Reversible Plate Compactor Model MVH-304GHB · reversible plate compactor. Rotating parts can cause injury if contacted. DO NOT leave reversible plate compactor with engine running

MULTIQUIP INC..... PARTS DEPARTMENT:18910 WILMINGTON AVE. 800-427-1244CARSON, CALIFORNIA 90746 FAX: 800-672-7877310-537-3700 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:800-421-1244 800-478-1244FAX: 310-537-3927 FAX: 310-631-5032E-mail:[email protected] • www:multiquip.comAtlanta • Boise • Dallas • Houston • NewarkMontreal, Canada • Manchester, UKRio De Janiero, Brazil • Guadalajara, Mexico

Revision #0 (11/25/02)

PARTS AND OPERATION MANUAL

Reversible PlateCompactor

Model MVH-304GHB

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— MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)

MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 3

HERE'S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBERON-HAND WHEN CALLING

PARTS DEPARTMENT800-427-1244 or 310-537-3700FAX: 800-672-7877 or 310-637-3284

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE800-478-1244 or 310-537-3700FAX: 310- 537-4259

WARRANTY DEPARTMENT888-661-4279, or 310-661-4279FAX: 310- 537-1173

MAIN800-421-1244 or 310-537-3700FAX: 310-537-3927


TABLE OF CONTENTS

Proposition 65 Warning ............................................. 2Here's How To Get Help ............................................ 3Table Of Contents ..................................................... 4Parts Ordering Procedures ....................................... 5

MIKASA MVH-304GHB PLATECOMPACTORSafety Message Alert Symbols .............................. 6-7Rules for Safe Operation ....................................... 8-9Operation and Safety Decals .................................. 10Specifications .......................................................... 11Dimensions ............................................................. 12Features .................................................................. 13Plate Compactor Components ................................ 14Engine Components ............................................... 15Pre-Inspection ......................................................... 16Operation ........................................................... 17-20Maintenance ...................................................... 21-24Troubleshooting ................................................. 25-26

PARTS ILLUSTRATIONSExplanation Of Code In Remarks Column .............. 28Suggested Spare Parts ........................................... 29Decal Placement ................................................ 30-31Vibrating Plate Assembly ................................... 32-33Base and Engine Assembly ............................... 34-37Vibrator Assembly .............................................. 38-41Hydraulic System Assembly ............................... 42-43Control Handle Assembly .................................. 44-47

HONDA GX340KSMX2 ENGINEAir Cleaner Assembly ......................................... 48-49Camshaft Assembly ........................................... 50-51Piston Assembly ................................................. 52-53Crankcase Cover Assembly ............................... 54-55Crankshaft Assembly ......................................... 56-57Cylinder Barrel Assembly ................................... 58-59Cylinder Head Assembly .................................... 60-61Fan Cover Assembly .......................................... 62-63Flywheel Assembly ............................................ 64-65Fuel Tank Assembly ........................................... 66-67Ignition Coil Assembly ........................................ 68-69Carburetor Assembly ......................................... 70-71Muffler Assembly ............................................... 72-73Recoil Starter Assembly..................................... 74-75Control Assembly ............................................... 76-77Labels Assembly ................................................ 78-79

Terms and Conditions of Sale ................................. 80

NOTE

Specification andpart number aresubject to changewithout notice.


PARTS ORDERING PROCEDURES

Get special freight allowanceswhen you order 10 or moreline items via FAX!**■■■■■ UPS Ground Service at no charge for freight

■■■■■ PS Third Day Service at one-half of actual freight cost

No other allowances on freight shipped by any other carrier.

**Common nuts, bolts and washers (all items under $1.00 list price)do not count towards the 10+ line items.

*DISCOUNTS ARE SUBJECT TO CHANGE*

Fax order discount and UPS special programs revised June 1, 1995

For faxed orde

rs only

UPSSpecial

Earn Extra Discounts whenyou order by FAX!

All parts orders which include complete part numbersand are received by fax qualify for the following extradiscounts:

Number ofline items ordered Additional Discount1-9 items 3%

10+ items** 5%

Now! Direct TOLL-FREE accessto our Parts Department!

Toll-free nationwide: 800-421-1244Toll-free FAX:

800/6-PARTS-7 • 800-672-7877

■■■■■ Dealer account number■■■■■ Dealer name and address■■■■■ Shipping address (if different than billing address)■■■■■ Return fax number■■■■■ Applicable model number■■■■■ Quantity, part number and description of each part■■■■■ Specify preferred method of shipment:

• UPS Ground• UPS Second Day or Third Day*• UPS Next Day*• Federal Express Priority One (please provide us with your Federal

Express account number)*

• Airborne Express*• Truck or parcel post

*Normally shipped the same day the order is received, if prior to 2PM west coast time.

Extra Fax Disc

ount

Extra Fax Disc

ount

Extra Fax Disc

ount

Extra Fax Disc

ount

Extra Fax Disc

ount

for Domestic U

SAfor Dom

estic USA

for Domestic U

SAfor Dom

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for Domestic U

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Dealers Only

Dealers Only

Dealers Only

Dealers Only

Dealers Only


MVH-304GHB — SAFETY MESSAGE ALERT SYMBOLS

Safety precautions should be followed at all times whenoperating this equipment. Failure to read and understand theSafety Messages and Operating Instructions could result ininjury to yourself and others.

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

This Owner's Manual has been developed to providecomplete instructions for the safe and efficient operationof the Multiquip Model MVH-304GHB Reversible PlateCompactor. Refer to the engine manufacturer’sinstructions for data relative to its safe operation.Before using this reversible plate compactor, ensurethat the operating individual has read andunderstands all instructions in this manual.

NOTE

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform youabout potential hazards that could injure you or others. TheSafety Messages specifically address the level of exposure tothe operator, and are preceded by one of three words: DANGER,WARNING, or CAUTION.

DANGER: You WILL be KILLED orSERIOUSLY injured if you do not followdirections.

WARNING: You CAN be KILLED orSERIOUSLY injured if you do not followdirections.

CAUTION: You CAN be injured if youdo not follow directions.

HAZARD SYMBOLS

Engine exhaust gases contain poisonouscarbon monoxide. This gas is colorless andodorless, and can cause death if inhaled.NEVER operate this equipment in a confinedarea or enclosed structure that does notprovide ample free flow air.

Potential hazards associated with this reversible platecompactor operation will be referenced with Hazard Symbolswhich appear throughout this manual, and will be referenced inconjunction with Safety Message Alert Symbols.

GASOLINE is extremely flammable, and itsvapors can cause an explosion if ignited. DONOT start the engine near spilled fuel orcombustible fluids. DO NOT fill the fuel tankwhile the engine is running or hot. DO NOToverfill tank, since spilled fuel could ignite if itcomes into contact with hot engine parts orsparks from the ignition system. Store fuel inapproved containers, in well-ventilated areasand away from sparks and flames. NEVERuse fuel as a cleaning agent.

Explosive Fuel

Lethal Exhaust Gases

Burn Hazards

Engine components can generate extreme heat.To prevent burns, DO NOT touch these areaswhile the engine is running or immediately afteroperations. Never operate the engine with heatshields or heat guards removed.

Rotating Parts

NEVER operate equipment with covers, orguards removed. Keep fingers, hands, hair andclothing away from all moving parts to preventinjury.


Accidental Starting

MVH-304GHB — SAFETY MESSAGE ALERT SYMBOLS

ALWAYS place the engine ON/OFF switch inthe OFF position, when the reversible platecompactor is not in use.

Respiratory Hazard

ALWAYS wear approved respiratoryprotection.

Equipment Damage Messages

Other important messages are provided throughout this manualto help prevent damage to your reversible plate compactor,other property, or the surrounding environment.ALWAYS wear approved eye and hearing

protection.

Sight and Hearing hazard

This reversible platecompactor, other property, orthe surrounding environmentcould be damaged if you donot follow instructions.

NOTE


MVH-304GHB — RULES FOR SAFE OPERATION

■ ALWAYS refuel in a well-ventilated area, away from sparksand open flames.

■ ALWAYS use extreme caution when working with flammableliquids. When refueling, stop the engine and allow it to cool.DO NOT smoke around or near the machine. Fire orexplosion could result from fuel vapors, or if fuel is spilled ona hot engine.

■ NEVER operate the reversible plate compactor in anexplosive atmosphere or nearcombustible materials. An explosion orfire could result causing severe bodilyharm or even death.

■ Topping-off to filler port is dangerous, asit tends to spill fuel.

■ ALWAYS store the reversible plate compactor in a clean, drylocation out of the reach of children.

■ NEVER run engine without air cleaner. Severe enginedamage may occur.

■ NEVER leave the reversible plate compactor unattended,turn off engine.

■ CAUTION must always be observed while servicing thisreversible plate compactor. Rotating parts can cause injury ifcontacted.

