ROLLING STOCK CABLES GLOBAL CABLE EXPERTISE FOR … · 2018. 5. 24. · The rolling stock industry, especially in China, is now at a crucial point in its development. New challenges

ROLLING STOCK CABLES GLOBAL CABLE EXPERTISE FOR ROLLING STOCK 2017

Nexans China

2305B-2310A, Westgate Tower, 1038 West Nanjing Road, Shanghai 200041Tel：+86 512 8817 1200 Fax：+86 512 8817 1220Email: [email protected]

官方微信：Nexans 中国

官方微博：耐克森中国

网址：www.nexans.com / www.nexans.cn Ref.

cod

e: N

SH 0

018

EN-0

2/17

Cop

yrig

ht@

Feb.

201

7 -

Nex

ans

This catalogue shows a general description of products which characteristics are not contratual in any case.

NEXANS reserves the right to change specifications without prior notice.

All total or partial reproduction, done without NEXANS authorization is unlawful.

Page 1 / 98

All drawings, designs, specifications, plans and particulars of weights, size and dimensions contained in the technical or commercial documentation of Nexans is indicative only and shall not be binding on Nexans or be treated as constituting a representation on the part of Nexans.

ContactRolling Stock TeamPhone: +86(0)21 5292 [email protected]

Table of Content

Generalities

Part 1 Low voltage control cablesGuidelines EN 50306 Thin wall insulated cables

Part 2 Power cablesGuidelines

Part 2-1 Reduced thickness wall EN 50264-3-1 Single core cables EN 50264-3-2 Multi core cables

Part 2-2 High temperature cables EN 50382 120℃ Single core cables

Part 2-3 Extra high temperature cables EN 50382 150℃ Single core cables

Part 2-4 High performance cables 4GKW-EN and (N)SHXAFOE 1800V and 3600V single core cables (N)SHXAFCOE 1800V and 3600V screened single core cables

Part 3 Jumper cablesPart 3-1 High temperature power jumpers EN 50382 120℃ Single and multi core cables

Part 3-2 Extra high temperature power jumpers EN 50382 150℃ Single core cables

Part 3-3 Customized jumpers cables Customized jumpers Hybrid cables extra-flexible types

Part 4 Fire Resistant CablesFire resistant Single core cables

Part 5 Data cablesData bus TCN cables

Network cables Ethernet cables

Part 6 Roof cablesRoof cable

Technical dataConductors for power cables EN cables current rating EN cables short circuit current rating

2

568

2526

293036

43 44

4950

555660

636364

6768

71 72

7576

8182

86

8990

9394 95 98

Page 2 / 98



Part 6Roof cables (26kV)

Part1 & Part 2-1,2-4 & Part 4Single and multi core power cables and circuit integrity

cables

Part 1 & Part 4Low voltage cables and fire

resistant cables

Part 3Motor connection jumper

cables

Part 3Jumper cables between cars

Part 2-2 & Part 2-3High and extra hightemperature cables

Part 5Data bus cables for multimedia

transmission

Part 5Data bus cables for digital

transmission

Global cable expertise for rolling stock

Page 3 / 98



Wide range of cables covering diverse railway standardsThe rolling stock industry, especially in China, is now at a crucial point in its development. New challenges must be met due to long-awaited equipment upgrades, booming high-speed train projects, and the growing need for conventional subways, full-automated metros, tramways and light-rail suburban vehicles.

The market for railway cables is characterized by the multitude of international, national and company-specific regulations. Furthermore, customer requirements are not all the same.

As a worldwide supplier of communication and energy cables for rolling stock, Nexans is continuing to develop safer and more efficient products that conform to diverse railway standards, and to meet the demand for train interoperability. Innovation, custom engineering and full outsource subsystem responsibility are among our service priorities.

Nexans wide product offer includes low voltage control cables, jumper cables, HV roof cables, coaxial cables for HF transmissions, data bus cables for multimedia and digital transmissions, low and high temperature power cables.

Nexans rolling stock productsAs a full provider of railway cables, Nexans has a complete product range suitable for all applications.

• Halogen free low-voltage wires• Halogen free medium-voltage wires for 6kV and 30kV voltage ranges• Halogen free single and multi core wiring cables for internal wiring up to 1 kV• Halogen free electronic and bus cables• Wires with circuit integrity performance in case of fire• Jumper cables• Wires with integral connectors and system technology• Customer-specific solutions

Cable operating voltageNominal voltage: U0/U (Um)U0: r.m.s value between a phase conductor and earth.U: r.m.s. value between phase conductors of a multi core cable or a system of single core cables.Um: highest constant permissible operating voltage. Um: U + 10 % for U < 1 kV, Um: U + 20 % for U ≥ 1 kVV0 = 1.5 U0, V0: direct voltage between insulated conductors and earth

ROHS and REACH complianceAll products in this catalogue do not contain any hazardous substance in accordance with the European

Directive n°2002/95/CE is relating to the removal of hazardous substances in the electrics and electronics equipments.

Page 4 / 98



Quality system

Nexans China was s certified IRIS certification the quality management system in the railway industry, and passed the full test and approval of China Railway Test & Certification Centre (CRCC).

Page 5 / 98



Part 1Low voltage control cables for rolling stock

Low

vol

tage

cont

rol c

able

s

Page 6 / 98



Guidelines

EN 50306-2Single core wires, thin wall insulation.They are for use in railway rolling stock as fixed wiring, or wiring where limited flexing in operation is encountered.

EN 50306-3Screened 1 to 4 core cables, thin wall insulation, thin wall sheath.They are for use in railway rolling stock as fixed wiring, or wiring where limited flexing in operation is encountered.

EN 50306-4Multi core and multi pair cables, thin wall insulation and standard wall sheath, screened, unscreened or individually screened of each pair.

Class P cables (minimum thickness of sheath 0.42 mm) are specified for use in PROTECTED situations.Class E cables (minimum thickness of sheath 1.0 mm) are specified for use in EXPOSED situations.

Scope of EN 50306 cables

Nexans EN 50306 TypesSinglecore

cables

Multcore

cables

Multipair

cables

Multi pair withOverall

screened(TC)

Min. thicknessof outer sheath

PageOverall screen and

sheath

Individual screen and

sheath

EN 50306-2 300VCategory M ● 9

EN 50306-3Category MM ● ● 0.20mm 10

EN 50306-4 Table1 Class P Category MM ● 0.42mm 11

EN 50306-4 Table1 Class E Category MM ● 1.00mm 12

EN 50306-4 Table3 Class P Category MM ● ● 0.42mm 13

EN 50306-4 Table3 Class E Category MM ● ● 1.00mm 14

EN 50306-4 Table5 Class P Category MMM ● ● 0.56mm 15

EN 50306-4 Table5 Class E Category MMM ● ● 1.00mm 16

EN 50306-4 Class P Category MM ● ● ● 0.42mm 17

EN 50306-4 Class E Category MM ● ● ● 1.00mm 18

FLAMEX SH20 600VCategory M ● 21

Page 7 / 98



EN 50306 fire properties

Parameter Value Standards

Flame propagation — EN 50265-2-1

Fire propagation - bunched cables — EN 50306

Evolution of HCL ≤ 0.5% EN 50267-2-1

pH ≥ 4.3 EN 50267-2-2

Conductivity ≤ 10 μS/mm EN 50267-2-2

Fluorine content ≤ 0.1% EN 60684-2

Smoke emission ≥ 70% EN 50268-2

Toxicity (Insulation) ≤ 6 EN 50305.9.2

Toxicity (Sheath) ≤ 3 EN 50305.9.2

EN 50306 insulation and sheath classificationAccording to the table below, M (single core), MM (multi core) or MMM (multi pair individually sheathed) category is the highest operating hazard level for insulation, inner sheath and outer sheath of EN 50306 cables.

Hazard level (HL) 1 2 or 3 4

Smoke (Light transmittance) — ≥ 60% ≥ 70%

Toxicity (Insulation) — ≤ 10 ≤ 6

Toxicity (Sheath) — ≤ 5 ≤ 3

Low temperature (-25°C ) / Oil resistant (IRM 902) A B C

Extra low temperature (-40°C ) / Oil resistant (IRM 902) D E F

Low temperature (-25°C ) / Extra oil and fuel resistant(IRM 902 + IRM 903) G H J

Extra low temperature (-40°C ) / Extra oil and fuel resistant(IRM 902 + IRM 903) K L M

Nexans EN 50306

HL 3 according to EN 45545-2: 2013

Low

vol

tage

cont

rol c

able

s

Page 8 / 98



Marking

According to EN 50306(See notes under technical data for details)

Standards

EN 45545-2 / BS 6853 / UNI CEI 11170-3

Thin wall insulated cablesFLAMEX® types300V

ApplicationsStrictly halogen free, all these wires and cables combine the advantages of thin wall thickness, small size, lightweight, high mechanical properties, and high chemical resistance. They are recommended for installation in railway vehicles, switching stations and control panels.

Current carrying capacity according to EN 50343.

Cabling rules according to EN 50355.

Construction1. Conductor Flexible stranded tinned copper

2. Insulation Special halogen free, thin wall Compound type SH20 Color: White

3. Screen Tinned copper wires braid

4. Sheath Special cross-linked HFFR Color: Black

FLA

MEX

EN

503

06-4

Tab.

3

FLA

MEX

EN

503

06-4

Tab.

5

FLA

MEX

EN

503

06-2

M

FLA

MEX

EN

503

06-4

Tab.

1

1

2

4

FLA

MEX

EN

503

06-4

Tab.

3

FLA

MEX

EN

503

06-4

Tab.

5

FLA

MEX

EN

503

06-2

M

FLA

MEX

EN

503

06-4

Tab.

1

3

4

AmbientTemperature-40°C to 100°C

GoodResistanceto UV & humidity

Goodchemicalresistance

Flameretardant

Low Smoke No corrosive Non-Toxic Halogen free

EN 50306

Page 9 / 98



EN 50306-2Single core wires, unscreened and unsheathedTechnical data

TYPE NO.

Description

ConductorMin.

insulationthickness

Overall Ø

Average Weight

Fireload Inventory

Old New

Cross section

Max. diameter

n x ø R20 Min. Max.

mm2 mm Ω/km mm mm mm kg/km MJ/km

5000119900 50501010100100 EN 50306-2 300V 1x0.50 M 0.50 0.95 40.10 0.18 1.15 1.45 6 22 √

5000121800 50501010100200 EN 50306-2 300V 1x0.75 M 0.75 1.15 26.70 0.18 1.35 1.65 8 27 √

5000120000 50501010100300 EN 50306-2 300V 1x1.00 M 1.00 1.30 20.00 0.18 1.45 1.80 11 30 √

5000121900 50501010100400 EN 50306-2 300V 1x1.50 M 1.50 1.65 13.70 0.22 1.95 2.30 17 52 √

5000121000 50501010100500 EN 50306-2 300V 1x2.50 M 2.50 2.15 8.21 0.28 2.50 2.85 29 74 √

Note: 1. EN 50306-2 wires are base cores for EN 50306-3 and EN 50306-4 cables 2. Other colors on request 3. Marking: FLAMEX® 448 EN 50306-2 300V 1x《Section》M YY MM DD

Low

vol

tage

cont

rol c

able

s

Page 10 / 98



EN 50306-3Thin wall insulation, thin wall sheath, overall screened, 1 to 4 cores. Technical data

TYPE NO.

DesignationCross

section Min.

thickness of sheath

Overall Ø Average Weight

Fireload Inventory

Old NewMin. Max.

mm2 mm mm mm kg/km MJ/km

5000122000 50501020100100 EN 50306-3 300V 1x0.50 MM S 1x0.5 0.2 2.3 2.8 15 71 —

5000213600 50501020200100 EN 50306-3 300V 2x0.50 MM S 2x0.5 0.2 3.5 4.3 30 126 √

5000308000 50501020300100 EN 50306-3 300V 3x0.50 MM S 3x0.5 0.2 3.7 4.5 37 159 —

5000413300 50501020400100 EN 50306-3 300V 4x0.50 MM S 4x0.5 0.2 4.0 5.0 47 194 —

5000122100 50501020100200 EN 50306-3 300V 1x0.75 MM S 1x0.75 0.2 2.5 3.0 18 82 —

5000213700 50501020200200 EN 50306-3 300V 2x0.75 MM S 2x0.75 0.2 3.9 4.7 34 145 —

5000308100 50501020300200 EN 50306-3 300V 3x0.75 MM S 3x0.75 0.2 4.0 5.0 43 192 —

5000413400 50501020400200 EN 50306-3 300V 4x0.75 MM S 4x0.75 0.2 4.5 5.5 54 219 —

5000122200 50501020100300 EN 50306-3 300V 1x1.00 MM S 1x1.0 0.2 2.7 3.2 21 88 —

5000213800 50501020200300 EN 50306-3 300V 2x1.00 MM S 2x1.0 0.2 4.2 5.2 40 150 √

5000308200 50501020300300 EN 50306-3 300V 3x1.00 MM S 3x1.0 0.2 4.5 5.5 52 192 —

5000413200 50501020400300 EN 50306-3 300V 4x1.00 MM S 4x1.0 0.2 5.0 6.0 64 230 —

5000122300 50501020100400 EN 50306-3 300V 1x1.50 MM S 1x1.5 0.2 3.1 3.6 29 118 —

5000213900 50501020200400 EN 50306-3 300V 2x1.50 MM S 2x1.5 0.2 5.1 6.1 67 213 √

5000308300 50501020300400 EN 50306-3 300V 3x1.50 MM S 3x1.5 0.2 5.4 6.4 76 274 —

5000413600 50501020400400 EN 50306-3 300V 4x1.50 MM S 4x1.5 0.2 6.0 7.0 99 334 —

5000122400 50501020100500 EN 50306-3 300V 1x2.50 MM S 1x2.5 0.2 3.6 4.4 44 148 —

5000214000 50501020200500 EN 50306-3 300V 2x2.50 MM S 2x2.5 0.2 6.4 7.4 89 287 —

5000308400 50501020300500 EN 50306-3 300V 3x2.50 MM S 3x2.5 0.2 6.8 7.8 115 375 —

5000413700 50501020400500 EN 50306-3 300V 4x2.50 MM S 4x2.5 0.2 7.5 8.5 151 566 —

Note: 1. Base cores are according to EN 50306-2 2. Core identification: print numbers 3. Marking: FLAMEX® 448 EN 50306-3 300V《n》x《Section》MM S 90 YY MM DD

Page 11 / 98



EN 50306-4 Table 1 Class PMulti core, thin wall insulation, standard wall sheath (min 0.42mm), unscreened. Technical data

TYPE NO.

DesignationCross

section Overall Ø Average

Weight Fireload Inventory

Old NewMin. Max.

mm2 mm mm kg/km MJ/km

5000215400 50501030200100 EN 50306-4 1P 2x0.50 MM 2x0.5 3.6 4.6 22 186 —5000309500 50501030300100 EN 50306-4 1P 3x0.50 MM 3x0.5 3.8 4.8 29 219 —5000414800 50501030400100 EN 50306-4 1P 4x0.50 MM 4x0.5 4.1 5.1 37 254 —5000609000 50501030600100 EN 50306-4 1P 6x0.50 MM 6x0.5 4.9 5.9 54 428 —5000703100 50501030700100 EN 50306-4 1P 7x0.50 MM 7x0.5 4.9 5.9 58 358 —5001206000 50501031200100 EN 50306-4 1P 12x0.50 MM 12x0.5 7.0 8.0 98 522 —5001301500 50501031300100 EN 50306-4 1P 13x0.50 MM 13x0.5 7.3 8.3 104 621 —5001901500 50501031900100 EN 50306-4 1P 19x0.50 MM 19x0.5 8.1 9.1 145 799 —5003701500 50501033700100 EN 50306-4 1P 37x0.50 MM 37x0.5 10.8 12.0 272 1363 —

5000215500 50501030200200 EN 50306-4 1P 2x0.75 MM 2x0.75 4.0 5.0 28 192 —5000309600 50501030300200 EN 50306-4 1P 3x0.75 MM 3x0.75 4.2 5.2 35 224 —5000414900 50501030400200 EN 50306-4 1P 4x0.75 MM 4x0.75 4.6 5.6 47 265 —5000503400 50501030500500 EN 50306-4 1P 5x0.75 MM 5x0.75 5.1 6.0 58 317 —5000607200 50501030600200 EN 50306-4 1P 6x0.75 MM 6x0.75 5.4 6.0 67 369 —5000703200 50501030700200 EN 50306-4 1P 7x0.75 MM 7x0.75 5.5 6.5 74 386 —5001002100 50501031000100 EN 50306-4 1P 10x0.75 MM 10x0.75 7.4 8.1 105 594 —5001301600 50501031300200 EN 50306-4 1P 13x0.75 MM 13x0.75 8.2 9.2 134 692 —5001601000 50501031600100 EN 50306-4 1P 16x0.75 MM 16x0.75 8.3 9.3 161 834 —5001901600 50501031900200 EN 50306-4 1P 19x0.75 MM 19x0.75 9.0 10.2 190 985 —5003701600 50501033700200 EN 50306-4 1P 37x0.75 MM 37x0.75 12.2 13.4 353 1543 —5004800400 50501034800100 EN 50306-4 1P 48x0.75 MM 48x0.75 13.9 15.5 459 2222 —

5000215100 50501030200300 EN 50306-4 1P 2x1.00 MM 2x1.0 4.3 5.3 33 197 —5000309700 50501030300300 EN 50306-4 1P 3x1.00 MM 3x1.0 4.6 5.6 45 235 —5000415000 50501030400300 EN 50306-4 1P 4x1.00 MM 4x1.0 4.9 5.9 57 285 —5000703300 50501030700300 EN 50306-4 1P 7x1.00 MM 7x1.0 6.0 7.0 92 440 —5001301700 50501031300300 EN 50306-4 1P 13x1.00 MM 13x1.0 8.7 9.9 172 772 —5001901700 50501031900300 EN 50306-4 1P 19x1.00 MM 19x1.0 9.8 11.0 240 1026 —5003701700 50501033700300 EN 50306-4 1P 37x1.00 MM 37x1.0 13.3 14.5 448 1882 —

Note: 1. Base cores are according to EN 50306-2 2. * meaning include a green-yellow core 3.Core identification: print numbers 4. Marking: FLAMEX® 448 EN 50306-4 1P 300V《n》x《Section》MM 90 YY MM DD

Low

vol

tage

cont

rol c

able

s

Page 12 / 98



EN 50306-4 Table 1 Class PMulti core, thin wall insulation, standard wall sheath (min 0.42mm), unscreened. Technical data

TYPE NO.

DesignationCross



Old NewMin. Max.


5000215200 50501030200400 EN 50306-4 1P 2x1.50 MM 2x1.5 5.0 6.0 49 268 —5000309800 50501030300400 EN 50306-4 1P 3x1.50 MM 3x1.5 5.3 6.3 67 331 —5000415100 50501030400400 EN 50306-4 1P 4x1.50 MM 4x1.5 6.0 7.0 85 438 —5000703400 50501030700400 EN 50306-4 1P 7x1.50 MM 7x1.5 7.7 8.7 148 651 —5001002200 50501031000200 EN 50306-4 1P10x1.50 MM 10x1.5 9.4 10.6 199 922 —5001203200 50501031200200 EN 50306-4 1P12x1.50 MM 12x1.5 10.2 11.0 234 1007 —5001301800 50501031300400 EN 50306-4 1P 13x1.50 MM 13x1.5 10.7 11.9 257 1081 —5001901800 50501031900400 EN 50306-4 1P 19x1.50 MM 19x1.5 12.0 13.2 362 1442 —5003701800 50501033700400 EN 50306-4 1P 37x1.50 MM 37x1.5 16.2 17.8 690 2539 —

5000215300 50501030200500 EN 50306-4 1P 2x2.5 MM 2x2.5 6.7 7.7 82 328 —5000309900 50501030300500 EN 50306-4 1P 3x2.5 MM 3x2.5 7.7 8.1 121 616 —5000415200 50501030400500 EN 50306-4 1P 4x2.5 MM 4x2.5 7.9 8.9 145 684 —5000703500 50501030700500 EN 50306-4 1P 7x2.5 MM 7x2.5 8.7 9.9 237 892 —5001301900 50501031300500 EN 50306-4 1P 13x2.5 MM 13x2.5 12.8 14.0 435 1494 —

5000310700 50501030302100 EN 50306-4 1P 3G2.5 MM* 3G2.5 6.9 7.5 121 616 —5000503300 50501030500400 EN 50306-4 1P 5G1.5 MM* 5G1.5 6.8 7.8 107 702 —

Note: 1. Base cores are according to EN 50306-2 2. * meaning include a green-yellow core 3.Core identification: print numbers 4. Marking: FLAMEX® 448 EN 50306-4 1P 300V《n》x《Section》MM 90 YY MM DD

Page 13 / 98



EN 50306-4 Table 1 Class EMulti core, thin wall insulation, standard wall sheath (min 1.00mm), unscreened.Technical data

TYPE NO.

DesignationCross



Old NewMin. Max.

mm2 mm mm kg/km MJ/km5000215600 50501030200600 EN 50306-4 1E 2x0.50 MM 2x0.5 4.9 5.9 36 384 —5000310000 50501030300600 EN 50306-4 1E 3x0.50 MM 3x0.5 5.1 6.1 41 405 —5000415300 50501030400600 EN 50306-4 1E 4x0.50 MM 4x0.5 5.5 6.5 53 454 —5000703600 50501030700600 EN 50306-4 1E 7x0.50 MM 7x0.5 6.3 7.3 72 594 —5000806300 50501030800100 EN 50306-4 1E 8x0.50 MM 8x0.5 6.6 7.4 80 498 —5001302000 50501031300600 EN 50306-4 1E 13x0.50 MM 13x0.5 8.3 9.3 119 925 —5001901900 50501031900500 EN 50306-4 1E 19x0.50 MM 19x0.5 9.0 10.2 162 1127 —5003701900 50501033700500 EN 50306-4 1E 37x0.50 MM 37x0.5 12.3 13.5 297 2000 —

5000215700 50501030200700 EN 50306-4 1E 2x0.75 MM 2x0.75 5.3 6.3 35 416 —5000310100 50501030300700 EN 50306-4 1E 3x0.75 MM 3x0.75 5.5 6.5 49 462 —5000415400 50501030400700 EN 50306-4 1E 4x0.75 MM 4x0.75 6.0 7.0 60 523 —5000703700 50501030700700 EN 50306-4 1E 7x0.75 MM 7x0.75 6.9 7.9 91 681 —5001302100 50501031300700 EN 50306-4 1E 13x0.75 MM 13x0.75 9.1 10.3 151 1029 —5001902000 50501031900600 EN 50306-4 1E 19x0.75 MM 19x0.75 10.0 11.2 212 1278 —5003702000 50501033700600 EN 50306-4 1E 37x0.75 MM 37x0.75 13.2 14.4 380 2047 —5004800500 50501034800200 EN 50306-4 1E 48x0.75 MM 48x0.75 14.8 16.4 483 2788 —

5000215800 50501030200800 EN 50306-4 1E 2x1.00 MM 2x1.0 5.6 6.6 50 432 —5000310200 50501030300800 EN 50306-4 1E 3x1.00 MM 3x1.0 5.9 6.9 61 482 —5000415500 50501030400800 EN 50306-4 1E 4x1.00 MM 4x1.0 6.3 7.3 71 544 —5000703800 50501030700800 EN 50306-4 1E 7x1.00 MM 7x1.0 7.3 8.3 109 796 —5001302200 50501031300800 EN 50306-4 1E 13x1.00 MM 13x1.0 9.7 10.9 187 1138 —5001902100 50501031900700 EN 50306-4 1E 19x1.00 MM 19x1.0 10.7 11.9 262 1406 —5003702100 50501033700700 EN 50306-4 1E 37x1.00 MM 37x1.0 14.0 15.6 282 2309 —

5000215900 50501030200900 EN 50306-4 1E 2x1.50 MM 2x1.5 6.3 7.3 63 547 —5000310300 50501030300900 EN 50306-4 1E 3x1.50 MM 3x1.5 6.6 7.6 82 624 —5000415600 50501030400900 EN 50306-4 1E 4x1.50 MM 4x1.5 7.4 8.4 102 720 —5000703900 50501030700900 EN 50306-4 1E 7x1.50 MM 7x1.5 8.6 9.8 160 971 —5001203300 50501031200300 EN 50306-4 1E 12x1.5 MM 12x1.5 11.1 12.2 258 1524 —5001302300 50501031300900 EN 50306-4 1E 13x1.50 MM 13x1.5 11.7 12.9 278 1584 —5001902200 50501031900800 EN 50306-4 1E 19x1.50 MM 19x1.5 13.0 14.2 387 2003 —5003702200 50501033700800 EN 50306-4 1E 37x1.50 MM 37x1.5 17.2 18.8 715 3376 —

5000216000 50501030201000 EN 50306-4 1E 2x2.5 MM 2x2.5 7.7 8.7 97 692 —5000310400 50501030301000 EN 50306-4 1E 3x2.5 MM 3x2.5 8.1 9.1 130 802 —5000415700 50501030401000 EN 50306-4 1E 4x2.5 MM 4x2.5 8.8 10.0 161 974 —5000704000 50501030701000 EN 50306-4 1E 7x2.5 MM 7x2.5 9.7 10.9 257 1248 —5001302400 50501031301000 EN 50306-4 1E 13x2.5 MM 13x2.5 13.3 14.5 455 1945 —

Note: 1. Base cores are according to EN 50306-2 2. Core identification: print numbers 3. Marking: FLAMEX® 448 EN 50306-4 1E 300V《n》x《Section》MM 90 YY MM DD

Low

vol

tage

cont

rol c

able

s

Page 14 / 98



EN 50306-4 Table 3 Class PMulti core, thin wall insulation, standard wall sheath (min 0.42mm), overall screened.Technical data

TYPE NO.

DesignationCross



Old NewMin. Max.

mm2 mm mm kg/km MJ/km5000214100 50501030201100 EN 50306-4 3P 2x0.50 MM S 2x0.5 4.1 5.1 30 327 √5000308500 50501030301100 EN 50306-4 3P 3x0.50 MM S 3x0.5 4.3 5.3 38 374 —5000413800 50501030401100 EN 50306-4 3P 4x0.50 MM S 4x0.5 4.7 5.7 46 436 —5000503100 50501030500100 EN 50306-4 3P 5x0.50 MM S 5x0.5 5.0 6.0 56 497 —5000606400 50501030600300 EN 50306-4 3P 6x0.50 MM S 6x0.5 5.5 6.5 66 559 √5000704100 50501030701100 EN 50306-4 3P 7x0.50 MM S 7x0.5 5.5 6.5 70 616 —5000805500 50501030800200 EN 50306-4 3P 8x0.50 MM S 8x0.5 6.0 7.0 78 673 —5001500300 50501031500100 EN 50306-4 3P 15x0.50 MM S 15x0.5 7.9 9.0 134 790 —5002500500 50501032500100 EN 50306-4 3P 25x0.50 MM S 25x0.5 9.9 10.7 214 2008 —

/ 50501033600100 EN 50306-4 3P 36x0.50 MM S 36x0.5 11.5 13.5 315 2450 —

5000214200 50501030201200 EN 50306-4 3P 2x0.75 MM S 2x0.75 4.5 5.5 42 369 √5000308600 50501030301200 EN 50306-4 3P 3x0.75 MM S 3x0.75 4.7 5.7 50 431 √5000413900 50501030401200 EN 50306-4 3P 4x0.75 MM S 4x0.75 5.2 6.2 57 507 √5000606500 50501030600400 EN 50306-4 3P 6x0.75 MM S 6x0.75 6.1 7.1 82 668 —5000808100 50501030800500 EN 50306-4 3P 8x0.75 MM S 8x0.75 7.5 8.1 115 126 √5001002000 50501031000300 EN 50306-4 3P 10x0.75 MM S 10x0.75 8.0 8.6 126 995 —5001203000 50501031200400 EN 50306-4 3P 12x0.75 MM S 12x0.75 8.4 9.6 144 1184 —

5000214300 50501030201300 EN 50306-4 3P 2x1.00 MM S 2x1.0 4.7 5.7 43 384 √5000308700 50501030301300 EN 50306-4 3P 3x1.00 MM S 3x1.0 5.1 6.0 56 455 —5000414000 50501030401300 EN 50306-4 3P 4x1.00 MM S 4x1.0 5.5 6.5 68 526 —5000503500 50501030500600 EN 50306-4 3P 5x1.00 MM S 5x1.0 6.0 6.9 86 610 —5000606300 50501030600500 EN 50306-4 3P 6x1.00 MM S 6x1.0 6.6 7.6 99 706 —5000702900 50501030701200 EN 50306-4 3P 7x1.00 MM S 7x1.0 6.8 7.8 111 1047 —5000805700 50501030800600 EN 50306-4 3P 8x1.00 MM S 8x1.0 7.7 8.7 128 1146 —5001601200 50501031600300 EN 50306-4 3P 16x1.00 MM S 16x1.0 9.7 10.9 226 1033 —5002500700 50501032500200 EN 50306-4 3P 25x1.00 MM S 25x1.0 12.3 13.6 344 1523 —5003100100 50501033100100 EN 50306-4 3P 31x1.00 MM S 31x1.0 13.2 14.6 415 1721 —

5000214400 50501030201400 EN 50306-4 3P 2x1.50 MM S 2x1.5 5.7 6.7 61 516 √5000308800 50501030301400 EN 50306-4 3P 3x1.50 MM S 3x1.5 6.0 7.0 82 621 —5000414100 50501030401400 EN 50306-4 3P 4x1.50 MM S 4x1.5 6.6 7.6 102 744 —5000502800 50501030500200 EN 50306-4 3P 5x1.50 MM S 5x1.5 7.5 8.1 131 971 —5000606700 50501030600600 EN 50306-4 3P 6x1.50 MM S 6x1.5 8.3 9.3 156 1099 —5000805800 50501030800700 EN 50306-4 3P 8x1.50 MM S 8x1.5 8.9 10.1 188 1331 —5001204000 50501031200500 EN 50306-4 3P 12x1.50 MM S 12x1.5 10.6 11.6 263 1819 —

5000214500 50501030201500 EN 50306-4 3P 2x2.50 MM S 2x2.5 7.3 8.3 102 834 —5000308900 50501030301500 EN 50306-4 3P 3x2.50 MM S 3x2.5 7.7 8.7 131 990 —5000414200 50501030401500 EN 50306-4 3P 4x2.50 MM S 4x2.5 8.4 9.6 165 1175 —5000503200 50501030500300 EN 50306-4 3P 5G1.50 MM S* 5G1.5 7.5 8.1 131 971 —

Note: 1. Base cores are according to EN 50306-2 2. * meaning include a green-yellow core 3. Core identification: print numbers 4. Marking: FLAMEX® 448 EN 50306-4 3P 300V《n》x《Section》MM S 90 YY MM DD

Page 15 / 98



EN 50306-4 Table 3 Class EMulti core, thin wall insulation, standard wall sheath (min 1.00mm), overall screened.Technical data

TYPE NO.

