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RISK ASSESSMENT SUMMARY - BAKERY
BAKERY
HAZARD PRESENT ACTION REQUIRED
ADEQUATELY CONTROLLED
1. Use of Mixer
2. Use of Mixer Attachment
3. Use of Dough brake
4. Use of Induction Stove
5. Use of Oven
6. Use of flour/ill health/explosive atmosphere
7. Working at height
8. Use of Knives
9. Use of Bread Slicer
10. Bun Roller
11. Dough Divider
12. Stick Roller
13. Noise
RISK ASSESSMENT SUMMARY - BAKERY
TRAINING PROGRAMME
NAME: ………………………………
HAZARD DATE TRAINEE’S INITIALS
TRAINER’S INITIALS
1. Use of Mixer
2. Use of Mixer Attachment
3. Use of Dough brake
4. Use of Induction Stove
5. Use of Oven
6. Use of flour/ill health/explosive atmosphere
7. Working at height
8. Use of Knives
9. Use of Bread Slicer
10. Bun Roller
11. Dough Divider
12. Stick Roller
13. Noise
This form should be photocopied for each member of staff, completed when traininghas been carried out and kept as a record of their training
RISK ASSESSMENT OF: USE OF MIXER
DEPARTMENT: BAKERY STAFF INVOLVED: BAKERS
DESCRIPTION OF OPERATION: Ingredients placed into food mixer and guard put in place. Machine operated and once mixing completed, ingredients then removed
HAZARDS INVOLVED PEOPLE AFFECTED EXISTING CONTROLS Limbs being trapped in the
machine Clothing, hair, etc becoming
entangled Manual handling Electrical shock Dust emissions – ill health Explosive atmosphere due to
dust
Bakers Maintenance personnel Contractors
Special considerations: Inexperienced staff
Defective equipment not used. No person under 18 allowed to operate or clean machine. Safe equipment purchased and subject to annual
recorded. maintenance by competent person. Use of castor framed trolleys to move large mixing bowls Interlocked guard provided. Ensure gear or clutch lever cannot be easily knocked into
operating position. Operators not to put hands or implements into bowl whilst
operating. Switched off before cleaning. Localised & signed isolation switch.. Emergency stop button provided. Electrical isolating switch clearly identified. Bowl guard kept in place. Electrical isolating switch clearly identified Training of staff regarding hazards and controls when
using the equipment Display of dangerous machines notice Training in manual handling provided Local extraction ventilation provided General extraction Medical surveillance Dust levels assessed Cleaning schedule documented Electrical equipment appropriate for explosive
atmospheres used
SEVERITY: MAJOR
NUMBERS AFFECTED: ONE
LIKELIHOOD: UNLIKELY
RISK FACTOR: LOW
STATUTORY PROVISIONS:
PROVISION AND USE OF WORK EQUIPMENT REGULATIONSMANUAL HANDLING OPERATIONS REGULATIONSDANGEROUS MACHINES ORDER
COMPLIED WITH NOT COMPLIED
ADDITIONAL CONTROLS REQUIRED
DATE COM'D
ADDITIONAL CONTROLS REQUIRED
DATE COM'D
COMPLETED BY : NAME POSITION: MANAGER
DATE OF ASSESSMENT:ASSDATE
DATE TO BE COMPLETED:COMDATE
REVIEW DATE:REVDATE
RISK ASSESSMENT OF: USE OF FOOD MIXER ATTACHMENTS
DEPARTMENT: BAKERY STAFF INVOLVED: BAKERS
DESCRIPTION OF OPERATION: Attachment fitted to mixer. Food placed into hopper and pressure plate used to push the food through the attachment. Attachment guard replaced.
