Revision - SEW Eurodrive · 1.5.2Short circuit current rating • MOVIPRO® is suitable for use on a circuit capable of delivering not more than 200,000 rms symmetrical amperes when

*22880852_1117*Drive Technology \ Drive Automation \ System Integration \ Services

Revision

Drive and Application ControllerMOVIPRO® PHC2.A-A..M1-..2A-C5

Edition 11/2017 22880852/EN

SEW-EURODRIVE—Driving the world

1RevisionMain nameplate

Revision – MOVIPRO® PHC2.A-A..M1-..2A-C5 3

1 RevisionThis revision applies to the following documentation: "Drive and Application ControllerMOVIPRO® PHC2.A‑A..M1‑..2A‑C5" operating instructions, edition 08/2015.

Replacements • Chapter 3.5.1 "Main nameplate" is replaced by "Main nameplate" (→ 2 3).• Chapter 3.5.2 "Nameplate of function units", section "Communication and control

unit" is replaced by "Communication and control unit" (→ 2 5).• Chapter 6.12.6 "X1214: AC 400 V input/DC 24 V supply for supply cable (up to

15.0 kW – coded)" is replaced by "X1214: AC 400 V input/DC 24 V supply for sup-ply cable" (→ 2 9).

• Chapter 6.12.7 "X2012: Motor with brake control" is replaced by "X2012: Motorwith brake control" (→ 2 17).

• Chapter 6.12.8 "X2016: Motor with brake control" is replaced by "X2016: Motorwith brake control" (→ 2 28).

• Chapter 7.4.1 "Settings" is replaced by "Settings" (→ 2 37).• Chapter 8.4 "Status and error messages" is replaced by "Status and error mes-

sages" (→ 2 38).• Chapter 10.10.1 "2.2 kW/4 kW/7.5 kW" is replaced by

"2.2 kW/4 kW/7.5 kW" (→ 2 39).Supplements • Chapter 3.5 "Labels on the unit" is supplemented by "Connection values la-

bel" (→ 2 4) and "Labeling of UL/cUL approval" (→ 2 4).• Chapter 6 "Electrical installation" is supplemented by "UL-compliant installa-

tion" (→ 2 6).

1.1 Main nameplateThe main nameplate lists information about the device type. The following figureshows an example of a main nameplate:

D-76646 BruchsalMade in Germany

Type:

SO#:

Eingang / Input

XXX.XXXXXXXX.XXX.XX

Ausgang / Output

T P IP

U

I

f

=

=

=

U

I

f

=

=

=

= =

[2] [3]

[1]

[5]

[4]

MOVIPRO

Part#:

Product-Key / Order#:

21643675659

[1] Product name[2] CE marking[3] RCM approval (depending on device certification)[4] China RoHS-2 marking[5] EAC marking

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1 RevisionConnection values label

Revision – MOVIPRO® PHC2.A-A..M1-..2A-C54

Depending on the device design the following information are listed on the mainnameplate:

Value SpecificationType Type designation

SO# Production number

Part# Part number (for customer-specific devices)

U Voltage

I Current

f Frequency

T Ambient temperature

P Rated output power

IP Degree of protection

Product-Key Product key (optional)

Order# Purchase order number for country variant(for customer-specific devices)

1.2 Connection values labelThe connection values (ratings) for the device are available on the connection valueslabel. The following figure shows an example of a connection values label:

Industrial Control Panel For Industrial Machinery

Product-ID: XXX

Full Load Amperes: XXX

Largest Motor: XXX

Voltage: XXX

Phase and Frequency: XXX

Short circuit current: XXX

Supply fuse: XXX

UL Enclosure Type: XXX

Diagram number: XXX

Manufacturer: XXX

21654124427

1.3 Labeling of UL/cUL approvalThe following figure shows an example of a plate for labeling the UL and cUL ap-proval:

9007220061816203

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1RevisionCommunication and control unit


1.4 Communication and control unit

PFH Function unit "control/communication"

-.. Fieldbus:

E4 = EthernetW4 = WLAN

2A Control type: Micro DLC

I Storage medium: ID module

0 Technology level: 0

-.. Fieldbus interface:

B83 = Ethernet, 1 × M12W1 = 2.4/5 GHz Single Client Modem, 2 × R-TNCW2 = 2.4/5 GHz Single Client Modem, 4 × R-TNC

. Radio approval (only for devices with WLAN):1 = Radio approval Europe2 = Radio approval China3 = Radio approval USA/Canada4 = Radio approval Brazil5 = Radio approval Mexico6 = Radio approval India7 = Radio approval Thailand8 = Radio approval South Africa9 = Radio approval Morocco

-I309 Communication package with:

• 1 × CAN bus for external components• 1 × Ethernet engineering interface, 4-pin• 2 × CAN system bus – output• 1 × Internal RS485 interface (system bus)• 1 × RS485 interface for external components

-00/000/000

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1 RevisionUL-compliant installation


1.5 UL-compliant installation

INFORMATIONDue to UL requirements, the following chapter is always printed in English independ-ent of the language of the documentation.

1.5.1 Power terminalsUse 75 °C copper wire only.

1.5.2 Short circuit current rating• MOVIPRO® is suitable for use on a circuit capable of delivering not more than

200,000 rms symmetrical amperes when protected by fuses and circuit breakersas described in the tables below.

• MOVIPRO® is suitable for use on a circuit capable of delivering not more than65,000 rms symmetrical amperes when protected by ABB and Rockwell Type ECombination Motor controllers as described in the tables below.

Max. voltage is limited to 500 V.

1.5.3 Branch circuit protectionIntegral solid state short circuit protection does not provide branch circuit protection.Branch circuit protection must be provided in accordance with the National ElectricalCode and any additional local codes.For MOVIPRO® use branch circuit protection as follows:

Three Phase 380 V – 500 V Voltage RangeSCCR:

200 kA/500 VWhen protected by:

SCCR:200 kA/500 V

When protected by:

SCCR: 65 kA/480 VWhen protected

by:1)

SCCR: 65 kA/460 VWhen protected by:

Model

Non Semicon-ductor Fuses (cur-rents are maximum

values)

Inverse-Time Cir-cuit Breaker

Type E Combinationen Motor Controller

PHC21A-A022M1-...A-00/.. 40 A/600 V 50 A max/500 V min

ABB, ModelMS132‑6.3

Rated 480 V, 3 HP

Rockwell Automa-tion, Model

140M‑C2E-B63Rated 460 V, 5 HP


ABB, ModelMS132‑10

Rated 480 V, 5 HP


140M‑C2E-C10Rated 460 V, 7.5 HP



Rated 480 V, 10 HP


140M‑D8E-C16Rated 460 V, 10 HP

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1RevisionUL-compliant installation




SCCR:200 kA/500 V

When protected by:


by:1)


Model


values)





Rated 480 V, 15 HP


140M‑F8E-C25Rated 460 V, 20 HP



Rated 480 V, 20 HP



1) Drives employing Type E Combination Motor Controller model MS132-16, -25, -32 must be installed with Current Limiter SeriesS803W-SCLxxx-SR manufactured by ABB, otherwise SCCR rated 30 kA/480 Vrms.

For the Connecting Box devices Type PZM use branch circuit protection as follows:



SCCR:200 kA/500 V

When protected by:


by:1)


Model


values)



PZM2XA-A022-M13-00 60 A/600 V 50 A max/500 V min – –



PZM2XA-A075-D02-00 – Wheninstalled withPHC21A-A022M1-...A-00/..

35 A/600 V 35 A max/500 V min

ABB, ModelMS132‑6.3

Rated 480 V, 3 HP


140M‑C2E-B63Rated 460 V, 5 HP



Rated 480 V, 5 HP


140M‑C2E-C10Rated 460 V, 7.5 HP



Rated 480 V, 10 HP


140M‑D8E-C16Rated 460 V, 10 HP22

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1 RevisionUL-compliant installation




SCCR:200 kA/500 V

When protected by:


by:1)


Model


values)




50 A/600 V 50 A max/500 V min


Rated 480 V, 15 HP





Rated 480 V, 20 HP



1) Drives employing Type E Combination Motor Controller model MS132-16, -25, -32 must be installed with Current Limiter SeriesS803W-SCLxxx-SR manufactured by ABB, otherwise SCCR rated 30 kA/480 Vrms.

