Robatech Package 2011 Packaging Innovations 111207 butani-robatech.pdf · Title: Microsoft PowerPoint - Robatech_Package 2011_Packaging_Innovations_111207 [Compatibility Mode] Author:

© Copyright 20.. by Robatech AG

Kishor ButaniCEO & Managing Director, Robatech IndiaDirector - ANMESA, Robatech [email protected] * www.robatech.in

Innovations in Adhesive Application Technology in Packaging Industry

नम कार WelcomeAll delegates and Experts

December 7, 2012, New Delhi


Agenda Index

General Introduction- Gluing Applications in Packaging Industry

Areas of Innovations in Gluing Application Technology- Speed of applications- Safety of operators- Energy savings- Ease and Comfort of use for operators - Production Management Information Tools- Quality + Reliability – Glue Detection Systems

Brief Introduction - Robatech Group and its activities


General Introduction Gluing Applications in Packaging

Segments

Foods

Beverage

Pharma

Non‐FoodPaper

Various Segments in Packaging


General Introduction Gluing Applications in Packaging

Segments

Solid Paper Board

Corrugated Board

Paper

Plastics (PVC/PP/PE)

Various Segments in Packaging Printing


Gluing Application Technology

Examples

General Introduction

Functions

- Binding- Gluing- Tamper

evident- Pilferage- Brand

Protection


Gluing Applications in Packaging Printing

Examples



Gluing Applications in Packaging

Examples



Gluing Applications in Packaging

Examples and overview


Adhesive

GoodsMaterial

Machine (OEM) Application Method

ConsultationKnow-howTechniques

ServiceTraining



Folding Gluing of Solid Boards




4 corner tray with or without lid

4 Corner Trays with LID

4 Corner Trays without LID




Folding Gluing of Plastic Boxes



Speed of applications

SpeedStar™ Diamond – hotmelt applicator heads

1979AX5ms100 cps20 mil

2003SXSmallest3ms120 cps50 mil.

2008SX DiamondFully insulated140 cps50 mil

2011-2012SpeedstarDiamond800 cps250 mil

Innovations




Characteristics:

• Fast up to 800 cycles per second!

• Durable >250 million cycles

• Precise high repetition accuracy

• Reliable built in filter

• Small & lean also for narrow space available

• Silent 35 dBA

• Energy efficient & safe thanks insulation „Cool Touch“

• 24 VDC control by means of PLC

• Electrical stroke adjustment

Innovations




Benefits:

• Short beads / dots at high speeds

• Long life span

• Adhesive savings due to reduced dot sizesor “stitching function”

• Less maintenance

• “Cool Touch“ / operator protection

• Energy efficiency

• 24VDC – no dedicated booster required

• No pneumatics necessary

• Typical Application – HM on Folder Gluer,

Innovations

High Speed Labelling


Safety

Full Insulation around heated parts

SX DiamondFully insulatedCan hold in hand

Temp around head 170 C

Innovations


Safety

Full Insulation around heated parts

Innovations


InnovationsEnergy Savings

GreenLine™ - Ecological Gluing


Ease and Comfort of use

ErgoStar™ - Most Ergonomic handgun

- Safe- Ergonomic- Saves Energy

Innovations


InnovationsEase and Comfort of use

RobaVis™ - Intelligent Touch Screen



RobaVis™ - Intelligent Touch Screen – Pattern Control



RobaVis™ - Intelligent Touch Screen – Glue Pattern Control


Visualization of products (for pattern control)

Individual visualization of products By means of pictures or drawings

Product library unlimited number of jobs ..

Preview mode Preparing a new format while production

Product format editor Scaling and editor tool Drawing the individual glue beads


RobaVis™ - Intelligent Touch Screen


• PC based software for parameterization

• Parameter management: read, write, editing & store

• Parameter upload from unit (Data backup)

• Parameter download to unit

• Print function

• Data export (XML-format) for e-mail

• Network compatible by means of Ethernet


RobaPAR™ - Parameter Management Tool


InnovationsProduction Management Information Tools

InfoPlus™ - Factory Data Software

Software key

0000 0000 0415 8572 1204Software key


• Contact dataWorldwide Robatech service partners, etc.

• Configuration dataComponents, spare parts, etc.

• Adhesive calculatorCalculation of the application patternsOptimization of the adhesive consumption

• Adhesive quantityQuantity evaluation by means of a through flow meter


InfoPlus™ - Factory Data Software - Features


(continued):

• Trend data -Recording of heating curves to analyze causes Taking preventive measures

• Energy consumption - Evaluation of the power consumption of the entire system

• Efficiency - Evaluation of the operation activities and status

• Maintenance - Service messages at the end of a life cycle of wear and tear parts.


InfoPlus™ - Factory Data Software - Features


• Easy access to the system data

• Central information system

• Operator assistance

• Service assistance

• Preventative maintenance

• Less documentation

• Direct contact information

• Spare parts information

• Adjustment points by means of a counter


InfoPlus™ - Factory Data Software - Benefits


InnovationsQuality – Reliability – Glue Detection

RobaScan™ - Intelligent 3D scanner

Intelligent Laser Sensor

Intended Use Optical detection of glue beads, stitches, dots


InnovationsQuality – Reliability – Glue Detection

RobaScan™ - Intelligent 3D scanner


InnovationsGluing Application Technology

Brief Conclusion

• Speed - New generation – SpeedStar• Safety – Diamond heads – fully insulated• Energy savings – “GreenLine” – “Greenovations”• Ease and convenience of operator – ErgoStar, RobaVis• Management tools – InfoPlus• Quality control – RobaScan 3 D• Brand Protection, pilferage proof, Tamper evident


• Swiss Family owned, HO in Muri, Switzerland

• > 500 people in Group, at HO > 130 people

• 14 subsidiaries – active in > 50 countries

• Modern production facilities in Switzerland

• Bank-internal financial rating “AA“

• Annual average growth of +10% over last 20 years

36 years in Gluing Application Technology

Robatech GroupBrief Introduction

World of Gluing Application Technology


• Strategic partnership with professionals

• RO India started since 2006

• Long term commitment to Indian Markets

• Centre of Excellence for ANMESA region

Robatech IndiaBrief Introduction

RO India – Subsidiary of Robatech Group

• Mumbai• Delhi• Chennai• Hyderabad• Ahmedabad• Bangalore


Robatech IndiaBrief Introduction

RO India – Local Support• Pre-sales techno-commercial supports

• Demo/Test facilities

• Technical training for users

• Local stock of spare parts

• Technical support close to customers

We at Robatech India are committed to do whatever it takes to “delight our customers’” keeping win‐win as our guiding principle. This is our very personal commitment from each of us to each and every one of you as our esteemed customers.

Whatever your imagination..gluing technology and more


• 2011 – Director, ANMESA, Robatech Group• 2006 - CEO + MD of Robatech India• > 15 yrs Business Management in South East Asia• Worked/stayed/travelled in over 35 countries of

Europe, USA, Middle East, South East Asia• Master of Engineering from Asian Institute of

Technology (AIT), Bangkok, Thailand • James A Linen III Gold Medal award during M.

Engg (1992) at AIT, Bangkok• Gold Medal during the Bachelor of Technology

study (1988)• Married. Got 2 school going children

ProfileKishor Manji Butani

Professional + Personal

[email protected]

Documents

Robatech Package 2011 Packaging Innovations 111207 butani-robatech.pdf · Title: Microsoft PowerPoint - Robatech_Package 2011_Packaging_Innovations_111207 [Compatibility Mode] Author: