mit Compactlogix
Fr. 2,800.00
Mit Finedrive
für SZA (Birne)
FineDos
90 kW
Fr. 37,810.00
Fr. 53,950.00
110 kW
Fr. 40,300.00
Fr. 61,200.00
FineLevel
FineGap
Refurbishment
What is the output ratio between 2rr e 5rr for different endfineness -> ?
What is the specific output of a "good in shape refiner"?
Retrofit_packages
Platforms
Front Guard
Back side
Fine Air
covering first roll
combined level and dry running case
discharge apron
dosing hopper
Shear Pin
newest control system for best operation and maintenance monitoring
clever and compact solutions for different functions
FineGap
fineness measuring kit
FineSens
Lean Control Solution for Semiautomatic Machine Types - FineDos
Fine Level
Mobile screw conveyor
flexibility and performance improvement
case studies
conversion of a szan (semi automatic machine with gap setting hand wheels) in a full automatic pre refiner with dynamic roll pressing and
automation degree
dosing device
Front Guard
Back side
Fine Air
covering first roll
wedge pressing
discharge apron
dosing hopper
FineControl
FineLux
FineLevel
dry running device far from roll
between roll 1 &2
Roll Cooling
Fine hydro
Fine Drive
FineSens
FineFilm
fineness measuring device
FineDrive
FineHydro
FineAngle
FineLevel
FineControl
FineCabin
FineDos
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-
-
-
-
-
-
-
-
-
-
Solution: • Bühler Leybold Optics offers a wide range of filaments
in standard and customized shapes and sizes • Types: W-shape or spiral shape
• Key benefits: • Customized parts meeting highest quality expectations • Reliable and highest quality standard products • Process technology support
We develop tailored and optimized products to suit your specific applications
upon request.
Spiral shape
W- shape
Retrofit Solutions Targets.
Solution: • All sizes can be tailor-made as per customer´s standard • Bonding service • Backing plate manufacturing • Sputtering targets offered include: pure metals, precious metals, oxides and fluorides
Key benefits: • Customized parts meeting highest quality expectations • Reliable and highest quality standard products • Broad product range and high quality sputtering targets
upon request.
Solution: • For the production of a corrosion-resistant coating • For high reflectivity on the surface of workpieces,
especially reflector inserts formed from plastic • Processed in a vacuum chamber
with a glow-discharge cathode and an evaporator
upon request.
Key benefits: • Aluminum wires with different impurity levels • Offer an excellent electrical conductivity • High corrosion resistance and good weldability • Tensile strength • High formability
upon request.
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In the Region for the Region. Differentiation through expansion of global service network.
90 service stations worldwide...
… for customer service along the entire lifecycle of their solutions.
• Continued investment in our skills on-site with our Service Academy.
• Ongoing initiatives for the reduction of our reaction time for customer enquiries.
• Commitment to highest service quality.
Presenter
Presentation Notes
“In the region for the region”: Our customer proximity is important to us. Our global network comprising 90 service stations, 86 sales sites, and 27 production locations in all continents enables us to support our customers efficiently and quickly while at the same time ensuring maximum productivity of their plants. In order to move even closer to its customers, Bühler has opened 10 new service stations in the past year, increasing the global presence of its service stations to a total of 90. Bühler has therefore long been more than a mere mechanical engineering company. With its training, consulting, and engineering services and its analytical laboratories and application centers, the company became a global solution provider a long time ago. In our application centers and analytical laboratories, we team up with customers to test new solutions and the best formulas for their applications. Thanks to our worldwide presence, we understand the local requirements that our customers must meet in their specific markets.
Engineering Customer Success.
Slide Number 2
Customer Support and Services.Always on hand to sustain your business.
Retrofit SolutionsGeneral Retrofit Solutions for Bühler 3D Machines.
Retrofit SolutionsAluMet 1800V.
Retrofit SolutionsCompactMet.
Retrofit SolutionsCompactMet: Optimized Vacuum feed through cold trap valve V.3.2.
Retrofit SolutionsCompactMet: Optimized Vacuum feed through diffusion pump valve V.1.1.
Retrofit SolutionsPylonMet.
Retrofit SolutionsRetrofits of Non-Bühler systems.
Slide Number 14
Slide Number 17
Retrofit SolutionsFilaments.
Retrofit SolutionsTargets.
Retrofit SolutionsGlipoxan.
Retrofit SolutionsAluminum wires and coils.
In the Region for the Region.Differentiation through expansion of global service network.
Engineering Customer Success.

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Retrofit Kits for 3D