R I S K C O N T R O L M A N A G E M E M E N T P R O C E D U R E KuboroProduct Description Excavator

Model

Attachment/s

Date of inspection

Inspected by

Signature

KX91-3S

Series

Serial No.

Revision

Date

Location

Benjamin Binns

Paul Watt

KX Series

A

02/06/2006

R+D Manager

Senior Divisional Manager

Select unit type with s

O SAMPLE UNIT

-/ PRODUCTION UNIT

Select Risk type with

s Operational

[^Maintenance

1..Hazard Analysis and Risk Assessment

HAZARD RISK SOURCE SAFETY MEASUREI

Tracks

: r

OCCURANCE.__..

Entanglement

Crushing

SOP, Decals, Travel Alarm, OperatingClearance Zone

Probability jConsequence

UL s

Roll Over, Boom & Tracks | Certified ROPS/FOPS and seatbelt, SOP, Decals,

I ̂

UL n:Cutting, Stabbing, Puncturing

Shearing

Friction

Striking

Electrical

Noise

KTA OHS HRA Form 001 Version 1 Oct 2005

Blade (bystanders) SOP, Decals, Operating Clearance Zone,

! ~,i i

Boom, Machine, Twin Boom Swivel Pedal lockout, Operator controlPattern Selection System locks, horn

i i iOverhead/Underground SOP, Decals, Dial before you dig, "Look up and

UL

Probability ScaleL = likelyUL= unlikelv

Consequence ScaleS = major injury/fata lit)M = minor injury

UL

UL

ing, Falling Mount/Dismount

Engine

i

ng

Hand Rail, Non Slip Mat

Within regulation sound level

Dust/debris PPE

L

L

M

M

j:

L M

2. Risk Control Kubofo

ConsegiLience

S

M

Risk Severity Table

Probability

L

High

Medium

Implementation of Risk Control:Where a risk to health and safety has been identified utilizing the Risk Severity Table, controls to eliminate or minimize the risk arerequired.

The control is to be selected from the following hierarchy of controls:

Level 1Level 2

Level 3

Eliminate the hazardMinimize the risk from the hazardIf the hazard cannot be eliminated, the machine should be constructed to minimize the risk as far as practicable.Provide back up controlsProvided levels 1 and 2 have been exhausted, back up controls include administrative controls governing work practices (egoperator's manual safe working instructions) and personal protective equipment.

Risk Control TableRisk

Entanglement in Tracks

Machine Roll Over

Crushing by Boom ortracks

Shearing from Blade

Striking by Boom orMachine

Control Measure ( how / who / time frame) ; Implementation date

SOP in manual, Safety Decals, Travel Alarm, Operating Clearance Zone 2/7/2006

Certified ROPS/FOPS, SOP 2/7/2006]

SOP, Safety decals, Operating Clearance Zone, Travel Alarm and horn \ 2/7/2006

SOP, Safety decals, Operating Clearance Zone, 2/7/2006

Boom Swivel Pedal lockout, Operator control locks, horn 2/7/2006

1Review Date

On Going

On Going

On Going

On Going

On Going

KTA OHS HRA Form 001 Version 1 Oct 2005

Risk Control TableRisk

Electrqcution

Slipping/tipping fromMpunting/Dismounting

Engine noise

Eye damages fromdust/debris

Kubofo| Control Measure ( how / who / time frame) Implementation date

SOP, Decals, "Dial before you dig", "Look up and live" 2/7/2006

Hand Rail, Non Slip Mat 2/7/2006I i

Complies to current regulations I 2/7/2006

PPE, SOP ; 2/7/2006

i i1

Rev

On Going

On Going

On Going

On Going

3. Review

The above Risk Assessment to be reviewed during the life of the product if an upgraded model is introduced or information is obtainedabout a previously unknown hazard.

KTA OHS HRA Form 001 Version 1 Oct 2005

R I S K C O N T R O L M A N A G E M E M E N T P R O C E D U R E •<u boraProduct Description Excavator

Model KX91-3S

Attachment/s

Date of inspection

Inspected by

Signature

Series

Serial No.

Revision

Date

Location

Benjamin Binns

Paul Watt .

KX Series

A

02/07/2006

R+D Manager

Senior Divisional Manager

Select unit type with /

n SAMPLE UNIT

S PRODUCTION UNIT

Select Risk type with

n Operational

•S Maintenance

(..Hazard Analysis and Risk Assessment

HAZARD RISK SOURCE SAFETY MEASUREOCCURANCE

Probability \ Consequence

Entanglement

Crushing

Cutting, Stabbing, Puncturing

Shearing

Friction

Striking

Electrical

Fan/ Fan Belt Guards, Decals, SOP (Do not open hood with UL Sengine running)

r "i ' "I \\ Probability Scale

Loss of hydraulic pressure SOP (lower boom and blade to ground before S L ~ likely4 conducting any maintenance} UL= un|fke|v

L ...i J

Hot liquids, Exhaust I SOP, Decals, Exhaust heat shield

Engine & Hydraulic Hood Hood support strut, Lock

Battery maintenance SOP, Battery manufactures maintenanceprocedures

JJ.L

UL

UL

S = majM M = mir

Consequence Scale= major injury/fatality

minor injury

Slipping, Tripping, Falling**?-** .r.r... .« » - - ^ I |— I

Noise

T "T " ' I !^

UL S

Manual Handling

Other hazards Machine Movement

KTA OHS HRA Form 001 Version 1 Oct 2005

Park on hard level surface, lower boom andblade to ground, stop engine and remove keysbefore beginning any maintenance.

2. Risk Control

Risk Severity Table

Ku bora

Implementation of Risk Control:Where a risk to health and safety has been identified utilizing the Risk Severity Table, controls to eliminate or minimize the risk arerequired.

The control is to be selected from the following hierarchy of controls:

Level 1 Eliminate the hazardLevel 2 Minimize the risk from the hazard

If the hazard cannot be eliminated, the machine should be constructed to minimize the risk as far as practicable.Level 3 Provide back up controls

Provided levels 1 and 2 have been exhausted, back up controls include administrative controls governing work practices (egoperator's manual safe working instructions) and personal protective equipment.

Risk Control TableRisk

Fan/ Fan Belt

Hydraulic PressureLoss

Hot liquids

Battery Maintenance

Machine movement

Control Measure ( how / who / time frame)

SOP in manual, Safety Decals, Fan guard

SOP in manual

! SOP in manual, Safety Decals, Exhaust heat shield

BatteixManufactures maintenance procedure

SOP, Park on hard level surface, lower boom and blade to ground, stopengine and remove keys before beginning any maintenance.

Implementation date

2/07/2006

2/07/2006

2/07/2006

2/07/2006

2/07/2006

Review Date

On Going

On Going

On Going

On Going

On Going

KTA OHS HRA Form 001 Version 1 Oct 2005

Engine Hood

Ku boraRisk Contrql Table

Risk Implementation date

Hood Support Strut _ 2/07/2006

Review Date

On Going

3. Review

The above Risk Assessment to be reviewed during the life of the product if an upgraded model is introduced or information is obtainedabout a previously unknown hazard.

KTA OHS HRA Form 001 Version 1 Oct 2005