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When it comes to consumables, no one in the industry can match our product line, or our experience. For over 50 years, Rösler has produced high-quality ceramic media. In addition, Rösler produces plastic media and environmentally-friendly surface finishing compounds.All this adds up to 8,000 different consumables. We supply approximately 30,000 tons of consumables per year to our customers. Quality is another area in which Rösler cannot be matched. We manufacture our con-sumables in accordance with the DIN EN ISO 9001 quality control standards.Our standards for environmental protection are just as high. We use environmentally-friendly raw materials, and ensure that our manufacturing process maintains the highest standards for keeping the environment clean.
Consumables
1
4
4
4
3
2
3
Selection Criteria 4 - 5
Quality Abrasive Media 6 - 7
Ceramic Media 8 - 11
Plastic Media 12 - 13
Surface Finishing Compounds 14 - 21
Surface Finishing Process Auxiliaries 22 - 23
Process Water Cleaning 24 - 25
Page
1
2
3
4
3
4
Media Composition The composition of the media determines grinding performance and the effect on the surface.
Shape The shape of the component to be finished determines the shape of the media required. The correct fit between media and component ensures that all surface areas are finished consistently, and there is no lodging of the media.The shape of the media also has an effect on the performance.Angled and edged shapes are more aggressive than rounded shapes.
Size Size and weight are key factors in determining performance. Large, heavy media cuts more aggressively, and leaves a rougher surface; small, lightweight media is less aggressive and more suitable for smoother surface requirements.
Separating Once the process is finished, the media must be separated completely from the components. Screening is the most common method of separation, requiring that the media be smaller than the components. Ferrous components may be separated magnetically. Inverse separation may be used in cases where the media is larger than the components. Custom solutions can be developed to meet individual requirements.
Compound Type The surface finishing compound is an important part of the finishing process, and the right compound makes the difference between a good surface finish and a great surface finish. Compounds keep the surfaces of the media and com-ponents clean, and can also provide corrosion protection and/or degreasing.
In order to determine the right compound for the process you must consider: · the material the component is made of· the required surface finish· the individual application and process requirements
Due to the ease of dosing, liquid compounds are most widely used with modern finishing systems. Powder compounds are recommended for special applica-tions such as shock degreasing and media cleaning.
Other Adhesion Prevention Adding Rösler's RAT anti-adhesion balls to the surface finishing process prevents parts from sticking to one another and ensures that all sides of all parts will be finished consistently.
Grinding Additive To enhance the grinding performance of media in certain applications, a grin-ding additive is used. It is applied to each batch manually at a rate of 0.5 to 1.0 kg per 100 kg of media, or automatically using powder dosing systems.
Deburring · Rough grinding · Fine grinding · Smoothing · Polishing · Radiussing · Cleaning · Degreasing ·Descaling · Corrosion Protection· Rust Removal · Ball Burnishing · Pressure Deburring
Surface Finishing
Selection Criteria for Rösler Consumables
If you have any questions, please contact us.
Rösler Keramo-Finish® Media RP and RCP ceramic media with minimum abrasion are used for the finishing and polishing processes
Compound This process requires a combination of Keramo-Finish® RSP and RPP pastes, followed by Rösler FC and ZF series compounds for rinsing off the pastes and final polishing.
Rösler ChemoFinish® Media Special ChemoFinish® media and S series media are used for this type of process.
Compound Special CFN or CF-D series compounds are used for rapid chemical surface finishing, followed by Rösler FC series com-pounds for rinsing and polishing.
Rösler Ball Polishing Media Stainless steel media from the RESK, RESA or SAT series is used and Pressure Deburring to burnish or pressure deburr parts in the surface finishing system.
Compound FC series ball burnishing compounds are used to provide optimum results.
Rösler Dry Polishing Media Rösler polishing media SV and SVK series are used for this process. They are pre-treated with dry polishing pastes.
Compound Rösler dry polishing pastes of RPP 7 and RSP 7 series, are available to re-treat the polishing media, thus extending the usable life of the media.
Special Processes
For a high-gloss polish
Chemicallyacceleratedsurface finishing
5
For processing your components, we manufacture a complete line of sur-face finishing equipment: Rotary vibrators · Trough vibrators · ContinuousFlow installations · Rotomatics · Long Radius · Plunge finisher · High ener-gy disc systems · Drag grinding installations · Drying machines
Catalogues are available upon request.
7
Supply QualityIn our central warehouse, and in the warehouses of our subsidiariesworldwide, we stock 8,000 types of high-quality consumables, ensuringtimely supply of the consumables you need, when you need them.
Ceramic Media ProductionRösler ceramic media is manufactured to exacting standards. We do our own body preparation, formula-tion, and maintain full control over all aspects of the manufacturing process. Starting with specially selected
raw materials, the materials are mixed, formed and fired in a fully-automat-ed state-of-the-art kiln to ensure consistent quality, and continuously repro-ducible results. Rösler has been producing high-quality ceramic media forover 50 years, and has the experience and the technology to ensure thatour media is capable of finishing components to the highest standards,and balancing quality and cost.
Plastic Media ProductionOur standards are no less exacting for our plastic media. Where others follow, we continuously improveour production processes to stay in the lead. The entire production process, mixing to forming to curing is
totally automated. The process is computer controlled and continuouslymonitored. All shapes and sizes of our finishing media are cured. Thisallows us to increase quality further, and is a requirement for ensuring con-sistent wear and cutting performance, and above all, reproducible resultsduring the finishing process.
Ceramic Media
S*
Angle Cut TriangleF
TriangleD
Triangle
a/b a/b
STStar
EEllipse
a/b a/b/c
Special types for certain areas of application – ask us or our sales department.Special types: RA, RMA, RSD, RSX, RMB, RSK, S-Type, RFS, RXXD, RIC/F, ROM/A, Steatit balls* Angle: 30°
b
a
b
a
a
a
c
b
ES*
Angle Cut Ellipse
a/b/c
a
c
b
Quality SpecificWeightg/cm3
GrindingPerformance
Grinding Effect
a/b
RPKeramo-Finish®
2.91 03/0304/0406/0610/10
05/10 08/09/0320/20/08
03/0304/0406/0610/1013/13
15/10RF 2.40
04/0406/06
09/0920/08
15/15/0620/20/08
RCP 3.60
02/0203/0304/0406/0608/0810/1013/1315/15
20/2025/2530/3040/40
03/1004/1006/1008/2010/1510/2013/2615/15
15/1816/3220/2020/3025/2530/2530/30
06/0608/0810/1013/1315/15
20/0822/1230/1235/1245/16
15/15/0415/15/0620/20/08
RM 2.49
04/0406/0610/1015/1520/20
25/25 08/2010/1515/1525/25
15/15/06 25/25/13RPM 2.50
04/0406/0608/0810/1013/13
15/1520/2025/2530/3040/40
10/1520/2025/25
30/12RCB 2.50
20/1245/16
RS 2.52 02/0203/0304/0406/0605/1006/0808/0810/0810/1013/13
15/1215/1520/1220/1620/2025/2530/2530/3040/4050/50
10/1013/1315/1520/20
03/1004/1006/1008/2010/1510/2013/2615/1515/1820/20
20/3025/2530/2530/3035/35
20/0822/1230/1235/1245/16
14/14/0515/15/0415/15/0620/20/0820/20/10
15/15/0625/15/1025/25/10
= Standard Range
Meas
ureme
ntSh
ape
ab
a
b
a
b a
b b
c
a
a
c
b
Quality Measurement Shape Ordering Example: RM 10/15 S
8
ZCylinder
Øa
b
a/b
ZS*
Angle Cut CylinderDZTristar
DZS*
Angle Cut TristarP
PyramidR
RhombusK
Cone
a
PAParaboloid
a/ba/b a/b a/b a/b/c
GBall
Ø
Øa
b
a a
b
a
b
Øa
a
b
c Øa
a/b
