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TM Rocklock
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To Order Contact: Exact Tooling / www.exacttooling.com / [email protected] / 888-988-8820
All 5th Axis RockLock™ fi xtures utilize industry standard 96mm pull stud spacing ensuringcompatibility with Jergens, Lang, and other systems
The 5th Axis RockLock™ system can be integrated into all risers, pyramids, tombstones or virtually any of your fi xturing needs. Its endless applications are limited only by one’s imagination.
Patented1
Available in steel or aluminum
All models feature TiN coated hardened steel bushings and locks
Precise repeatability less than .0003”
All 5th Axis RockLock
Robust single actuation screw
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96mm pull stud spacing
< .0003" Repeatability
Fits all machine makes and models
Steel locating features
Single actuation
Easy mounting to machine
96mm
To Order Contact: Exact Tooling / www.exacttooling.com / [email protected] / 888-988-8820
Patented 2
Medium or Large Vise Top Tooling with Adapter
Robust single actuation screw
Base or Riser w/ 96mm
Threaded pull studs
Locating boss for
Top toolingVise
pull stud spacing
centering accuracy
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96mm
To Order Contact: Exact Tooling / www.exacttooling.com / [email protected] / 888-988-8820
R96-D05125Stock under 1”
R96-D115Stock under 3”
R96-D22Stock 2” and above
3
Top Tooling
R96-CER40Round stock up to 1"
R96-DM50Stock 50mm and above
R96-V75100Small Self-Centering vise
R96-DM12Stock under 25mm
R96-DM25Stock under 75mm
V552 / V562 / V552M / V562MMedium Self-Centering Visesee pages 17-18(Pull Studs sold separately)
V6105 / V6105M Large Self-Centering Vise
R96-D362Stock 3" and above
DV56 / DV510Double Station Vises
Stock 2” and aboveStock 2” and above
Stock 3" and above
Small Self-Centering viseSmall Self-Centering vise
Double Station VisesDouble Station VisesRound stock up to 1"
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Patented
96mm
To Order Contact: Exact Tooling / www.exacttooling.com / [email protected] / 888-988-8820
4
Small Self-Centering vise
96mm Quick Change System
RL96-56 RL96-6760
RL96A-411 RL96A-4816
RL96A-90DEGRL96A-3613 RL96A-3003
For more RockLock™ Quick Change optionssee pages 5 - 8.
RL96-679010
RL96A-38
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Patented
To Order Contact: Exact Tooling / www.exacttooling.com / [email protected] / 888-988-8820
5
RL96S-56 Steel, 100mm / 4” bolt spacingRL96A-56 Aluminum, 100mm / 4” bolt spacing
RL96S-6760 Steel, 60° bolt patternRL96A-6760 Aluminum, 60° bolt pattern
RL96S-679010 Steel, 90° bolt patternRL96A-679010 Aluminum, 90° bolt pattern
* CAD models available for download at www.5thaxis.com
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Patented
96mmBase Plates
Technical Data Size Mounting Material
RL96S-56 6.14″ x 4.96″ x 1.18″ 2x 1/2-13 bolts @ 4" or 2x M12 bolts @ 100mm Steel
RL96A-56 6.14″ x 4.96″ x 1.18″ 2x 1/2-13 bolts @ 4" or 2x M12 bolts @ 100mm Aluminum
RL96S-6760 6.14” x 6.85” x 1.18” 4x 1/2-13 or M12 bolts @ 60° on Ø 6.7" Steel
RL96A-6760 6.14” x 6.85” x 1.18” 4x 1/2-13 or M12 bolts @ 60° on Ø 6.7" Aluminum
RL96S-679010 6.14” x 6.14” x 1.18” 4x 3/8-16 or M10 botls @ 90° on Ø 7.25" Steel
RL96A-679010 6.14” x 6.14” x 1.18” 4x 3/8-16 or M10 bolts @ 90° on Ø 7.25" Aluminum