1.5.4 Motor overload protectionThe units are provided with load and speed-sensitive overload protection and thermalmemory retention upon shutdown or power loss. The trip current is adjusted to 150 %of the rated motor current.

1.5.5 Ambient temperatureThe units are suitable for an ambient temperature of 40 °C, max. 60 °C with deratedoutput current. To determine the output current rating at temperatures higher than40 °C, the output current should be derated 3% per °C between 40 °C and 60 °C.

INFORMATION

• Use only tested units with a limited output voltage (Vmax = DC 30 V) and limitedoutput current (Imax = 8 A) as an external DC 24 V voltage source.

• UL certification does not apply to operation in voltage supply systems with a non-grounded star point (IT systems).

1.5.6 Wiring diagramsFor wiring diagrams, refer to the MOVIPRO® operating instructions, chapter "Electricalinstallation".

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1RevisionX1214: AC 400 V input/DC 24 V supply for supply cable


1.6 X1214: AC 400 V input/DC 24 V supply for supply cable

Function• AC 400 V input to supply devices up to 22 kW• Output and input for DC 24 V• Signal contact for external maintenance switch• For connecting the connection cable

Connection typeHan-Modular® 10 B, male, 1 locking latch

Wiring diagram

ca

8

12 156 2 156 2

47 38 47 33

[a] Han® C module, maleNo. Name Function1 L1 Supply system phase 1

2 L2 Supply system phase 2

3 L3 Supply system phase 3

[b] Han® EE module, maleCoding of the device power, see chapter "Coding" (→ 2 11)

[c] Han® EE module, maleNo. Name Function1 +24V_C DC 24 V input – backup voltage

2 SC Signal contact for maintenance switch

3 VO24 DC 24 V output

4 n.c. Not connected

5 0V24_C 0V24 reference potential – backup voltage


7 GND Reference potential


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1 RevisionX1214: AC 400 V input/DC 24 V supply for supply cable


Hinged frameNo. Name Function– PE PE connection

1.6.1 Important information about the DC 24 V supplyThe internal components can be supplied with DC 24 V either from the device or viaan external DC 24 V backup voltage.To use the internal DC 24 V supply, you must jumper the following contacts:• [c].1 and [c].3• [c].5 and [c].7

INFORMATIONIf you use an external DC 24 V backup voltage, do not connect contacts [c].3 and[c].7.

To use an external DC 24 V backup voltage, connect it to the following contacts:• [c].1• [c].5

1.6.2 Signal contact for external maintenance switchThe device has a signal contact for an external maintenance switch.

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If you do not use an external maintenance switch, you must jumper the DC 24 V to thesignal contact (SC).

1

2

3

1

2

3

4

5

6

7

8

PE

24 V internal

0 V internal

X1214

+24V_C

SC

VO24

0V24_C

GND

Connection variant

DC 24 V supply internal

1

2

3

1

2

3

4

5

6

7

8

PE

24 V external

0 V external

X1214

+24V_C

SC

VO24

0V24_C

GND

Connection variant

DC 24 V supply external

[c]

[b][b]

[a][a]

[c]

18014401553705995

1.6.3 CodingThe following table shows the assignment of the individual coding to the respectivedevice power rating:

Device power Coding of the connections

2.2 kW

a c

156 2

8 47 3

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4 kW

a c

156 2

8 47 3

7.5 kW

a c

156 2

8 47 3

11 kW

a c

156 2

8 47 3

15 kW

a c

156 2

8 47 3

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22 kW

a c

156 2

8 47 3

1.6.4 Connection cable

2.2 kW/4 kW device power IEC/UL

Cables Length/installationtype

Type Component

Part number: 18131433Cable design: 4G2.5

Han® 10 B ↔ open with conductor end sleeves

Variable lengthD/2.5 –

7.5 kW device power IEC


Type Component



Variable lengthD/2.5 –

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7.5 kW device power UL


Type Component



Variable lengthD/4 –




11 kW device power IEC


Type Component







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11 kW device power UL


Type Component









Type Component







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Conductor assignment

Part number Signal name Core color1813143318131468181741831819523718195253

L1 Black/1

L2 Black/2

L3 Black/3

PE Green/yellow

Wiring diagramThe following figure shows the wiring diagram of the connection cables.