1,7/0503/0503/10
04/1006/1007/15
02/0503/0503/1004/0504/10
04/1305/1006/1006/1307/15
04/0405/0506/06
46
06/08 10/10
02/0503/0504/0504/1006/10
10/08 04/0406/06
05/0806/1007/1510/1620/40
02/0503/0503/1004/1005/1006/1307/1510/15
10/2012/2012/2515/2515/30
04/0406/0610/1020/20
06/0606/1010/1210/12 SK15/1820/20
15/1625/2730/3435/3940/4545/50
203035404560
50/30/30 30/1750/28
1,2234568
11
15/1625/2730/3435/3940/4545/50
10/2015/3020/40
03/1010/2015/3020/40
30/3435/3940/45
3040
06/1407/1310/2012/1212/1615/3015/4018/40
02/0503/0503/1004/1005/1006/1006/1307/1307/1508/20
10/1510/2012/2012/2515/2015/2515/3020/4025/30
04/0406/0607/0710/1020/20
20303540
04/0406/1010/1210/1515/1820/2030/12
15/1622/2525/2730/3435/3940/4545/50
50/30/3050/40/30
30/1750/28
46
30
Stat
e: 0
7/20
05
WElbow
a/b
10/0510/1015/1015/1520/20
10/1015/1015/1520/20
... to be continued on following page
b
Øa
Øa
b
a
b
a
b
a
b
b
b
a
Øa
a
c
b
b a
a Øa
Subject to revision
9
Ceramic Media
S*
Angle Cut TriangleF
TriangleD
Triangle
a/b a/b
STStar
EEllipse
a/b a/b/c
b
a b
a
a
a
c
b
ES*
Angle Cut Ellipse
a/b/c
a
c
b
Quality SpecificWeightg/cm3
GrindingPerformance
Grinding Effect
a/b
RSS 2.52 06/0610/1015/1520/20
25/25 10/1513/2615/1820/2020/30
25/2530/2330/2530/30
15/15/0620/20/08
04/0406/0610/0610/1015/1015/1520/12
20/2025/2530/2030/3040/4050/50
RSF 2.39
03/0304/0406/0608/0810/1013/13
15/1520/2025/2530/3040/40
06/1010/1510/2013/2615/1820/20
20/3022/0825/2530/2530/30
10/12/0515/15/0620/20/08
RSG 2.51
06/0610/1013/1315/1520/20
25/25 06/1010/1515/1830/23
10/1013/13
RXF 2.63
06/0610/1015/1520/2025/25
30/30 10/1513/2015/1825/2530/30
15/15/06RAH 2.55
06/0610/1015/1520/20
08/2010/1515/1830/23
RX 2.60
45/16
RMB/D1 2.55 06/0610/1015/1520/20
10/1515/1820/2025/2530/23
15/15/0620/20/08
RXX 2.67 06/0610/1015/1520/2030/30
10/1015/1525/25
06/1010/1515/1830/30
15/1520/20
20/0822/1230/1245/16
15/15/06
10/1515/18
22/12 10/12/0515/15/0620/20/08
10/1013/1315/15
20/0822/1235/1245/16
20/20/08
08/0810/1015/15
Special types for certain areas of application – ask us or our sales department.Special types: RA, RMA, RSD, RSX, RSC, RMB, RSK, S-Type, RFS, RXXD, RIC/F, ROM/A, Steatit balls* Angle: 30°
= Standard Range
Quality Measurement Shape Ordering Example: RM 10/15 S
Shap
eMe
asure
ment
a
b a
ba
a
b
b
c
ab
b
a
c
10
ZCylinder
ZS*
Angle Cut CylinderW
ElbowDZTristar
DZS*
Angle Cut TristarP
PyramidR
Rhombus
a/b
KCone
a
PAPara bo loi d
a/ba/b a/b a/b a/b/c
GBall
Ø
Øa
b
Øa
b
a a
b
a
b
Øa
a
b
c Øa
a/b a/b
20/4025/40
12/2015/25
03/0507/1510/1510/20
02/0503/0503/1004/1005/1006/13
07/1510/2012/2012/2515/2515/30
04/0405/0506/0610/10
03/0507/1510/20
10/1215/18
06/1310/20
07/15
07/1510/20
10/1215/18
50/30/30
04/0510/20
20/20 10/1215/18
10/1215/18
50/30/3050/40/3050/40/40
10/1215/18
07/1510/16
15/1520/20
06/1010/1215/1820/20
15/1625/2730/3435/3940/4545/50
46
15/18
Stat
e: 0
7/20
05
15/16
Øa
b
Øa
b b
a
a
b
a
b
a
b
Øab
c
a
b
b a
a Øa
Subject to revision
11
Plastic Media
RKP 1.81
Quality
Special types for certain areas of application – ask us or our sales department.Special types: RKF/O, RKD, RKB/H, RKB/W1, RKB/W3, RKB/W4, RKB/W 43, RKS/2, RKS/G, RPU, RPE, RKM/E, RKF/B, RKS/F
SpecificWeight g/cm3
GrindingPerformance
Grinding Effect
RKF
RKM
RKK
RKB/W
RKG
RKB/W2
RKV
RKS
RKE
RKX
1.51
1.72
1.79
1.78
1.72
1.80
1.82
1.85
1.82
1.82
= Standard Range
Quality Measurement Shape Ordering Example: RKM 40 P
12
LLens
KCone
1012
a
PPyramid
a
PAParaboloid
a/b
PDZTristar pyramid
a
Øa
a
1012
10121520
30 10121520
3040
16/1020/1129/1740/23
1012151820
2530354050
6070
10121520
25304045
506080
16/1020/1129/1735/19
40/2350/2760/3370/39
20304060
16
1012152025
304050
1012152025
30405060
20/1129/1740/2350/27
60/33 203040
1012151820
2530405060
10121520
25304050
60 16/1020/1129/1740/23
50/2760/3370/39
20304060
101215
1820
10121520
16
12152030
12202530
40 20/1129/1740/2350/27
10121518
202530
101220
16/1020/1129/17
10121520
25304050
10121520
25304050
60 20/1129/1740/2360/33
70/39 203040
10121518
20253040
10152025
30
1520
10152030
20/11
Stat
e: 0
7/20
05
b
ØaMeas
ureme
ntSh
ape
b a
a
a
Øa
a
a
a Øa
b
Subject to revision
13
Rösler’s compounds are ideal for all surface finishing processes.Their manufacture combines environmental protection, precision,and quality of process technology.Our Research and Development process takes place both inour development laboratory and in our test centres worldwide.We are continuously improving our products, as well as devel-oping new ones, ensuring that we can always provide the rightcompound to fit your process and your budget.Thorough testing of raw materials and finished products accord-ing to DIN EN ISO 9001 standards allow us to fully document
the quality control used in the production of our consumables.Regardless of which of our products you utilize, you can be sure that environmental protectionwill be a part of your surface finishing process.
Rösler Surface Finishing Compounds
Supply QualityIn our central warehouse, and in the warehouses of our sub-sidiaries worldwide, we stock 8,000 types of high-qualityconsumables, ensuring timely supply of the consumables youneed, when you need them.
15
Rösler’s liquid compounds are the foundation of the modern surface finishingprocess. Thanks to their ability to remove contaminants such as metal and/ormedia fines from the process, they keep the components and the media clean,and ensure that the media performs properly.
Choose the right product for your application from Rösler’s product range. Thiswill guarantee that your solution is both economical and environmentally-friendly.
Liquid Compounds
++ + • + ++ + • +
• + ++ + ++ + ++ ++
• + ++ + + + ++ ++
• + ++ + + ++ ++
• + + + + + +
++ + + + ++ • •
• • ++ ++ + •+ ++ + + + ++ ++
+ ++ + • + ++ ++
• + ++ ++ ++
++ +
++ + • + + •
• + + ++ ++ + •
• • ++ ++ •+ ++ ++ + + ++ ++
+ + + • ++ ++ ++
++ +
Corrosionprotection for allrust-sensitiveferrous metals
Universal cleaningand polishingmaterial with corrosionprotection
Cleaning andpolishingcompound fornon-ferrousmetals and stainless steel
Degreasingcompoundwith corrosion protection
Etchingcompound
Etching and pol-ishing compoundfor all non-fer-rous metals and stainless steel
Polishingcompound withbrightening effect
Steel/Iron
Stainless Steel
Copper/Brass
Aluminium
Zinc
Magnesium
Grinding/Deburring/Radiussing Edges
Degreasing/De-oiling
Smoothing/Polishing
Polishing
Ball Polishing
Descaling/Derusting
Corrosion Protection
Cleaning
Degreasing
Brightening
Foam
Etching
meta
lsa
pp
lica
tio
np
rop
ert
ies
Description
pH Value 0.5 % 8.8
++ = very well suited/high+ = suitable/average
• = conditionally suitable/less
7.6 7.5 7.8 1.8 2.6 8.3
High effectivedegreasing com-pound incl. goodcorrosion protectionfor all ferrous andnon-ferrous metals.