DesignationCross



Old NewMin. Max.


5000214600 50501030201600 EN 50306-4 3E 2x0.50 MM S 2x0.5 5.5 6.5 49 729 —5000309000 50501030301600 EN 50306-4 3E 3x0.50 MM S 3x0.5 5.7 6.7 54 801 —5000414300 50501030401600 EN 50306-4 3E 4x0.50 MM S 4x0.5 6.1 7.1 63 891 —5000606800 50501030600700 EN 50306-4 3E 6x0.50 MM S 6x0.5 6.9 7.9 84 1071 —5000805900 50501030800800 EN 50306-4 3E 8x0.50 MM S 8x0.5 7.5 8.5 101 1284 —5002500600 50501032500300 EN 50306-4 3E 25x0.50 MM S 25x0.5 11.0 12.0 238 2672 —



5000214900 50501030201900 EN 50306-4 3E 2x1.50 MM S 2x1.5 7.1 8.1 82 1052 —5000309300 50501030301900 EN 50306-4 3E 3x1.50 MM S 3x1.5 7.4 8.4 97 1175 —5000414600 50501030401900 EN 50306-4 3E 4x1.50 MM S 4x1.5 8.0 9.0 125 1393 —5000607100 50501030601000 EN 50306-4 3E 6x1.50 MM S 6x1.5 9.2 10.4 174 1719 —5000806200 50501030801100 EN 50306-4 3E 8x1.50 MM S 8x1.5 10.2 11.4 207 2084 —

5000215000 50501030202000 EN 50306-4 3E 2x2.50 MM S 2x2.5 8.3 9.3 117 1288 —5000309400 50501030302000 EN 50306-4 3E 3x2.50 MM S 3x2.5 8.6 9.8 147 1483 —5000414700 50501030402000 EN 50306-4 3E 4x2.50 MM S 4x2.5 9.4 10.8 186 1691 —

Note: 1. Base cores are according to EN 50306-2 2. Core identification: print numbers 3. Marking: FLAMEX® 448 EN 50306-4 3E 300V《n》x《Section》MM S 90 YY MM DD

Low

vol

tage

cont

rol c

able

s

Page 16 / 98



EN 50306-4 Table 5 Class PMulti pairs, thin wall insulation, individually screened and sheathed, standard wall overall sheath (min 0.56mm).Technical data

TYPE NO.

DesignationCross



Old NewMin. Max.


5000416600 50501030402100 EN 50306-4 5P 2x2x0.50 MMM S 2x2x0.5 9.0 10.2 108 659 —5000608100 50501030601100 EN 50306-4 5P 3x2x0.50 MMM S 3x2x0.5 9.6 10.8 138 832 —5000807200 50501030801200 EN 50306-4 5P 4x2x0.50 MMM S 4x2x0.5 10.7 11.9 157 1021 —5001402900 50501031400100 EN 50306-4 5P 7x2x0.50 MMM S 7x2x0.5 13.0 14.2 256 1568 —




Note: 1. Base cores are according to EN 50306-2 2. Individual pairs are according to EN 50306-3 3. Core identification: print numbers 4. Marking: FLAMEX® 448 EN 50306-4 5P 300V《n》x《Section》MMM S 90 YY MM DD

Page 17 / 98



EN 50306-4 Table 5 Class EMulti pairs, thin wall insulation, individually screened and sheathed, standard wall overall sheath (min 1.00mm).Technical data

TYPE NO.

DesignationCross



Old NewMin. Max.


5000417000 50501030402500 EN 50306-4 5E 2x2x0.50 MMM S 2x2x0.5 10.1 11.3 132 1078 —5000608500 50501030601500 EN 50306-4 5E 3x2x0.50 MMM S 3x2x0.5 10.8 12.0 163 1286 —5000807600 50501030801600 EN 50306-4 5E 4x2x0.50 MMM S 4x2x0.5 11.8 13.0 185 1521 —5001403300 50501031400500 EN 50306-4 5E 7x2x0.50 MMM S 7x2x0.5 13.9 15.5 289 1943 —




Note: 1. Base cores are according to EN 50306-2 2. Individual pairs are according to EN 50306-3 3. Core identification: print numbers 4. Marking: FLAMEX® 448 EN 50306-4 5E 300V《n》x《Section》MMM S 90 YY MM DD

Low

vol

tage

cont

rol c

able

s

Page 18 / 98



EN 50306-4 Class PMulti pairs, thin wall insulation, overall screened and standard wall sheath (min 0.42mm).Technical data

TYPE NO.

DesignationCross



Old NewMin. Max.


5000415800 50501030402900 EN 50306-4 P 300V 2x2x0.50 MM S 2x2x0.5 6.2 7.4 59 317 —5000607300 50501030601900 EN 50306-4 P 300V 3x2x0.50 MM S 3x2x0.5 6.5 7.7 72 372 —5000806400 50501030802000 EN 50306-4 P 300V 4x2x0.50 MM S 4x2x0.5 7.4 8.6 89 501 —5001002300 50501031000400 EN 50306-4 P 300V 5x2x0.50 MM S 5x2x0.5 8.4 9.0 114 561 —5001203400 50501031200700 EN 50306-4 P 300V 6x2x0.50 MM S 6x2x0.5 8.5 9.5 129 629 —5001402100 50501031400900 EN 50306-4 P 300V 7x2x0.50 MM S 7x2x0.5 8.8 10.0 135 703 —

5000415900 50501030403000 EN 50306-4 P 300V 2x2x0.75 MM S 2x2x0.75 7.0 8.2 72 405 —5000607400 50501030602000 EN 50306-4 P 300V 3x2x0.75 MM S 3x2x0.75 7.3 8.5 93 482 —5000806500 50501030802100 EN 50306-4 P 300V 4x2x0.75 MM S 4x2x0.75 8.2 9.4 114 566 —5001002400 50501031000500 EN 50306-4 P 300V 5x2x0.75 MM S 5x2x0.75 8.7 9.9 131 654 —5001203500 50501031200800 EN 50306-4 P 300V 6x2x0.75 MM S 6x2x0.75 9.6 10.2 160 750 —5001402200 50501031401000 EN 50306-4 P 300V 7x2x0.75 MM S 7x2x0.75 9.9 11.1 175 889 —

5000416000 50501030403100 EN 50306-4 P 300V 2x2x1.00 MM S 2x2x1.0 7.6 8.8 76 421 —5000607500 50501030602100 EN 50306-4 P 300V 3x2x1.00 MM S 3x2x1.0 7.9 9.1 107 509 —5000806600 50501030802200 EN 50306-4 P 300V 4x2x1.00 MM S 4x2x1.0 8.8 10.0 140 599 —5001203600 50501031200900 EN 50306-4 P 300V 6x2x1.00 MM S 6x2x1.0 10.6 11.6 206 834 —5001402300 50501031401100 EN 50306-4 P 300V 7x2x1.00 MM S 7x2x1.0 10.8 12.0 211 865 —

5000416100 50501030403200 EN 50306-4 P 300V 2x2x1.50 MM S 2x2x1.5 8.7 9.9 119 577 —5000607600 50501030602200 EN 50306-4 P 300V 3x2x1.50 MM S 3x2x1.5 9.2 10.4 153 700 —5000806700 50501030802300 EN 50306-4 P 300V 4x2x1.50 MM S 4x2x1.5 10.4 11.6 194 848 —5001402400 50501031401200 EN 50306-4 P 300V 7x2x1.50 MM S 7x2x1.5 13.1 14.3 310 1270 —

Note: 1. Base cores are according to EN 50306-2 2. Core identification: print numbers 3. Marking: FLAMEX® 448 EN 50306-4 P 300V《n》x《Section》MM S 90 YY MM DD

Page 19 / 98



EN 50306-4 Class EMulti pairs, thin wall insulation, overall screened and standard wall sheath (min 1.00mm).Technical data

TYPE NO.

DesignationCross



Old NewMin. Max.


5000416200 50501030403300 EN 50306-4 E 300V 2x2x0.50 MM S 2x2x0.5 7.2 8.4 77 610 —5000607700 50501030602300 EN 50306-4 E 300V 3x2x0.50 MM S 3x2x0.5 7.5 8.7 90 679 —5000806800 50501030802400 EN 50306-4 E 300V 4x2x0.50 MM S 4x2x0.5 8.4 9.6 110 834 —5001402500 50501031401300 EN 50306-4 E 300V 7x2x0.50 MM S 7x2x0.5 9.8 11.0 157 1094 —




Note: 1. Base cores are according to EN 50306-2 2. Core identification: print numbers 3. Marking: FLAMEX® 448 EN 50306-4 E 300V《n》x《Section》MMM S 90 YY MM DD

Low

vol

tage

cont

rol c

able

s

Page 20 / 98



Guide to use

Electrical properties

Nominal voltage 300/500 VTesting a.c. voltage (5 minutes)

for insulation: U0 = 2.0 kV for EN 50306-3 sheath: U0 = 2.0 kVfor EN 50306-4 internal sheath: U0 = 2.0 kV

Max. operating temperature at conductor

Conductor at normal operationEN 50306-2 wires: ≤ 105°C / 100,000 h ≤ 125°C / 20,000 h

EN 50306-3 and EN 50306-4 cables: ≤ 90°C / 100,000 h ≤ 110°C / 20,000 h

Conductor under short-circuit conditions(tinned) ≤ 160°C / 5 s

Operating in cold

Min. permissible ambient temperature ≥ -40℃

Min. bending radii

Unscreened cables:Fixed installation ≥ 2DFree moved ≥ 4D

Screened cables:Fixed installation ≥ 3DFree moved ≥ 5D

D = cable Ø (mm)

Page 21 / 98


ContactRolling Stock TeamPhone: +86(0)21 5292 [email protected] Lo

w v

olta

geco

ntro

l cab

les

Page 22 / 98



1

2

FLA

MEX

EN

503

06-2

Marking

According to EN 50306(See notes under technical data for details)

Standards

EN 45545-2 / BS 6853 / UNI CEI 11170-3

Thin wall insulated cablesFLAMEX® SH20600V

ApplicationsStrictly halogen free, all these wires and cables combine the advantages of thin wall thickness, small size, lightweight, high mechanical properties, and high chemical resistance. They are recommended for installation in railway vehicles, switching stations and control panels.



Construction1. Conductor Flexible stranded tinned copper

2. Insulation Special halogen free, thin wall Compound type SH20 Color: White




Flameretardant


EN 50306

Page 23 / 98



FLAMEX SH20 600VSingle core wires, unscreened and unsheathedTechnical data

TYPE NO. Description

Conductor Min.insulationthickness

Overall ØAverage Weight

Fireload InventoryCross

section

Max. diameter

n x øR20 Min. Max.

mm2 mm Ω/km mm mm mm kg/km MJ/km

50501010101100 FLAMEX SH20 600V 1x0.50 M 0.50 0.95 40.10 0.18 1.15 1.45 6.0 22 —

50501010101200 FLAMEX SH20 600V 1x0.75 M 0.75 1.15 26.70 0.18 1.35 1.65 8.5 27 —

50501010101300 FLAMEX SH20 600V 1x1.00 M 1.00 1.30 20.00 0.18 1.45 1.80 10.5 30 —

50501010101400 FLAMEX SH20 600V 1x1.50 M 1.50 1.65 13.70 0.18 1.95 2.30 16.0 52 —

50501010101500 FLAMEX SH20 600V 1x2.50 M 2.50 2.15 8.21 0.18 2.50 2.85 26.5 74 —

Note: 1. Other colors on request 2. Marking: FLAMEX® SH20 600V 1x《Section》 M Nexans 448 week/year

Low

vol

tage

cont

rol c

able

s

Page 24 / 98



Guide to use


Nominal voltage 600/1000 VTesting a.c. voltage (5 minutes) 4.0 kV


Conductor at normal operation ≤ 105°C / 100,000 h ≤ 125°C / 20,000 h

Operating in cold

Min. permissible ambient temperature ≥ -40°C

Min. bending radii

Fixed installation ≥ 3DFree moved ≥ 5DD = cable Ø (mm)

Page 25 / 98



Part 2Power cables for rolling stock

Pow

er c

able

s

Page 26 / 98



Part 2-1 EN 50264-3 reduced thickness power cables

Nexans EN 50264-3 TypesSinglecore

cables

Multcore

cables

With agreen/yellow

corescreened sheathed Page

EN 50264-3-1 0.6/1kVCategory M ● ● 29

EN 50264-3-1 1.8/3kVCategory M ● ● 30

EN 50264-3-1 1.8/3kVCategory MM ● ● 30

EN 50264-3-1 3.6/6kVCategory MM ● ● 31

EN 50264-3-2 0.6/1kVCategory MM ● ● 35

EN 50264-3-2 S 0.6/1kVCategory MM ● ● ● 36

EN 50264-3-2 0.6/1kVCategory FM ● ● ● 37

EN 50264-3-2 S 0.6/1kVCategory FM ● ● ● ● 38

Part 2-2 High temperature power cables


cables

Multcore

cables

With agreen/yellow


EN 50382-2 0.6/1kV 120°CCategory F ● 43

EN 50382-2 1.8/3kV 120°CCategory F ● 44

EN 50382-2 1.8/3kV 120°CCategory FF ● ● 44

EN 50382-2 3.6/6kV 120°CCategory F ● 45

EN 50382-2 3.6/6kV 120°CCategory FF ● ● 45

Guidelines

Page 27 / 98



Part 2-3 Extra high temperature power cables


cables

Multcore

cables

With agreen/yellow


EN 50382-2 1.8/3kV 150°C Category F ● 49

EN 50382-2 1.8/3kV 150°C Category FF ● ● 49

EN 50382-2 3.6/6kV 150°C Category F ● 50

EN 50382-2 3.6/6kV 150°C Category FF ● ● 50

Part 2-4 High performance thin wall thickness power cables


cables

Multcore

cables

With agreen/yellow


4GKW-EN 1800V ● 55

(N)SHXAFOE 3600V ● 56

(N)SHXAFCOE 1800V ● ● ● 59

SHXAFCOE 3600V ● ● ● 59

Pow

er c

able

s

Page 28 / 98



Page 29 / 98



Part 2-1Reduced wall thickness power cables

Pow

er c

able

s

Page 30 / 98



Marking

FLAMEX Z – EN 50264-3-1 – Voltage Rate –《section》– Hazard Level –NEXANS – 448 – Week/Year

Standards

EN 45545-2 / BS 6853 / NFPA130 / UNI CEI 11170-3

Single core cablesFLAMEX® Z types0.6/1kV, 1.8/3kV, 3.6/6kV

ApplicationsStrictly halogen free, all these wires combine the advantages of reduced size, lightweight, high chemical resistance and high mechanical properties. They are recommended for installation in railway vehicles for power supply.