■ DO NOT leave reversible plate compactor with enginerunning. Use chock blocks if parking reversible platecompactor on a grade.

■ NEVER touch the hot exhaust manifold,muffler or cylinder. Allow these parts tocool before servicing engine orreversible plate compactor.

■ The engine of this reversible plate compactor requires anadequate free flow of cooling air. NEVER operate thereversible plate compactor in any enclosed or narrow areawhere free flow of the air isrestricted. If the air flow is restrictedit will cause serious damage to thereversible plate compactor orengine and may cause injury topeople and property. Rememberthe vibration roller's engine givesoff DEADLY gases.

■ High Temperatures – Allow the engine to cool before addingfuel or performing service and maintenance functions. Contactwith hot components can cause serious burns.

CAUTION:Failure to follow instructions in this manualmay lead to serious injury or even death! Thisequipment is to be operated by trained andqualified personnel only! This equipment isfor industrial use only.

The following safety guidelines should always be used whenoperating the MIKASA MVH-304GHB Reversible PlateCompactor:

GENERAL SAFETY

■ DO NOT operate or service this equipment beforereading this entire manual.

■ This equipment should not be operated bypersons under 18 years of age.

■ NEVER operate this equipment without properprotective clothing, shatterproof glasses, steel-toed boots and other protective devices requiredby the job. ALWAYS wear slip resistant safetyshoes or boots.

■ NEVER operate this equipment when not feelingwell due to fatigue, illness or taking medicine.

■ NEVER operate this equipment under theinfluence or drugs or alcohol.

■ NEVER use accessories or attachments, which are notrecommended by Multiquip for this equipment. Damage tothe equipment and/or injury to user may result.

■ Manufacturer does not assume responsibility for any accidentdue to equipment modifications.

■ Whenever necessary, replace nameplate, operation andsafety decals when they become difficult read.

■ ALWAYS wear proper respiratory (mask), hearing and eyeprotection equipment when operating the reversible platecompactor.


MVH-304GHB — RULES FOR SAFE OPERATION

Maintenance Safety■ NEVER lubricate components or attempt service on a

running machine.

■ ALWAYS allow the machine a proper amount of time tocool before servicing.

■ Keep the machinery in proper running condition.

■ Fix damage to the machine immediately and always replacebroken parts.

■ Dispose of hazardous waste properly. Examples ofpotentially hazardous waste are used motor oil, fuel andfuel filters.

■ DO NOT use food or plastic containers to dispose ofhazardous waste.

■ DO NOT pour waste, oil or fuel directly onto the ground,down a drain or into any water source.

■ NEVER disconnect any "emergency or safety devices".These devices are intended for operator safety. Disconnectionof these devices can cause severe injury, bodily harm or evendeath! Disconnection of any of these devices will void allwarranties.

Loading and Unloading (Crane)■ Before lifting, make sure that machine parts (hook and

vibration insulator) are not damaged and screws are notloosened or lost.

■ Always make sure crane or lifting device has been properlysecured to the hook of guard frame on compactor.

■ NEVER lift the machine while the engine is running.

■ Use adequate lifting cable (wire or rope) of sufficient strength.

■ Use one point suspension hook and lift straight upwards.

■ NEVER allow any person or animal to stand underneath themachine while lifting.

■ Try not to lift machine to unnecessary heights.

Transporting

■ ALWAYS shutdown engine before transporting.

■ Tighten fuel tank cap securely and close fuel cock to preventfuel from spilling.

■ Drain fuel when transporting compactor over long distancesor bad roads.

■ ALWAYS tie down the compactor during transportation bysecuring the compactor's guard frame with rope.

Emergencies■ ALWAYS know the location of the nearest fire extinguisher.

■ In emergencies always know the location of thenearest phone or keep a phone on the job site.Also know the phone numbers of the nearestambulance, doctor and fire department. Thisinformation will be invaluable in the case of anemergency.

■ ALWAYS know the location of the nearest first aid kit.


MVH-304GHB — OPERATION AND SAFETY DECALS

Figure 1. Operation and Safety Decals

Figure 1 displays the operation and safety decals as they appear on the reversible plate compactor. Should any of these decalsbecome damaged or unreadable, contact the Multiquip Parts Department for a replacement set.


MVH-304GHB —SPECIFICATIONS

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MVH-304GHB — DIMENSIONS

Figure 2. MVH-304GHB Reversible Plate Compactor Dimensions

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MVH-304GHB— FEATURES

Plate Compactor

The Mikasa MVH-304GHB is a walk behind, reversible platecompactor designed for the compaction of sand, clay andasphalt. This plate compactor is a powerful compacting toolcapable of applying a tremendous force in consecutive highfrequency vibrations to a soil surface. Its applications includesoil compacting for road, embankments and reservoirs as wellas backfilling for gas pipelines, water pipelines and cableinstallation work.

Vibratory Plates

The vibratory plates of the MVH-304GHB produce low amplitudehigh frequency vibrations, designed to compact granular soils.

The resulting vibrations cause forward motion. The engine andhandle are vibration isolated from the vibrating plate. The heavierthe plate, the more compaction force it generates.

Reversible Vibratory Plates

Reversible vibratory plates have two eccentric weights that allowa smooth transition for forward and reverse travel, plus increasedcompaction force as the result of dual weights.

Due to their weight and force, reversible plates are ideal forsemi-cohesive soils.

Frequency/Speed

The compactor's vibrating plate maximum frequency is 4200vpm (vibrations per minute). The forward and reverse travel speedof the compactor is approximately 66 ft./minute (20 meters/minute).

Engine

The Mikasa MVH-340GHB Plate Compactor is equipped withan air-cooled, 4-stroke, single-cylinder HONDA GX340K1SMX2gasoline engine. The HONDA GX340K1SMX2 has a built-in oilalarm engine shut-down feature. In the event of low oil or no oil,the engine will automatically shut down.

Controls

Before starting the MVH-340GHB Plate Compactor, identify andunderstand the function of the controls and components asindicated in Figure 3.


MVH-304GHB— PLATE COMPACTOR COMPONENTS

Figure 3. MVH-304GHB Reversible Plate Compactor Components

Figure 3 illustrates the location of the major componentsfor the MVH-304GHB Reversible Plate Compactor. Thefunction of each component is described below:

1. Hand Grip – When operating the compactor use this handgrip to maneuver the compactor.

2. Forward & Reverse Lever – Push the lever forward, thecompactor will move in a forward direction, pull the leverbackwards, the compactor will move in backwards direction.Placing the lever in the middle (midway) will cause thecompactor not to move (neutral).

3. Handle Bar – When operating the compactor, this handleis to be in the downward position. When the compactor isto be stored, move the handle bar to the upright position.

4. Guard Hook - Used to lift the machine with crane or otherlifting device.

5. Stopper - Locks the handle in place in the upward positionfor stowing.

6. Engine – This plate compactor uses a HONDAGX340K1SMX2 engine. Refer to the owner’s manual forengine information and related topics.

7. Belt Cover – Remove this cover to gain access to theV-belts. NEVER run the compactor without the V-belt cover.If the V-belt cover is not installed, the possibility exist thatyour hand may get caught between the V-belt and clutch,thus causing serious injury and bodily harm.

8. Base Plate – Designed to compact sand, clay, and asphalt.

9. Oil Tank – Fill with proper grade of engine oil.

10. Vibration Case – Encloses the eccentric, gears andcounter weights.

11. Hydraulic Cylinder – Activated by moving the travel lever.The cylinder controls the direction of movement by the platecompactor.

12. Shock Absorber – Protects plate compactor from damageby absorbing vibration during operation.

13. Throttle Lever – Controls the speed of the plate compactor.Place straight vertically to start, push fully counterclockwisefor full trottle and fully clockwise to stop plate compactor.


MVH-304GHB— ENGINE COMPONENTS

Figure 4. Engine Controls and Components

INITIAL SERVICING

The engine (Figure 4) must be checked for proper lubrication andfilled with fuel prior to operation. Refer to the manufacturers enginemanual for instructions & details of operation and servicing. Theengine shown above is a HONDA engine, operation for othertypes of engines may vary somewhat.

1. Fuel Filler Cap – Remove this cap to add unleadedgasoline to the fuel tank. Make sure cap is tightenedsecurely. DO NOT over fill.

6. Choke Lever – Used in the starting of a cold engine, or incold weather conditions. The choke enriches the fuelmixture.

7. Air Cleaner – Prevents dirt and other debris from enteringthe fuel system. Remove wing-nut on top of air filtercannister to gain access to filter element.

8. Spark Plug – Provides spark to the ignition system. Setspark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Cleanspark plug once a week.

9. Muffler – Used to reduce noise and emissions.

Engine components can generate extreme heat.To prevent burns, DO NOT touch these areas

while the engine is running or immediately after operating. NEVERoperate the engine with the muffler removed.