HAZARDS INVOLVED PEOPLE AFFECTED EXISTING CONTROLS Limbs being trapped in machine Clothing, hair etc becoming
entangled in machine Electrical shock Dust emissions – ill health Explosive atmosphere due to
dust
Bakers Maintenance personnel Contractors
Special considerations: Inexperienced staff
Defective equipment not used No person under 18 years allowed to operate or clean the
machine Bowl guard kept in place Plunger used to push food through Local extraction ventilation provided General extraction Medical surveillance Electrical equipment appropriate for explosive
atmospheres used Dangerous machine notice displayed Electrical isolation
switch clearly identified Training of staff regarding hazards and controls when
using the equipment Safe equipment purchased and subject to annual
recorded maintenance by competent person
SEVERITY: MAJOR
NUMBERS AFFECTED: ONE
LIKELIHOOD: UNLIKELY
RISK FACTOR: LOW
STATUTORY PROVISIONS:
PROVISION AND USE OF WORK EQUIPMENT REGULATIONSDANGEROUS MACHINES ORDER
COMPLIED WITH NOT COMPLIED
ADDITIONAL CONTROLS REQUIRED
DATE COM'D
ADDITIONAL CONTROLS REQUIRED
DATE COM'D
COMPLETED BY : NAME POSITION: MANAGER
DATE OF ASSESSMENT:ASSDATE
DATE TO BE COMPLETED:COMDATE
REVIEW DATE:REVDATE
RISK ASSESSMENT OF: USE OF PASTRY DOUGH BRAKE
DEPARTMENT: BAKERY STAFF INVOLVED: BAKERS
DESCRIPTION OF OPERATION: Pastry dough fed into machine roller and switched on.
HAZARDS INVOLVED PEOPLE AFFECTED EXISTING CONTROLS Trapping (rollers and conveyor
belt). Fire Electrocution Dust emissions – ill
health Explosive atmosphere due to
dust
Bakery Staff Contractors Co-users of workplace Operators
Special considerations: Inexperienced staff
Purchase of good quality equipment Switched off during cleaning Isolation switch signed Portable Appliance Testing Local extraction ventilation provided General extraction Medical surveillance Dust levels assessed Cleaning schedule documented Electrical equipment appropriate for explosive
atmospheres used Staff training Floor to be dispensed via equipment and not hand Sprinkler flour form low height slowly Display of Dangerous machine Notice. Use of PPE
SEVERITY: HIGH
NUMBERS AFFECTED: ONE
LIKELIHOOD: LOW
RISK FACTOR: MEDIUM
STATUTORY PROVISIONS:
MANAGEMENT OF HEALTH AND SAFETY AT WORK REGULATIONSPROVISION AND USE OF WORK EQUIPMENT REGULATIONSDANGEROUS MACHINES ORDER
COMPLIED WITH NOT COMPLIED
ADDITIONAL CONTROLS REQUIRED
DATE COM'D
ADDITIONAL CONTROLS REQUIRED DATE COM'D
COMPLETED BY : NAME POSITION: MANAGER
DATE OF ASSESSMENT:ASSDATE
DATE TO BE COMPLETED:COMDATE
REVIEW DATE:REVDATE
RISK ASSESSMENT OF: USE OF INDUCTION STOVE
DEPARTMENT: BAKERY STAFF INVOLVED: BAKERS
DESCRIPTION OF OPERATION: Oven lit using taper/sparker and allowed to raise to cooking temperature. Hot food/trays taken out of oven after cooking and carried to preparation table.
HAZARDS INVOLVED PEOPLE AFFECTED EXISTING CONTROLS Burns to hands and exposed
limbs Dropping pots on feet Electric shock
Bakers Contractors
Special considerations: Inexperienced staff
Installation and recorded annual maintenance by approved person Localised isolating switch Provision of oven cloths to all bakers Provision of oven gauntlet gloves in kitchen Pan handles not allowed to protrude Pans not overfilled All control knobs present Local extraction ventilation provided General extraction Medical surveillance Cleaning schedule documented Dust levels assessed Electrical equipment appropriate for explosive atmospheres used Training of staff regarding hazards and controls
SEVERITY: MAJOR
NUMBERS AFFECTED: ONE / MANY
LIKELIHOOD: UNLIKELY
RISK FACTOR: MEDIUM
STATUTORY PROVISIONS:
WORKPLACE (HEALTH, SAFETY AND WELFARE) REGULATIONSPERSONAL PROTECTIVE EQUIPMENT REGULATIONSGAS SAFETY (INSTALLATION AND USE) REGULATIONS
COMPLIED WITH NOT COMPLIED
ADDITIONAL CONTROLS REQUIRED
DATE COM'D
ADDITIONAL CONTROLS REQUIRED DATE COM'D
COMPLETED BY : NAME POSITION: MANAGER
DATE OF ASSESSMENT:ASSDATE
DATE TO BE COMPLETED:COMDATE
REVIEW DATE:REVDATE
RISK ASSESSMENT OF: USE OF OVEN
DEPARTMENT: BAKERY STAFF INVOLVED: BAKERS
DESCRIPTION OF OPERATION: Oven lit and allowed to reach cooking temperature. Hot food/trays taken out of oven after cooking and carried to preparation table.
