Cartons are placed onto onboard motor driven roller conveyor

Robot unloading mixed case loadAdvanced perception technology acquiring position information

Robotics Solutions

Robotic Truck Unloader (RTU)

pick cases in regular or irregular patterns, same sized product or mixed product sizes. Each system typically moves between a dock pair, so that while the system is unloading one trailer, the trailer is being set up for the next load.

As options, the system can track weights, size of cases and scan barcodes. Other options include a bypass process to handle odd sized components and an opera-tor paging system to alert operators to error conditions. Each system can be customized to individual customer needs.

RTU is a self-guided, autonomous Robotic Truck Un-loader for the unloading of a variety of products. The RTU utilizes advanced perception technology that allows it to sense and acquire product that has been floor loaded on semi-truck trailers or ocean freight containers. Wynright’s truck unloading technology is ideal for boxes, bales, containers, tires and other prod-ucts loaded directly to the floor of the shipping contain-er. The system has the capability to unload product automatically, adjusting its position by sensing the sidewalls, floor and product facade as it unloads and moves forward to completely unload the container.

RTU is connected to a telescoping conveyor that carries product into the warehouse. The robot can

MACHINE DIMENSIONS*

• Lenght 120” (3m)• Width 68” (1.7m)• Height 45” (1m)

MANIPULATOR SPECIFICATIONS*

• Robot Model Customer Preference• Reach 80.7” (2.050m) (depends on robot model)• Repeatability +/-0.003” (+/-0.07mm)

PRODUCT SPECIFICATIONS*

• Product Weight 220lb (100kg)• Number of Products Any• Stack Patterns Finite Number

MACHINE CONTROLLER*

• PC Controller• LCD Touch Screen Display• Specialized Software with Password Access Control

POWER REQUIREMENTS*

• 460-480 VAC, 3PH, 20AMP• 80 psi @ 3.0 CFM (5.5 bar @ .08cmm)

OPTIONS

• In Line Weighing System• Bar Code Reader• Case Tracking Software• Telescoping Conveyor Integration• Installation Package

RTL

RTL is a self-guided, autonomous Robotic Truck Loader for the loading of a variety of products. Wynright’s truck loading technology is ideal for dead stacking of boxes, bales, containers, tires or other products that have some consistency or regular stack pattern directly into a truck trailer. The system has the capability to load cases auto-matically, adjusting its position by sensing the sidewalls as it loads and backs up.

RTL is fed product through a connected telescoping conveyor. RTL then accumulates the product either vertically or horizontally so that the robot can place mul-tiple products at a time. The robot can also place one product at a time to create a more complex stack pattern. The process is repeated until a wall of cases is built within the trailer. The system then autonomously backs up one product length and another wall is built. Each system typically moves between a dock pair, so that while the system is loading one trailer, the trailer is being set up for the next load.

As options, the system can track weights of cases and track individual cases that belong to specific orders. Other options include a bypass process to handle odd sized components and operator paging system to alert operators for error conditions. Each system can be customized to individual customer needs.

* Specifications may vary with applications

Wynright Inc. , Robotics Division 612 N. Great Southwest Pkwy , Arlington, TX 76011 USA 1.817.701.1781 www.wynright.com

ROTIC TRUCK LOADER

RTU System

Robotic Truck Unloader (RTU)Integrated System

SafetySub-System

Case LoadingSub-System

Mobile BaseSub-System

UnloadingSub-System

This field installed version is designed to unload cases of uniform or non-uniform size and shape. The RTU uses advanced 3-Dimensional perception technology to drive into the trailer and to acquire the first carton to unload.

The robot grasps the carton and places it onto an inte-grated telescoping conveyor on board the unit. The on board conveyor feeds the carton into the facility's receiv-ing system. This process is repeated until an entire face of cartons has been unloaded. The system drives in, while sensing the trailer walls, the depth of one layer and sets up for the next wall. Once the first carton is acquired, the RTU continues to unload the trailer until it is com-pletely unloaded.

The RTU can be positioned to handle two adjacent dock doors. As the RTU unloads one trailer, the operator preps the second trailer. A single operator can oversee two to three RTU units.

Specifications * Machine Dimensions• Length: 120" (3m)• Width: 68" (1.7m)• Height: 45" (1m)

Manipulator Specifications• Robot Model Customer Preference• Reach: 80.7" (2.050m) (depends on robot model)• Repeatability: +/-0.003” (+/-0.07mm)

Product Specifications• Product Weight: 220lb (100kg)• Number of Products: Any• Stack Patterns: Finite Number

Machine Controller• PC Controller• LCD Touch Screen Display• Specialized Software with Password Access Control

Power Requirements• 460-480 VAC, 3PH, 20AMP• 80 psi @ 3.0 CFM (5.5 bar @ .08cmm)

Options• In Line Weighing System• Bar Code Reader• Case Tracking Software• Telescoping Conveyor Integration• Installation Package

* Specifications may vary with applications

© 2013, Wynright Corp.12.20.2013/ Printed in U.S.A.

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