10. Fuel Tank – Holds unleaded gasoline. For additionalinformation refer to engine owner's manual.

DANGER

Operating the engine without anair filter, with a damaged air filter,or a filter in need of replacementwill allow dirt to enter the engine,causing rapid engine wear.

WARNING

Adding fuel to the tank should be done only whenthe engine is stopped and has had an opportunity to

cool down. In the event of a fuel spill, DO NOT attempt to start theengine until the fuel residue has been completely wiped up, and thearea surrounding the engine is dry.

2. Throttle Lever – Used to adjust engine RPM speed (leveradvanced forward SLOW, lever back toward operatorFAST).

3. Engine ON/OFF Switch – ON position permits enginestarting, OFF position stops engine operations.

4. Recoil Starter (pull rope) – Manual-starting method. Pullthe starter grip until resistance is felt, then pull briskly andsmoothly.

5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stopthe flow of fuel.

NOTE


MVH-304GHB — PRE-INSPECTION

Figure 5. Engine Oil Dipstick (Removal)

Figure 6. Engine Oil Dipstick (Oil Level)

Before Starting

1. Read safety instructions at the beginningof manual.

2. Familiarize yourself with the operatingand control elements of the machine andthe working environment. This includesobstacles in the working area, bearingcapacity of the ground and the necessary safety provisions.

3. Check the air filter for dirt and dust. If air filter is dirty, replaceair filter with a new one as required.

4. Check carburetor for external dirt and dust. Clean with drycompressed air.

5. Check fastening nuts and bolts for tightness.

6. Understand the geographical features and regulations ofthejob site.

7. Clean the compactor, removing dirt and dust. Particularly,the bottom of the plate, engine cooling air inlet.

CAUTIONCAUTIONCAUTIONCAUTIONCAUTIONNEVER operate thecompactor in a confinedarea or enclosed areastructure that does notprovide ample free flow ofair.

Explosive Fuel

DANGERMotor fuels are highly flammable and can bedangerous if mishandled. DO NOT smoke whilerefueling. DO NOT attempt to refuel the compactorif the engine is hot! or running.

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Engine Oil Check

1. To check the engine oil level, place the compactor on securelevel ground with the engine stopped.

2. Remove the filler dipstick from the engine oil filler hole(Figure 5) and wipe clean

Checking The Fuel1. Remove the fuel cap located on top of fuel tank.2. Visually inspect to see if fuel level is low. If fuel is low,

replenish with unleaded gasoline (Figure 7).3. When refueling, be sure to use a strainer for filtration.

DO NOT top-off fuel. Wipe up any spilled fuel.

Figure 7. Refueling

3. Insert and remove the dipstick without screwing it into the fillerneck. Check the oil level shown on the dipstick.

4. If the oil level is low (Figure 6), fill to the edge of the oil fillerhole with the recommended oil type (Table 4). Maximum oilcapacity is 1.16 quarts (1.1 liters).

Fuel spillage on a hot engine can cause afire or explosion. If fuel spillage occurs,wipe up the spilled fuel completely toprevent fire hazards. NEVER! smokearound or near the compactor.

DANGER


Starting the Engine (HONDA engine)

1. Place the engine fuel valve lever (Figure 9) to the "ON"position.

DO NOT attempt to operate thecompactor until the Safety,General Information and Inspection sections of this manual havebeen read and thoroughly understood.

2. Move the throttle lever to the STARTposition by opening itto about 20 degrees (Figure 10).

Figure 9. Engine Fuel Valve Lever (ON Position)

Figure 10. Throttle Lever (Start Position)

3. Place the choke lever (Figure 11) in the "OPEN " positionif starting a cold engine.

4. Place the choke lever (Figure 12) in the "CLOSED " positionif starting a warm engine or the temperature is warm.

Figure 11. Engine Choke Lever (Open)

Figure 12. Engine Choke Lever (Closed)

This section is intended to assist the operator with the initialstart-up of the compactor. It is extremely important that thissection be read carefully before attempting to use the compactorin the field.

Refer to Figures 3 and 4 for the location of controls andcomponents.

Adjusting Handle Height

The heigh of the handle is adjustable for your comfort .

1. Loosen the butterfly screw (Figure 8).

2. Turn the grip clockwise to raise the handle or counterclock-wise to lower the handle.

3. When the handle is raised to the desired height, tighten thebutterfly screw.

CAUTION :

MVH-304GHB— OPERATION

Figure 8. Handle Height Adjustment


MVH-304GHB — OPERATION

6. Grasp the starter grip (Figure 14) and slowly pull it out. Theresistance becomes the hardest at a certain position, corre-sponding to the compression point. Pull the starter grip brisklyand smoothly for starting.

7. If the engine has started, slowly return the choke lever(Figure 15 ) to the CLOSED position. If the engine has notstarted repeat steps 1 through 6.

Figure 14. Starter Grip

8. Before the compactor is placed into operation, run the enginefor several minutes. Check for fuel leaks, and noises thatwould be associated with a loose component.

Figure 15. Choke Lever (Closed)

TRAVELING

Make sure to follow all safety rules referenced inthe safety section of this manual before operatingcompactor. Keep work area clear of debris andother objects that could cause damage to thecompactor or bodily injury.

CAUTION :

Figure 17. Travel Lever

Figure 16. Throttle Lever ((Fast)

5. Place the engine ON/OFF switch (Figure 13) in the "ON "position.

Figure 13. Engine ON/OFF Switch (ON Position)

1. Grasp the compactor's hand grip (Figure 16), and move thethrottle lever (Figure 16) quickly to the fast position.

2. With the throttle lever in the fast position, the engine speedshould be around 2,300 RPM, therefore engaging the cen-trifugal clutch

NOTEALWAYS move the throttle leverquickly without hesitation, becauseincreasing the engine speed slowlycauses the clutch to slip.

3. To make the compactor move in the forward direction pushthe travel lever ( Figure 17) forward


MVH-304GHB—OPERATION

4. To make the compactor move in the reverse direction pull thetravel lever ( Figure 17) backwards.

5. Firmly gasp the compactor's hand grip, the compactor willbegin moving in the desired position when the direction leverhas been placed in the desired position.

6. Slowly walk behind the compactor and be on the lookout forany large objects or foreign matter that might cause damageto the compactor or bodily injury.

7. If travel lever is placed in the neutral position, the machine willvibrate in place.

8. To move the compactor laterally, hold the hand grip firmly andswing compactor. Do not swing compactor while gripping thetravel lever.

STOPPING

1. Return the throttle lever to the START position. Allowthe machine to cool down for 2 to 3 minutes.

2. Turn the throttle lever to the STOP position (Figure 18) tostop the engine.

Figure 18. Throttle Lever (Stop)

Figure 19. Engine ON/OFF Switch (OFF)

4. Place the fuel shut-off lever (Figure 20) in the OFFposition.

Emergency Shutdown1. Move the throttle lever quickly to the STOP position, and

place the engine ON/OFF switch in the OFF position.

Figure 20. Fuel Valve Lever (OFF)

3. Turn the engine ON/OFF switch to the “OFF” position (Figure 19).

STOWING THE HANDLE

1. Push up the handle (Figure 21).

2. Pull the stopper grip upward into the hole of the guardframe to lock the handle.

Figure


LIFTING

1. Use a crane or lift to load and unload the machine. Askilled crane operator is required to perform the job.

2. When lifting the machine, check for any damaged orloose bolts, lifting hooks, and shock mounts.

3. Check any damaged or loose bolts in the guard frame toavoid machine sliding off.

4. Make sure that the machine is shut off before machine islifted.

5. Use reliable cable for lifting.

6. Always lift the machine vertically and keep themachine away from workers and animals.

7. Do not lift the machine higher than the requiredheight.

TRANSPORTING

1. Always make sure that the machine is shut off whilebeing transported.

2. Check that the fuel cap is properly closed andtightened.

3. When traveling long distances or on rugged terrain,drain the fuel of the machine before transporting.

4. T ie down the mach ine secure ly on thetransportation so that it will not move or topple over.

MVH-304GHB — OPERATION


MVH-304GHB — MAINTENANCE

Inspection and Maintenance Service Tables.

1. To make sure your plate compactor is always in goodworking condition before using, carry out the maintenanceinspection in accordance with Tables 5 through 7.

Daily Service

Check for leakage of fuel or oil.

Check for loose screws including tightness. See Table 7below (tightening torque ), for retightening:

Remove soil and clean the bottom of compaction plate.

Check hydraulic pump, piping and hose for any leakage. Aloosened hydraulic hose can be a cause for leakage. Checkhydraulic hose connections with wrench applied fortightness.

Check engine oil.

CAUTION:CAUTION:CAUTION:CAUTION:CAUTION:Inspection and other services should always becarried out on hard and level ground with theengine shutdown.

CAUTION:CAUTION:CAUTION:CAUTION:CAUTION:These inspection intervals are for operation undernormal conditions. Adjust your inspection intervalsbased on the number hours plate compactor isin use, and particular working conditions. Fuelpiping and connections should be replaced every2 years.

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MVH-304GHB — MAINTENANCE

Engine Oil Replacement

1. Replace engine oil, first in 25 hours of operation and every50 to 100 hours afterwards.

2. Drain the engine oil when the oil is warm as shown inFigure 23.

3. Remove the oil drain bolt and sealing washer and allowthe oil to drain into a suitable container.

4. Replace engine oil with recommended type oil as listedin Table 4. Engine oil capacity is 1.16 quarts (1.1 liters).DO NOT overfill.

5. Install drain bolt with sealing washer and tighten se-curely.

Air Filter

1. Remove the air cleaner cover and foam filter element asshown in Figure 24.

2. Tap the paper filter element (Figure 24) several times on ahard surface to remove dirt, or blow compressed air [notexceeding 30 psi (207 kPa, 2.1 kgf/cm2)] through the filterelement from the air cleaner case side. NEVER brush off dirt.Brushing will force dirt into the fibers. Replace the paper filterelement if it is excessively dirty.

3. Clean foam element in warm, soapy water or nonflammablesolvent. Rinse and dry thoroughly. Dip the element in cleanengine oil and completely squeeze out the excess oil from theelement before installing.

CAUTION:NEVER attempt to check the V-belt with the en-gine running. Severe injury can occur if your handgets caught between the V-belt and the clutch(Figure 25). Always use safety gloves.

CLUTCH

PULLEY

VIBRATOR

PULLEY

Figure 24. Engine Air Filter

Figure 23. Engine Oil (Draining)

Spark Plug

1. Remove and clean the spark plug (Figure 22).

2. Adjust the spark gap to 0.028 ~0.031 inch (0.6~0.7 mm). Thisunit has electronic ignition, which requires no adjustments.

Figure 22. Spark Plug Gap

Figure 25. V-Belt Hazard


Figure 27 . Vibrator Oil Maintenance

MVH-304GHB—MAINTENANCE

Vibrator Oil Level Check

1. In every 100 hours of operation, with the machine positionedhorizontally, remove vibrator oil level check plug (Figure 27)off vibrator (19 mm wrench) and see if oil is up to filler port.Be sure to clean area around check hole to prevent dirt anddust from entering.

2. In every 300 hours of operation, replace oil (capacity 1,500cc). For draining oil through level check hole, have themachine inclined with a sleeper or the like placed under thecompaction plate on opposite side.

* Use engine oil 10W-30 for this lubrication.

Hydraulic Oil

1. Check hydraulic oil in every 100 hours of operation. Withhandle bar positioned vertically (storage position), removebleeder plug (Figure 28) off the top of hydraulic pump andcheck for proper oil level.

2. Replace hydraulic oil after first 200 hours and in every 1,000hours of operation.

CAUTION:Always clean the area around the vibrator oil levelcheck hole before removing oil check plug. Thiswill prevent dirt and debris from entering thesystem.

Reinstalling the V-belt

Engage V-belt to lower vibrator pulley and push the V-belt to leftside of upper clutch and, in the same manner as in removal,rotate offset wrench clockwise so that the V-belt goes back on.

Checking and Replacing the V-Belt and Clutch

1. After 200 hours of operation, remove the belt cover to checkthe V-belt tension (Figure 26). Tension is proper if the beltbends about 10 mm when depressed strongly with fingerbetween shafts. Loose or worn V-belts reduces powertransmission efficiency, causing weak compaction andreduces the life of the belt itself.

Replacing the V-belt

Remove the belt cover. Engage an offset wrench (19 mm) or thelike to vibrator pulley (lower) fastening bolt. Engage waste clothor the like at midway of V-belt on the left side and while pulling itback strongly, rotate the offset wrench clockwise so that the V-belt will come off.

Checking Clutch

Check the clutch simultaneously with V-belt checking. With beltcover removed, check outer drum of the clutch for seizure and"V" groove for wear or damage with your eyes. Clean the "V"groove as necessary. Wear of lining or shoe should be checkedwith running check. If the shoe is worn, power transmissionbecomes deficient and slipping will result.

Replacing Clutch

Remove V-belt. Remove bolt at engine power output by giving ashock to an engaged wrench (tapping with hammer or the like)and rotating bolt counterclockwise. Remove clutch with a pulleyextractor. To reinstall, reverse the procedure.

CAUTION:Whenever the compactor's vibration becomesweak or lost during normal operation regardlessof operation hours, check the V-belt and clutchimmediately.

Figure 26. V-Belt Check

Figure 28. Bleeder Plug


MVH-304GHB—MAINTENANCE

Troubleshooting

See Tables 8 (engine) and 9 (plate compactor) on proceedingpages for engine and plate compactor troubleshooting guide.

Wear safety glasses or face mask,protective clothes, and rubber gloves whenworking with battery.

CAUTION :

Replacing Hydraulic Oil

1. Remove the drain plug (Figure 29) at the bottom of the oiltank with a 6 mm hex wrench and drain the hydraulic oil.

2. Clean the filter with light oil.

3. Reinstall the drain plug to the oil tank. Apply seal tape orRoctite #575 to thread portion.

4. Fill tank with hydraulic oil. (Capacity: About 2,500 cc). UseShell Tellus Oil #46 or equivalent.

5. After filling tank, temporarily install cover. Loosen bleederplug located at the top of the cylinders on side of vibrator(Figure 28). Air remaining in the circuit will be forced out ofthe bleeder plug.

6. Tighten the breather plug. Check oil level in the tank again.

7. Install the cover of oil tank. Coat packing with liquid packingsuch as Threebond #1215. Use loctite #242 for mountingscrew.

Figure 29. Hydraulic Oil Maintenance

Make sure hydraulic oil i is at a normal safeoperating level. DO NOT over fill. Over filling(excessive oil) will cause excess oil to blow outof breather plug.

CAUTION:


MVH-304GHB—TROUBLESHOOTING (ENGINE)

GNITOOHSELBUORTENIGNE.8ELBAT

MOTPMYS ESUACELBISSOP NOITULOS

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Practically all breakdowns can be prevented by properhandling and maintenance inspections, but in the event of abreakdown, please take a remedial action following the

diagnosis based on the Engine Troubleshooting (Table 8)information shown below and on the proceeding page. If theproblem cannot be remedied, please leave the unit just as itis and consult our company's business office or service plant.


MVH-304GHB—TROUBLESHOOTING (ENGINE)

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MVH-304GHB—TROUBLESHOOTING (PLATE COMPACTOR)

Practically all breakdowns can be prevented by properhandling and maintenance inspections, but in the event of abreakdown, please take a remedial action following the

diagnosis based on the Compactor Troubleshooting (Table 9)information shown below and on the proceeding page. If theproblem cannot be remedied, please leave the unit just as itis and consult our company's business office or service plant.

ROTCAPMOCGNITOOHSELBUORT.9ELBAT


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How to read the marks and remarks used in this partsbook.

Items Found In the “Remarks” Column

Serial Numbers-Where indicated, this indicates a serialnumber range (inclusive) where a particular part is used.

Model Number-Where indicated, this shows that thecorresponding part is utilized only with this specific modelnumber or model number variant.

Items Found In the “Items Number” Column

MAll parts with the same symbol in the number column,*,#,+,%, or , belong to the same assembly or kit

EXPLANATION OF CODE IN REMARKS COLUMN

If more than one of the samereference number is listed,the last one listed indicatesnewest (or latest) partavailable.

NOTE

The contents of thiscatalog are subjectto change withoutnotice.

NOTE


SUGGESTED SPARE PARTS

MVH-304GHB1 TO 5 UNITS WITH HONDAGX340K1SMX2 ENGINEQty. P/N Description5 ............ 17210ZE3505 ....... ELEMENT AIR CLEANER5 ............ 17218ZE3505 ....... FILTER OUTER5 ............ 9807956846 .......... SPARK PLUG (HONDA)1 ............ 17620ZH7023 ....... CAP, FUEL TANK (HONDA)2 ............ 17672ZE2W01 ...... FUEL, FILTER1 ............ 070200353 ............ V-BELT1 ............ 456449280 ............ FILTER, OIL TANK1 ............ 956100030 ............ THROTTLE WIRE


MVH-304GHB — DECAL PLACEMENT

DECAL PLACEMENT


MVH-304GHB — DECAL PLACEMENT

DECAL PLACEMENT

NO. PART NO. PART NAME QTY. REMARKS1 TBD IGNITION SYSTEM DECAL 12 NPA455 FULL THROTTLE DECAL 13 NPA222 FORWARD/REVERSE DECAL 14 TBD MULTIQUIP LOGO DECAL 15 NPA638 OPERATIONAL CAUTION DECAL 16 NPA748 SHELL OIL #46DECAL 1


MVH-304GHB — VIBRATING PLATE ASSY.

VIBRATING PLATE ASSY.


VIBRATING PLATE ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 456113260 VIBRATING PLATE 445B 12 953405840 DRAIN PLUG M18 (H) 13 953402930 COPPER PACKING 19X30X1 14 953405270 PLUG 1/4X14 13L 15 953405260 PACKING 1/4 (CU) 16 939010070 SHOCK ABSORBER 100 47 020316130 NUT M16 48 030216400 WASHER16 49 001221645 BOLT 16X45 T 410 001201830 BOLT 18X30 811 030218460 WASHER M18 812 030216400 WASHER M16 413 456336550 COVER GUARD 115 456210690 EXTENSION PLATE .................................. 2......... OPTION16 001221850 BOLT 18X50 T ............................................ 8......... OPTION

MVH-304GHB — VIBRATING PLATE ASSY.


MVH-304GHB — BASE AND ENGINE ASSY.

BASE AND ENGINE ASSY.



NO. PART NO. PART NAME QTY. REMARKS1 456115320 BASE (GX340 /390) 12 912234002 ENGINE AY GX340 13 456450200 ENGINE BASE (GX340) E2474- 17 456113830 BELT COVER (IN) GX340 18 001220825 BOLT 8X25 T 49 030208200 WASHER M8 410 031108160 WASHER M8 411 456445120 COVER SEAL 125D 112 456445721 SPACER 25-32-21 113 456335600 CLUTCH AY W/FAN 114 951400110 KEY 7X7X35 115 455444350 WASHER, CLUTCH 116 030208200 WASHER M8 117 001220825 BOLT 8X25 T 118 070200353 V-BELT B-35 GREEN 119 456113790 BELT COVER (OUT) 120 001221052 BOLT 10X60 T 422 030210250 WASHER M10 423 031110160 WASHER M10 424 456114850 GUARD FRAME 125 001221230 BOLT 12X30 T 426 030212300 WASHER M12 427 456335520 PULLEY B1-105 W/FAN /MVH 128 456437920 WASHER, PULLEY 129 001221235 BOLT 12X35 T 1




NO. PART NO. PART NAME QTY. REMARKS30 030212300 WASHER M12 131 301010950 RETURN SPRING 132 456334920 COVER, OIL TANK 133 001221015 BOLT 10X15 T 234 030210250 WASHER M10 241 031110160 WASHER M10 142 456334630 PUMP COVER 143 001520816 SOCKET HEAD BOLT 8X16 T 245 456334860 GUARD PIPE 146 001221020 BOLT 10X20 T 147 030210250 WASHER M10 248 001221030 BOLT 10X30 T 149 020310080 NUT M10 155 030210250 WASHER M10 456 031110160 WASHER M10 457 001221045 BOLT 10X45 T 458 456450820 RUBBER COVER, GX 159 456450800 PLATE, COVER 160 001220825 BOLT 8X25 T 261 031108160 WASHER M8 262 022710809 NYLON NUT M8 263 954405510 CLAMP CLA-3200 (9D) 164 031105080 WASHER M5 1



MVH-304GHB — VIBRATOR ASSY.

VIBRATOR ASSY.


VIBRATOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 456110250 VIBRATING CASE 12 001221470 BOLT 14X150 T 63 001221450 BOLT 14X50 T 44 030214350 WASHER M14 105 047920060 ROLLER BEARING NJ310MC4 46 457212410 ROTARY SHAFT, DRIVE 17 457445830 ADAPTER, PUMP 18 951405370 KEY 15X10X39 RR 19 456327150 GEAR, DRIVE 110 080200550 STOP RING S-55 211 060105030 OIL SEAL SB-50729 112 951404970 KEY 12X8X30 R 113 456327170 ECCENTRIC ROTOR 414 009120301 SOCKET HEAD BOLT 16X40T 215 456337670 ROTARY, SHAFT DRIVEN 116 009120302 SOCKET HEAD BOLT 16X30T 217 456337380 PISTON ROD 118 456010010 KNOCK PIN 10X70 119 456327120 GEAR, DRIVEN 120 040306911 BEARING 6911C3 221 455435020 COLLAR 17X30X3 223 456451280 SPRING 3.2-26.3-102L /304B 124 080100300 STOP RING R-30 125 042506000 BEARING 6000ZZSG 2



VIBRATOR ASSY.



VIBRATOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS26 080200100 STOP RING S-10 127 455435051 PISTON, 22.4D 128 455010070 PACKING USH-22.4X30X5 129 080100260 STOP RING R-26 130 455327130 BEARING COVER 131 456210646 CYLINDER (R) 132 954405550 CLAMP 15R 133 050101050 O-RING G-105 334 001221025 BOLT 10X25 T 935 030210250 WASHER M10 1236 001220812 BOLT 8X12 T 137 953404600 COPPER PACKING 8X16X2 138 455010020 ELBOW 45 15-0404 139 031110160 WASHER M10 1040 457332430 FLANGE, PUMP 141 457010010 PUMP FBL 141-1 457010090 CRESCENT KEY 2.5X10 GEAR PUMP 142 457445840 BRACKET, CLAMP 143 952405470 SHIM 90X110X0.5 244 001221035 BOLT 10X35 T 245 001221030 BOLT 10X30 T 346 952405540 WASHER 10.5-22-3 247 030210250 WASHER M10 248 954010140 ELBOW 90 UES90G02G02 149 954001780 ELBOW 45 PF3/8-PF1/4 1

MVH-304GHB — VIBRATOR ASSY. (CONTINUED)


MVH-304GHB — HYDRAULIC SYSTEM ASSY.

HYDRAULIC SYSTEM ASSY.


MVH-304GHB — HYDRAULIC SYSTEM ASSY.

HYDRAULIC SYSTEM ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 001220820 BOLT 8X20 T 42 030208200 WASHER M8 43 031108160 WASHER M8 44 456451310 OIL HOSE 1300L 15 456451340 OIL HOSE 1100L 16 456451320 OIL HOSE 730L 17 456451330 OIL HOSE 1050L 18 955404271 SPIRAL TUBE, SR15-850L 39 954403060 CLAMP HC-40 110 954403070 CLAMP SPACER HC-40 111 001220612 BOLT 6X12 T 212 030206150 WASHER M6 213 506010070 CLAMP TC-150 114 954001160 ELBOW 90 PT1/4-PF1/4 416 456114080 OIL TANK 118 456335830 COVER (SLIDE), OIL TANK 120 001220620 BOLT 6X20 T 621 030206150 WASHER M6 622 031106100 WASHER M6 623 954001280 ELBOW 45 PT1/4XPF3/8 124 001221230 BOLT 12X30 T 425 030212300 WASHER M12 426 031112230 WASHER M12 427 505015380 PLUG PT1/4 128 456337460 UPPER COVER, OIL TANK 129 457445870 PACKING, OIL TANK 130 001200820 BOLT 8X20 231 030208200 WASHER M8 232 031108160 WASHER M8 233 456449280 FILTER, OIL TANK 134 456447490 JOINT PIPE 135 954001720 ELBOW PT1/4 136 506010060 CLAMP TC-350 237 953402781 DRAIN PLUG M18 138 457448680 BREATHER PLUG 139 953400020 PACKING 19302 240 457448380 BREATHER CAP 151 456337780 SELECTOR VALVE 1


MVH-304GHB — CONTROL HANDLE ASSY.

CONTROL HANDLE ASSY.