To Order Contact: Exact Tooling / www.exacttooling.com / [email protected] / 888-988-8820
6
RL96A-38 Aluminum, 90° and 60° bolt patternIntegrated Ø 8" x 3” height
RL96A-411 Aluminum, 90° bolt patternIntegrated Ø 11” x 4” height
RL96A-4816Integrated multi-position riser (single / double)100mm height
Aluminum, 90° and 60° bolt patternIntegrated multi-position riser (single / double)
Aluminum, 90° bolt pattern
Technical Data Size Mounting Material
RL96A-38 Ø 7.95" x 2.95" 4x 1/2-13 or M12 bolts @ 90° on Ø 7.01" or 3x 1/2-13 or M12 bolts @ 120° on Ø 7.01" Aluminum
RL96A-411 Ø 10.87" x 3.94" 4x 1/2-13 or M12 bolts @ 90° on Ø 9.92" Aluminum
RL96A-4816 15.75" x 7.87" x 3.94" 4x 5/8-11 or M16 bolts @ 4.96" x 14.17" Rectangle or 4x 1/2-13 or M12 bolts @ 6.30" x 12.60" Rectangle Aluminum
RL96A-3915 15.00" x 9.06" x 3.15" 4x 5/8-11 or M16 bolts @ 200mm Square Aluminum
* CAD models available for download at www.5thaxis.com
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Patented
RL96A-39152 Piece multi-position riser (single / double)80mm height
100mm height
2 Piece multi-position riser (single / double)
Risers96mm
Technical Data Size Mounting Material
RL96S-56 6.14″ x 4.96″ x 1.18″ 2x 1/2-13 bolts @ 4" or 2x M12 bolts @ 100mm Steel
RL96A-56 6.14″ x 4.96″ x 1.18″ 2x 1/2-13 bolts @ 4" or 2x M12 bolts @ 100mm Aluminum
RL96S-6760 6.14” x 6.85” x 1.18” 4x 1/2-13 or M12 bolts @ 60° on Ø 6.7" Steel
RL96A-6760 6.14” x 6.85” x 1.18” 4x 1/2-13 or M12 bolts @ 60° on Ø 6.7" Aluminum
RL96S-679010 6.14” x 6.14” x 1.18” 4x 3/8-16 or M10 botls @ 90° on Ø 7.25" Steel
RL96A-679010 6.14” x 6.14” x 1.18” 4x 3/8-16 or M10 bolts @ 90° on Ø 7.25" Aluminum
To Order Contact: Exact Tooling / www.exacttooling.com / [email protected] / 888-988-8820
7
RL96A-90DEG Aluminum, 90° right angle plate
• Custom multi-position plates available• Call or email the factory for sizes and different confi gurations.
RL96A-3613S1 Aluminum, multi-position plate(single / double)
Sub Plates
RL96A-3613S2 Aluminum, multi-position plate(single / double)
* CAD models available for download at www.5thaxis.com
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Patented
Technical Data Size Mounting Material
RL96A-90DEG 6.14" x 5.88" x 7.87" RockLock 96mm pull studs or2x 1/2-13 bolts @ 4" or2x M12 bolts @ 100mm
Aluminum
RL96A-3613S1 6.14" x 13.31" x 1.18" 2x 1/2-13 or M12 bolts @ 48mm from center2x 1/2-13 or M12 bolts @ 125mm from center
Aluminum
RL96A-3613S2 6.14" x 13.31" x 1.18" 4x 1/2-13 or M12 bolts equally spaced @ 80mm Aluminum
96mm
To Order Contact: Exact Tooling / www.exacttooling.com / [email protected] / 888-988-8820
8
Tombstones
RL96A-3002 / RL96S-3002Tombstone, 2 sided, 300mm base*, 400mm heightCast iron or aluminum constructionHardened steel bushings and locks
RL96A-3003 / RL96S-3003Tombstone, 3 sided,300mm base*, 400mm heightCast iron or aluminum constructionHardened steel bushings and locks
Technical Data Footprint Mounting Material
RL96A-3002 300mm x 300mm Machine Specifi c Aluminum
RL96S-3002 300mm x 300mm Machine Specifi c Cast Iron
RL96A-3003 300mm x 300mm Machine Specifi c Aluminum
RL96S-3003 300mm x 300mm Machine Specifi c Cast Iron
*The RockLock™ system can be easily integrated into other tombstone sizes and confi gurations. Email us a copy of your table drawing and the confi guration you are looking for.
