12
END SUCTION PUMPS SERIES - ESL Rooted in experience

Rooted in experience - World of Pumps16 Bearing Spacer (inner) Mild Steel BS 970 080M40 EN8 C45 1.1191 DIN1705 17 Bearing Spacer (outer) Mild Steel BS 970 080M40 EN8 C45 1.1191 DIN1705

  • Upload
    others

  • View
    16

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Rooted in experience - World of Pumps16 Bearing Spacer (inner) Mild Steel BS 970 080M40 EN8 C45 1.1191 DIN1705 17 Bearing Spacer (outer) Mild Steel BS 970 080M40 EN8 C45 1.1191 DIN1705

END SUCTION PUMPS SERIES - ESL

Rooted in experience

Page 2: Rooted in experience - World of Pumps16 Bearing Spacer (inner) Mild Steel BS 970 080M40 EN8 C45 1.1191 DIN1705 17 Bearing Spacer (outer) Mild Steel BS 970 080M40 EN8 C45 1.1191 DIN1705

Product Application

• Range Coverage – A total of 31 pumps provide optimum coverage of dutiesfor flows beyond ISO2858 end suction pumps.

• Hydraulic Design – Extensive use has been made of proven hydraulicsfrom our established split case pumps to build this range. The hydraulicperformance is characterized by stable head-capacity curve, high efficiencyand low NPSHr.

• Mechanical Design – All high head pumps incorporate double volute designto reduce radial load and to improve seal/bearing lives. Combination ofcylindrical roller and BECB matched pair angular contact bearings ensureshigh bearing life under all load conditions.

• Clockwise rotation is standard while CCW rotation canbe provided on request.

• Customized suction branch orientation• Centerline Mounting• Oil Lubricated Bearings• Varieties of mechanical seal options• Many Material Options• Short Bearing bracket with product lubricated bush

bearing ahead of the impeller.

Product Highlights

Construction Options

Standard QA documents include:• Material compliance certificate• Hydrostatic pressure test report• Performance test report

Quality Assurances

ESL End suction pumps are used inthe following fields:• General Industrial Services• Water Supply / Water Treatment• Power Generation• Fire Protection• Metal Manufacturing• Mine Dewatering• Irrigation• Desalination

2

Page 3: Rooted in experience - World of Pumps16 Bearing Spacer (inner) Mild Steel BS 970 080M40 EN8 C45 1.1191 DIN1705 17 Bearing Spacer (outer) Mild Steel BS 970 080M40 EN8 C45 1.1191 DIN1705

30

TOTA

L H

EA

D IN

ME

TER

S

ESL END SUCTION PUMPS

70

200150

7

5

10

15

50

40

20

100

200

130

CAPACITY

1000700500400300 4000300020001400

300-

550

RANGE CHART AT 50Hz 4POLE SPEED (1500 RPM)ESL SERIES

B.E.P

2500 5000

150

300

800

ES - 4

ES - 5

200-260

200-315

200-400

200-450

250-260

200-500

250-315

250-355

250-

400

250-500

250-600

300-315

300-400300-

450

400-400A

300-665

350-350

400-450

250-650200-675

300-575300-600

150-450

M /Hr3100

50 100 150 250 400 600 800 1000 1300 LPS

50

100

300

400

600

800

1000

TOTA

L H

EA

D IN

FE

ET

200

600 1000 2000 4000 8000 16000 20000 USGPM

400-

400B

400-550

350-550

400-500

150-500

350-650

350-650250-600

For this area please refer to our End Suction Back Pull-out range "ES"- conforming to ISO 2858/ ISO 5199

1500

RP

M

200-550

M /Hr3

ESL END SUCTION PUMPS

TOTA

L H

EA

D I

N M

ETE

RS

70

200

50

40

30

100

130

750500350

RANGE CHART AT 60Hz 4POLE SPEED (1800 RPM)

150

100 900

ES - 4

ES - 5

300

200

25 1100 1400 1800

120 200 300 400 700 1400

15

100

200

300

400

500

700

900

LPS

500 800 1000 200025003000 40005000 7000

500 1000 2000 4000 8000 16000 30000 USGPM

200-315

200-400

200-450

150-500

200-675

200-

500

250-500

300-400

250-650

250-

355

250-

400

300-450

300-550

300-575

300-600

250-600

350-650

CAPACITY

200-260

300-315250-260

250-315

For this area please refer to our End Suction Back Pull-out range "ES"- conforming to ISO 2858/ ISO 5199

300-665

250-600

350-650

300-600200-550

350-550150-450

ESL SERIES

TOTA

L H

EA

D I

N F

EE

T

1800

RP

M

B.E.P

RANGE CHARTS (ESL, 50Hz, 1500 RPM; ESL, 60Hz, 1800 RPM)

3

Page 4: Rooted in experience - World of Pumps16 Bearing Spacer (inner) Mild Steel BS 970 080M40 EN8 C45 1.1191 DIN1705 17 Bearing Spacer (outer) Mild Steel BS 970 080M40 EN8 C45 1.1191 DIN1705