8.9
Stat
e: 0
3/20
05
Type FC 115 FC 620FC 430FC 410FC 322 SFC 321FC 230FC 120
Subject to revision
16
17
Steel/Iron
Stainless Steel
Copper/Brass
Aluminium
Zinc
Magnesium
Grinding/Deburring/Radiussing Edges
Degreasing/De-oiling
Smoothing/Polishing
Corrosion Protection
Cleaning
Degreasing
Brightening
meta
lsa
pp
lica
tio
np
rop
ert
ies
Description
pH Value 0.5 %
++ = very well suited/high+ = suitable/average
• = conditionally suitable/less
++ + ++ + + +
+ + ++ ++ ++ ++
+ + + +
+ ++ + +
+ • + + +
++
++ ++ + ++ + + +
+ ++ ++
+ + + +
++ + ++ + + +
+ + + + ++ ++ ++
+ + + ++ ++ ++
+ + • ++ + ++
Stat
e: 0
9/20
06
TypeCorrosion protec-tion for all rust-sensitive ferrousmetals
Universal cleaningcompound with corrosion protectionfor all ferrous andnon-ferrous metals
Special compoundfor cleaning andpassivatingmagnesium
Low foam cleaningand passivatingcompound, particu-larly suitable forvery oily stampedparts
Degreasingcompound with corrosion protectionfor all metals
Cleaning compoundwith corrosion protection
ZF 110 I ZF 113 ZF 231 ZF 311 ZF 322 ZF 360 B
9.9 8.9 11.4 9.6 8.7 9.0
Degreasing com-pound with goodcorrosion protectionfor all ferrous andnon-ferrous metals
ZF 322 S
8.9
Subject to revision
Rösler’s recirculation compounds are a combination of technology,functionality, biological stability, and high durability that provideconsistent process quality for every application.
Recirculation Compounds
We provide special compounds for special processes
++ + ++ + + +
+ + + + + +
• + + + + ++
• + + + +
• + + + +
++ + ++ ++ +
+ + ++
+ + + ++
+ ++
+
+
++ + ++ +
++ + ++ + +
+ + ++
• + + ++
+ + + + +
+
Steel/Iron
Stainless Steel
Copper/Brass
Aluminium
Zinc
Magnesium
Grinding/Deburring/Radiussing Edges
Degreasing/De-oiling
Smoothing/Polishing
Polishing
Ball Polishing
Descaling/Derusting
Corrosion Protection
Cleaning
Degreasing
Brightening
Foam
Etching
meta
lsa
pp
lica
tio
np
rop
ert
ies
Description
pH Value 0.5 %
++ = very well suited/high+ = suitable/average
• = conditionally suitable/less
Stat
e: 0
3/20
05
TypeCorrosion protection andcleaning compound
Cleaning and corrosionprotection compound withbrightening effect
Universal degreaser withcorrosion protection
Acid product for etchingand descaling
Grinding additive for increasing grinding performance and cleaninggrinding bodies
Polishing compound withbrightening effect
11.0
R 11 R 20 R 35 R 40 R 55 R 60
9.0 10.5 1.8 10.5 9.2
Subject to revision
Powdered surface finishing compounds work in tandem with other prod-ucts. These include: initial degreasing, etching and descaling, enhancingcutting performance of media, and cleaning of grinding media.