Construction1. Conductor

Flexible stranded tinned copperClass 5 acc. to IEC 60228Covered with separate tape (Optional)

2. InsulationSpecial cross-linked compoundType EI 109 or EI 107 acc. to EN 50264-1Color: Black or Green-Yellow

3. SheathSpecial cross-linked compoundType EM 104 acc. to EN 50264-1Inside covered with optional tapesColor: Black




Flameretardant


EN 50264-3-1

FLA

MEX

Z u

nshe

athe

d

FLA

MEX

Z s

heat

hed

1

2

3

Page 31 / 98



FLAMEX Z 0.6/1 kVTechnical data

TYPE NO. Conductor ThicknessOf

insulation


Fireload

approx. Color InventoryOld New

Cross section

Nom.diameter Min. Max.

mm2 mm mm mm mm kg/km MJ/km

56410003 50524010030000 1 1.3 0.6 2.4 2.8 15 108 BK √51410004 50524010040000 1.5 1.5 0.7 2.8 3.3 21 144 BK √51410005 50524010050000 2.5 1.9 0.7 3.2 3.7 30 170 BK √51410006 50524010060000 4 2.5 0.7 3.8 4.4 45 222 BK √51410007 50524010070000 6 3.0 0.7 4.3 4.9 64 257 BK √51410008 50524010080000 10 3.9 0.7 5.2 5.8 102 319 BK √51410009 50524010090000 16 5.3 0.7 6.6 7.2 158 446 BK √51410010 50524010100000 25 6.5 0.9 8.2 9.0 244 676 BK √51410011 50524010110000 35 7.7 0.9 9.4 10.2 333 785 BK √51410012 50524010120000 50 9.2 1.0 10.9 11.9 476 1009 BK √51410020 50524010130000 70 11.1 1.1 13.0 14.0 664 1311 BK √51410019 50524010140000 95 12.9 1.1 15.0 15.8 866 1503 BK √51410015 50524010150000 120 14.4 1.2 16.5 17.7 1081 1811 BK √51410016 50524010160000 150 16.0 1.4 18.4 19.6 1365 2351 BK —51410017 50524010170000 185 18.2 1.6 20.9 22.3 1676 3012 BK —51410018 50524010180000 240 20.5 1.7 23.4 24.8 2161 3568 BK —51410037 50524010190000 300 22.8 1.8 25.9 27.3 2660 4010 BK —51410038 50524010200000 400 26.3 2.0 29.7 31.3 3502 5095 BK —

56410325 50524020032000 1G1 1.3 0.6 2.4 2.8 14 92 G/Y √56410304 50524020042000 1G1.5 1.5 0.7 2.8 3.3 20 123 G/Y √56410305 50524020052000 1G2.5 1.9 0.7 3.2 3.7 29 145 G/Y √56410310 50524020062000 1G4 2.5 0.7 3.8 4.4 44 177 G/Y √56410306 50524020072000 1G6 3 0.7 4.3 4.9 62 205 G/Y √56410301 50524020082000 1G10 3.9 0.7 5.2 5.8 100 254 G/Y √56410307 50524020092000 1G16 5.3 0.7 6.6 7.2 153 330 G/Y —56410314 50524020102000 1G25 6.5 0.9 8.2 9.0 236 515 G/Y —56410315 50524020112000 1G35 7.7 0.9 9.4 10.2 332 724 G/Y —56410302 50524010122000 1G50 9.2 1.0 10.9 11.9 471 897 G/Y —56410303 50524010132000 1G70 11.1 1.1 13.0 14.0 659 1169 G/Y —56410318 50524010142000 1G95 12.9 1.1 15.0 15.8 860 1340 G/Y —56410319 50524010152000 1G120 14.4 1.2 16.5 17.7 1074 1616 G/Y —56410320 50524010162000 1G150 16 1.4 18.4 19.6 1355 2079 G/Y —56410321 50524010172000 1G185 18.2 1.6 20.9 22.3 1663 2679 G/Y —56410322 50524010182000 1G240 20.5 1.7 23.4 24.8 2146 3180 G/Y —56410323 50524010192000 1G300 22.8 1.8 25.9 27.3 2651 3717 G/Y —56410324 50524010202000 1G400 26.3 2.0 29.7 31.3 3491 4725 G/Y —

Note: G* means it's a green/yellow wire, it only can be used for earthing.

Pow

er c

able

s

Page 32 / 98



FLAMEX Z 1.8/3 kV unsheathedTechnical data


insulation


Fireload

approx. Color InventoryNSH Old

Cross section


New mm mm mm mm kg/km MJ/km51420019 50524040040000 1.5 1.5 2.0 5.3 5.9 48 610 BK —51420020 50524040050000 2.5 1.9 2.0 5.7 6.3 61 680 BK —51420021 50524040060000 4 2.5 2.0 6.3 7.1 80 805 BK —51420022 50524040070000 6 3.0 2.0 6.8 7.6 101 895 BK —51420023 50524040080000 10 3.9 2.0 7.7 8.5 146 1067 BK —51420024 50524040090000 16 5.3 2.0 9.2 10.0 211 1357 BK —51420025 50524040100000 25 6.5 2.0 10.3 11.3 296 1578 BK √51420026 50524040110000 35 7.7 2.0 11.5 12.5 392 1800 BK √51420027 50524040120000 50 9.2 2.0 12.9 13.9 535 2018 BK √51420028 50524040130000 70 11.1 2.0 14.8 15.8 725 2360 BK √51420029 50524040140000 95 12.9 2.2 16.9 18.1 951 2979 BK √51420030 50524040150000 120 14.4 2.2 18.4 19.6 1166 3275 BK √51420031 50524040160000 150 16.0 2.2 19.9 21.3 1437 3590 BK √51420032 50524040170000 185 18.2 2.4 22.5 23.9 1758 4413 BK √51420033 50524040180000 240 20.5 2.4 24.9 26.3 2239 4906 BK —51420034 50524040190000 300 22.8 2.4 27.1 28.5 2740 5399 BK —51420035 50524040200000 400 26.3 2.6 30.9 32.5 3594 6684 BK —

FLAMEX Z 1.8/3 kV sheathedTechnical data

TYPE NO. Cross section

ThicknessOf

insulation

ThicknessOf

sheath


Fireload


Min. Max.

mm2 mm mm mm mm kg/km MJ/km51420102 50524050040020 1.5 1.3 0.8 5.7 6.1 52 648 BK —51420103 50524050050020 2.5 1.3 0.8 6.0 6.5 64 720 BK —51420104 50524050060020 4 1.3 0.8 6.5 7.2 84 848 BK —51420105 50524050070020 6 1.3 0.8 7.1 7.7 105 941 BK —51420106 50524050080020 10 1.5 0.8 8.3 9.1 159 1249 BK —51420107 50524050090020 16 1.5 0.8 9.7 10.7 227 1582 BK —51420108 50524050100020 25 1.8 1.0 11.9 12.9 342 2307 BK —51420109 50524050110020 35 1.8 1.0 13.1 14.1 444 2617 BK —51420110 50524050120020 50 1.8 1.0 14.5 15.5 592 2926 BK —51420111 50524050130020 70 1.8 1.0 16.4 17.4 791 3389 BK —51420112 50524050140020 95 2.2 1.0 18.9 20.1 1045 4471 BK —51420113 50524050150020 120 2.2 1.0 20.3 21.7 1268 4888 BK —51420114 50524050160020 150 2.2 1.2 22.4 23.8 1570 5701 BK —51420115 50524050170020 185 2.4 1.2 24.9 26.3 1906 6776 BK —51420116 50524050180020 240 2.4 1.2 27.3 28.7 2401 7492 BK —51420117 50524050190020 300 2.4 1.2 29.5 30.9 2916 8207 BK —51420118 50524050200020 400 2.6 1.4 33.7 35.3 3828 10424 BK —

Page 33 / 98



FLAMEX Z 3.6/6 kV sheathedTechnical data


ThicknessOf

insulation

ThicknessOf

sheath


Fireload


Min. Max.


51430102 50524060050020 2.5 2.6 0.8 9.0 10.0 125 1758 BK —51430103 50524060060020 4 2.6 0.8 9.6 10.6 148 1948 BK —51430104 50524060070020 6 2.6 0.8 10.1 11.2 174 2110 BK —51430105 50524060080020 10 2.6 0.8 10.9 12.1 226 2395 BK —51430101 50524060090020 16 2.6 0.8 12.4 13.4 306 2946 BK —51430106 50524060100020 25 2.9 1.0 14.6 15.8 436 3921 BK —51430107 50524060110020 35 2.9 1.0 15.9 17.1 545 4364 BK —51430108 50524060120020 50 2.9 1.0 17.3 18.7 706 4917 BK —51430109 50524060130020 70 2.9 1.0 19.2 20.6 917 5618 BK —51430110 50524060140020 95 2.9 1.0 20.9 22.5 1147 6282 BK —51430111 50524060150020 120 2.9 1.2 22.8 24.4 1400 7211 BK —51430112 50524060160020 150 2.9 1.2 24.4 26.0 1688 7827 BK —51430113 50524060170020 185 3.2 1.2 27.2 28.8 2051 9361 BK —51430114 50524060180020 240 3.4 1.4 30.3 31.9 2620 11312 BK —51430115 50524060190020 300 3.4 1.4 32.6 34.2 3152 12332 BK —51430116 50524060200020 400 3.4 1.4 36.0 37.8 4022 13884 BK —

Pow

er c

able

s

Page 34 / 98



Guide to use


Nominal voltage 600V Cables: U0/U (Um) = 0.6/1.0 (1.2) kV 1800V Cables: U0/U (Um) = 1.8/3.0 (3.6) kV 3600V Cables: U0/U (Um) = 3.6/6.0 (7.2) kV

Max. operating voltage in DC installations, 600V Cables: V0 = 0.9 kV DCone-sided earthed 1800V Cables: V0 = 2.7 kV DC

3600V Cables: V0 = 5.4 kV DC

Testing a.c. voltage (5 minutes) 600V Cables: U0 = 3.5 kV 1800V Cables: U0 = 6.5 kV 3600V Cables: U0 = 11.0 kV



Conductor under short-circuit conditions(tinned) ≤ 200 °C / 5 s

Operating in cold


Min. bending radii

D < 12 D ≥ 12Fixed installation ≥ 3D ≥ 4DFree moved ≥ 4D ≥ 5DD = cable Ø (mm)

Page 35 / 98



Pow

er c

able

s

Page 36 / 98



FLA

MEX

Z E

N 5

0264

- 3-2

S

FLA

MEX

Z E

N 5

0264

-3-2

1

2

3

4

Marking

FLAMEX Z – EN 50264-3-2 – 600V –《number》x《section》 – Hazard Level – (G, if with a green/yellow core) – (S, if screened) –NEXANS – 448 – Week/Year

Standards

EN 45545-2 / BS 6853 / NFPA130 / UNI CEI 11170-3

Multi core cablesFLAMEX® Z types0.6/1kV

ApplicationsStrictly halogen free, all these cables combine the advantages of small size, lightweight, high chemical resistance and high mechanical properties. They are recommended for installation in railway vehicles, inside or outside of switching stations and control panels.

Current carrying capacity according to EN50343.



Flexible stranded tinned copper Class 5 acc. to IEC 60228Covered with separate tape (Optional)

2. InsulationSpecial cross-linked compound Type EI 109 or EI 107 acc. to EN50264-1Color: Black or Green-Yellow

3. ScreenTinned copper wires braid

4. SheathSpecial cross-linked rubberType EM104 acc. toEN 50264-1Color: Black




Flameretardant


EN 50264-3-2

Page 37 / 98



FLAMEX Z 0.6/1 kV unscreenedTechnical data


insulation


Fireload


Cross section


mm2 mm mm mm mm kg/km MJ/km56450100 50525010230020 2x1.0 1.3 0.7 6.3 7.3 71 887 BK —51450102 50525010240020 2x1.5 1.5 0.7 7.2 8.3 91 1090 BK —51450103 50525010250020 2x2.5 1.9 0.7 8.0 9.1 120 1302 BK —51450104 50525010260020 2x4 2.5 0.7 9.2 10.4 168 1686 BK —51450105 50525010270020 2x6 3.0 0.8 10.3 11.7 228 2125 BK —51450106 50525010280020 2x10 3.9 1.0 12.5 13.9 347 2938 BK —56450107 50525010290020 2x16 5.3 1.0 15.6 17.0 521 4198 BK —56450108 50525010300020 2x25 6.5 1.2 19.2 20.6 793 6267 BK —56450109 50525010310020 2x35 7.7 1.2 21.4 23.2 1045 7633 BK —56450110 50525010320020 2x50 9.2 1.4 25.1 26.9 1464 10186 BK —51450101 50525010440020 3x1.5 1.5 0.7 7.7 8.8 109 1190 BK —51450111 50525010450020 3x2.5 1.9 0.7 8.5 9.6 146 1402 BK —51450112 50525010460020 3x4 2.5 0.7 9.7 11.1 210 1849 BK —51450113 50525010470020 3x6 3.0 0.8 11.0 12.4 284 2261 BK —51450114 50525010480020 3x10 3.9 1.0 13.4 14.8 442 3108 BK —56450115 50525010490020 3x16 5.3 1.0 16.7 18.1 665 4369 BK —56450116 50525010500020 3x25 6.5 1.2 20.3 22.1 1013 6513 BK —56450117 50525010510020 3x35 7.7 1.4 23.3 25.1 1370 8225 BK —56450118 50525010520020 3x50 9.2 1.6 27.3 29.1 1922 10820 BK —51450119 50525010640020 4x1.5 1.5 0.7 8.5 9.5 132 1375 BK —51450120 50525010650020 4x2.5 1.9 0.7 9.4 10.5 180 1624 BK —51450121 50525010660020 4x4 2.5 0.8 11.0 12.4 274 2372 BK —51450122 50525010670020 4x6 3.0 1.0 12.6 14 375 2952 BK —51450123 50525010680020 4x10 3.9 1.0 14.9 16.3 567 3768 BK —56450124 50525010690020 4x16 5.3 1.2 18.9 20.3 867 5508 BK —56450125 50525010700020 4x25 6.5 1.4 22.9 24.7 1314 8083 BK —56450126 50525010710020 4x35 7.7 1.4 25.8 27.6 1739 9617 BK —56450127 50525010720020 4x50 9.2 1.6 30.2 32.0 2451 12674 BK —56450128 50525011810020 6x1.5 1.5 0.8 10.2 11.6 201 2091 BK —56450129 50525012140020 6x2.5 1.9 1.0 11.8 13.2 285 2666 BK —

Note: 1. Other cross section on request 2. Core identification: print numbers

Pow

er c

able

s

Page 38 / 98



FLAMEX Z 0.6/1 kV screenedTechnical data


insulation

Screened core Ø

ThicknessOf

Sheath


Fireload


Cross section


mm2 mm mm mm mm mm mm kg/km MJ/km

56450203 50525020220020 2x0.75 1.1 0.6 5.4 0.7 6.7 7.9 84 870 BK —56450200 50525020230020 2x1.0 1.3 0.6 5.8 0.7 7.0 7.9 92 932 BK —51450205 50525020240020 2x1.5 1.5 0.7 6.5 0.7 7.9 9.1 113 1103 BK —51450206 50525020250020 2x2.5 1.9 0.7 7.3 0.7 8.7 9.9 145 1310 BK —51450207 50525020260020 2x4 2.5 0.7 8.9 0.7 10.3 11.7 211 1760 BK —51450208 50525020270020 2x6 3 0.7 9.9 0.8 11.3 12.7 268 2074 BK —51450209 50525020280020 2x10 3.9 0.7 12.1 1.0 13.5 14.9 396 2887 BK —56450210 50525020290020 2x16 5.3 0.7 14.7 1.0 16.6 18.0 564 3824 BK —56450211 50525020300020 2x25 6.5 0.9 17.9 1.2 20.0 21.8 834 5609 BK —56450212 50525020310020 2x35 7.7 0.9 20.5 1.2 23.2 25.0 1168 7244 BK —56450213 50525020320020 2x50 9.2 1.0 24.5 1.4 26.5 28.3 1560 9085 BK —51450201 50525020440020 3x1.5 1.5 0.7 7.0 0.7 8.4 9.6 131 1165 BK —51450203 50525020450020 3x2.5 1.9 0.7 7.8 0.7 9.2 10.4 168 1336 BK —51450214 50525020460020 3x4 2.5 0.7 9.5 0.7 11.0 12.4 251 1833 BK —51450215 50525020470020 3x6 3 0.7 10.6 0.8 12.1 13.5 321 2089 BK —51450216 50525020480020 3x10 3.9 0.7 13.2 1.0 14.4 15.8 479 2795 BK —56450217 50525020490020 3x16 5.3 0.7 15.8 1.0 18.2 19.6 715 4021 BK —56450218 50525020500020 3x25 6.5 0.9 19.2 1.2 21.4 23.2 1032 5414 BK —56450219 50525020510020 3x35 7.7 0.9 22.0 1.4 24.8 26.6 1437 6864 BK —56450220 50525020520020 3x50 9.2 1.0 26.3 1.6 28.8 30.6 1976 8819 BK —51450202 50525020640020 4x1.5 1.5 0.7 7.7 0.7 9.1 10.3 157 1366 BK —51450204 50525020650020 4x2.5 1.9 0.7 8.9 0.7 10.4 11.8 225 1700 BK —51450221 50525020660020 4x4 2.5 0.7 10.5 0.8 12.0 13.4 334 2585 BK —51450222 50525020670020 4x6 3 0.7 11.8 1.0 13.6 15.0 438 3114 BK —51450223 50525020680020 4x10 3.9 0.7 14.6 1.0 15.9 17.3 643 3984 BK —56450224 50525020690020 4x16 5.3 0.7 17.5 1.2 19.7 21.5 941 5388 BK —56450225 50525020700020 4x25 6.5 0.9 21.6 1.4 24.3 26.1 1449 7841 BK —56450226 50525020710020 4x35 7.7 0.9 24.5 1.4 27.2 29.0 1882 9177 BK —56450227 50525020720020 4x50 9.2 1.0 29.3 1.6 31.6 33.4 2614 12098 BK —56450243 50525021490020 7x1.0 1.3 0.6 8.5 0.8 10.0 11.4 202 1701 BK —

Note: 1. Other cross section on request 2. Core identification: print numbers

Page 39 / 98



FLAMEX Z 0.6/1 kV unscreened, with a green/yellow coreTechnical data


insulation


Fireload


Cross section



56450330 50525030241020 2G1.5 1.5 0.7 7.2 8.3 91 1075 BK —56450331 50525030251020 2G2.5 1.9 0.7 8.0 9.1 119 1277 BK —56450332 50525030261020 2G4 2.5 0.7 9.2 10.4 167 1651 BK —56450333 50525030271020 2G6 3.0 0.8 10.3 11.7 226 2072 BK —56450334 50525030281020 2G10 3.9 1.0 12.5 13.9 344 2872 BK —56450335 50525030291020 2G16 5.3 1.0 15.6 17.0 518 4115 BK —56450336 50525030301020 2G25 6.5 1.2 19.2 20.6 788 6144 BK —56450337 50525010311020 2G35 7.7 1.2 21.4 23.2 1046 7633 BK —56450338 50525010321020 2G50 9.2 1.4 25.1 26.9 1464 10149 BK —56450301 50525030431020 3G1.0 1.3 0.6 6.9 8.1 83 939 BK —56450339 50525030441020 3G1.5 1.5 0.7 7.7 8.8 108 1169 BK —56450340 50525030451020 3G2.5 1.9 0.7 8.5 9.6 146 1377 BK —56450341 50525030461020 3G4 2.5 0.7 9.7 11.1 209 1824 BK —56450342 50525030471020 3G6 3.0 0.8 11.0 12.4 282 2208 BK —56450343 50525030481020 3G10 3.9 1.0 13.4 14.8 440 3041 BK —56450344 50525030491020 3G16 5.3 1.0 16.7 18.1 662 4287 BK —56450345 50525030501020 3G25 6.5 1.2 20.3 22.1 1008 6392 BK —56450346 50525010511020 3G35 7.7 1.4 23.3 25.1 1370 8209 BK —56450347 50525010521020 3G50 9.2 1.6 27.3 29.1 1922 10786 BK —56450359 50525030621020 4G0.75 1.1 0.6 7.2 8.4 95 1101 BK —56450348 50525030641020 4G1.5 1.5 0.7 8.5 9.5 132 1354 BK —56450349 50525030651020 4G2.5 1.9 0.7 9.4 10.5 179 1599 BK —56450350 50525030661020 4G4 2.5 0.8 11.0 12.4 273 2357 BK —56450351 50525030671020 4G6 3.0 1.0 12.6 14.0 373 2899 BK —56450352 50525030681020 4G10 3.9 1.0 14.9 16.3 564 3702 BK —56450353 50525030691020 4G16 5.3 1.2 18.9 20.3 863 5399 BK —56450354 50525030701020 4G25 6.5 1.4 22.9 24.7 1308 7929 BK —56450355 50525010711020 4G35 7.7 1.4 25.8 27.6 1738 9562 BK —56450356 50525010721020 4G50 9.2 1.6 30.2 32.0 2449 12596 BK —56450357 50525031821020 7G1.5 1.5 0.8 10.2 11.6 210 2046 BK —56450358 50525032151020 7G2.5 1.9 1.0 11.8 13.2 301 2599 BK —

Note: 1. G* means a green/yellow core included, as photo beside 2.Other cross section on request 3.Core identification: print numbers

Pow

er c

able

s

Page 40 / 98



FLAMEX Z 0.6/1 kV screened, with a green/yellow coreTechnical data


insulationScreened

core ØThickness

OfSheath


Fireload


Cross section


mm2 mm mm mm mm mm mm kg/km MJ/km

56450401 50525040241020 2G1.5 1.5 0.7 6.5 0.7 7.9 9.1 112 1082 BK —56450402 50525040251020 2G2.5 1.9 0.7 7.3 0.7 8.7 9.9 144 1285 BK —56450403 50525040261020 2G4 2.5 0.7 8.9 0.8 10.3 11.7 210 1726 BK —56450404 50525040271020 2G6 3.0 0.7 9.9 0.8 11.3 12.7 267 2034 BK —56450405 50525040281020 2G10 3.9 0.7 12.1 1.0 13.5 14.9 393 2821 BK —56450406 50525040291020 2G16 5.3 0.7 14.7 1.0 16.6 18.0 560 3715 BK —56450407 50525040301020 2G25 6.5 0.9 17.9 1.2 20.0 21.8 828 5455 BK —56450408 50525020311020 2G35 7.7 0.9 20.5 1.4 23.2 25.0 1167 7189 BK —56450409 50525020321020 2G50 9.2 1.0 24.5 1.4 26.5 28.3 1558 9006 BK —56450410 50525040441020 3G1.5 1.5 0.7 7.0 0.7 8.4 9.6 130 1144 BK —56450411 50525040451020 3G2.5 1.9 0.7 7.8 0.7 9.2 10.4 167 1311 BK —56450412 50525040461020 3G4 2.5 0.7 9.5 0.8 11.0 12.4 250 1808 BK —56450413 50525040471020 3G6 3.0 0.7 10.6 0.8 12.1 13.5 320 2062 BK —56450414 50525040481020 3G10 3.9 0.7 13.2 1.0 14.4 15.8 477 2729 BK —56450415 50525040491020 3G16 5.3 0.7 15.8 1.2 18.2 19.6 710 3912 BK —56450416 50525040501020 3G25 6.5 0.9 19.2 1.2 21.4 23.2 1026 5260 BK —56450417 50525020511020 3G35 7.7 0.9 22.0 1.4 24.8 26.6 1436 6810 BK —56450418 50525020521020 3G50 9.2 1.0 26.3 1.6 28.8 30.6 1974 8741 BK —56450419 50525040641020 4G1.5 1.5 0.7 7.7 0.7 9.1 10.3 156 1345 BK —56450420 50525040651020 4G2.5 1.9 0.7 8.9 0.8 10.4 11.8 224 1674 BK —56450421 50525040661020 4G4 2.5 0.7 10.5 0.8 12.0 13.4 334 2570 BK —56450422 50525040671020 4G6 3.0 0.7 11.8 1.0 13.6 15.0 438 3099 BK —56450423 50525040681020 4G10 3.9 0.7 14.6 1.0 15.9 17.3 641 3917 BK —56450424 50525040691020 4G16 5.3 0.7 17.5 1.2 19.7 21.5 936 5279 BK —56450425 50525040701020 4G25 6.5 0.9 21.6 1.4 24.3 26.1 1443 7686 BK —56450426 50525020711020 4G35 7.7 0.9 24.5 1.4 27.2 29.0 1881 9123 BK —56450427 50525020721020 4G50 9.2 1.0 29.3 1.6 31.6 33.4 2612 12019 BK —

Note: 1. G* means a green/yellow core included, as photo beside 2.Other cross section on request 3.Core identification: print numbers

Page 41 / 98



Pow

er c

able

sGuide to use


Nominal voltage U0/U (Um) = 0.6/1.0 (1.2) kVMax. operating voltage in DC installations, V0 = 0.9 kVone-sided earthed

Testing a.c. voltage (5 minutes)for insulation: U0 = 3.5 kV for sheath (Screened): U0 = 3.0 kV




Operating in cold


Min. bending radii

Unscreened cables:Fixed installation ≥ 4DFree moved ≥ 5D

Screened cables:Fixed installation ≥ 5DFree moved ≥ 10D

D = cable Ø (mm)

Page 42 / 98



Page 43 / 98



Part 2-2High temperature power cables

Pow

er c

able

s

Page 44 / 98



FLA

MEX

SI 1

20°C

FLA

MEX

SI 1

20°C

she

athe

d

1

2

3

Marking

FLAMEX SI – EN 50382-2 – Voltage Rate –《Section》– Hazard Level – 120°C – NEXANS – 448 – Week/Year

Standards

EN 45545-2 / BS 6853 / NFPA130 / UNI CEI 11170-3

Single core cablesFLAMEX® SI 120℃ types1.8/3kV, 3.6/6kV

ApplicationsThese wires combine the advantages of strictly halogen free, fire retardant, low smoke fume, with a high performance insulation system. They are recommended for high temperature applications in railway vehicles.

Current carrying capacity acc. to EN 50343.

Cabling rules acc. to EN 50355.



2. InsulationSpecial cross-linked halogen free silicone rubberColor: Black or White (only for sheathed)

3. SheathSpecial cross-linked, halogen freesilicone rubberInside covered with optional tapesColor: Black



GoodResistance to impacts

Flameretardant


EN 50382

Page 45 / 98



FLAMEX SI 1.8/3 kV 120°C unsheathedTechnical data


insulation


Fireload


Cross section



FLAMEX SI 1.8/3 kV 120°C sheathedTechnical data


ThicknessOf

insulation

ThicknessOf

sheath


Fireload


Min. Max.


Pow

er c

able

s

Page 46 / 98





insulation


Fireload


Cross section






ThicknessOf

insulation

ThicknessOf

sheath


Fireload

approx. Color InventoryNSH NSZ

Min. Max.



Page 47 / 98



Guide to use


Nominal voltage 600V Cables: U0 /U (Um) = 0.6/1.0 (1.2) kV 1800V Cables: U0 /U (Um) = 1.8/3.0 (3.6) kV 3600V Cables: U0 /U (Um) = 3.6/6.0 (7.2) kV



Testing a.c. voltage (5 minutes) 600V Cables: U0 = 3.5 kV 1800V Cables: U0 = 6.5 kV 3600V Cables: U0 = 11.0 kV




Operating in cold


Min. bending radii


Pow

er c

able

s

Page 48 / 98



Page 49 / 98



Part 2-3Extra high temperature power cables

Pow

er c

able

s

Page 50 / 98



FLA

MEX

SI F

F 15

0°C

FLA

MEX

SI F

150

°C

1

2

3

Marking

FLAMEX SI – EN 50382-2 – Voltage Rate – 《section》 – Hazard Level – 150°C –NEXANS – 448 – Week/Year

Standards

EN 45545-2 / BS 6853 / NFPA130 / UNI CEI 11170-3

Single core cablesFLAMEX® SI 150℃ types0.6/1kV, 1.8/3kV, 3.6/6kV

ApplicationsThese wires combine the advantages of strictly halogen free, fire retardant, low smoke fume with a high performance insulation system. They are recommended for extra high temperature applications in railway vehicles to transfer the power.




Flexible stranded plain copperClass 5 acc. to IEC 60228Covered with separate tape (Optional)

2. InsulationSpecial cross-linked halogen free silicone rubberColor: Black or White (only for sheathed)

3. SheathSpecial cross-linked, halogen free silicone rubberInside covered with optional tapesColor: Black




Flameretardant


EN 50382

Page 51 / 98



FLAMEX SI 0.6/1kV 150°C unsheathedTechnical data


insulation


Fireload


Cross section



56200000 50521110030000 1 1.3 0.8 2.8 3.2 16 114 BK —56200001 50521110040000 1.5 1.5 0.8 3.0 3.5 20 124 BK —56200002 50521110050000 2.5 1.9 0.8 3.4 3.9 30 145 BK —56200003 50521110060000 4 2.5 0.8 3.9 4.6 45 192 BK —56200004 50521110070000 6 3.0 0.9 4.6 5.4 65 252 BK —56200005 50521110080000 10 3.9 1.1 5.8 6.8 109 391 BK —56200006 50521110090000 16 5.3 1.1 7.2 8.2 164 496 BK —56200007 50521110100000 25 6.5 1.3 8.7 9.7 250 701 BK —56200008 50521110110000 35 7.7 1.3 10.2 11.1 340 807 BK —56200009 50521110120000 50 9.2 1.5 11.7 12.9 484 1026 BK —56200010 50521110130000 70 11.1 1.5 13.6 14.8 667 1209 BK —56200011 50521110140000 95 12.9 1.6 15.6 17.0 876 1482 BK —56200012 50521110150000 120 14.4 1.6 17.1 18.5 1084 1636 BK —56200013 50521110160000 150 16.0 1.9 19.3 20.9 1371 2164 BK —56200014 50521110170000 185 18.2 1.9 21.4 23.0 1661 2431 BK —56200015 50521110180000 240 20.5 2.1 24.1 25.7 2152 3014 BK —56200016 50521110190000 300 22.8 2.2 26.6 28.2 2656 3490 BK —56200017 50521110200000 400 26.3 2.3 30.2 32.0 3480 4172 BK —

Note: 1. The insulation thickness is according to EN 50264-2-1: 2008 2. The insulation material and cable performance fulfill the requirements in EN 50382:2008 3: Tinned copper conductor

Page 52 / 98





insulation


Fireload


Cross section





ThicknessOf

insulation

ThicknessOf

sheath


Fireload


Min. Max.


Page 53 / 98





insulation


Fireload


Cross section






ThicknessOf

insulation

ThicknessOf

sheath


Fireload


Min. Max.



Page 54 / 98



Guide to use


Nominal voltage 1800V Cables: U0 / U (Um) = 1.8/3.0 (3.6) kV 3600V Cables: U0 / U (Um) = 3.6/6.0 (7.2) kV


Testing a.c. voltage (5 minutes) 1800V Cables: U0 = 6.5 kV 3600V Cables: U0 = 11.0 kV


Conductor at normal operation ≤ 150 ℃ / 100,000 h ≤ 170 ℃ / 20,000 h

Conductor under short-circuit conditions(tinned) ≤ 350 ℃ / 5 s

Operating in cold


Min. bending radii


Page 55 / 98



Part 2-4High performance power cables

Pow

er c

able

s

Page 56 / 98



1

2

3

4GKW

-EN

Nex

ans

Marking

See notes under the technical data

Standards

EN 50264-3-1 / EN 45545-2 / BS 6853 / DIN 5510-2

Single core cablesThin wall thickness types1.8/3kV, 3.6/6kV

ApplicationsStrictly halogen free, all these wires combine the advantages of reduced size, lightweight, high chemical resistance, high mechanical properties. They are recommended for installation indoor or outdoor of railway vehicles for power supply.





2. InsulationSpecial cross-linked compoundType EI 110 acc. to EN 50264-1

3. SheathSpecial cross-linked compoundType EM 104, acc. toEN 50264-1Inside covered with optional tapesColor: Black




Flameretardant


4GKW-EN and (N)SHXAFOE

Page 57 / 98



4GKW-EN 1.8/3kVTechnical data


insulation


Fireload


Cross section



57420001 50524070030000 1 1.3 0.8 2.7 3.3 17 144 BK —57420002 50524070040000 1.5 1.5 0.8 2.9 3.5 22 157 BK —57420003 50524070050000 2.5 1.9 0.8 3.3 3.9 31 184 BK —57420004 50524070060000 4 2.5 0.9 4.2 4.8 49 272 BK —57420005 50524070070000 6 3.0 0.9 4.7 5.3 68 312 BK —57420006 50524070080000 10 3.9 1.0 5.8 6.4 110 429 BK —57420007 50524070090000 16 5.3 1.3 8.0 8.8 182 830 BK —57420008 50524090101020 25 6.5 2.0 10.1 11.1 292 1467 BK —57420009 50524090111020 35 7.7 2.0 11.3 12.3 387 1666 BK —57420010 50524090121020 50 9.2 2.0 12.8 13.8 530 1869 BK —57420011 50524090131020 70 11.1 2.0 14.8 15.8 719 2184 BK —57420012 50524090141020 95 12.9 2.2 16.8 17.8 944 2755 BK —57420013 50524090151020 120 14.4 2.4 18.9 19.9 1177 3329 BK —57420014 50524090161020 150 16.0 2.6 20.9 21.9 1468 3979 BK —57420015 50524090171020 185 18.2 2.6 23.1 24.1 1769 4447 BK —57420016 50524090180000 240 20.5 3.0 26.2 27.2 2301 5766 BK —

Note: 1. Marking <25mm2 : KF2U 120 HXAFOE 1800V 《Section》 M NEXANS 448 – week/year ≥ 25mm2 : 4GKW-EN 1.8/3kV EN 50264-3-1 1800V 《Section》 M NEXANS 448 – week/year 2. Other cross section on request

Pow

er c

able

s

Page 58 / 98



(N)SHXAFOE 3.6/6kVTechnical data


insulation


Fireload


Cross section



57430117 50524120051020 2.5 1.9 1.5 4.7 5.5 47 441 BK —57430118 50524120061020 4 2.5 1.5 5.4 6.2 64 533 BK —57430119 50524120071020 6 3.0 1.5 5.9 6.7 85 599 BK —57430120 50524120081020 10 3.9 1.6 7.0 7.8 130 773 BK —57430121 50524120091020 16 5.3 1.9 9.0 9.8 203 1180 BK —57430122 50524120101020 25 6.5 1.9 10.1 11.1 288 1402 BK —57430123 50524120111020 35 7.7 2.1 11.7 12.7 396 1816 BK —57430124 50524120121020 50 9.2 2.3 13.6 14.6 553 2257 BK —57430125 50524120131020 70 11.1 2.5 15.8 16.8 761 2881 BK —57430126 50524120141020 95 12.9 2.5 17.7 18.7 974 3259 BK —57430127 50524120151020 120 14.4 2.9 20.0 21.0 1229 4207 BK —57430128 50524120161020 150 16.0 3.1 22.0 23.0 1526 4944 BK —57430129 50524120171020 185 18.2 3.2 24.4 25.4 1844 5702 BK —57430130 50524120181020 240 20.5 3.5 27.3 28.3 2372 6965 BK —

Note: 1. Marking: (N)SHXAFOE 3600V《Section》OM NEXANS 448 week/year 2. Other cross section on request

Page 59 / 98



Guide to use


Nominal voltage 4GKW-EN: U0/U (Um) = 1.8/3.0 (3.6) kV (N)SHXAFOE: U0/U (Um) = 3.6/6.0 (7.2) Kv

Max. operating voltage in DC installations, 4GKW-EN: V0 = 2.7 kV DCone-sided earthed (N)SHXAFOE: V0 = 5.4 kV DC

Testing a.c. voltage (5 minutes) 4GKW-EN: U0 = 6.5 kV (N)SHXAFOE: U0 = 11.0 kV




Operating in cold


Min. bending radii


Pow

er c

able

s

Page 60 / 98



(N)S

HXA

FCO

E N

exan

s

1

2

4

3

Marking


Standards

EN 50264-3-1 / EN 45545-2 / BS 6853

Screened single core cablesThin wall thickness types1.8/3kV, 3.6/6kV

ApplicationsStrictly halogen free, all these wires combine the advantages of reduced size, lightweight, high chemical resistance, high mechanical properties. They are recommended for installation indoor or outdoor of railway vehicles for power supply.





2. InsulationSpecial cross-linked compoundType EI 109 acc. to EN 50264-1Color: Black

3. ConductorTinned copper wires braid

4. SheathSpecial cross-linked compoundType EM 104, acc. toEN 50264-1Inside covered with optional tapesColor: Black

(N)SHXAFCOE




Flameretardant


Page 61 / 98



(N)SHXAFCOE 1.8/3kVTechnical data

TYPE NO. Conductor Screened Ø


Fireload


Cross section



57420208 50524110100020 25 6.5 10.8 12.7 13.9 398 2521 BK —57420211 50524110110020 35 7.7 12.0 14.0 15.1 504 2821 BK —57420210 50524110120020 50 9.2 13.7 15.7 16.9 681 3202 BK —57420213 50524110130020 70 11.1 15.6 17.8 19.0 900 3821 BK —57420209 50524110140020 95 12.9 18.2 20.3 21.7 1170 4914 BK —57420215 50524110150020 120 14.4 19.7 21.8 23.2 1406 5402 BK —

/ 50524110160020 150 16.0 21.7 23.9 25.8 1784 6386 BK —/ 50524110170020 185 18.2 24.3 26.5 28.4 2145 7477 BK —/ 50524110180020 240 20.5 26.6 28.7 30.8 2662 8244 BK —

Note: 1. Marking: (N)SHXAFCOE 1.8/3kV EN 50264-3-1 1800V《Section》MM S NEXANS 448 week/year 2. Other cross section on request

SHXAFCOE 3.6/6kVTechnical data

TYPE NO. Conductor Screened Ø


Fireload


Cross section



57430212 50524130120020 50 9.2 14.9 17.1 18.3 742 4103 BK —57430213 50524130130020 70 11.1 17.0 19.1 20.3 968 4832 BK —57430214 50524130140020 95 12.9 19.2 21.2 22.8 1248 5710 BK —57430215 50524130150020 120 14.4 21.3 23.8 25.2 1543 7074 BK —57430216 50524130160020 150 16.0 23.1 25.5 27.1 1877 7741 BK —57430217 50524130170020 185 18.2 25.5 27.9 29.5 2230 8770 BK —57430218 50524130180020 240 20.5 28.0 30.9 32.3 2800 10345 BK —

Note: 1. Marking: KF2U 120 SHXAFCOE 3600V《Section》MM S NEXANS 448 week/year 2. Other cross section on request

Pow

er c

able

s

Page 62 / 98



Guide to use


Nominal voltage (N)SHXAFOCE: U0 / U (Um) = 1.8/3.0 (3.6) kV SHXAFCOE: U0 / U (Um) = 3.6/6.0 (7.2) Kv

Max. operating voltage in DC installations, (N)SHXAFOCE: V0 = 2.7 kV DCone-sided earthed SHXAFCOE: V0 = 5.4 kV DC

Testing a.c. voltage (5 minutes) (N)SHXAFOCE: U0 = 6.5 kV SHXAFCOE: U0 = 11.0 kV


Conductor at normal operation ≤ 90 ℃ / 250,000 h ≤ 120 ℃ / 20,000 h

Conductor under short-circuit conditions(tinned) ≤ 250 ℃ / 5 s

Operating in cold


Min. bending radii


Page 63 / 98



Part 3Jumper cables for rolling stock

Part 3-1High temperature power jumpers

Jum

per c

able

s

Page 64 / 98



1

2

2

3

Marking

FLAMEX SI – EN 50382-2 – 3600V –《section》– Hazard Level – 120°C – XZ – NEXANS – 448 – Week/Year

Standards

EN 50382-2 / EN 45545-2 / BS 6853 / NFPA130

Single core jumpersFLAMEX® SI 120℃ types3.6/6kV

ApplicationsThese wires combine the advantages of strictly halogen free, fire retardant, low smoke fume with a high performance insulation system. They are recommended for high temperature applications outside of the railway vehicles, between cars or between cars and bogies as power jumpers.




Extra flexible stranded tinned copperClass 6 acc. to IEC 60228Covered with separate tape (Optional)

2. InsulationSpecial cross-linked, halogen freeSilicone rubberColor: Black

3. Mechanical reinforcementHalogen free textile braid Included in insulation

EN 50382




Flameretardant


FLA

MEX

SI 1

20°C

Jum

per

Note:X – Class 6 conductorsZ – Mechanical reinforcement

Page 65 / 98



FLAMEX SI 3.6/6 kV 120°C Jumper cablesTechnical data


insulation


Fireload


Cross section



51231000 50521070100000 25 7.0 3.0 12.4 13.9 334 2011 BK √51231001 50521070110000 35 7.9 3.0 13.3 14.8 434 2213 BK √51231002 50521070120000 50 9.6 3.0 15.2 16.7 582 2470 BK √51231003 50521070130000 70 11.4 3.0 17.0 18.5 776 2824 BK √51231004 50521070140000 95 13.0 3.0 18.5 20.4 987 3140 BK √51231005 50521070150000 120 14.6 3.1 20.3 22.2 1223 3583 BK √51231006 50521070160000 150 16.7 3.1 22.4 24.3 1507 4010 BK √51231007 50521070170000 185 18.2 3.2 24.1 26.0 1819 4467 BK √51231008 50521070180000 240 21.4 3.4 27.7 29.6 2339 5419 BK —

Jum

per c

able

s

Page 66 / 98



Guide to use


Nominal voltage U0 /U (Um) = 3.6/6 (7.2) kV

Max. operating voltage in DC installations, V0 = 5.4 kV DCone-sided earthed

Testing a.c. voltage (5 minutes) U0 = 11.0 kV




Operating in cold


Min. bending radii


Page 67 / 98



Part 3-2Extra high temperature power jumpers

Jum

per c

able

s

Page 68 / 98



FLA

MEX

SI 1

50°C

Jum

per

1

2

2

3

Marking

FLAMEX SI – EN 50382-2 – 3600V –《section》– Hazard Level – 150°C – XZ – NEXANS – 448 – Week/Year

Standards

EN 50382-2 / EN 45545-2 / BS 6853

Single core jumpersFLAMEX® SI 150℃ types3.6/6kV AC

ApplicationsThese wires combine the advantages of strictly halogen free, fire retardant, low smoke fume with a high performance insulation system. They are recommended for high temperature applications outside of the railway vehicles, between cars or between cars and bogies as power jumpers.




Extra flexible stranded plain copperClass 6 acc. to IEC 60228Covered with separate tape (Optional)

2. InsulationSpecial cross-linked, halogen freeSilicone rubber

3. Mechanical reinforcementHalogen free textile braid Included in insulation

EN 50382




Flameretardant


Note:X – Class 6 conductorsZ – Mechanical reinforcement

Page 69 / 98



FLAMEX SI 3.6/6 kV 150°C Jumper cablesTechnical data


insulation


Fireload


Cross section



51243007 50521100100000 25 7.0 3.0 12.5 14.0 335 2031 BK —51243008 50521100110000 35 7.9 3.0 13.4 14.9 434 2213 BK —51243009 50521100120000 50 9.6 3.0 15.0 16.5 582 2470 BK —51243010 50521100130000 70 11.4 3.0 16.8 18.3 776 2824 BK —51243011 50521100140000 95 13.0 3.0 18.2 20.1 987 3140 BK —51243012 50521100150000 120 14.6 3.1 20.0 21.9 1223 3583 BK —51243013 50521100160000 150 16.7 3.1 22.1 24.0 1507 4010 BK —51243014 50521100170000 185 18.2 3.2 23.8 25.7 1819 4467 BK —51243015 50521100180000 240 21.4 3.4 27.4 29.3 2344 5485 BK —

Jum

per c

able

s

Page 70 / 98



Guide to use


Nominal voltage U0 /U (Um) = 3.6/6 (7.2) kV

Max. operating voltage in DC installations, V0 = 5.4 kV DCone-sided earthed

Testing a.c. voltage (5 minutes) U0 = 11.0 kV




Operating in cold


Min. bending radii


Page 71 / 98



Part 3-3Customized jumpers

Jum

per c

able

s

Page 72 / 98



Hybrid cablesExtra-flexible types

ApplicationsNexans can provide a better solution of jumper cables which are customized for power and data transmission between cars, cars and bogies.

Main characteristicsJumper cables are available in every type of construction according to customer's specifications:

- with single core and multi core (unscreened and unsheathed or screened and sheathed).- with coaxial and data bus cables

• Extra flexibility (class 6 stranded conductor).• High reliability: long life guarantee.• Excellent mechanical and chemical resistance (the same solution as power

jumpers for the outer jacket).• Operating voltage: from 250 to 3600 Volts.

Standards and specificationCustomized jumper cables strictly conform to the following standards:

All internal insulation of low voltage wires: NF F 63-808, EN 50306All internal insulation of power cables: EN 50264, EN 50382, NF F 63-826, NF F 63-827The external sheath of all jumpers: EN 50264, EN 50382, NF F 63-827 NF F 63-296

Customized jumpers




Flameretardant


Page 73 / 98



Typical construction

Jum

per c

able

s

Power jumpers4x35mm2

Highly flexible power jumper with overall EMC screen. Silicone rubber insulation and sheath.Overall diameter: 37~41mm

Power jumpers (48 cores)44x1.5mm2 + 4x2.5mm2

Highly flexible power jumper without screen.Special compound insulation and silicone rubber sheath. Overall diameter: 36~40mm

Other constructionThe examples represented here is just an overview of our expertise. Our development and design engineers are at your disposal to provide their experience in customizing any of our products to meet your requirements.

Page 74 / 98



Page 75 / 98



Part 4Fire resistant cables for rolling stock

Fire

resi

stan

t cab

les

Page 76 / 98



FLA

MEX

Z F

R

4GKW

-EN

FR

Nex

ans

1

2

3

Marking


Standards

EN 45545-2 / BS 6853 / NFPA130 / UNI CEI 11170-3 / EN 50200

Single and multi core cablesFLAMEX Z FR and 4GKW-EN FR300/500V or 0.6/1kV or 1.8/3kV AC

ApplicationsStrictly halogen free. these wires combine the advantages of reduced size, lightweight, high chemical resistance, high mechanical properties. They are recommended for installation in railway vehicles for emergency application.Current carrying capacity according to EN 50343.


Circuit integrity according to EN 50200.


Flexible stranded tinned copperClass 5 acc. to IEC 60228Covered with MICA tape

2. InsulationSpecial cross-linked compoundType EI 109 or EI 110 acc. to EN 50264-1

3. SheathSpecial cross-linked compoundColor: Black

Fire resistant




Flameretardant


Page 77 / 98



FLAMEX Z FR 0.6/1kVTechnical data


insulation


Fireload


Cross section



56410504 50524150040000 1.5 1.5 0.5 2.9 3.1 21 128 BK —56410505 50524150050000 2.5 1.9 0.5 3.3 3.5 31 149 BK —56410506 50524150060000 4 2.5 0.5 3.9 4.2 46 187 BK —56410507 50524030070000 6 3.0 0.7 4.8 5.4 69 280 BK —56410508 50524030080000 10 3.9 0.7 5.7 6.3 108 338 BK —56410509 50524030090000 16 5.3 0.7 7.1 7.9 165 459 BK —56410510 50524030100000 25 6.5 0.9 8.7 9.5 252 692 BK —56410511 50524030110000 35 7.7 0.9 9.8 10.8 343 795 BK —56410512 50524030120000 50 9.2 1.0 11.5 12.5 487 1026 BK —56410513 50524030130000 70 11.1 1.1 13.6 14.6 677 1324 BK —56410514 50524030140000 95 12.9 1.1 15.4 16.4 881 1509 BK —56410515 50524030150000 120 14.4 1.2 17.0 18.2 1098 1813 BK —56410516 50524030160000 150 16.0 1.4 19.0 20.2 1382 2322 BK —56410517 50524030170000 185 18.2 1.6 21.5 22.9 1695 2978 BK —56410518 50524030180000 240 20.5 1.7 24.0 25.4 2182 3524 BK —56410519 50524030190000 300 22.8 1.8 26.5 27.9 2691 4108 BK —56410520 50524030200000 400 26.3 2.0 30.3 31.9 3538 5203 BK —

Note: 1. Marking: FLAMEX Z FR EN 50264-3-1 600V 《cross section》 M PH120 NEXANS 448 – week/year 2. Multi core fire resistant cable on request

EN

502

64-3

-1Fi

re re

sist

ant c

able

s

Page 78 / 98



4GKW-EN FR 1.8/3kVTechnical data


insulation


Fireload


Cross section



57420501 50524080030000 1 1.3 0.8 3.3 3.9 20 173 BK —57420502 50524080040000 1.5 1.5 0.8 3.5 4.1 26 198 BK √57420503 50524080050000 2.5 1.9 0.8 3.9 4.5 36 224 BK √57420504 50524080060000 4 2.5 0.9 4.7 5.3 53 296 BK √57420505 50524080070000 6 3.0 0.9 5.2 5.8 73 341 BK —57420506 50524080080000 10 3.9 1.0 6.2 7.0 116 459 BK —57420507 50524080090000 16 5.3 1.3 8.3 9.1 187 806 BK —57420508 50524100101020 25 6.5 1.8 10.4 11.4 302 1505 BK —57420509 50524100111020 35 7.7 1.8 11.6 12.6 388 1527 BK —57420510 50524100121020 50 9.2 1.9 13.3 14.3 539 1861 BK —57420511 50524100131020 70 11.1 2.0 15.4 16.4 738 2283 BK —57420512 50524100141020 95 12.9 2.0 17.2 18.2 964 2845 BK —57420513 50524100151020 120 14.4 2.4 19.5 20.5 1200 3447 BK —57420514 50524100161020 150 16.0 2.6 21.5 22.5 1494 4106 BK —57420515 50524100171020 185 18.2 2.6 23.7 24.7 1797 4575 BK —57420516 50524100181020 240 20.5 3.0 26.8 27.8 2332 5912 BK —

Note: 1. Marking: < 25mm2 :KF2U 120 HXAFOE FR 1800V 《Section》 OM EN 50200 PH120 NEXANS 448 + ww/yy≥ 25mm2 :4GKW-EN FR 1.8/3kV EN 50264-3-1 1800V 《Section》 OM EN 50200 PH120 NEXANS 448+ ww/yy

Page 79 / 98



FLAMEX Z FR 300V unscreenedTechnical data


insulation


Fireload

approx. Color InventoryNSH NSZ

Cross section



56400101 50525050230020 2x1.0 1.3 0.4 6.2 7.3 68 800 BK —

FLAMEX Z FR 300V screenedTechnical data


insulation


Fireload


Cross section



56440201 50525060220020 2x0.75 1.1 0.4 6.5 7.5 80 761 BK —56440202 50525060240020 2x1.5 1.5 0.5 7.2 8.1 112 1013 BK —56400202 50525060250020 2x2.5 1.9 0.5 8.5 9.4 144 1213 BK —56400201 50525060620020 4x0.75 1.1 0.4 7.2 8.3 108 921 BK —56440203 50525062490020 7x2x0.5 0.9 0.4 13.2 14.0 268 2207 BK —56440204 50525062480020 6x2x0.75 1.1 0.4 16.4 17.4 390 3384 BK —56440205 50525062510020 2x2x1.0 1.3 0.4 10.3 12.1 191 1937 BK —56440206 50525062500020 3x2x0.75 1.1 0.4 10.2 11.6 183 1677 BK —56440207 50525060230020 2x1.0 1.3 0.4 7.0 8.5 88 764 BK —56440208 50525060430020 3x1.0 1.3 0.4 7.3 8.9 105 870 BK —

EN

502

64-3

-1Fi

re re

sist

ant c

able

s

Note: 1. Marking: FLAMEX Z FR EN 50264-3-2 300V 《n》x 《cross section》 M PH120 NEXANS 448 – week/year 2. Core identification: print numbers

Note: 1. Marking: FLAMEX Z FR EN 50264-3-2 300V 《n》x 《cross section》 MM S PH120 NEXANS 448 – week/year 2. Core identification: print numbers

Page 80 / 98



Guide to use


Nominal voltage 300V Cables: U0 /U (Um) = 300/500 (600) V 600V Cables: U0 /U (Um) = 0.6/1.0 (1.2) kV 1800V Cables: U0 /U (Um) = 1.8/3.0 (3.6) kV



Testing a.c. voltage (5 minutes) 300V Cables: U0 = 2 kV 600V Cables: U0 = 3.5 kV 1800V Cables: U0 = 6.5 kV




Operating in cold


Min. bending radii


Page 81 / 98



Part 5Data cables for rolling stock

Dat

a ca

bles

Page 82 / 98



FLA

MEX

Dat

a bu

s

1

2

3

4

Marking

FLAMEX® data bus type factory code week/year

Standards

IEC 61375 / IEEE 1473-1999 / TB/T 3035-2002 / EN 45545-2 / BS 6853

TCN cablesFLAMEX® Data types

ApplicationsThese data cables are halogen free, flame retardant, low smoke emission and low toxicity, good EMC performance. They are recommended for train communication network (TCN) and multimedia transmission in railway vehicles where good fire protection level and data transmission are required.


Flexible stranded tinned copper

2. InsulationHigh performance foamed PE or PECabling with optional fillers and tape

3. ScreenFoiled tape insideTinned copper wires braid outside

4. SheathSpecial cross-linked compoundEM 104 according to EN 50264-1

Data bus




Flameretardant


Page 83 / 98



MVB cablesTechnical data


Nom. ØConductor

Nom. Øinsulation


Fireload


Min. Max.


5000206900 50507010200100 2x0.5 0.9 2.5 7.5 8.5 80 983 BK √5090202900 50502010400100 4x0.5 0.9 2.2 7.9 8.3 90 968 BK √5090209900 50507070400200 4x0.75 1.2 2.7 8.6 9.6 110 1314 BK —5090212500 50502010400200 4xAWG20 1.0 2.2 7.7 8.1 100 979 BK √

Note: 1. Other cross section pairs and quads on request 2. A quad can be used as two pairs. The opposite two cores are one pair 3. Core identification: two cores: white , black Four cores: Red, White, Black, Yellow

Guide to use


In operation -40°C ~ +85°C

Min. bending radii



Characteristic Impedance (120±12) Ω 0.75 MHz to 3 MHz

Attenuation < 1.5 dB/100m at 1.5 MHz < 2.0 dB/100m at 3 MHz

Capacitance between cores ≤ 46 pF/m at 1.5 MHzCapacitance unbalance to shield ≤ 1.5 pF/m at 1.5 MHzNear end cross talk (NEXT) (quad cables) > 55 dB 0.75 MHz to 3 MHz (4 cores)Transfer impedance < 20 mΩ at 20 MHzDifferential transfer impedance < 2.0 mΩ/mVoltage test of insulation 1000 VDC 50 Hz 1 min

WTB

, MV

B &

CA

NB

US

Dat

a ca

bles

Page 84 / 98



WTB cablesTechnical data


Nom. ØConductor

Nom. Øinsulation


Fireload


Min. Max.


5000203300 50507040400100 1x2xAWG20 0.95 2.2 7.7 8.1 95 1112 BK —5000201200 50502020200100 2x0.75 1.15 2.9 7.5 8.5 87 983 BK —

Note: 1. Other cross section pairs and quads on request 2. Detail color information in corresponding specification 3. Core identification: white , black

Guide to use



Min. bending radii




Attenuation < 1.0 dB/100m at 1.0 MHz < 1.4 dB/100m at 2.0 MHz

Capacitance between cores ≤ 65 pF/m at 1.0 MHzCapacitance unbalance to shield ≤ 1.5 pF/m at 1.0 MHzTransfer impedance < 20 mΩ at 20 MHzVoltage test of insulation 1000 VDC 50 Hz 1 min

Page 85 / 98



CAN Bus/RS 485/RS 422 cablesTechnical data


Nom. Ø insulation Overall Ø Average Weight

Fireload


Pair Core Min. Max.