BA 1A 2A 3 C 1C 2C 3C 4C 5C 6C 7C 8PE

24

V in

tern

al

0 V

in

tern

al

+2

4V

_C

SC

VO

24

0V

24

_C

GN

D

PE L 3 L 2 L 1

14792950155

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1RevisionX2012: Motor with brake control


1.7 X2012: Motor with brake control

NOTICEDamage or malfunction due to use of motors with built-in brake rectifiers.Damage to the drive system or its environment.• Do not use motors with built-in brake rectifiers in conjunction with this device.

FunctionPower connection for motor with brake up to 7.5 kW

Connection typeHan-Modular® 6 B, female, 1 locking latch

Wiring diagram

B A

1 232 1

3564

[A] Han® C module, femaleNo. Name Function1 U Motor phase U output

2 V Motor phase V output

3 W Motor phase W output

[B] Han® E protected Module, femaleNo. Name Function1 TF/TH/KTY+ Motor temperature sensor (+)

2 15 Brake terminal 15 (blue)

3 13 Brake terminal 13 (red)

4 14 Brake terminal 14 (white)


6 TF/TH/KTY- Motor temperature sensor (-)

Hinged frameNo. Name Function– PE PE connection

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1 RevisionX2012: Motor with brake control


1.7.1 Connection cable

2.2 kW/4 kW device power IEC

Cable Length/installationtype

Type Component


Han® 6 B ↔ open (terminal box connection M4)

Variable length D/1.5 DRN80 – 100DRL71 – 100



Variable length D/1.5 DRN112DRL112 – 132

Part number: 18118178 WCable design: 4G1.5

Han® 6 B ↔ IS W

Variable length D/1.5 DRN80 – 132 WDRL71 – 132 W

Part number: 18118151 mCable design: 4G1.5

Han® 6 B ↔ IS m

Variable length D/1.5 DRN80 – 132 mDRL71 – 132 m

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Type Component


Han® 6 B ↔ ABB8



Han® 6 B ↔ ASB8



Han® 6 B ↔ SB11

Variable length E/1.5 CMP63 – 80


Han® 6 B ↔ SB12


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2.2 kW/4 kW device power UL


Type Component








Han® 6 B ↔ IS W



Han® 6 B ↔ IS m



Han® 6 B ↔ ABB8


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Type Component


Han® 6 B ↔ ASB8



Han® 6 B ↔ SB12




Type Component







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Type Component


Han® 6 B ↔ IS m



Han® 6 B ↔ IS W



Han® 6 B ↔ ASB8



Han® 6 B ↔ ABB8


Part number: 18122035Cable design: 4G4

Han® 6 B ↔ SB14


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Type Component





Han® 6 B ↔ ABB8


Part number: 18121276 mCable design: 4G4

Han® 6 B ↔ IS m


Part number: 18121284 WCable design: 4G4

Han® 6 B ↔ IS W



Han® 6 B ↔ ASB8


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Type Component


Han® 6 B ↔ SB14



Part number Motor ter-minal DR..

motor

Color coding Hybrid cabledesignation

Connectiondevice

1810833418108342181181351811814318120601

U1 Black U1 Motor phase U

V1 Black V1 Motor phase V

W1 Black W1 Motor phase W

4a Black 1 Brake 13 (red)

3a Black 2 Brake 14 (white)

5a Black 3 Brake 15 (blue)

1b Black 4 TF/TH +

2b Black 5 TF/TH -

PE connection Green-yellow + shield end(Inner shield)

PE

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Connecting the hybrid cable

The following figure shows the connection of the hybrid cable to the terminal box ofthe motor. Also observe the wiring diagram of the respective motor.