Powder Compounds
18
++ ++ + +
+ + ++ ++
+ + + +
• • • •
• • • •
+ ++ ++ ++
+ • •
Universal grinding product Product with enhancedgrinding performance
Very strong grinding product Extremely strong grinding product
Steel/Iron
Stainless Steel
Copper/Brass
Aluminium
Zinc
Magnesium
Grinding/Deburring/Radiussing Edges
Smoothing/Polishing
meta
lsa
pp
li-
cati
on
Description
pH- Value 0.5 % 9.0 approx. 9.0 approx. 9.0 approx. 9.0 approx.
RSP 506 S RSP 5064 S RSP 587 RSP 5086 Sre
circ
ula
tio
ncirculationpowder
++ = very well suited/high+ = suitable/average
• = conditionally suitable/less
We provide special compounds and pastesfor special processes
Stat
e: 0
3/20
05
Standard Paste RSP 626 RSP 6264 RSP 6268 RSP 6286
sta
nd
ard
Subject to revision
Grinding PastesThe Keramo-Finish® grinding process is particularly economicalwith our grinding pastes in non-circulated processes. We havealso developed easy-to-use Keramo-Finish® grinding pastes inpowder form that are suitable for wastewater circulation.
19
20
++ ++ ++ + +
+ ++ ++ + +
• ++ ++ ++ ++ ++
• • •
• • •
+ + + • •
+ ++ ++ ++ ++ ++
+ + ++ ++ ++ ++
Polishing product withlight grinding effect
Light grinding productwith good smoothingand polishing effect
Universal product forpolishing, low grindingperformance
Polishing product withgood brightening power
Polishing paste with highbrightening effect
Special product for non-ferrous and precious metal
Steel/Iron
Stainless Steel
Copper/Brass
Aluminium
Zinc
Magnesium
Grinding/Deburring/Radiussing Edges
Smoothing/Polishing
meta
lsa
pp
lica
tio
n
Description
pH Value 0.5 % 9.0-10.0 approx.
++ = very well suited/high+ = suitable/average
• = conditionally suitable/less
9.0 approx. 9.0 approx. 9.0 approx. 9.0 approx. 9.0 approx.
RPP 503 RPP 527 RPP 579 RPP 590 RPP 520 RPP 5259
reci
rcu
lati
on
circulationpowder
Stat
e: 0
3/20
05
Standard Paste RPP 623 RPP 627 RPP 629 RPP 632 R RPP 2592RPP 6279
sta
nd
ard
Subject to revision
The Keramo-Finish® polishing process refines, superfinishes, and pro-duces mirror-bright, high polish surfaces. Rösler polishing pastes aredesigned to produce the required surface finish, are environmentally-friendly, and economical to utilise. In addition to pastes, we have alsodeveloped powdered products for use with recirculation systems.
Polishing Pastes
21
We provide special compounds, media and pastes for special processes
+ + + +
++ ++ ++ ++
++ ++ ++ ++
+ + + +
++ ++ ++ ++
+ + + +
+
+ ++ + ++
Additive with low grinding effect Polishing additive with particularbrightness
Polishing additive Brightness additive for the final processing of polishing workpieces
Steel/Iron
Stainless Steel
Copper/Brass
Aluminium
Zinc
Titanium
Grinding/Deburring/Radiussing Edges
Polishing
meta
lsa
pp
li-
cati
on
Description
++ = very well suited/high+ = suitable/average
• = conditionally suitable/less
Stat
e: 0
3/20
05
Paste RSP 798 RPP 746 RPP 747 RPP 799
Subject to revision
Dry polishing media SV (corn cob) and SVK (nut shells) are treated with dry polishing com-pounds for use in rotary vibrators, high-energy centrifugal systems, and barrels. This media/compound combination works to achieve a fine, smooth high-end polish with a bright luster onductile surfaces. We can also adapt both media and compounds for specialised applications.
All dry polishing media is ready to use, and available in a variety of sizes.
Dry Polishing Media and Compounds
Rösler stainless steel media is available in a variety of shapes, including ball,ballcone, satellite and pin, for high-lustre burnishing and pressure deburring offerrous and non-ferrous metal components.