HAZARDS INVOLVED PEOPLE AFFECTED EXISTING CONTROLS Burns to hands and exposed
limbs Dropping trays on feet Electrical shock
Bakers Contractors
Special considerations: Inexperienced staff
Localised isolating switch Adequate fire precautions Provision of oven clothes to all chefs Provision of oven gauntlet gloves in bakery All control knows present Check no on in trolley oven before turning on and closing
door. Use of gauntlet gloves to remove hot trolleys from oven. Installation and annual maintenance by approved person Training of staff regarding hazards and controls. Warning notice displayed near glass viewing panel
“Caution hot surface” Provision of lockable isolated switch & padlock for trolley
oven.SEVERITY: MAJOR
NUMBERS AFFECTED: ONE
LIKELIHOOD: LIKELY
RISK FACTOR: MEDIUM
STATUTORY PROVISIONS:
WORKPLACE (HEALTH, SAFETY AND WELFARE) REGULATIONSPERSONAL PROTECTIVE EQUIPMENT REGULATIONS
COMPLIED WITH NOT COMPLIED
ADDITIONAL CONTROLS REQUIRED
DATE COM'D
ADDITIONAL CONTROLS REQUIRED
DATE COM'D
COMPLETED BY : NAME POSITION: MANAGER
DATE OF ASSESSMENT:ASSDATE
DATE TO BE COMPLETED:COMDATE
REVIEW DATE:REVDATE
RISK ASSESSMENT OF: USE OF FLOUR
DEPARTMENT: BAKERY STAFF INVOLVED: BAKERS
DESCRIPTION OF OPERATION: Use of flour as part of the production process
HAZARDS INVOLVED PEOPLE AFFECTED EXISTING CONTROLS Ill health (eyes, skin, respiratory) Explosions Slips on dusty floor
Bakers Contractors Visitors
Specially at risk Asthmatics People suffering
respiratory conditions People working for long
periods within industry
No dropping of flour from height. Use dredgers or sprinklers to spread dusting flour instead
of by hand. Spillages cleaned promptly using suitable vacuum or
damp mops. Careful loading of flower into mixer. Start mixer on slow speed. Avoid damage to ingredient bags. PPE as last resort PPE assessment Face fitting of PPE Flour covered Roll bags up from bottom while tipping to avoid the need
to flatten or fold empty bags. Avoid use of compressed airline for cleaning where
possible. No use of brushes to dry sweep. Wear suitable respirator for essential short term dusty
tasks. Overalls to be worn to prevent contamination of normal
work clothes. Pre employment medical questionnaire to include
questions on present and or past asthma and chest illness and symptoms of dermatitis.
Ensure work exposure limit is below 10mg/m3 over an 8
hour period. Ensure short term work exposure limit is below 30mg/m3
over a 15 minute period. Dust levels to be assessed Use high efficient industrial vacuum to clean suitable for
explosive atmospheres Training of staff regarding hazards and controls Staff to complete a questionnaire after 6 and 12 weeks to
enquire about developing systems and annually thereafter.