* CAD models available for download at www.5thaxis.com
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Patented
96mm
To Order Contact: Exact Tooling / www.exacttooling.com / [email protected] / 888-988-8820
9
R96-CER40
R96-D05125
R96-D115
R96-D22
Top Tooling
Technical Data *Overall Height Mounted Fixture R96-D05125 2.63" D05125 - see page 22
R96-D05125X2 2.63" D05125 - see page 22
R96-D115 3.00" D115 - see page 22
R96-D22 3.00" D22 - see page 22
R96-CER40 3.20" CER40 - see page 22
R96-D362 2.225" D362 - see page 22
* Height is measured from bottom of base to the top surface of mounted fi xture* CAD models available for download at www.5thaxis.com
R96-D362
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Patented
R96-D05125X2
96mm
To Order Contact: Exact Tooling / www.exacttooling.com / [email protected] / 888-988-8820
10
Metric Top Tooling
R96-DM50
R96-DM25
R96-DM12
R96-V75100
Technical Data *Overall Height Mounted Fixture R96-DM12 67.4mm DM12 - see page 22 R96-DM12X2 67.4mm DM12 - see page 22
R96-DM25 75.4mm DM25 - see page 22
R96-DM50 76.4mm DM50 - see page 22
R96-V75100 87.9mm V75100 - see page 18
* Height is measured from bottom of base to the top surface of mounted fi xture * CAD models available for download at www.5thaxis.com
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Patented
R96-DM12X2
96mm
To Order Contact: Exact Tooling / www.exacttooling.com / [email protected] / 888-988-8820
11
In process inspection on CMM
Sample Setups
Multi-Position Plates for vertical / horizontal machines 2 to 5 position plates available
Span multiple positions for a large part or a vise
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Patented
96mm
RL96A-90DEG
Mill side 1
RL96A-3002 Tombstone, 2 sided, 300mmCast iron or aluminum constructionHardened steel bushings and locks
Mill sides 1, 2, 3
Rotate 90°
Mill sides 4 and 5
Mill sides 2-5Mill sides 2-5
RL96A-3613S2
To Order Contact: Exact Tooling / www.exacttooling.com / [email protected] / 888-988-8820
12
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Patented
R96-CER40R96-D05125X2
R96-D115
R96-D22 V562
Ultimate Tooling Package Includes:
Custom tooling packages availableContact us for more tooling package options
Dovetail CutterMounting Hardware
R96-V75100
RL96-MP
V562 with PS20F pull studs, R96-D05125X2, R96-D115, R96-D22, R96-CER40, R96-V75100, RL96-MP master pallet, mounting hardware,dovetail cutter with inserts
RockLock™ Tooling Packages96mm
Mill sides 2-5
To Order Contact: Exact Tooling / www.exacttooling.com / [email protected] / 888-988-8820
13
Centering Spud / Locating Kits
Our locating kits make setups a breeze. The kitsinclude socket head cap screws, t-nuts and a stainless steel locating boss. Metric and inch kits are both available.
Machine make and model required when ordering to ensure correct fi tment.
DMG/MoriHaas
MazakOkumaMatsuuraMakinoFeeler
GF MachinesHermleGrobFanucYasdaOKK
Kitmura
HurcoHardingeNikkenKomaDoosanDatronYCM
Call us to fi nd the correct kit for your machine.
*Custom kits are available if your make or modelis not in our standard offering.
Kits are available for all makes and models:
RL96-MP Steel, Master Pallet For alignment of radial and axial position
� Precision bore to indicate center� Precision sides to indicate rotation
RL96-MP
Master Pallet
How to locate RockLock™ products:
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Patented
Locating Options 96mm
To Order Contact: Exact Tooling / www.exacttooling.com / [email protected] / 888-988-8820
14
R96-Blank
Machinable RockLock™ Blank
PS20F-4PYSet of 3 standard pull studs with 1 modifi ed pullstud & Poka Yoke
PS20F-PY
Single modifi ed pull stud with Poka Yoke
PS20FPull stud, hardened steelAvailable individually or bulk packs of 20 or 48
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Patented
RL96-KD688Kurt Vise Adapter8.75" x 13.31" x .78" Height7.625" Bolt Spacing
Accessories96mm
To Order Contact: Exact Tooling / www.exacttooling.com / [email protected] / 888-988-8820
15
R52-DM12
R52-DM25
R52-DM50
RL52A-44
RL52S-44
PS16F
Pull Studs
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Patented
RL52A-44
V75100 75mm x 100mm Metric VisePull studs sold separately
Technical Data *Overall Height Mounted Fixture
R52-DM12 51mm DM12 - see page 22
R52-DM12X2 51mm DM12 - see page 22
R52-DM25 55mm DM25 - see page 22
R52-DM50 63mm DM50 - see page 22
New in 2018! The 52mm system
R52-DM12X2
* Height is measured from bottom of base to the top surface of mounted fi xture * CAD models available for download at www.5thaxis.com
The 52mm RockLock™ system is now available. If you needa smaller footprint quick change solution, the 52mm RockLock™
system is the answer. Additional quick change plate confi gurations will be available throughout the year.