ESL END SUCTION PUMPS

TOTA

L H

EA

D I

N M

ETE

RS

350200

10

20

500

RANGE CHART AT 50Hz 6POLE SPEED(1000 RPM)ESL SERIES

B.E.P

100

ES - 4

ES - 5

25

120

5750 1000

30

40

50

60

70

200 300 400 500 700 800 1000 1400 2000 2500 3000 4000

30

60

100

150

200

TOTA

L H

EA

D I

N F

EE

T

250

500 1000 2000 4000 8000 14000 USGPM

CAPACITY M /Hr3

LPS

300-315

350-350

300-550

300-400

250-

400

400-400A

300-

450

400-450

300-665

300-600

350-650

300-575

350-550

400-500

For this area please refer to our End Suction Back Pull-out range “ES”- conforming to ISO 2858/ ISO5199

200-260

1000

RP

M

RANGE CHART AT 60Hz 6POLE SPEED (1200 RPM)ESL END SUCTION PUMPS

TOTA

L H

EA

D I

N M

ETE

RS

40

200

30

20

50

500350

ESL SERIES

B.E.P

1008

ES - 4

ES - 5

25

15

1000750

60

70

85

100

115

CAPACITY

120 200 300 400 500 700 800 1000 20001400 40002500 3000

500 1000 2000 4000 8000 14000 USGPM

M /Hr3

LPS

30

50

80

100 TOTA

L H

EA

D I

N F

EE

T

150

200

300

350-650

250-400

300-400

300-550

300-600

300-665

400-400A

150-500

200-400

300-315

350-350

300-575

300-450

400-500350-550

For this area please refer to our End Suction Back Pull-out range "ES"- conforming to ISO 2858/ ISO 5199

250-355

1200

RP

M

200-315

200-450

200-500

250-500

400-400B

250-315

400-450

RANGE CHARTS (ESL, 50Hz, 1000 RPM; ESL, 60Hz 1200 RPM)

4

Page 5: Rooted in experience - World of Pumps16 Bearing Spacer (inner) Mild Steel BS 970 080M40 EN8 C45 1.1191 DIN1705 17 Bearing Spacer (outer) Mild Steel BS 970 080M40 EN8 C45 1.1191 DIN1705

MAJOR FEATURES OF PUMP CONSTRUCTION

5

IMP

ELL

ER

NU

T

Pos

itive

ly lo

cks

imp

elle

r to

th

e sh

aft.

Pre

vent

s "b

ack

off"

dur

ing

acci

den

tal

reve

rse

mot

or r

otat

ion.

Sha

ft S

leev

eTh

e p

ump

sha

ft is

fitt

ed w

ith a

ren

ewab

le

shaf

t sl

eeve

to

min

imiz

e sh

aft

wea

r. Th

e sl

eeve

is s

eale

d a

t th

e im

pel

ler

to p

reve

nt

ingr

ess

of p

ump

ed li

qui

d o

n th

e sh

aft.

An

add

ition

al fu

nctio

n of

the

sha

ft s

leev

e is

to

incr

ease

the

stif

fnes

s of

the

rot

atin

g as

sem

bly

, th

ereb

y re

duc

ing

shaf

t d

efle

ctio

n at

the

st

uffin

g b

ox. T

his

has

ben

efic

ial e

ffect

s on

se

al a

nd b

earin

g liv

es.

CA

SE

WE

AR

ING

RIN

GTh

e p

ump

cas

ing

and

bac

k co

vers

are

fitt

ed

with

rep

lace

able

wea

r rin

g to

min

imiz

e ab

rasi

ve a

nd c

orro

sive

wea

r to

the

cas

ing

whi

le m

inim

izin

g le

akag

e lo

sses

. Ad

diti

on-

ally

, Im

pel

ler

rings

are

pro

vid

ed a

s op

tiona

l ex

tras

for

dem

and

ing

app

licat

ions

. Gal

ling

pro

per

ties

are

take

n in

to c

onsi

der

atio

n w

hile

se

lect

ing

the

wea

r rin

g m

ater

ials

and

the

ir cl

eara

nces

at

the

rota

ting

elem

ents

.

DO

UB

LE V

OLU

TE

CA

SIN

GA

ll hi

gh h

ead

pum

ps

are

pro

vid

ed

with

dou

ble

vol

ute

casi

ng t

o m

inim

ize

rad

ial l

oad

. Thi

s fe

atur

e al

low

s w

ider

op

erat

ing

rang

e an

d

exte

nded

bea

ring

and

sea

l liv

es.

OIL

SE

AL

Oil

seal

s ar

e us

ed t

o p

reve

nt c

onta

min

atio

n of

lu

bric

ant

in b

earin

g ar

ea.

SU

PP

OR

T F

OO

TTh

is s

turd

y un

it m

inim

izes

sh

aft

dis

pla

cem

ent

in t

he

coup

ling

area

.

SH

AFT

Th

e sh

afts

are

stu

rdy

and

des

igne

d

with

hig

h st

iffne

ss (l

ow L

³ /D

4 ra

tio).