Health surveillance by a competent person Dust levels assessed Cleaning schedule documented
SEVERITY: MAJOR
NUMBERS AFFECTED: ONE
LIKELIHOOD: LIKELY
RISK FACTOR: MEDIUM
STATUTORY PROVISIONS:
WORKPLACE (HEALTH, SAFETY AND WELFARE) REGULATIONSMANAGEMENT OF HEALTH AND SAFETY AT WORK REGULATIONSCONTROL OF SUBSTANCEES HAZASRD TO HEALTH REGULATIONS
COMPLIED WITH NOT COMPLIED
ADDITIONAL CONTROLS REQUIRED
DATE COM'D
ADDITIONAL CONTROLS REQUIRED
DATE COM'D
COMPLETED BY : NAME POSITION: MANAGER
DATE OF ASSESSMENT:ASSDATE
DATE TO BE COMPLETED:COMDATE
REVIEW DATE:REVDATE
RISK ASSESSMENT OF: WORKING AT HEIGHT
DEPARTMENT: BAKERY STAFF INVOLVED: CLEANERS - MAITNENANCE
DESCRIPTION OF OPERATION: Cleaning, maintenance
HAZARDS INVOLVED PEOPLE AFFECTED EXISTING CONTROLS Falling down ladder Falls from vehicles Falls from plant and machinery Falls from racking and shelving
Maintenance personnel Contractors Co-users of workplace Operators Cleaners
Special considerations: Inexperienced staff Lone workers
Falls from height risk assessments to be carried out on all capital and project plans.
Clean high structures from ground level where possible. Safe system of work to be designed at height where
necessary. A separate risk assessment to be undertaken before any
maintenance work at height commences. Access to racking by climbing is prohibited. Training of staff regarding hazards and controls. No young persons allowed to work at height
SEVERITY: MAJOR
NUMBERS AFFECTED: ONE
LIKELIHOOD: LIKELY
RISK FACTOR: MEDIUM
STATUTORY PROVISIONS:
WORKPLACE (HEALTH, SAFETY AND WELFARE) REGULATIONSPERSONAL PROTECTIVE EQUIPMENT REGULATIONS
COMPLIED WITH NOT COMPLIED
ADDITIONAL CONTROLS REQUIRED
DATE COM'D
ADDITIONAL CONTROLS REQUIRED DATE COM'D
COMPLETED BY : NAME POSITION: MANAGER
DATE OF ASSESSMENT:ASSDATE
DATE TO BE COMPLETED:COMDATE
REVIEW DATE:REVDATE
RISK ASSESSMENT OF: USE OF KNIVES
DEPARTMENT: BAKERY STAFF INVOLVED: BAKERY STAFF
DESCRIPTION OF OPERATION: Appropriate sharp knife and appropriate cutting surface utilised for cutting/slicing food stuffs
HAZARDS INVOLVED PEOPLE AFFECTED EXISTING CONTROLS Cuts to hands Stabs to body
Bakers
Special considerations: Inexperienced staff Lone workers
Use of correct knife. Knives are sharp. Arrangements for knife sharpening in place. Safe storage provided (blades flat and pointing away) Knives carried flat at the persons side. Dropped knives not caught. Knives not left in sinks. Training of staff regarding hazards and controls.
SEVERITY: MEDIUM
NUMBERS AFFECTED: ONE
LIKELIHOOD: HIGH
RISK FACTOR: MEDIUM
STATUTORY PROVISIONS:
PROVISION AND USE OF WORK EQUIPMENT REGULATIONS COMPLIED WITH NOT COMPLIED
ADDITIONAL CONTROLS REQUIRED
DATE COM'D
ADDITIONAL CONTROLS REQUIRED
DATE COM'D
COMPLETED BY : NAME POSITION: MANAGER
DATE OF ASSESSMENT:ASSDATE
DATE TO BE COMPLETED:COMDATE
REVIEW DATE:REVDATE
RISK ASSESSMENT OF: BREAD SLICER
DEPARTMENT: BAKERY STAFF INVOLVED: BAKERY STAFF
DESCRIPTION OF OPERATION: Machine
HAZARDS INVOLVED PEOPLE AFFECTED EXISTING CONTROLS Cuts Amputation of finger digit Electrical shock
Machine operators Cleaners Other staff Maintenances
Special considerations: Inexperienced staff Young persons
Interlocked guard on sharpened side of blade Fixed guards on machine frame Daily checks that interlock works and fixed guards in
place. Interlock crumb tray so that machine will not operate
unless tray in position. Localised signed isolating switch Safe equipment purchased and subject to annual
recorded maintenance by competent person Emergency stop button provided Training of staff regarding hazards and controls. No young persons to use Inexperienced persons to be supervised
SEVERITY: MEDIUM
NUMBERS AFFECTED: ONE
LIKELIHOOD: HIGH
RISK FACTOR: MEDIUM
STATUTORY PROVISIONS:
PROVISION AND USE OF WORK EQUIPMENT REGULATIONS COMPLIED WITH NOT COMPLIED
ADDITIONAL CONTROLS REQUIRED
DATE COM'D
ADDITIONAL CONTROLS REQUIRED
DATE COM'D
COMPLETED BY : NAME POSITION: MANAGER
DATE OF ASSESSMENT:ASSDATE
DATE TO BE COMPLETED:COMDATE
REVIEW DATE:REVDATE
RISK ASSESSMENT OF: BUN ROLLER – MANUALLY OPERATED
DEPARTMENT: BAKERY STAFF INVOLVED: BAKERY DESCRIPTION OF OPERATION: Placing dough in machine and manually lowering top plate and operating second
tear.
HAZARDS INVOLVED PEOPLE AFFECTED EXISTING CONTROLS Crushing fingers Electrical shock Dust emissions – ill health Explosive atmosphere due to
dust
Bakers CleanersSpecial considerations: Visitors Inexperienced staff
Only one user to operate the machine at any one time. Training of staff regarding hazards and controls when
using the equipment Display notice “Caution” Local extraction ventilation provided General extraction Medical surveillance Electrical equipment appropriate for explosive
atmospheres used Dust levels assessed Cleaning schedule documented
SEVERITY: MEDIUM
NUMBERS AFFECTED: ONE
LIKELIHOOD: HIGH
RISK FACTOR: MEDIUM
STATUTORY PROVISIONS:
WORKPLACE (HEALTH, SAFETY AND WELFARE) REGULATIONSPERSONAL PROTECTIVE EQUIPMENT REGULATIONSPROVISION AND USE OF WORK EQUIPMENT REGULATIONS
COMPLIED WITH NOT COMPLIED
ADDITIONAL CONTROLS REQUIRED
DATE COM'D
ADDITIONAL CONTROLS REQUIRED
DATE COM'D
COMPLETED BY : NAME POSITION: MANAGER
DATE OF ASSESSMENT:ASSDATE
DATE TO BE COMPLETED:COMDATE
REVIEW DATE:REVDATE
RISK ASSESSMENT OF: DOUGH DIVIDER – MANUALLY OPERATED
DEPARTMENT: BAKERY STAFF INVOLVED: BAKERS
DESCRIPTION OF OPERATION: Closing top and moving leaver to raise blades; cleaning.
HAZARDS INVOLVED PEOPLE AFFECTED EXISTING CONTROLS Severing Trapping and crushing Electrical shock Dust emissions – ill health Explosive atmosphere due to
dust
Maintenance personnel Contractors Operators Cleaners
Special considerations: Inexperienced staff
Safe equipment purchase and subject o annual recorded maintenance by competent person.