Technical Data Size Mounting Material
RL52A-44 103.5mm x 103.5mm x 25mm 82mm Sqaure Aluminum
RL52S-44 103.5mm x 103.5mm x 25mm 82mm Square Steel
52mm
To Order Contact: Exact Tooling / www.exacttooling.com / [email protected] / 888-988-8820
16
Self-Centering Vises
+/- 0.0005" on center
▶▶
Low profi le self-centering vise
Direct mounting with standard spacing to rotary, t-slot, and tombstonesPredrilled for RockLock™ pull studs
Built-in 45° dovetail can be utilized for increased clamping force
Quick change jaws without disassembling vise
Largest leadscrew in its class
INC
H V
ISE
Patented
Technical Data *Overall Height Mounted Fixture
R52-DM12 51mm DM12 - see page 22
R52-DM12X2 51mm DM12 - see page 22
R52-DM25 55mm DM25 - see page 22
R52-DM50 63mm DM50 - see page 22
Predrilled for pull studs
+/- 0.0005" on center
Jaws are easy to remove
Hardened steel
Large leadscrew
Easy mounting to machine
To Order Contact: Exact Tooling / www.exacttooling.com / [email protected] / 888-988-8820
17
V562 5” x 6” ViseV6105 6” x 10” Vise
V75100 3” x 4” Vise
5th Axis Self-Centering Vises
Technical Data
Size Jaw Width
Clamping Range
Clamping Force
Torque Vise Assembly
V75100 2.95” x 3.94” x 2.21” 2.95” 0-3.94" 3100 lbs @ 45 ft lbs 45 ft lbs
V552 4.95” x 5.0” x 2.90” 4.95” 0-5" 3600 lbs @ 45 ft lbs 55 ft lbs
V562 4.95” x 6.0” x 2.90” 4.95” 0-6" 3600 lbs @ 45 ft lbs 55 ft lbs
V6105 5.90” x 10.0” x 3.70” 5.90” 0-10" 3600 lbs @ 45 ft lbs 75 ft lbs
V552 5” x 5” Vise
* CAD models available for download at www.5thaxis.com
INC
H V
ISE
Patented
To Order Contact: Exact Tooling / www.exacttooling.com / [email protected] / 888-988-8820
18
V6105M 150mm x 250mm Metric Vise
V552M 125mm x 125mm Metric Vise
V562M 125mm x 150mm Metric Vise
V75100 75mm x 100mm Metric Vise
5th Axis Self-Centering Metric Vises
Technical Data Size Jaw WidthClamping
Range Clamping
Force Torque Vise Assembly
V75100 75mm x 100mm x 56.13mm 75mm 0-100mm 13.50 kN @ 61.01 Nm 61.01 Nm
V552M 125.73mm x 127mm x 73.66mm 125.73mm 0-127mm 16.01 kN @ 61.01 Nm 74.57 Nm
V562M 125.73mm x 152.4mm x 73.66mm 125.73mm 0-152.4mm 16.01 kN @ 61.01 Nm 74.57 Nm
V6105M 149.86mm x 254mm x 93.98mm 149.86mm 0-254mm 16.01 kN @ 61.01 Nm 101.69 Nm
* CAD models available for download at www.5thaxis.com
ME
TR
IC V
ISE
Patented
To Order Contact: Exact Tooling / www.exacttooling.com / [email protected] / 888-988-8820
19
Double Station Hard Jaw SetDV56-3R with 1" Center Jaw compatible with DV56 & DV510Jaw height 1.275”
Double Station Machinable Jaw SetDV56-MJ Compatible with DV56DV510-MJ Compatible with DV510Jaw height 1.875”
*Jaw sets are sold separately from base
Technical Data Size Jaw Width Clamping Range Clamping Force Torque Vise Assembly
DV56 4.95” x 6.0” x 1.625” 4.95" 0-5.5" 3600 lbs @ 45 ft lbs 55 ft lbs
DV510 4.95” x 10.0” x 1.625” 4.95" 0-9.5" 3600 lbs @ 45 ft lbs 55 ft lbs
Double Station Vises DV56 & DV510
DV510-3R with 2" Center Jaw compatible with DV510Jaw height 1.275”
B
A