NO. PART NO. PART NAME QTY. REMARKS1 456336410 HANDLE BRACKET (L) 12 456336420 HANDLE BRACKET (R) 13 001221235 BOLT 12X35 T 44 030212300 WASHER M12 45 031112230 WASHER M12 47 456336400 RUBBER COUPLING 28 456449940 SHOCK ABSORBER 29 456449930 RUBBER PLATE 210 001221681 BOLT 16X250 T 111 032124400 CONICAL SPRING WASHER M24 212 025406016 SPRING PIN 6X16 213 031116260 WASHER M16 214 020316130 NUT M16 115 020416100 NUT M16, H=10 116 001220640 BOLT 6X40 T 117 020306050 NUT M6 118 455434950 SPINDLE 119 455010030 KNOB 120 939010060 SHOCK ABSORBER 60 121 020410060 NUT M10, H=6 122 020412070 NUT M12, H=7 123 022411635 WING NUT M16 125 954404230 CLAMP SA120-18 126 001220620 BOLT 6X20 T 127 030206150 WASHER M6 128 031106100 WASHER M6 129 020306050 NUT M6 130 001220825 BOLT 8X25 T 631 030208200 WASHER M8 632 031108160 WASHER M8 633 953401580 PLUG 134 501402870 HANDLE STOPPER 135 501402880 SPRING/HANDLE (1.4X18X44) 136 959403460 BALL GRIP 32D-M10 137 020410060 NUT M10, H=6 138 456449980 RUBBER PACKING 9D-200-5T 139 954305260 PACKING 1/4 (CU) 140 031110160 WASHER M10 141 456450760 JOINT 143 456214360 LEVER BRACKET 1



NO. PART NO. PART NAME QTY. REMARKS43 456214720 LEVER BRACKET 144 001220820 BOLT 8X20 T 145 030208200 WASHER M8 346 031108160 PWASHERM8 347 001220815 BOLT 8X15 T 248 033910020 THRUST WASHER 20-36-1.5T 249 457445910 CLEVIS 150 001220850 BOLT 8X50 T 151 020308060 NUT M8 252 031108160 WASHER M8 253 001220630 BOLT 6X30 T 154 020306050 NUT M6 255 031106100 WASHER M6 261 456114840 HANDLE (FOR JPN) 162 456214220 HANDLE GRIP 162 456214222 HANDLE GRIP 163 456214210 VALVE BRACKET 164 032112220 CONICAL SPRING WASHER M12 265 456451400 WASHER 12.2-27- 0.6T 266 456337400 TRAVEL LEVER 167 608010090 BUSHING MB2015DU 268 457332480 GRIP, TRAVEL LEVER 169 020412070 NUT M12, H=7 371 959403840 BAR GRIP I.D. 12MM 172 456337690 THROTTLE LEVER 173 456451290 WIRE GUIDE .............................................. 1........ UP TO S/N 389773 456452070 WIRE GUIDE .............................................. 1........ S/N G3898 AND ABOVE74 951401431 KEY 5X5X8 175 031112230 WASHER M12 276 020412070 NUT M12, H=7 277 032112220 CONICAL SPRING WASHER M12 278 953402930 COPPER PACKING 19X30X1 279 509010130 BUSHING MB1825DU 180 959021624 TUBE 8-13-150L 181 956100030 THROTTLE WIRE 1860-2080 ..................... 1......... FOR GX39082 001820830 BOLT 8X30 T WHOLE THREAD ................. 1......... S/N G3898 AND ABOVE83 020308060 NUT M8 ...................................................... 1......... S/N G3898 AND ABOVE

MVH-304GHB — CONTROL HANDLE ASSY. (CONTINUED)


HONDA GX340K1SMX2 — AIR CLEANER ASSY.

AIR CLEANER ASSY.


HONDA GX340K1SMX2 — AIR CLEANER ASSY.

AIR CLEANER ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 16271ZE2000 GASKET, ELBOW 12 17210ZE3505 ELEMENT, AIR CLEANER 13 17218ZE3505 FILTER, OUTER 14 17231ZE3W00 COVER, AIR CLEANER 15 17232891000 GROMMET, AIR CLEANER 16 17235ZH9N00 NOSE, MUFFLER 17 * 17238ZE2310 COLLAR, AIR CLEANER 28 * 17239ZE1000 COLLAR B, AIR CLEANER 19 17410ZH9N00 ELBOW, AIR CLEANER ............................... 1 ........... INCLUDES ITEMS W/*11 90203ZA0800 WINGNUT, 6MM 112 90325044000 WINGNUT, TOOL BOX SETTING 113 934040602008 BOLT- WASHER, 6X20 114 9405006000 NUT, FLANGE (6MM) 2


HONDA GX340K1SMX2 — CAMSHAFT ASSY.

CAMSHAFT ASSY.


HONDA GX340K1SMX2 — CAMSHAFT ASSY.CAMSHAFT ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 14100ZE3305 CAMSHAFT ASSEMBLY ...................... 1 ........... INCLUDES ITEMS W/*2 14410ZE3013 ROD, PUSH 23 14431ZE2010 ARM, VALVE ROCKER 24 14441ZE2000 LIFTER, VALVE 25 14451ZE1013 PIVOT, ROCKER ARM 26* 14568ZE1000 SPRING, WEIGHT RETURN 17 14711ZE3000 VALVE, IN. 18 14721ZE3000 VALVE, EX. 19 14751ZE2003 SPRING, VALVE 210 14771ZE2000 RETAINER, IN. VALVE SPRING 111 14773ZE2000 RETAINER, EX. VALVE SPRING 112 14775ZE2010 SEAT, VALVE SPRING 113 14781ZE2000 ROTATOR, VALVE 114 14791ZE2010 PLATE, PUSH ROD GUIDE 115 90012ZE0010 BOLT, PIVOT (8MM) 216 90206ZE1000 NUT, PIVOT ADJ. 217 12209ZE8003 SEAL, VALVE STEM .............................1 ........... USE FROM ENGINE S/N 3334264


HONDA GX340K1SMX2 — PISTON ASSY.

PISTON ASSY.


HONDA GX340K1SMX2 — PISTON ASSY.

PISTON ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 13010ZE3003 RING SET, PISTON- STANDARD 11 13011ZE3003 RING SET, PISTON- OS 0.25 11 13012ZE3003 RING SET, PISTON- OS 0.50 11 13013ZE3003 RING SET, PPISTON- 0.75 12 13101ZE3W00 PISTON- STANDARD 12 13102ZE3W00 PISTON- OS 0.25 12 13103ZE3W00 PISTON- OS 0.50 12 13104ZE3W00 PISTON- 0.75 13 13111ZF6000 PIN, PISTON 14 13200ZE3010 ROD ASSEMBLY, CONNECTING (STD.) ..................... 1 ....... INCLUDES ITEMS W/*4 13200ZE3315 ROD ASSEMBLY, CONNECTING- US 0.25 ................. 1 ....... INCLUDES ITEMS W/*5* 90001ZE8000 BOLT, CONNECTING ROD 26 90601ZE3000 CLIP, PISTON PIN 20MM 2


HONDA GX340K1SMX2 — CRANKCASE COVER ASSY.

CRANKCASE COVER ASSY.


HONDA GX340K1SMX2 — CRANKCASE COVER ASSY.

CRANKCASE COVER ASSY.

NO. PART NO. PART NAME QTY. REMARKS1+ 06165ZE3000 GOVERNOR KIT, ............................................... 1 ........... INCLUDES ITEMS W/*2 11300ZE3602 COVER ASSEMBLY, CRANKCASE Q- TYPE ... 1 ........... INCLUDES ITEMS W/+3 11381ZE3801 GASKET, CASE COVER 14 15600ZG4003 CAP ASSEMBLY, OIL FILLER ........................... 1 ........... INCLUDES ITEMS W/$5 15600735003 CAP ASSEMBLY, OIL FILLER ........................... 1 ........... INCLUDES ITEMS W/■7$ 15625ZE1003 GASKET, OIL FILLER CAP 18■ 15625ZE1003 GASKET, OIL FILLER CAP 19+ 16510ZE3000 GOVERNOR ASSEMBLY .................................. 1 ........... INCLUDES ITEMS W/%10*+% 16511ZE8000 WEIGHT, GOVERNOR 311*+% 16512ZE3000 HOLDER, GOVERNOR WEIGHT 112*+% 16513ZE2000 PIN, GOVERNOR WEIGHT 313*+ 16531ZE2000 SLIDER, GOVERNOR 115*+ 90602ZE1000 CLIP, GOVERNOR HOLDER 116 90701HC4000 PIN, DOWEL 8X12 217+ 91201ZE3004 OIL SEAL 35X52X8 118*+ 9410106800 WASHER, PLAIN 6MM 119 957010804000 BOLT, FLANGE 8X40 720+ 961006202000 BEARING, RADIAL BALL 6202 121+ 961006207000 BEARING, RADIAL BALL 6207 1


HONDA GX340K1SMX2 — CRANKSHAFT ASSY.

CRANKSHAFT ASSY.


HONDA GX340K1SMX2 — CRANKSHAFT ASSY.

CRANKSHAFT ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 13310ZE3601 CRANKSHAFT Q- TYPE ............................. 1 ..................... INCLUDES ITEMS W/*5 13351ZE3010 WEIGHT, BALANCER 16 90756ZE2600 KEY 6.3X6.3X43 17 961006207000 BEARING, RADIAL BALL 6207 1


HONDA GX340K1SMX2 — CYLINDER BARREL ASSY.

CYLINDER BARREL ASSY.