The

des

ign

ensu

res

def

lect

ion

of le

ss

than

0.0

5 m

m a

t th

e se

al a

reas

un

der

nor

mal

run

ning

con

diti

ons.

S

haft

is d

imen

sion

ed t

o en

sure

b

earin

g lif

e of

mor

e th

an 4

0,00

0 op

erat

ing

hou

rs w

hen

run

in t

he

pre

ferr

ed o

per

atin

g re

gion

. All

shaf

ts

are

pro

tect

ed b

y re

pla

ceab

le s

leev

es

in s

tain

less

ste

el o

r co

pp

er a

lloys

.

CA

SIN

G T

HIC

KN

ES

SLo

ng w

orki

ng li

fe o

f pum

p c

asin

g is

en

sure

d b

y st

reng

th a

naly

sis

and

hig

h in

tegr

ity c

astin

gs. L

iber

al c

orro

sion

al

low

ance

is a

lso

pro

vid

ed.

KE

Y A

ND

KE

YW

AY

The

key

in t

he s

haft

is li

ber

ally

d

esig

ned

to

tran

smit

pow

er fr

om

driv

er (m

otor

/ e

ngin

e) t

o th

e p

ump

w

ith t

he h

elp

of a

flex

ible

cou

plin

g co

uple

d t

o th

e d

river

sha

ft.

BE

AR

ING

LU

BR

ICAT

ION

Gre

ase

nip

ple

s ar

e p

rovi

ded

for

bea

ring

lub

ricat

ion.

Bea

ring

hous

ings

are

sui

tab

le

for

oil-

lub

ricat

ed b

earin

gs a

s w

ell.

BE

AR

ING

Hea

vy d

uty

angu

lar

cont

act

(BE

CB

ser

ies)

and

cyl

ind

rical

rol

ler

(NU

ser

ies)

b

earin

gs a

re u

sed

at

the

driv

e en

d a

nd t

he n

on-d

rive

end

s re

spec

tivel

y, t

o ca

rry

the

rad

ial a

nd a

xial

load

s im

pos

ed o

n th

e im

pel

ler

and

als

o th

e lo

ad

due

to

coup

ling

mov

emen

t. B

earin

g sy

stem

is d

esig

ned

to

keep

the

sha

ft

axia

l mov

emen

t an

d la

tera

l def

lect

ion

with

in a

ccep

tab

le li

mits

.

BA

CK

PU

LL-O

UT

DE

SIG

NTh

is fe

atur

e al

low

s ea

sy r

emov

al o

f th

e ro

tatin

g el

emen

t w

ithou

t d

istu

rbin

g th

e p

ipe

wor

k, e

lect

ric m

otor

or

pum

p v

olut

e ca

sing

and

th

us r

educ

es d

ownt

ime

whe

n p

erfo

rmin

g ro

utin

e m

aint

enan

ce.

Page 6: Rooted in experience - World of Pumps16 Bearing Spacer (inner) Mild Steel BS 970 080M40 EN8 C45 1.1191 DIN1705 17 Bearing Spacer (outer) Mild Steel BS 970 080M40 EN8 C45 1.1191 DIN1705

12 3 4 5 6A6B7 8

9B9A 101112 1314 15

16

17 1819

202122

20

24

23

12 3 4 5 6A6B7 8

9B9A 101112 1314 15

16

1718

192021

19

22

CROSS-SECTION OF ESL END SUCTION PUMP (PACKED GLAND FITTED)

CROSS-SECTION OF ESL END SUCTION PUMP (MECHANICAL SEAL)

Sl. No. Description Qty

1 Shaft 12 Impeller 13 Casing 14 Back Cover 15 Bearing Bracket 16A Angular Contact Ball Brg.

(Outer) BECB XXXX 26B Cylindrical Roller Brg.

(Inner) NU XXX 17 Water Thrower 18 Coupling Key 1

9A Bearing End Cover (N.D.E) 19B Bearing End Cover (D.E) 110 Support Foot 111 Impeller Key 112 Impeller Nose Cap 113 'O' Ring For Casing 114 Casing Wear Ring ( Front ) 115 Split Gland 116 Gland Packing 117 Shaft Sleeve 118 'O' Ring For Back Cover 119 Casing Wear Ring ( Back ) 120 Oil Seal 1+121 Bearing Lock Nut 122 Bearing Lock Washer 123 Lantern Ring 124 Seal Flushing line 1

Sl. No. Description Qty

1 Shaft 12 Impeller 13 Casing 14 Back Cover 15 Bearing Bracket 1

6A Angular Contact Ball Brg.(Outer) BECB XXXX 2

6B Cylindrical Roller Brg.(Inner) NU XXX 1

7 Water Thrower8 Coupling Key 1

9A Bearing End Cover (N.D.E) 19B Bearing End Cover (D.E) 110 Support Foot 111 Impeller Key 112 Impeller Nose Cap 113 'O' Ring For Casing 114 Casing Wear Ring ( Front) 115 Gland Plate 116 Mechanical Seal 117 'O' Ring For Back Cover 118 Casing Wear Ring (Back) 119 Oil Seal 1+120 Bearing Lock Nut 121 Bearing Lock Washer 122 Seal Flushing Line 1

6

Page 7: Rooted in experience - World of Pumps16 Bearing Spacer (inner) Mild Steel BS 970 080M40 EN8 C45 1.1191 DIN1705 17 Bearing Spacer (outer) Mild Steel BS 970 080M40 EN8 C45 1.1191 DIN1705

Standard British ASTM Din Din Material DinPart No Part Name Fitted Pump Standard Standard Standard Number Specification

1 Casing Cast Iron BS1452 Grade 260 A48 Class 35 GG25 0.6025 DIN16912 Impeller Bronze BS1400 LG2 B584 C83600 CuSn5Zn5Pb5-C 2.1096.01 DIN 17053 Front Casing Wear Ring Bronze BS1400 LB2 B584 C93700 CuSn10Pb10-C 2.1182.03 DIN17054 Back Casing Wear Ring Bronze BS1400 LB2 B584 C93700 CuSn10Pb10-C 2.1182.03 DIN17055 Shaft Stainless Steel BS970 410 S21 A276 Type 410 X 10 Cr 13 1.4006 DIN17056 Back Cover Cast Iron BS1452 Gr 260 A48 Class 35 GG25 0.6025 DIN16917 Bearing Bracket Cast Iron BS1452 Gr 260 A48 Class 35 GG25 0.6025 DIN16918 Baering End Cover Outer Cast Iron BS1452 Gr 260 A48 Class 35 GG25 0.6025 DIN16919 Bearing End Cover Inner Cast Iron BS1452 Gr 260 A48 Class 35 GG25 0.6025 DIN 1691

10 Impeller Nose Cap Stainless Steel BS970 410 S21 A276 Type 410 X 10 Cr 13 1.4006 DIN170511 Gland Bronze BS1400 LG2 B584 C83600 G -CuSn 5 ZnPb 2.1096.01 DIN170512 Lantern Ring Bronze BS1400 LG2 B584 C83600 G-CuSn 5 ZnPb 2.1096.01 DIN170513 Impeller Key Stainless Steel BS970 410 S21 A276 Type 410 X 10 Cr 13 1.4006 DIN170514 Coupling Key Stainless Steel BS970 410 S21 A276 Type 410 X 10 Cr 13 1.4006 DIN170515 Shaft Sleeve Bronze BS1400 CT1 B427 C 90700 G-CuSn10 2.1050.01 DIN 170516 Bearing Spacer (inner) Mild Steel BS 970 080M40 EN8 C45 1.1191 DIN170517 Bearing Spacer (outer) Mild Steel BS 970 080M40 EN8 C45 1.1191 DIN170518 Gland Packing Graphite Impregnated19 Mechanical Seal Burgmann/Flowserve/AES or Equivalent20 Bearing SKF/FAG21 Bearing Lock Nut SKF/FAG22 Bearing Locking Washer SKF/FAG23 Water Thrower Neoprene Rubber24 O-ring NITRILE25 Gasket Vegetable Fibre Based 0.5 mm Sheet26 Bearing Oil Seal SKF27 Seal piping 3/8" dia Copper Pipe28 Seal Flow Control Device Ball Valve29 Support Foot FABRICATED STEEL

MATERIAL EQUIVALENCE CHART

7

OPTIONAL CONSTRUCTION

BRITISH ASTM DIN DIN MATERIAL DINPART NO PART NAME SPECIAL MATERIAL STANDARD STANDARD STANDARD NUMBER SPECIFICATION

1. Casing Ductile Iron BS 2789 Gr.500/7 A536, 60-45-12 GGG50 0.705 DIN 1693Cast Steel BS 3100 Gr.A1 A216 WCB GS- C25 1.0619 DIN17245Stainless Steel BS3100-316 C16 ASTM A743 Gr.CF-8M GX6CrNiMo18 10 1.4408Ni Resist BS3468 L-NiCuCr 15 6 2 A436 Type 1 GGL -NiCuCr15 6 2 0.6655

2. Impeller Cast Iron BS1452 Gr260 A48 Class 35 GG25 0.6025 DIN1691Zinc Free Bronze BS 1400 CT1 B427 C90700 G-CuSn10 2.1050.01 DIN 1705Stainless Steel BS3100-316 C16 ASTM A743 Gr.CF-8M GX6CrNiMo18 10 1.4408

BS3100-410 C21 ASTM A743 Gr.CA 15 G-X 8 CrNi 13 1.4008

3. Shaft HT Steel BS970-708 M40 A322 Gr4140 42 CrMo4 1.7225 DIN 17200Stainless Steel BS970 316 S 16 ASTM A 276 Type316 X5CrNiMo17 12 2 1.4401

BS970-304 S15 ASTM A 276 Type304 X5 CrNi18 10 1.4301

Page 8: Rooted in experience - World of Pumps16 Bearing Spacer (inner) Mild Steel BS 970 080M40 EN8 C45 1.1191 DIN1705 17 Bearing Spacer (outer) Mild Steel BS 970 080M40 EN8 C45 1.1191 DIN1705

S3

m2

d

S4

L2

m1

h2

b

S1

h1

ØD

1

ØD2a

L5

L4

f

m3

n2n1

L3

h4

h3

L1

m4

S2

DIS

CH

AR

GE

DIS

CH

AR

GE

SUCTION

VIEW FROM `X'

COUPLING ENDSHAFT DETAILS AT

GENERAL ARRANGEMENT DRAWING OF LARGE END SUCTION PUMP

ESL PUMP DIMENSIONS

Note : All dimensions are in mmDimensions are for reference only and may differ from those of actual construction.

8

Page 9: Rooted in experience - World of Pumps16 Bearing Spacer (inner) Mild Steel BS 970 080M40 EN8 C45 1.1191 DIN1705 17 Bearing Spacer (outer) Mild Steel BS 970 080M40 EN8 C45 1.1191 DIN1705

Acceptance TestsAcceptance test & QA documentationThe following QA documents are available onrequest for all pumps:1) Mill Test report for casing and impeller –

Physical / Chemical Certificate.2) Ultrasonic Test (ASTM-A-388) for shafts3) Dynamic Balancing report for impeller – ISO

1940 Gr.6.34) Hydrostatic Pressure test certificate5) Performance test certificate as per ISO

9906/20126) Dimensional Compliance report.

Torque-Speed Curve

0 10 20 30 40 50 60 70 80 90 100

10

20

30

40

50

60

70

80

90

100

OPEN V

ALVE

CLOSED VALVE

% NORMAL PUMP SPEED

% N

OR

MA

L P

UM

P T

OR

QU

E

100% - TORQUE = 515 Nm.MOMENT OF INERTIA (MOI) = 1 Kg-m 2

100% SPEED = 1500 RPMGD VALUE = 4 Kg-m 22

The above speed-torque characteristicsshows the variation of torque with speed during pump start up. The curve can be usedto estimate the starting time of the electricmotor.

SHAFT SEALINGThe pumps are offered with two basic versions:a) Packed Glandb) Mechanical Seal

Packed Gland Pumps- Usually five packing ringsare used with two rings towards the impeller endand three rings towards the gland end with a lanternring interposed between two sets of packings. Thepackings are mounted on renewable shaft sleeves.Shaft packing are offered in variety of materials de-pending on the characteristics of the liquid handled.

Mechanical Seal fitted Pumps- These are offeredwith

a) Single unbalanced sealb) Single balanced seal

The selection of mechanical seal is done based onthe pump application and a very large variety of sealoptions are available. Double mechanical seals canbe supplied on request. Additionally, variety of sealpiping as per API 684 are offered for special applications.

Shaft seal: Gland Pack

Shaft Seal: Single acting mechanical seal

9

Page 10: Rooted in experience - World of Pumps16 Bearing Spacer (inner) Mild Steel BS 970 080M40 EN8 C45 1.1191 DIN1705 17 Bearing Spacer (outer) Mild Steel BS 970 080M40 EN8 C45 1.1191 DIN1705

PUMP DATA SHEET FOR LARGE END SUCTION PUMP

10

A. P

UM

P F

RA

ME

PUM

P M

ODEL

Unit

ESL1

50-4

50ES

L150

-500

ESL

200-

260

ES20

0-31

5ES

L 20

0-40

0ES

L 20

0-45

0ES

L 20

0-50

0ES

L 20

0-55

0ES

L 20

0-67

5ES

L 25

0-26

0ES

L 25

0-31

5ES

L 25

0-35

5ES

L 25

0-40

0ES

L 25

0-50

0ES

L 25

0-60

0

1. D

isch

arge

siz

em

m15

015

020

020

020

020

020

020

020

025

025

025

025

025

025

0

2. S

uctio

n si

zem

m20

020

020

025

025

025

025

025

025

025

030

030

030

030

035

0

3. F

lang

e ra

ting

Suct

ion

PN16

PN16

PN16

PN16

PN16

PN16

PN16

PN25

PN25

PN16

PN16

PN16

PN16

PN16

PN25

Deliv

ery

PN16

PN16

PN16

PN16

PN16

PN16

PN16

PN25

PN25

PN16

PN16

PN16

PN16

PN16

PN25

4. C

asin

g M

ater

ial

BS 1

452

Gr. F

G 26

0 as

sta

ndar

d. O

ther

gra

des

depe

ndin

g on

app

licat

ion.

5. C

asin

g Th

ickn

ess

mm

1820

1316

1616

2320

2715

1417

2325

25

6. D

isch

arge

noz

zle

Cent

er L

ine

Disc

harg

e

7. C

ut W

ater

Cle

aran

cem

m18

.522

917

1416

1818

.424

1510

1615

2022

.5

8. C

asin

g Vo

lute

Typ

em

mSi

ngle

Doub

leSi

ngle

Sing

leSi

ngle

Sing

leDo

uble

Doub

leDo

uble

Sing

leSi

ngle

Sing

leSi

ngle

Doub

leDo

uble

B. I

MP

ELL

ER

AN

D R

OT

OR

1. M

axm

Impe

ller D

iam

eter

mm

458

547

260

342

400

450

515

568

690

260

315

364

435

515

605

2. S

peci

fic S

peed

rpm

1088

945

4196

2234

1844

1543

1253

971

794

5044

3701

2430

1898

1477

1214

3. Im

pelle

r Ty

peRa

dial

Radi

alM

ixed

Fran

cis

Fran

cis

Radi

alRa

dial

Radi

alRa

dial

Mix

edFr

anci

sFr

anci

sFr

anci

sRa

dial

Radi

al

4. N

o. o

f van

es6

63

66

66

66

33

66

66

5. W

ear R

ing

clea

renc

e di

a (m

ax.)

mm

0.37

60.

356

0.35

60.

402

0.37

60.

376

0.38

20.

457

0.37

60.

376

0.37

60.

382

0.38

20.

382

0.38

7

W

ear R

ing

clea

renc

e di

a.(m

in.)

mm

0.31

0.31

0.33

0.3

0.31

0.31

0.31

0.38

0.31

0.31

0.31

0.31

0.31

0.31

0.31

6. ID

of C

asin

g w

ear r

ing

mm

241

235

212

270

245

265

310

285

320

238

258

268

265

285

330

7. Im

pelle

r Eye

Dia

met

erm

m21

221

219

0.5

240

222

240

280

250

291

222

231

240

240

250

290

8. G

D ^

2 fo

r Max

imum

Dia

met

erKg

.m2

55.

50.

91

1.8

3.1

5.5

5.6

5.8

0.8

1.1

1.3

2.1

5.2

8

C. S

HA

FT A

ND

BE

AR

ING

S

1. S

haft

diam

eter

at I

mpe

ller

mm

4848

4848

4848

6464

6448

4848

6464

64

2. S

haft

diam

eter

at c

oupl

ing

mm

4848

4848

4848

7070

7048

4848

7070

70

3. B

earin

g Ce

ntre

sm

m20

520

520

520

520

520

522

6.5

226.

522

6.5

205

205

205

226.

522

6.5

226.

5

5. B

earin

g si

ze d

rive

end

2xBE

CB 7

313

2xBE

CB 7

313

2xBE

CB 7

313

2xBE

CB 7

313

2xBE

CB 7

313

2xBE

CB 7

313

2xBE

CB 7

316

2xBE

CB 7

316

2xBE

CB 7

316

2xBE

CB 7

313

2xBE

CB 7

313

2xBE

CB 7

313

2xBE

CB 7

316

2xBE

CB 7

316

2xBE

CB 7

316

6. B

earin

g si

ze n

on-d

rive

end

NU 3

13NU

313

NU 3

13NU

313

NU 3

13NU

313

NU 3

16NU

316

NU 3

16NU

313

NU 3

13NU

313

NU 3

16NU

316

NU 3

16

7. B

earin

g Li

feAb

ove

60,0

00 h

rs

6. B

earin

g Lu

bric

atio

nGr

ease

Lub

ricat

ion

as s

tand

ard.

Oil

on re

ques

t

D. S

TU

FFIN

G B

OX

1. In

side

Dia

met

erm

m85

8585

8585

8511

011

011

085

8585

110

110

110

2. D

epth

of B

oxm

m93

9393

9393

9311

411

411

493

9393

114

114

114

3. S

ize

of P

acki

ngm

m S

q.12

x 1

212

x 1

212

x 1

212

x 1

212

x 1

212

x 1

216

x 1

616

x 1

616

x 1

612

x 1

212

x 1

212

x 1

216

x 1

616

x 1

616

x 1

6

4. N

o. o

f rin

gs p

er B

ox5

55

55

55

55

55

55

55

5. S

leev

e Di

amet

er a

t Box

mm

6060

6060

6060

7777

7760

6060

7777

77

6. S

haft

diam

eter

at m

echa

nica

l sea

lm

m53

5353

5353

5370

7070

5353

5370

7070

7. M

ech.

Sea

l Siz

e( B

ergm

ann

or e

ve)

mm

5353

5353

5353

7070

7053

5353

7070

70

E. S

ER

VIC

E L

IMIT

S

1. M

axm

wor

king

pre

ssur

eBa

r16

1616

1616

1616

2025

1616

1616

1620

2. M

axm

Hyd

rote

st p

ress

ure

Bar

2424

2424

2424

2430

37.5

2424

2424

2430

3. M

axm

Suc

tion

pres

sure

Bar

55

55

55

55

55

55

55

5

4. M

axm

Tem

p pa

ckin

gºC

elci

us80

8080

8080

8080

8080

8080

8080

8080

5. M

ax T

emp

Mec

h se

alºC

elci

us80

8080

8080

8080

8080

8080

8080

8080

6. M

axm

Spe

edRP

M18

0018

0018

0018

0018

0018

0018

0018

0018

0018

0018

0018

0018

0018

0018

00

Page 11: Rooted in experience - World of Pumps16 Bearing Spacer (inner) Mild Steel BS 970 080M40 EN8 C45 1.1191 DIN1705 17 Bearing Spacer (outer) Mild Steel BS 970 080M40 EN8 C45 1.1191 DIN1705