1

BK/5

BK/41b

2b

BK/3

BK/1

BK/2

a a a a a2 3 4 5

BK/W1U1 V1 W1

GNYEPE

BK/V1

BK/U1

U1 V1 W1

W2 U2 V2

U1 V1 W1

W2 U2 V2

18014401328186635

Extension cable



Type Component


Han® 6 B ↔ Han® 6 B

Variable length D/6.0 Connection cable: Mo-tor cable with Han® 6B

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7.5 kW device power IEC/UL


Type Component



Variable length D/6.0 Connection cable: Mo-tor cable with Han® 6B

Phase reversal cable

INFORMATIONIf you are using an encoder, note that you also need an encoder signal reversal cablein addition to the phase reversal cable. For more information about encoder signal re-versal cables, refer to the description of the encoder connection.



Type Wiring diagram



Fixed length D/2.5 U1 – V1V1 – U1W1 – W113 – 1314 – 1415 – 15

TF+ – TF+TF- – TF-



Type Wiring diagram





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Type Wiring diagram





1.7.2 Connection component

Jumper plug temperature sensorPart number: 18180264

StructureModules Jumpered pins[B] – [B] 1 – 6

Connection: Han® 6 B, male-male

14494361355

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1.8 X2016: Motor with brake control

NOTICEDamage or malfunction due to use of motors with built-in brake rectifiers.Damage to the drive system or its environment.• Do not use motors with built-in brake rectifiers in conjunction with this device.

FunctionPower connection for motor with brake up to 22 kW

Connection typeHan-Modular® 10 B, female, 1 single locking latch

Wiring diagram

C A

1 2

3

1 32

564

[A] Han® C module, femaleNo. Name Function1 U Motor phase U output

2 V Motor phase V output

3 W Motor phase W output

[C] Han® E protected module, femaleNo. Name Function1 TF/TH/KTY+ Motor temperature sensor (+)

2 15 Brake terminal 15 (blue)

3 13 Brake terminal 13 (red)

4 14 Brake terminal 14 (white)


6 TF/TH/KTY- Motor temperature sensor (-)

Hinged frameNo. Name Function– PE PE connection 22

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1.8.1 Connection cables



Type Component






Variable length D/6.0 DRN160DRL160







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Type Component


Han® 10 B ↔ ABB8



Han® 10 B ↔ IS2 W

Variable length D/4.0 DRN80 – 132W

DRL71 – 90W


Han® 10 B ↔ IS2 m

Variable length D/4.0 DRN80 – 132mDRL71 – 90m


Han® 10B ↔ ADB2 W

Variable length D/6.0 DRN160W

DRL160W


Han® 10B ↔ ADB2 m

Variable length D/6.0 DRN160mDRL160m

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Type Component


Han® 10 B ↔ ABB8



Han® 10 B ↔ SBB6



Han® 10 B ↔ SB14




Type Component




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Type Component





Han® 10 B ↔ ABB8





DRL180W





Han® 10 B ↔ SBB6


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Type Component








Han® 10 B ↔ ABB8





DRL180W




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Type Component


Han® 10 B ↔ SBB6




Type Component


Han® 10 B ↔ open (terminal box connection IO)



Han® 10 B ↔ ADB2m





DRL180W

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Part number Motor ter-minal DR..

motor

Color coding Hybrid cabledesignation

Connectiondevice

181104521811047918121985

U1 Black U1 Motor phase U

V1 Black V1 Motor phase V

W1 Black W1 Motor phase W

4a Black 1 Brake 13 (red)

3a Black 2 Brake 14 (white)

5a Black 3 Brake 15 (blue)

1b Black 4 TF/TH +

2b Black 5 TF/TH -

PE connection Green-yellow + shield end(Inner shield)

PE

Connecting the hybrid cable

The following figure shows the connection of the hybrid cable to the terminal box ofthe motor. Also observe the wiring diagram of the respective motor.