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Quick change jaws without disassembling viseRemove center jaw for easy conversionfrom double station to fi xed jaw singlestation
Heat-treated steel construction
Low profi le design(maximize work envelope)
Standard bolt spacing(2x 1/2-13 bolts @ 4" or 2x M12 bolts @ 100mm)
AB
C
D E
Compatible with RockLock™ System
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DV56 Vise Base DV510 Vise Base
Patented
*Jaw sets are sold separately from base
To Order Contact: Exact Tooling / www.exacttooling.com / [email protected] / 888-988-8820
DV510
DV56
2 Small Parts 2 Medium Parts(up to 2.25” with jaws reversed)
1 Large Part (up to 5.50” with jaws reversed & fi xed)
Soft Jaws
2 Small or Medium Parts 2 Medium Parts(up to 4.25" with DV56-3R)(up to 3.75" with DV510-3R)
1 Large Part (up to 9.5" with jaws reversed & fi xed) Soft Jaws20
Double Station Vises
with 2" Center Jaw compatible with DV510Jaw height 1.275” DV510
DO
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Patented
To Order Contact: Exact Tooling / www.exacttooling.com / [email protected] / 888-988-8820
21
Dovetail Fixtures
45° Dovetail angle
Precise repeatability
Hardened steel clamp and body
Small footprint
FIX
TU
RE
S
Small footprint
Removable locating pins
Unsurpassed clamping force
Steel construction
Single actuation
Easy mounting to machine
Patented
To Order Contact: Exact Tooling / www.exacttooling.com / [email protected] / 888-988-8820
22
Technical Data
Overall Width
Overall Height
Min Stock Size
Dovetail Depth
D05125 1.23” .75” .50” .100”
D115 1.48" 1.05" 1.00" .100"
D22 1.95" 1.50" 2.00" .200"
D362 2.95" 1.35" 3.00" .200"
DM12 32mm 19mm 12mm 2.54mm
DM25 37mm 27mm 25mm 2.54mm
DM50 50mm 38mm 50mm 5.08mm
D05125Stock under 1”
D22Stock 2” and above
D115Stock under 3”
DM12Stock under 25mm
DM25Stock under 75mm
DM50Stock 50mm and above
Fixtures
Stock under 25mmStock under 25mm
Stock under 75mmStock under 75mm
Stock under 1”
D115PFor mil spec picatinny rails
CER40Fits standard ER40 collets for round stock up to 1”For mil spec picatinny rails
D362Stock 3" and above
* CAD models available for download at www.5thaxis.com
Hardened steel clamp and body
FIX
TU
RE
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Patented
To Order Contact: Exact Tooling / www.exacttooling.com / [email protected] / 888-988-8820
23
Vises available for the following palletized systems:
*See website or call for additional makes and models.
� Erowa� System 3R� Matsuura
R96-P4344
Includes 12ea D05125
R96-PY6420
Includes 4ea D115
For Stock Under 1”
This 4-sided pyramid utilizes twelve DM12 or D05125 dovetail fi xtures. The orientation of the fi xtures on the pyramid ensures optimal tool clearance for multiple parts.
� The modular design allows for fi xtures to be added or removed depending on the length of the workpiece
� This provides maximum amount of fl exibility
� Machine up to 12 parts on this compact unit
� RockLock™ Mounting
Maximize Pallet Effi ciency
This compact pyramid utilizes four DM25 or D115 dovetail fi xtures.