HONDA GX340K1SMX2 — CYLINDER BARREL ASSY.CYLINDER BARREL ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 12000ZE3816 CYLINDER ASSEMBLY ............................... 1 ........... INCLUDES ITEMS W/*2 15510ZE2043 SWITCH ASSEMBLY, OIL LEVEL ............... 1 ........... USE FROM ENGINE

SN 2639738 TO 27861393 16541ZE3010 SHAFT, GOVERNOR ARM 14 32197ZE2003 SUB- HARNESS .......................................... 1 ........... USE UP TO ENGINE SN 26397375 90013883000 BOLT,FLANGE 6X12 (CT200) ....................... 1 ........... USE UP TO ENGINE SN 26397376 90131896650 BOLT, DRAIN PLUG 27 90446KE1000 WASHER 8.2X17X0.8 19* 91201ZE3004 OIL SEAL 35X52X8 110* 91201ZE9003 OIL SEAL 8X14X5 111 91353671003 O- RING 13.5X1.5 112 9405010000 NUT, FLANGE 10MM 113 9410912000 WASHER, DRAIN PLUG 12MM 214 9425110000 PIN, LOCK 10MM 115 957010601200 BOLT, FLANGE 6X12 216* 961006202000 BEARING, RADIAL BALL 6202 117 90013883000 BOLT, FLANGE 6X12 (CT200) 118 34150ZH7003 ALERT UNIT, OIL 1


HONDA GX340K1SMX2 — CYLINDER HEAD ASSY.

CYLINDER HEAD ASSY.


HONDA GX340K1SMX2 — CYLINDER HEAD ASSY.

CYLINDER HEAD ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 12200ZF6W01 CYLINDER HEAD......................................... 1 ........... INCLUDES ITEMS W/*2* 12204ZE2306 GUIDE, EX. VALVE OS (OPTIONAL) 13* 12205ZE2305 GUIDE, EX. VALVE OS (OPTIONAL) 14* 12216ZE2300 CLIP, VALVE GUIDE 15 12251ZE3W00 GASKET, CYLINDER HEAD 16 12310ZE3791 COVER, HEAD 17 12315ZE3840 TUBE, BREATHER 18 12391ZE2020 GASKET, CYLINDER HEAD COVER 110 90014ZE2000 BOLT, HEAD COVER 111 90042ZE8000 BOLT, STUD 8X131.5 212 90047ZE2000 BOLT, STUD 8X47 ........................................ 2 ........... USE UP TO ENGINE SN 303346112 92900080320E BOLT 2, STUD 8X32 .................................... 2 ........... USE FROM ENGINE SN 303346213 90441ZE2010 WASHER, HEAD COVER 114 9430112200 PIN A, DOWEL 12X20 215 957011008000 BOLT, FLANGE 10X80 416 9807956846 SPARK PLUG, BPR6ES (NGK) 1


HONDA GX340K1SMX2 — FAN COVER ASSY.

FAN COVER ASSY.


HONDA GX340K1SMX2 — FAN COVER ASSY.FAN COVER ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 16731ZE2003 CLIP, TUBE 12 19610ZE3010ZA COVER, FAN *R8* (BRIGHT RED) 13 19631ZE3W00 SHROUD 14 32197ZH8003 SUB- HARNESS .......................................... 1 ........... USE UP TO ENGINE SN 26397375 36100ZE1015 SWITCH ASSEMBLY, ENGINE STOP ......... 1 ........... USE UP TO ENGINE SN 26397375 36100ZH7003 SWITCH ASSEMBLY, ENGINE STOP ......... 1 ........... USE FROM ENGINE SN 26397387 90013883000 BOLT, FLANGE 6X12 (CT200) 68 90684ZA0601 CLIP, WIRE HARNESS 1


HONDA GX340K1SMX2 — FLYWHEEL ASSY.

FLYWHEEL ASSY.


HONDA GX340K1SMX2 — FLYWHEEL ASSY.

FLYWHEEL ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 19511ZE3000 FAN, COOLING 12 28450ZE3W11 PULLEY, STARTER (SCREEN GRID) 14 31100ZE3701 FLYWHEEL 16 90201ZE3V00 NUT, SPECIAL 16MM (1) ............................. 1 ........... USE FROM ENGINE SN 25365236 90201ZE3790 NUT, SPECIAL 16MM .................................. 1 ........... USE UP TO ENGINE SN 25365227 90741ZE2000 KEY, SPECIAL WOODRUFF 25X18 1


HONDA GX340K1SMX2 — FUEL TANK ASSY.

FUEL TANK ASSY.


HONDA GX340K1SMX2 — FUEL TANK ASSY.

FUEL TANK ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 16854ZH8000 RUBBER, SUPPORTER 107MM 12 16955ZE1000 JOINT, FUEL TANK 13 17510ZE3010ZA TANK, FUEL *NH31* (MCKINLEY WHITE) 13 17510ZE3010ZD TANK FUEL *T34* (SIMPSON BLUE) 15 17620ZH7023 CAP, FUEL FILLER ............................................1 ............ INCLUDES ITEMS W/*6* 17631ZH7003 GASKET, FUEL FILLER CAP 17 17672ZE2W01 FILTER, FUEL 110 91353671003 O- RING 13.5X1.5 (ARA) 111 9405008000 NUT, FLANGE 8MM 212 950014500360M BULK HOSE, FUEL (4.5X3000) (4.5X235) 113 9500202080 CLIP, TUBE B8 214 957010802500 BOLT, FLANGE 8X25 2


HONDA GX340K1SMX2 — IGNITION COIL ASSY.

IGNITION COIL ASSY.


HONDA GX340K1SMX2 — IGNITION COIL ASSY.IGNITION COIL ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 30500ZE2023 COIL ASSEMBLY, IGNITION 12 30700ZE1013 CAP ASSEMBLY, NOISE SUPPRESSOR 14 31512ZE2000 GROMMET, WIRE 17 36101ZE2701 WIRE, STOP SWITCH 430MM 110 90015883000 BOLT, FLANGE 6X28 2


HONDA GX340K1SMX2 — CARBURETOR ASSY.

CARBURETOR ASSY.


HONDA GX340K1SMX2 — CARBURETOR ASSY.

CARBURETOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS1*% 16010ZE2812 GASKET SET 12* 16011ZA0931 VALVE SET, FLOAT 13* 16013ZA0931 FLOAT SET 14* 16015ZE2005 CHAMBER SET, FLOAT ............................... 1 ........... INCLUDES ITEMS W/%

.................................................................................... USE UP TO ENGINE SN BE80B A4* 16015ZE8005 CHAMBER SET, FLOAT ............................... 1 ........... INCLUDES ITEMS W/%

.................................................................................... USE FROM ENGINE SN BE80B B5* 16016ZH7W01 SCREW SET 16*% 16024ZE1811 SCREW SET, DRAIN 17* 16028ZE0005 SCREW SET B 18* 16044ZE3811 CHOKE SET 19 16100ZE3V00 CARBURETOR ASSEMBLY, BE85B A ........ 1 ........... INCLUDES ITEMS W/*

.................................................................................... USE UP TO ENGINE SN 25196959 16100ZE3V01 CARBURETOR ASSEMBLY, BE80B B ........ 1 ........... USEFROM ENGINE SN 25196969 16100ZE3V01 CARBURETOR ASSEMBLY, BE80B B ........ 1 ........... USE UP TO ENGINE SN 251969510* 16124ZE0005 SCREW, THROTTLE STOP 111* 16166ZE3W50 NOZZLE, MAIN 112* 16172ZE3W10 COLLAR, SET 113 16173001004 GASKET, FUEL STRAINER CUP 114 16211ZE3000 INSULATOR, CARBURETOR 115 16220ZA0702 SPACER, CARBURETOR 116 16221ZE3800 GASKET, CARBURETOR 117 16223ZE3800 GASKET, INSULATOR 118 16610ZE1000 LEVER, CHOKE (STANDARD) 1 INCLUDES ITEMS W/+19 16953ZE1812 LEVER, VALVE ............................................ 1 ........... USE FROM ENGINE SN BE80B B20 16954ZE1812 PLATE, LEVER SETTING ............................ 1 ........... USE FROM ENGINE SN BE80B B21* 16956ZE1811 SPRING, VALVE LEVER 122* 16957ZE1812 GASKET, VALVE 123* 16967ZE0811 CUP, FUEL STRAINER 124* 93500030060H SCREW, PAN (3X6) ......................................2 ............ USE FROM ENGINE SN BE80B B25+ 9430520122 PIN, SPRING (2X12) 126 99101ZH80880 JET, MAIN #88 (OPTIONAL) 126 99101ZH80900 JET, MAIN #90 (OPTIONAL) 126 99101ZH80920 JET, MAIN #92 (OPTIONAL) 127 99204ZE00350 JET SET, PILOT #35 1


HONDA GX340K1SMX2 — MUFFLER ASSY.

MUFFLER ASSY.


HONDA GX340K1SMX2 — MUFFLER ASSY.MUFFLER ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 18310ZE3W00 MUFFLER 12 18320ZE3W01 PROTECTOR, MUFFLER 13 18323ZE3W40 PROTECTOR, EX. PIPE 14 18330ZE2W00 PIPE, EX. 15 18331ZE3810 CAP, MUFFLER 16 18333ZF6W01 GASKET, EX. PIPE 16 18333ZK6Y00 GASKET, EX. PIPE (WACKER) 18 18355ZE3010 ARRESTER, SPARK 19 18381ZE2W10 GASKET, MUFFLER (ARRESTER) 111 90013883000 BOLT, FLANGE 6X12 (CT200) 112 90050ZE1000 SCREW, TAPPING 5X8 613 90055ZE1000 SCREW, TAPPING 4X6 314 93500060060B SCREW, PAN 6X6 115 9405008000 NUT, FLANGE 8MM 5


HONDA GX340K1SMX2 — RECOIL STARTER ASSY.

RECOIL STARTER ASSY.


HONDA GX340K1SMX2 — RECOIL STARTER ASSY.

RECOIL STARTER ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 28400ZEW01ZA STARTER ASSY., RECOIL *R8* BGHT RED ........... 1 ...... INCLUDES ITEMS W/*2 28410ZE3W01ZA CASE, RECOIL STARTER *R8* BGHT RED 13 28421ZE3W01 PULLEY, RECOIL STARTER 14 28422ZE2W01 RATCHET, STARTER 25 28441ZE2W01 SPRING, FRICTION 16 28442ZE2W01 SPRING, STARTER RETURN 17 28443ZE2W01 SPRING, RATCHET 28 28444ZE2W01 RETAINER, SPRING 19 28445ZE2W01 HOLDER, SPRING 110 28461ZE2W02 GRIP, STARTER 111 28462ZE3W01 ROPE, RECOIL STARTER 112 28469ZE2W01 GRIP, REINFORCEMENT ........................................ 1 ...... USE UP TO ENG. SN 293531213 90004ZE2W01 SCREW, CENTER 114 957010600800 BOLT, FLANGE 6X8 3


HONDA GX340K1SMX2 — CONTROL ASSY.CONTROL ASSY.

No drawing available fromEngine Manufacturer.

NOTE


HONDA GX340K1SMX2 — CONTROL ASSY.CONTROL ASSY.

NO. PART NO. PART NAME QTY. REMARKS2 16551ZE3000 ARM, GOVERNOR 13 16555ZE3000 ROD, GOVERNOR 14 16561ZE3000 SPRING, GOVERNOR 15 16562ZE3000 SPRING, THROTTLE RETURN 17 16570ZE3W20 CONTROL ASSEMBLY, REMOTE 18 16571ZE3W00 LEVER, CONTROL 19 16574ZE1000 SPRING, LEVER 110 16575ZE2W00 WASHER, CONTROL LEVER 111 16576891000 HOLDER, CABLE 112 16589ZE1000 SPACER, CONTROL LEVER 114 16584883300 SPRING, CONTROL ADJUSTING 115 16592883310 SPRING, CABLE RETURN 117 90013883000 BOLT, FLANGE 6X12 (CT200) 218 90015ZE5010 BOLT, GOVERNOR ARM 119 90114SA0000 NUT, SELF- LOCK 6MM 122 93500050320A SCREW, PAN 5X32 123 93500050160A SCREW, PAN 5X16 124 9405006000 NUT, FLANGE 6MM 1


HONDA GX340K1SMX2 — LABELS ASSY.LABELS ASSY.


HONDA GX340K1SMX2 — LABELS ASSY.LABELS ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 87521ZE3W01 EMBLEM 13 87522ZH9000 LABEL, CAUTION 14 87528ZE2810 MARK, CHOKE (EXTERNAL) 16 87532ZH8810 MARK, OIL ALERT (E) 19 89218ZE1000 WRENCH, SPARK PLUG 1


TERMS AND CONDITIONS OF SALE — PARTSPAYMENT TERMS

Terms of payment for parts are net 10 days.

FREIGHT POLICY

All parts orders will be shipped collect orprepaid with the charges added to the invoice.All shipments are F.O.B. point of origin.Multiquip’s responsibility ceases when a signedmanifest has been obtained from the carrier,and any claim for shortage or damage must besettled between the consignee and the carrier.

MINIMUM ORDER

The minimum charge for orders from Multiquipis $15.00 net. Customers will be asked forinstructions regarding handling of orders notmeeting this requirement.

RETURNED GOODS POLICY

Return shipments will be accepted and creditwill be allowed, subject to the following provi-sions:

1. A Returned Material Authorization mustbe approved by Multiquip prior to ship-ment.

2. To obtain a Return Material Authorization,a list must be provided to Multiquip PartsSales that defines item numbers, quanti-ties, and descriptions of the items to bereturned.

a. The parts numbers and descriptionsmust match the current parts pricelist.

b. The list must be typed or computergenerated.

c. The list must state the reason(s) forthe return.

d. The list must reference the salesorder(s) or invoice(s) under which theitems were originally purchased.

e. The list must include the name andphone number of the person request-ing the RMA.

3. A copy of the Return Material Authoriza-tion must accompany the return shipment.

4. Freight is at the sender’s expense. Allparts must be returned freight prepaid toMultiquip’s designated receiving point.

5. Parts must be in new and resalablecondition, in the original Multiquip pack-age (if any), and with Multiquip partnumbers clearly marked.

6. The following items are not returnable:

a. Obsolete parts. (If an item is in theprice book and shows as beingreplaced by another item, it isobsolete.)

b. Any parts with a limited shelf life(such as gaskets, seals, “O” rings,and other rubber parts) that werepurchased more than six monthsprior to the return date.

c. Any line item with an extended dealernet price of less than $5.00.

d. Special order items.

e. Electrical components.

f. Paint, chemicals, and lubricants.

g. Decals and paper products.

h. Items purchased in kits.

7. The sender will be notified of anymaterial received that is not acceptable.

8. Such material will be held for fiveworking days from notification, pendinginstructions. If a reply is not receivedwithin five days, the material will bereturned to the sender at his expense.

9. Credit on returned parts will be issued atdealer net price at time of the originalpurchase, less a 15% restocking charge.

10. In cases where an item is accepted, forwhich the original purchase documentcan not be determined, the price will bebased on the list price that was effectivetwelve months prior to the RMA date.

11. Credit issued will be applied to futurepurchases only.

PRICING AND REBATES

Prices are subject to change without priornotice. Price changes are effective on a spe-cific date and all orders received on or afterthat date will be billed at the revised price.

Rebates for price declines and added chargesfor price increases will not be made for stockon hand at the time of any price change.

Multiquip reserves the right to quote and selldirect to Government agencies, and to OriginalEquipment Manufacturer accounts who useour products as integral parts of their ownproducts.

SPECIAL EXPEDITING SERVICE

A $35.00 surcharge will be added to the invoicefor special handling including bus shipments,insured parcel post or in cases where Multiquipmust personally deliver the parts to the carrier.

LIMITATIONS OF SELLER’S LIABILITY

Multiquip shall not be liable here under fordamages in excess of the purchase price of theitem with respect to which damages are claimed,and in no event shall Multiquip be liable for lossof profit or good will or for any other special,consequential or incidental damages.

LIMITATION OF WARRANTIES

No warranties, express or implied, are made inconnection with the sale of parts or trade acces-sories nor as to any engine not manufacturedby Multiquip. Such warranties made in connec-tion with the sale of new, complete units aremade exclusively by a statement of warrantypackaged with such units, and Multiquip nei-ther assumes not authorizes any person toassume for it any other obligation or liabilitywhatever in connection with the sale of itsproducts. Apart from such written statement ofwarranty, there are no warranties, express,implied or statutory, which extend beyond thedescription of the products on the face hereof.

Effective: October 1, 2002


NOTE PAGE

MULTIQUIP INC.POST OFFICE BOX 6254CARSON, CA 90749310-537-3700 • 800-421-1244FAX: 310-537-3927E-MAIL: [email protected]: multiquip.com

Atlanta • Boise • Dallas • Houston • NewarkQuebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX

manufactured for Multiquip Inc.by

MIKASA SANGYO CO., LTD. Tokyo, Japan

HERE'S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBERON-HAND WHEN CALLING

PARTS DEPARTMENT800-427-1244 or 310-537-3700FAX: 800-672-7877 or 310-637-3284

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE800-478-1244 or 310-537-3700FAX: 310- 537-4259

WARRANTY DEPARTMENT888-661-4279, or 310-661-4279FAX: 310- 537-1173

MAIN800-421-1244 or 310-537-3700FAX: 310-537-3927

PARTS AND OPERATION MANUAL

Documents

Reversible Plate Compactor Model MVH-304GHB · reversible plate compactor. Rotating parts can cause injury if contacted. DO NOT leave reversible plate compactor with engine running