11

PUMP DATA SHEET FOR LARGE END SUCTION PUMP

A. P

UM

P F

RA

ME

PUM

P M

ODEL

Unit

ESL

250-

650

ESL

300-

315

ESL

300-

400

ESL

300-

450

ESL

300-

550

ESL

300-

575

ESL

300-

600

ESL

300-

665

ESL

350-

350

ESL

350-

550

ESL

350-

650

ESL

400-

400A

ESL

400-

400B

ESL

400-

450

ESL

400-

500

ESL

400-

550

1. D

isch

arge

siz

em

m25

030

030

030

030

030

030

030

035

035

035

040

040

040

040

040

0

2. S

uctio

n si

zem

m30

030

035

035

035

035

035

035

035

045

040

040

040

040

045

045

0

3. F

lang

e ra

ting

Suct

ion

PN25

PN16

PN16

PN16

PN16

PN25

PN25

PN25

PN16

PN16

PN25

PN16

PN16

PN16

PN16

PN16

Deliv

ery

PN25

PN16

PN16

PN16

PN16

PN25

PN25

PN25

PN16

PN16

PN25

PN16

PN16

PN16

PN16

PN16

4. C

asin

g M

ater

ial

BS 1

452

Gr. F

G 26

0 as

sta

ndar

d. O

ther

gra

des

depe

ndin

g on

app

licat

ion.

5. C

asin

g Th

ickn

ess

mm

2612

1824

2425

2527

1619

2614

1417

1616

6. D

isch

arge

noz

zle

Cent

er L

ine

Disc

harg

e

7. C

ut W

ater

Cle

aran

cem

m23

16.5

13.5

15.5

19.5

20.8

2123

.517

1923

.212

.514

.424

.519

20

8. C

asin

g Vo

lute

Typ

em

mDo

uble

Sing

leSi

ngle

Sing

leDo

uble

Doub

leDo

uble

Doub

leSi

ngle

Doub

leDo

uble

Sing

leSi

ngle

Sing

leSi

ngle

Doub

le

B. I

MP

ELL

ER

AN

D R

OT

OR

1. M

axm

Impe

ller D

iam

eter

mm

660

296.

539

044

555

559

560

066

532

2.5

540

662

384

410

461

540

556

2.Sp

ecifi

c Sp

eed

rpm

976

5568

3204

2266

1791

1220

1696

1418

5774

2372

1306

4218

3985

4606

3095

2212

3. Im

pelle

r Ty

peRa

dial

Mix

edFr

anci

sFr

anci

sFr

anci

sRa

dial

Fran

cis

Radi

alM

ixed

Fran

cis

Radi

alM

ixed

Mix

edM

ixed

Fran

cis

Fran

cis

4. N

o. o

f van

es6

36

66

66

63

66

35

36

6

5. W

ear R

ing

clea

renc

e di

a (m

ax.)

mm

0.38

20.

382

0.38

70.

387

0.38

20.

382

0.38

20.

507

0.37

60.

382

0.38

20.

382

0.43

0.48

20.

507

0.50

7

W

ear R

ing

clea

renc

e di

a.(m

in.)

mm

0.31

0.31

0.31

0.31

0.31

0.31

0.31

0.43

0.31

0.31

0.31

0.31

0.43

0.43

0.43

0.43

6. ID

of C

asin

g w

ear r

ing

mm

330

276

324

315

315

315

321

352

300

310

320

310

335

375

430

430

7. Im

pelle

r Eye

Dia

met

erm

m30

025

329

029

027

828

929

831

227

5.5

280

298

286

310

343

388

390

8. G

D ^

2 fo

r Max

imum

Dia

met

erKg

.m2

8.9

2.8

2.8

4.1

8.1

8.7

9.8

11.2

3.1

57.

58.

18.

28.

69.

212

C. S

HA

FT A

ND

BE

AR

ING

S

1. S

haft

diam

eter

at I

mpe

ller

mm

6448

6464

6464

6464

6464

6464

6464

6464

2. S

haft

diam

eter

at c

oupl

ing

mm

7048

7070

7070

7070

7070

7070

7070

7070

3. B

earin

g Ce

ntre

sm

m22

6.5

205

226.

522

6.5

226.

522

6.5

226.

522

6.5

226.

522

6.5

226.

522

6.5

226.

522

6.5

226.