5000300200 50507050300100 2x0.5+0.5 2.35 1.45 6.5 7.1 62 837 BK √5000304000 50507050300200 2x1.0+1.0 3.25 1.71 8.2 8.8 85 1289 BK —

Note: 1. Other cross section pairs on request 2. The core is according to EN 50306-2 3. Core identification: two cores: Blue and Red One core: white or Black

Guide to use



Min. bending radii




Attenuation < 1.25 dB/100m at 1.0 MHz < 2.2 dB/100m at 3.0 MHz

Capacitance between cores ≤ 46 pF/m at 1.5 MHzCapacitance unbalance to shield ≤ 1.5 pF/m at 1.5 MHzTransfer impedance < 20 mΩ at 20 MHzVoltage test of insulation 1000 VDC 50 Hz 1 min

WTB

, MV

B &

CA

NB

US

Dat

a ca

bles

Page 86 / 98



FLA

MEX

Cat

. 5

1

2

3

4

Marking

FLAMEX® data bus type 《number》 x 《section》 NEXANS 448 week/year

Standards

IEC 61375 / IEEE 1473-1999 / TB/T 3035-2002 / EN 45545-2 / BS 6853

EthernetFLAMEX® types

ApplicationsNexans provides Ethernet cables for on-board railway equipments. These cables are adapted for data transmission up to 100 MHz, with performance close to that of 'CAT5/CAT5e' cables to meet ECN and ETB network requirements. Meanwhile using the FLAMEX technology, these halogen free cables are intended for applications where flame retardancy is required. In addition, Nexans' experience in the design of shielding technology enables us to propose all constructions with high EMC protection. They are particularly recommended for the cabling of rolling stock applications.


Flexible stranded tinned copper

2. InsulationSpecial high performance compoundCabling with optional fillers and tape

3. ScreenFoiled tape insideTinned copper wires braid

4. SheathSpecial high performance compound

Network cables




Flameretardant


Page 87 / 98



ECN/ETB/CAT5/5e 100 OHMTechnical data

TYPE NO. Crosssection

Nom. ØConductor

Nom. Øinsulation


Fireload


Min. Max.

mm2 mm mm mm mm kg/km MJ/km5090204500 50507010400200 2x2x0.25 0.65 1.25 6.3 6.7 49 547 BK —5090202800 50507010400100 2x2x0.5 0.9 1.9 9.2 10.2 102 1080 BK —5090210100 50507030400200 2x2xAWG22 0.73 1.55 6.0 6.6 68 569 BK √5055203900 50503010800100 4x2xAWG26 0.48 0.9 5.0 5.8 34 440 BK —5000216200 53101040800000 4x2xAWG22 0.73 1.53 8.5 9.5 96.3 882 BK —5055204000 50503020800100 4x2x0.5 0.9 1.78 9.4 10.4 148 1598 BK —5000205500 50507010200400 2x1.5 1.61 3.4 8.7 9.5 93 680 BK —

CAT6 100 OHMTechnical data


Nom. ØConductor

Nom. Øinsulation


Fireload


Min. Max.

mm2 mm mm mm mm kg/km MJ/km5068201200 53101170800100 4x2xAWG26 0.48 1.02 5.7 6.5 35.5 382 BK —5065200500 53101170800300 4x2xAWG23 0.58 1.35 7.9 8.5 72 771 BK —

CAT7 100 OHMTechnical data


Nom. ØConductor

Nom. Øinsulation


Fireload


Min. Max.

mm2 mm mm mm mm kg/km MJ/km5200402200 53101230800000 4x2xAWG24 1.0 1.55 9.3 10.3 103 1181 BK —5200405000 53101320800200 4x2xAWG24 1.0 1.30 7.9 8.6 80 908 BK —

CAT6A 100 OHMTechnical data


Nom. ØConductor

Nom. Øinsulation


Fireload


Min. Max.

mm2 mm mm mm mm kg/km MJ/km5063201100 53101410800700 4x2xAWG26 0.48 1.03 5.5 6.1 32.5 342 BK —

Note: Core identification : Detail color information in corresponding specification




WTB

, MV

B &

CA

NB

US

Dat

a ca

bles

Page 88 / 98



Guide to use



Min. bending radii



CAT5/5e CAT6 CAT 6A CAT 7100±15 1 to 100 MHz 100±15 1 to 250 MHz 100±15 1to 150 MHz 100±15 4 to 1000 MHz 100±22 150 to 500MHz 100±22 100 to 250MHz 100±25 250 to 600 MHz

< 2.0 at 1.0 MHz < 5.68 at 1.0 MHz < 2.08 at 1.0 MHz <2.7 at 1.0 MHz< 21.3 at 100 MHz < 49.27 at 250 MHz < 45.26 at 500 MHz <75.5 at 600 MHz

> 20.0 at 1 MHz > 20.0 at 1 MHz > 20.0 at 1 MHz > 23.0 at 4 MHz> 19.0 at 100 MHz > 17.3 at 100 MHz > 17.3 at 500 MHz > 15.6 at 600 MHz

≤ 56 pF/m at 1 kHz ≤56nF/m at 1kHz ≤56nF/m at 1kHz ≤55nF/km at 800Hz

≤ 1.6 pF/m at 1 kHz ≤3.3pF/m at 1kHz ≤1.6pF/m at 1kHz ≤110nF/km at 800Hz

> 62.3 at 1 MHz > 74.3 at 1 MHz > 75 at 1 MHz > 75 at 4 MHz

> 32.3 at 100 MHz > 38.3 at 250 MHz >34.8 at 500 MHz >60.7 at 600 MHz

1000 V DC 1 min 1000 V DC 1 min 1000 V DC 1 min 1000 V DC 1 min

Characteristic Impedance:

(Ω)

Attenuation: (dB/100m)

Return loss:(dB)

Capacitance (core to core):

Capacitance(core to screen):

Near end cross talk (NEXT):

(dB)

Voltage test of insulation

Page 89 / 98



Part 6Roof cables

Roo

f cab

les

Page 90 / 98



12345

6

Marking

(N)TMCGCHXOE 1xcross section RF/ screen cross section 26/45kV Year.

Standards

DIN 5510-2 / BS 6853

(N)TMCGCHXOE types26/45kV

ApplicationsFor inside and outside use in railway vehicles. Installation in cable ducts, tubes. On request available: completely pre-assembled flexible cables with plugs and sealing ends, electrically tested.

Current carrying capacity acc. to EN 50343 and EN 50355 as well as VDE 0298 part 5.


Flexible stranded tinned copper Class 5 acc. to IEC 60228

2. Conductor screenSemi-conductive compound

3. InsulationSpecial cross-linked compoundEI 105 according to EN 50264-1

4. Insulation screenSingle wire, tinned (Ø 0.5 mm) Covered with separator

5. ScreenSemi-conductive compound (Thermo-strip)

6. SheathSpecial cross-linked compound Type EM 104 acc. to EN 50264-1Color: Black

Roof cable




Flameretardant


(N)T

MC

GC

HX

OE

Nex

an

s

Page 91 / 98



Guide to use


U0 /U (Um) = 26/45 (55) kVNominal voltage Umax = 32 kV

Testing voltage Core / Screen (5 min) U0 = 70 kV Core / Screen (5 min) U0 = 75 kV

Partial discharge measurement by 52 kV ≤ 5 pC


Conductor at normal operation ≤ 90°C / 200,000 h ≤ 120°C / 20000 h

20,000 h Overload ≤ 160°C / 50 hConductor under short-circuit conditions(tinned) ≤ 200°C / 5 s

Operating in cold


Min. bending radii


(N)TMCGCHXOETechnical data

TYPE NO.

Conductor ThicknessOf

insulation


Fireload

approx. Color InventoryCrosssection

Nom. ØConductor Min. Max.

mm2 mm mm mm mm kg/km MJ/km79470574 50 16 29 34 35 2100 25200 BK —79470581 70 16 31 36 38 2300 26600 BK —79470575 95 16 32 38 40 2500 28800 BK —79470576 150 16 36 41 43 3200 36000 BK —79470577 240 25 40 45 48 4300 39600 BK —

Note: Other cross section on request. Conductor information refer to Annex

Roo

f cab

les

Page 92 / 98



Page 93 / 98



Technical data

Tech

nica

l dat

a

Page 94 / 98



Conductors for power cables

Requirements of IEC 60228 Conductor information for power cables

Nominal cross-sectional area Maximum wires

conductormm2

Maximum diameter ofwires in

conductormm

Maximum resistance of conductor at 20 °CΩ/km

Plain wires Metal-coated wires

CL 5 CL 6 CL 5 CL 6 CL 5 CL 6

0.5 0.21 0.16 39 39 40.1 40.1

0.75 0.21 0.16 26 26 26.7 26.7

1 0.21 0.16 19.5 19.5 20 20

1.5 0.26 0.16 13.3 13.3 13.7 13.7

2.5 0.26 0.16 7.98 7.98 8.21 8.21

4 0.31 0.16 4.95 4.95 5.09 5.09

6 0.31 0.21 3.3 3.3 3.39 3.39

10 0.41 0.21 1.91 1.91 1.95 1.95

16 0.41 0.21 1.21 1.21 1.24 1.24

25 0.41 0.21 0.78 0.78 0.795 0.795

35 0.41 0.21 0.554 0.554 0.565 0.565

50 0.41 0.31 0.386 0.386 0.393 0.393

70 0.51 0.31 0.272 0.272 0.277 0.277

95 0.51 0.31 0.206 0.206 0.21 0.21

120 0.51 0.31 0.161 0.161 0.164 0.164

150 0.51 0.31 0.129 0.129 0.132 0.132

185 0.51 0.41 0.106 0.106 0.108 0.108

240 0.51 0.41 0.0801 0.0801 0.0817 0.0817

300 0.51 0.41 0.0641 0.0641 0.0654 0.0654

400 0.51 0.0486 0.0495

For the conductor information of EN 50306 cables, please refer to table 1 of EN 50306-2:2002

Page 95 / 98



In accordance with EN 50343Current rating of single core cables in free air without any corrective factor

Cross section(mm2)

90°C 120°C 150°C

EN 50306 EN 50382 EN 50382

0.5 14 — —

0.75 16 — —

1.0 20 24.5 28.1

1.5 25 31 35.2

2.5 33 40 46.5

4 46 57 64.7

6 60 74 84

10 85 105 119

16 110 136 154

25 150 185 198

35 190 235 244

50 240 297 303

70 300 371 422

95 360 445 506

120 425 526 598

150 490 606 689

185 560 693 788

240 675 835 950

300 775 959 1091

400 950 1117 1337

Note: Icable > Iload / (k1 x k2 x k3 x k4 x k5) k3, k4 are recommended as 1.0

EN cables current rating

Tech

nica

l dat

a

Page 96 / 98



Derating coefficient in other ambient temperature (K1)

AmbientTemperature (T)

90°C 105°C 120°C 150°C

EN 50306EN 50264 EN 50306 EN 50382 EN 50382

35°C 1.11 1.08 1.06 1.05

40°C 1.05 1.04 1.03 1.02

45°C 1.00 1.00 1.00 1.00

50°C 0.94 0.96 0.97 0.98

55°C 0.88 0.91 0.93 0.95

60°C 0.82 0.87 0.89 0.93

65°C 0.75 0.82 0.86 0.90

70°C 0.67 0.76 0.82 0.87

75°C 0.58 0.71 0.77 0.85

80°C 0.47 0.65 0.73 0.82

85°C 0.33 0.58 0.68 0.79

90°C — 0.50 0.63 0.76

95°C — 0.41 0.58 0.72

100°C — — 0.52 0.69

105°C — — 0.45 0.65

115°C — — 0.26 0.58

125°C — — — 0.49

135°C — — — 0.38

145°C — — — 0.22

Note: The correction factor k1 for the expected ambient temperature shall be calculated according to the following formula:

Tc(max): the maximum operation temperature of conductor ( °C ) T: ambient temperature ( °C )

45k

(max)

(max)1 −

−=

c

c

TTT

Page 97 / 98



Derating coefficient for cables in accordance with installation rules (K2)

Number ofcables

In one layer In several layers On the floor On the ceiling In the tube

Type b) Type c) Type d) Type e) Type f)

1 singlecable 1.00 1.00 1.00 0.95 0.85

2 cablestogether 0.87 0.87 0.85 0.81 0.80

3 cablestogether 0.83 0.78 0.79 0.72 0.70

4 cablestogether 0.78 0.71 0.75 0.68 0.65

8 cablestogether 0.74 0.52 0.75 0.62 0.52

12 cablestogether 0.73 0.45 0.75 0.61 0.45

16 cablestogether 0.72 0.41 0.75 0.60 0.41

20 cables andmore together 0.71 0.38 0.75 0.60 0.38

Modification factor for individual conductors within a multi core cable (K5)

Number of cores 2 3 4 6 8 13 19 24 37 48

Correction factor k5 0.95 0.9 0.8 0.7 0.62 0.52 0.45 0.4 0.36 0.33

Tech

nica

l dat

a

Page 98 / 98



In accordance with EN 50355Recommended short circuit current ratings for rolling stock cables

Conductor cross-sectionEN50264 EN 50382

Short circuit current rating 200°C

Short circuit current rating 250°C Short circuit current rating 350°C

mm2 A A A

1 122 126 146

1.5 183 189 219

2.5 305 315 365

4 488 504 584

6 732 756 876

10 1 220 1 260 1 460

16 1 950 2 016 2 336

25 3 050 3 150 3 650

35 4 270 4 410 5 110

50 6 100 6 300 7 300

70 8 540 8 820 10 220

95 11 590 11 970 13 870

120 14 640 15 120 17 520

150 18 300 18 900 21 900

185 22 570 23 310 27 010

240 29 280 30 240 35 040

300 36 600 37 800 43 800

400 48 800 50 400 58 400

EN cables short circuit current rating

Note: The tabulated values of short circuit current are applicable to standard wall cables to EN 50264 and EN 50382 and are based upon a duration of current flow of 1 s. Circuit current under other duration of current flow following the formula:

A: Short circuit current rating during 1 sec. (A)It: Short circuit current for a given period (A)t: Duration of the short circuit (sec)

It = tA

Documents

ROLLING STOCK CABLES GLOBAL CABLE EXPERTISE FOR … · 2018. 5. 24. · The rolling stock industry, especially in China, is now at a crucial point in its development. New challenges