Auxiliary Surface Finishing Media
Stainless Steel Polishing Media
Dry and Polishing Media
Balls
Satellites
Pins
Nutshell Granulate
Supervelate SVresp. SV/N
Glass Balls
Anti-stick Separating Balls
1.4301 = AISI 304 1.4034 = AISI 4201.4401 = AISI 316
1.4301 = AISI 304 1.4034 = AISI 420
1.4301 = AISI 304 1.4034 = AISI 4201.0616
Dust-reduced product for polishing components.
Low dust maize-cellulose product for spotless drying, cleaning, and polishing components.
Prevents the sticking of flat componentsin all grinding operations.
RESK 2RESK 3RESK 4
SAT03/05SAT05/07SAT8/12
RESA
SVK 6SVK 8SVK 12SVK 16SVK 20
SV 6SV 8SV 12 SV/N 12SV 16 SV/N 16SV 20 SV/N 20SV 30
RAT 1RAT 2
RGKRGKRGK
Ø 2.81
Ø 3.21
Ø 3.91
Ø 3Ø 4Ø 5
03/0505/0708/12
3/9
3.2-4.5 approx.2.0-3.2 approx.1.5-2.0 approx.1.0-1.5 approx.0.7-1.0 approx.0.5-0.7 approx.
0.3-0.9 approx.0.05-0.25 approx.
1goods class 6
Dimensions in mmØ a/b Grain Size
DesignationMaterials
22
Type
powder products for waste water of surface finishing, optimised for effective removal of oils, greases,rests of compounds, metals and solids in batch processing machines.
Function
AR 7009 AR 7090 AR 7038 AR 7234
Depending on the rate of polution 1 kg/m3 up to 10 kg/m3ConsumptionValue
AR BO
Our Process Water Additives
Compared to traditional surface finishing without process water recirculation, you can achieve savings of up to:� 80 % in compound usage� 95 % in process water consumption
Recirculation Process
Centrifuging withprocess water-auxiliary
Clean WaterDirty WaterWaste Water
Surface FinishingEquipment
MediaCompound
Components
Disposal/Processing
Effective process water cleaning requires a processing system optimised for enhanced results. Special recircu-lation compounds, combined with process water cleaners and flocculants, all work together to achieve therequired finish, while keeping the process water clean and stable. Please contact us for more informationabout our treatment options using: � process water centrifuges with Turbo-Floc® technology� process water separators and settling tanks� auxiliary equipment, such as buffer tanks, reaction tanks, and lifting stations
Chemical and mechanical waste water treatment systems complete our range of equipment and processingchemicals. We specialize in semi-automatic and fully automatic flocculation systems with capacities from 50 to 5,000 l/h.
Process Water Cleaning
Liquid products for circulation processes.
Subject to revision
Stat
e: 0
3/20
05
We recommend suitable treatment systems to keep waste water treatment safe and economical regardless ofhow specialised your individual requirements are. We have years of experience, gained from more than1,000 systems supplied. Our well-equipped development and analysis laboratory and the latest technologyis at our disposal.
Chemical and Mechanical Waste Water Treatment
Type
Cationic polymers for effective circulation cleaningFunction
AR 8407 AR 8403 AR 8404 AR 8405
in supply status or after pre-dilution with water in ratio 1:4 to 1:10; approx. 0.1 - 1.0 kg/m3ConsumptionValue
AR 8400
Powder products for chemical/physical process water treatment.
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finding a better way ...When it comes to dealing with surface finishing and surface preparation problems, Rösler offersthe total process solution! Our customers can choose between two processing technologies,Vibratory finishing or Shot blasting, which offer virtually unlimited possibilities. Throughextensive processing trials, we always find the right finishing solution for our customer’s needs.This includes not only the development of a specific finishing process, but also the selection of the right equipment and consumables.We deliver the total solution to satisfy your surface finishing requirements. Our success in the market proves that we are right. It is not by chance that our innovative developments and our high quality standards have established Rösler as the world technology and market leader in surface finishing and surface preparation.
In more than 60 countries we support our customers with a closely-knit network of Rösler subsidiaries and sales representatives.