522

6.5

5. B

earin

g si

ze d

rive

end

2XBE

CB 7

316

2XBE

CB 7

313

2XBE

CB 7

316

2XBE

CB 7

316

2XBE

CB 7

316

2XBE

CB 7

316

2XBE

CB 7

316

2XBE

CB 7

316

2XBE

CB 7

316

2XBE

CB 7

316

2XBE

CB 7

316

2XBE

CB 7

316

2XBE

CB 7

316

2XBE

CB 7

316

2XBE

CB 7

316

2XBE

CB 7

316

6. B

earin

g si

ze n

on-d

rive

end

NU 3

16NU

313

NU 3

16NU

316

NU 3

16NU

316

NU 3

16NU

316

NU 3

16NU

316

NU 3

16NU

316

NU 3

16NU

316

NU 3

16NU

316

7. B

earin

g Li

feAb

ove

60,0

00 h

rs

6. B

earin

g Lu

bric

atio

nGr

ease

Lub

ricat

ion

as s

tand

ard.

Oil

on re

ques

t

D. S

TU

FFIN

G B

OX

1. In

side

Dia

met

erm

m11

085

110

110

110

110

110

110

110

110

110

110

110

110

110

110

2. D

epth

of B

oxm

m11

493

114

114

114

114

114

114

114

114

114

114

114

114

114

114

3. S

ize

of P

acki

ngm

m S

q.16

x 1

612

x 1

216

x 1

616

x 1

616

x 1

616

x 1

616

x 1

616

x 1

616

x 1

616

x 1

616

x 1

616

x 1

616

x 1

616

x 1

616

x 1

616

x 1

6

4. N

o. o

f rin

gs p

er B

ox5

55

55

55

55

55

55

55

5

5. S

leev

e Di

amet

er a

t Box

mm

7760

7777

7777

7777

7777

7777

7777

7777

6. S

haft

diam

eter

at m

echa

nica

l sea

lm

m70

5370

7070

7070

7070

7070

7070

7070

70

7. M

ech.

Sea

l Siz

e( B

ergm

ann

or e

ve)

mm

7053

7070

7070

7070

7070

7070

7070

7070

E. S

ER

VIC

E L

IMIT

S

1. M

axm

wor

king

pre

ssur

eBa

r25

1616

1616

2020

2516

1625

1616

1616

16

2. M

axm

Hyd

rote

st p

ress

ure

Bar

37.5

2424

2424

3030

37.5

2424

37.5

2424

2424

24

3. M

axm

Suc

tion

pres

sure

Bar

55

55

55

55

55

55

55

55

4. M

axm

Tem

p pa

ckin

gºC

elci

us80

8080

8080

8080

8080

8080

8080

8080

80

5. M

ax T

emp

Mec

h se

alºC

elci

us80

8080

8080

8080

8080

8080

8080

8080

80

6. M

axm

Spe

edRP

M18

0018

0018

0018

0018

0018

0018

0018

0015

0018

0018

0015

0015

0015

0015

0015

00

Page 12: Rooted in experience - World of Pumps16 Bearing Spacer (inner) Mild Steel BS 970 080M40 EN8 C45 1.1191 DIN1705 17 Bearing Spacer (outer) Mild Steel BS 970 080M40 EN8 C45 1.1191 DIN1705

PUMPSENSE FLUID ENGINEERING PVT. LTD

5/F, Hastings Court, Tower A , 96, Garden Reach Road, Kolkata – 700023, INDIATel: +91-33- 24591861/1862 Fax: +91-33-24591862

Web: worldofpumps.com email: [email protected]

Our single stage range of NFPA20fire pumps cover duties up to5000usgpm and beyond. Pumps canbe supplied with certification byindependent inspection agencies

CSC, New Generation Compact SplitCase Pumps, offer high energy efficiency,optimum mechanical reliability andsmallest foot print for air conditioning andindustrial casting applications. Thesepumps are also offered in vertical andhigh pressure configurations

Complete range of ISO 2858 EndSuction pumps are optimized forhighest possible efficiency. All pumpsare available in high workingpressure versions with strengthenedbearing arrangement

“SW” series of dry pit sewage pupsare available in sizes upto 600mm forflows upto 3000 m3/hr. Pumps havetwo/three vanes non-clog impellersand are offered both in horizontal &vertical configurations.

Two stage split case pumps areavailable for high pressure cleaningand high head industrial applications.Pumps are offered with both internaland external cross-over for capacitiesup to 100m3/hr and head up to 400m

Single stage double volute split casepumps are offered both in horizontaland vertical shaft configuration.Customised designs are offered forspecial applications

Two stage NFPA20 Split Case firepumps incorporate two double entryimpellers for high suction capabilityand complete axial thrust balance.The pumps are available for ratedflows up to 1500gpm and heads upto 300mat 2950rpm

Test Bed at Pumpsense is fullycompliant with requirements ofISO9906. Test set up is fullyautomated for data aquisation

We upgrade our product continuously. The information contained in this brochure shouldbe used for general guidelines only since they are subject to change without notice.

OTHER PRODUCTS FROM PUMPSENSE

Standard split case range coversboth single and two stage pumps forcapacities upto 300m3/hr and headsup to 200m. Many customizedoptions are available

desi

gn &

prin

t and

erso

n