� The small footprint ensures no space is wasted allowing simultaneous machining of four parts
� Run more parts per cycle and minimize pallet and tool changes
� This versatile fi xture can be mounted on trunnions, pallets and machine tables etc
� RockLock™ Mounting
Pyramids & AutomationA
UT
OM
AT
ION
Patented
PM1-DM12
Includes 12ea DM12
This 4-sided pyramid utilizes twelve DM12 or D05125 dovetail fi xtures. The orientation of the fi xtures on the pyramid ensures optimal tool clearance for multiple
or removed depending on the length of the workpiece
PM2-DM25
Includes 4ea DM25
To Order Contact: Exact Tooling / www.exacttooling.com / [email protected] / 888-988-8820
24
PY30RL96-56 30º angleFor use with 120° tilt
PY20RL96-56 20º angleFor use with 110° tilt
� Pyramids are compatible with 96mm RockLock™ top tooling
� Top tooling can be mounted in vertical or horizontal orientation
� Machine make and model required when ordering to ensure correct fi tment
Ø15.45” ▶▶
3 Sided Vise Pyramid with (3) RL96A-56
Pyramids & AutomationA
UT
OM
AT
ION
Patented
To Order Contact: Exact Tooling / www.exacttooling.com / [email protected] / 888-988-8820
25
Machinable 6061 Aluminum Jaws
Inch
VAJ52 4.95” x 1.95” x 1.35” Compatible with V562 / V552VAJ610 5.95” x 3.00” x 1.85” Compatible with V6105
Metric
VAJ75 75mm x 45mm x 25mm Compatible with V75100VAJ52M 125mm x 50mm x 34mm Compatible with V562M / V552MVAJ610M 151mm x 78mm x 47mm Compatible with V6105M
Machinable 1018 Steel Jaws
Inch
VSJ52 4.95” x 1.95” x 1.35” Compatible with V562 / V552VSJ610 5.95” x 3.00” x 1.85” Compatible with V6105
Metric
VSJ75 75mm x 45mm x 25mm Compatible with V75100VSJ52M 125mm x 50mm x 34mm Compatible with V562M / V552MVSJ610M 151mm x 78mm x 47mm Compatible with V6105M
Dovetail Cutters
DC1750-4545° Indexable Dovetail Cutter, 1” shank
DC1750-6060º Indexable Dovetail Cutter, 1” shank*Compatible with Raptor and other 60º dovetail systems
DC1750-M45° Indexable Dovetail Cutter, 25mm shank
DC1750-M6060º Indexable Dovetail Cutter, 25mm shank*Compatible with Raptor and other 60º dovetail systems
DC1750-BInserts for Dovetail Cutter*Compatible with all 5th Axis dovetail cutters
AccessoriesA
CC
ES
SO
RIE
S
Patented
Coming soon. . . Anti-lift jaws
To Order Contact: Exact Tooling / www.exacttooling.com / [email protected] / 888-988-8820
26
AccessoriesA
CC
ES
SO
RIE
S
The DJ6 gripper jaws with built-in 45° dovetails are the perfect accessory for your 6” machine vise. Jaws are heat treated and precision ground for superior repeatability and longevity.
� Fits standard 6" Kurt vise� .100" step depth� 45° built-in dovetail� 55 HRC and TiN coated
Threaded Locating Pins
Locating pins are included with every vise.
Replacement locating pins:LP6 - 6mm ODLP8 - 8mm ODLP10 - 10mm ODLP250 - .250” ODLP375 - .375” OD
Thumb Screws
Thumb screws are included with every vise.Fits standard 3/8" drives.
Replacement thumb screws:TS10 - Used on V75100TS12 - Used on V552 & V562TS13 - Used on DV56, DV510, V552M, & V562MTS17 - Used on V6105MTS58 - Used on V6105
Narrow Jaws
Our 3" Narrow Jaws are perfect when requiring a little bit more clearance than the standard 5" jaws.
NT5-S-Compatible with V552 & V562NT5-M-Compatible with V552M & V562M
DJ6 Gripper Jaws
Patented
To Order Contact: Exact Tooling / www.exacttooling.com / [email protected] / 888-988-8820
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TM Rocklock
To Order Contact: Exact Tooling / www.exacttooling.com / [email protected] / 888-988-8820