We are the only company in our field operating test and demonstration centres throughoutthe world´s. This allows us to run test trials under real production conditions close to our customers.This offers several advantages: Our customers save time and money, and at the same time –through our professional processing trials and advice - they are assured of receiving the bestprocess solutions and products available on the market!
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The consideration of environ-mental issues guaranteesa high level of product qualityand environmental protection.For example, recycling theprocess water is a key featureof our mass finishing techno-logy. In this case, the positiveeffect on the environmentis reflected in savings of com-pound and water of up to95%. At the same time, a highlevel of process reproducibilityand finishing quality is guaran-teed.
Environmental · Quality
Rösler is a dynamic organiza-tion where the initiative andcommitment of each employeeplays a key role. Systematictraining and a cooperativemanagement with lean struc-tures are essential elements ofour corporate philosophy. Thisallows us to create a work-place environment which attracts talented young people.
Team Spirit
Consumables, machines andprocess safety in perfect combi-nation:· A perfect interaction between
consumables, equipment, process and safety
· Cost-saving automation linking multiple process steps
· Qualified field service teams guarantee smooth installationand commissioning of yourequipment
· Comprehensive training of your operators and mainte-nance staff
· After-sales service guaranteeshigh uptimes for your equipment
The Total ProcessSolution
Vibratory finishing and shotblast-ing test centre located at theRösler headquarters inUntermerzbach:· more than 95 vibratory
finishing and shotblastingsystems
· working space: approx. 2,700 square meters
Similar test centres are located inthe United States, Great Britain,France, the Netherlands,Belgium, Switzerland, Spain,Italy, Austria, South Africa andBrazil.
Worldwide Demonstra-tion and Test Centres
Mass Finishing · Shot Blasting · Engineering · Environmental TechniquesRÖSLER Metal Finishing USA, L.L.C. · www.rosler.us Pu
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RÖSLER Oberflächentechnik GmbH · Werk MemmelsdorfVorstadt 1 · D-96190 UntermerzbachTel.: +49/9533/924-0 · Fax: +49/9533/924-300 · [email protected]
RÖSLER Oberflächentechnik GmbH · Werk HausenHausen 1 · D -96231 Bad StaffelsteinTel.: +49/9533/924-0 · Fax: +49/9533/924-300 · [email protected]
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RÖSLER Oberflächentechnik GmbHHetmanekgasse 15 · A -1230 WienTel.: +43/1/6985180-0 · Fax: +43/1/6985182 · [email protected]
RÖSLER Romania SRLStr. Horia Closca si Crisan 17-19 · RO-075100 Otopeni/ILFOVTel.: +40/21/352 4416 · Fax: +40/21/352 4935 · [email protected]
RÖSLER Schweiz AGStaffelbachstraße 189 · Postfach 81 · CH-5054 KirchleerauTel.: +41/62/7385500 · Fax: +41/62/7385580 · [email protected]
RÖSLER Metal Finishing USA, L.L.C.1551 Denso Road · USA-Battle Creek · MI 49037Tel.: +1/269/4413000 · Fax: +1/269/4413001 · [email protected]
RÖSLER do Brasil LTDAEstrada dos Galdinos 35 · Jd. Barbacena · 06700-000 - Cotia · São Paulo - BrasilTel.: +55/11/46123844 · Fax: +55/11/46123845 · [email protected]
RÖSLER S.A. Surface TechnologiesP.O. Box 7949 · 66 Regency Drive · Route 21 Corporate Park · Irene Ext. 31 · ZA-0046 CenturionTel.: +27/12 /345 2215 · Fax: +27/12 /345 3731 · [email protected]
RÖSLER – BEIJING Office 11N, Tower A, Beijing Fu Hua Mansion · No. 8, Chaoyangmen North AvenueDong Cheng District · Beijing 100027 P.R. ChinaTel.: +86/10/6554 73 86 · +86/10/6554 73 89 · Fax: +86/10/6554 73 87 · [email protected]
RÖSLER SurfaceTech Pvt. Ltd.No.9, I Main Road, M.L.A Layout · R.T. Nagar · IND-Bangalore 560 032Tel.: +91/80 23534445 · Fax: +91/80 23339165 · [email protected]
and more than 60 representations worldwide
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