Defective equipment not used. No person under 18 allowed to operate or clean machine. Electrical isolating switch clearly identified. Display of Dangerous Machine notice. Local extraction ventilation provided General extraction Medical surveillance Electrical equipment appropriate for explosive
atmospheres used Training of staff regarding hazards and controls when
using the equipment Dust levels assessed Cleaning schedule documented
SEVERITY: MEDIUM
NUMBERS AFFECTED: ONE
LIKELIHOOD: HIGH
RISK FACTOR: MEDIUM
STATUTORY PROVISIONS:
WORKPLACE (HEALTH, SAFETY AND WELFARE) REGULATIONSPERSONAL PROTECTIVE EQUIPMENT REGULATIONSPROVISION AND USE OF WORK EQUIPMENT REGULATIONS
COMPLIED WITH NOT COMPLIED
ADDITIONAL CONTROLS REQUIRED
DATE COM'D
ADDITIONAL CONTROLS REQUIRED DATE COM'D
COMPLETED BY : NAME POSITION: MANAGER
DATE OF ASSESSMENT:ASSDATE
DATE TO BE COMPLETED:COMDATE
REVIEW DATE:REVDATE
RISK ASSESSMENT OF: STICK ROLLER
DEPARTMENT: BAKERY STAFF INVOLVED: BAKERS
DESCRIPTION OF OPERATION: Closing top and moving leaver to raise blades; cleaning.
HAZARDS INVOLVED PEOPLE AFFECTED EXISTING CONTROLS Crushing Drawing in Electrical shock Dust emissions – ill health Explosive atmosphere due to
dust
Maintenance personnel Contractors Operators Cleaners Co-users of workplace. Bakers
Special considerations: Inexperienced staff
Purchase of good quality equipment. Installation and annual recorded maintenance by a
competent person. Localised and signed isolation switch. Interlocked and fixed guards in place. Emergency stop button. No person under 18 allowed to operate or clean machine. Display dangerous machine notice. Switched off before cleaning. Training of staff regarding hazards and controls when
using the equipment. Defective equipment not used. Local extraction ventilation
provided General extraction Medical surveillance Electrical equipment appropriate for explosive
atmospheres used Dust levels assessed Cleaning schedule documented
SEVERITY: MEDIUM
NUMBERS AFFECTED: ONE
LIKELIHOOD: HIGH
RISK FACTOR: MEDIUM
STATUTORY PROVISIONS:
WORKPLACE (HEALTH, SAFETY AND WELFARE) REGULATIONSPERSONAL PROTECTIVE EQUIPMENT REGULATIONSPROVISION AND USE OF WORK EQUIPMENT REGULATIONS
COMPLIED WITH NOT COMPLIED
ADDITIONAL CONTROLS REQUIRED
DATE COM'D
ADDITIONAL CONTROLS REQUIRED DATE COM'D
COMPLETED BY : NAME POSITION: MANAGER
DATE OF ASSESSMENT:ASSDATE
DATE TO BE COMPLETED:COMDATE
REVIEW DATE:REVDATE
RISK ASSESSMENT OF: NOISE
DEPARTMENT: BAKERY STAFF INVOLVED: BAKERS & PACKERS
DESCRIPTION OF OPERATION: Use of general bakery machinery, depanning and moving trolley.
HAZARDS INVOLVED PEOPLE AFFECTED EXISTING CONTROLS Hearing loss Tinnitus
Bakers and packers Purchase low noise machinery Where necessary line guards and machine panels with
noise dampening material to be fixed. Fit anti-vibration mounting where appropriate to
machines. Ensure good maintenance to stop rattles and noise from
wear. Ensure that a proprietary knocking-out table with rubber
bar is used. Maintain rubber bar to ensure that noise from knocking-
out is deadened. Carry out noise risk assessment Implement recommendations of noise risk assessment Health surveillance Last resort ear plugs/muffs Training of staff Keeping of medical records 40 years
SEVERITY: MEDIUM
NUMBERS AFFECTED: ONE
LIKELIHOOD: HIGH
RISK FACTOR: MEDIUM
STATUTORY PROVISIONS:
WORKPLACE (HEALTH, SAFETY AND WELFARE) REGULATIONSPERSONAL PROTECTIVE EQUIPMENT REGULATIONSPROVISION AND USE OF WORK EQUIPMENT REGULATIONS
COMPLIED WITH NOT COMPLIED
ADDITIONAL CONTROLS REQUIRED
DATE COM'D
ADDITIONAL CONTROLS REQUIRED DATE COM'D
COMPLETED BY : NAME POSITION: MANAGER
DATE OF ASSESSMENT:ASSDATE
DATE TO BE COMPLETED:COMDATE
REVIEW DATE:REVDATE