1

BK/5

BK/41b

2b

BK/3

BK/1

BK/2

a a a a a2 3 4 5

BK/W1U1 V1 W1

GNYEPE

BK/V1

BK/U1

U1 V1 W1

W2 U2 V2

U1 V1 W1

W2 U2 V2

18014401328186635

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Extension cable

11 kW device power IEC/UL


Type Component


Han® 10 B ↔ Han® 10 B

Variable length D/6.0 Connection cable: Mo-tor cable withHan® 10 B



Type Component


Han® 10 B ↔ Han® 10 B

Variable length D/6.0 Connection cable: Mo-tor cable withHan® 10 B

Phase reversal cable

INFORMATIONIf you are using an encoder, note that you also need an encoder signal reversal cablein addition to the phase reversal cable. For more information about encoder signal re-versal cables, refer to the description of the encoder connection.

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1RevisionSettings




Type Wiring diagram


Han® 10 B ↔ Han® 10 B





Type Wiring diagram


Han® 10 B ↔ Han® 10 B



1.9 SettingsDuring startup, the different components of the device are parameterized and/or in-stalled:• Parameterize radio modem• Install user program of the processing unit• Parameterize the frequency inverterUse the Ethernet service interface of the communication and control unit interface(X4223) to establish the connection to the controller of the device.The communication and control unit has the following IP settings at the time of deliv-ery and after repair:• IP address processing unit: 192.168.1.99• IP address radio modem (if available): 192.168.1.100• Subnet mask: 255.255.255.0

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1 RevisionStatus and error messages


1.10 Status and error messagesThe device’s status display shows the current operating status. There are two kinds ofstatus and error messages: from the device and from the user program. Status anderror messages from the device are issued when no user program is active.For more information on possible status and error messages of the user program,refer to the user program documentation (for the relevant system solution). In case ofquestions, contact SEW‑EURODRIVE.

INFORMATIONIf the timeout monitoring function of the status display is switched off, the last statusissued by the user program is shown.Only switch off the timeout monitoring function in exceptional cases. Inform the oper-ating personnel accordingly.

The following table shows the status and error messages of the device:

Code Possible cause MeasureSEW • DC 24 V voltage supply of the

communication and control unitis present.

BLx • The device starts, the value xdisplays the status of the boot-loader.

• If the status message is dis-played permanently, contactSEW‑EURODRIVE Servicewith the displayed error code.

BLR • The bootloader is running, novalid user program is availableon the device.

• Load a valid user program intothe device.

........... • The user program has not up-dated the values of the statusdisplay within 3 s. An error hasoccurred in the user program,the device, or the internal sys-tem bus.

• Restart the device. Checkwhether the device starts cor-rectly. If the device does notstart, reload the user programinto the device.

• If the status message is re-peatedly shown in operation,contact SEW‑EURODRIVEservice.

SF 888 • The device cannot boot afterswitch-on. The communicationand control unit has a seriouserror.

• Please contact theSEW‑EURODRIVE service.

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1RevisionDimension drawings


1.11 Dimension drawings1.11.1 2.2 kW/4 kW/7.5 kW

The dimension drawing shows the mechanical dimensions of the device in mm:

2,2 kW

570

344.5

27

21

1.3

5

27

0

30

0

540

13

4

14

9

137

M32x1.5

Ø6.5 / M8x25 (4x)

15

5

>3

00

18014404377576459

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1 RevisionDimension drawings


4 kW/7.5 kW

13

4

14

9

18

9

21

9

19

5

36

3

Ø 6.5 / M8x25 (4x)

27

0

30

0

27

21

1.3

5>

30

0

M32x1

.5

707

540

570

345

18867218955

The recommended minimum clearance for connection cables and plug connectors inthe dimension drawing can vary depending on the cables used.For devices with plug connectors on the side, observe a minimum clearance of300 mm.

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SEW-EURODRIVE—Driving the world

SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Str. 4276646 BRUCHSALGERMANYTel. +49 7251 75-0Fax +49 7251 [email protected]

Documents

Revision - SEW Eurodrive · 1.5.2Short circuit current rating • MOVIPRO® is suitable for use on a circuit capable of delivering not more than 200,000 rms symmetrical amperes when