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Rossi MotoriduttoriGearmotors
Product Overview
Habasit – Solutions in motion
Products Media No. 4236
2
Introduction 3
Industries served/Applications 4– 5
Product overview 6 –14
Coaxial gearmotors 6
Parallel shaft gearmotors 7
Right angle shaft gearmotors 8
Planetary gearmotors 9
Worm motors 10
Servo gearmotors 11– 12
Motors, Special motors 13
Inverters 14
The Habasit solution 15
Contacts 16
Contents
Product liability, application considerations If the proper selection and application of Habasit products are not recommended by an authorized Habasit sales specialist, the selection and application of Habasit products, including the related area of product safety, are the responsibility of the customer. All indications / information are recommendations and believed to be reliable, but no representations, guarantees, or warranties of any kind are made as to their accuracy or suitability for particular applications. The data provided herein are based on laboratory work with small-scale test equipment, running at standard conditions, and do not necessarily match product performance in industrial use. New knowledge and experiences can lead to modifications and changes within a short time without prior notice. BECAUSE CONDITIONS OF USE ARE OUTSIDE OF HABASIT’S AND ITS AFFILIATED COMPANIES’ CONTROL, WE CANNOT ASSUME ANY LIABILITY CONCERNING THE SUITABILITY AND PROCESS ABILITY OF THE PRODUCTS MENTIONED HEREIN. THIS ALSO APPLIES TO PROCESS RESULTS / OUTPUT / MANUFACTURING GOODS AS WELL AS TO POSSIBLE DEFECTS, DAMAGES, CONSEQUENTIAL DAMAGES, AND FURTHER-REACHING CONSEQUENCES.
Rossi Motoriduttori, based in Modena, Italy, is a member of the Habasit Group and an international leader for the design, production and sale of gear reducers, gearmotors and electric motors. The Rossi product range is one of the most comprehensive on the market.
Your solutions partnerRossi Motoriduttori has always been a step ahead when it comes to supplying products with superior benefits for a multitude of applications. During the past 50 years, Rossi has pioneered several solutions – such as universal mounting and up-graded modular construction for components – that have become the standard and benchmark in the power transmission field.
International leadershipIn order to expand its international reach, Rossi set up a joint venture in 2004 with the Habasit Group of Switzerland, the worldwide market leaders in the manufacture of power transmission and conveyor belts. This alliance was strengthened, and Rossi’s international presence further expanded, when Habasit became Rossi’s majority shareholder in 2008.
3-year warrantyEvery product created, designed and manufactured by Rossi Motoriduttori delivers the highest levels of quality, reliability and construction precision, and carries a 3-year warranty.
Global service networkRossi together with Habasit is present in most industrialized countries with customer assistance, assembly and stock. This allows us to ensure expert technical support and deliveries of spares (components and finished products) all over the world within 24 hours. Our proposals, complete with data sheets and dimensional drawings, are also delivered within 24 hours. All technical manuals, assembly and maintenance guides, and 3D CAD drawings, are available as downloads from the website www.rossi-group.com.
3Introduction
Industries served 4
5Applications
Fields of applicationRossi Motoriduttori products are used across a broad range of applications. Almost every industrial plant and machine operating today needs power transmission. Thanks to its extensive product range, Rossi serves customers in a wide variety of industries, including:
Material handling/cranes•Automotive•Packaging/manufacturing •Food/beverage•Paper/wood •Leather/textile •Wind energy•Iron/steel •Mining/tunnelling•Cement/ceramic •Chemical/rubber/plastic •Civil construction/building•Sewage and waste treatment •
6
Universal mounting design•IEC standard motors•Strong patented casing•Wide size range•Rigid and precise cast iron monolithic casing•Pinion of final stage with three bearings•Compliance with ATEX 94/9/EC directive•
Maximum interchangeability•IEC standard motors•Foot mounting integral with casing•Rigid and precise cast iron monolithic casing•Proportioned bearings to withstand high loads•High and reliable performances•Maximum compactness•
Coaxial gearmotors
Coaxial gearmotor E04
Size 16 sizes (32 ... 180)
Power P1 0,09 ... 75 kW
Nominal torque MN2 30 … 10.000 Nm
Transmission ratio iN 4 ... 6.300
Coaxial gearmotor STANDARDFIT ES07
Size 8 sizes (0 ... 7)
Power P1 0,09 ... 11 kW
Nominal torque MN2 5 … 900 Nm
Transmission ratio iN 4 ... 200
Universal mounting design•IEC standard motors•Rigid and precise cast iron monolithic casing•Wide range of accessories and non-standard •designsEasy and functional shaft-mounting design•Compliance with ATEX 94/9/EC directive•
Large size gear reducers produced in series •specifically conceived for grantingHighest reliability in heaviest application •conditionsUniversal mounting design•Minimum maintenance requirements•Compliance with ATEX 94/9/EC directive•
Parallel shaft gearmotors 7
Parallel shaft gearmotor G05
Size 18 sizes (40 ... 360)
Power P1 0,09 ... 160 kW
Nominal torque MN2 10 … 70.000 Nm
Transmission ratio iN 6,3 ... 12.500
Industry parallel shaft gear reducer H02
Size 10 sizes (400 ... 631)
Nominal power PN2 16 ... 3.650 kW
Nominal torque MN2 90.000 ... 400.000 Nm
Transmission ratio iN 8 ... 315
Universal mounting design•IEC standard motors•Rigid and precise cast iron monolithic casing•Wide range of accessories and non-standard •designsEasy and functional shaft-mounting design•Compliance with ATEX 94/9/EC directive•
Large size gear reducers produced in series •specifically conceived for granting Highest reliability in heaviest application •conditionsUniversal mounting design•Minimum maintenance requirements•Compliance with ATEX 94/9/EC directive •
8Right angle shaft gearmotors
Right angle shaft gearmotors G05
Size 18 sizes (40 ... 360)
Power P1 0,09 ... 160 kW
Nominal torque MN2 10 … 70.000 Nm
Transmission ratio iN 6,3 ... 12.500
Industry right angle shaft gear reducer H02
Size 10 sizes (400 ... 631)
Nominal power PN2 16 ... 3.650 kW
Nominal torque MN2 90.000 ... 400.000 Nm
Transmission ratio iN 8 ... 315
Planetary gearmotors 9
2, 3 or 4 reduction stages for both coaxial and right angle shaft•IEC standard motors•Modular cast iron casing with thick walls and stiffening ribs•Wide range of accessories and non-standard designs•Easy and functional shaft-mounting design•
Planetary gearmotor coaxial EP02
Size 16 sizes (200 ... 696)
Power P1 0,25 ... 55 kW
Nominal torque MN2 200 … 200.000 Nm
Transmission ratio iN 10 ... 3.000
Planetary gearmotor right angle EP02
Size 16 sizes (200 ... 696)
Power P1 0,25 ... 55 kW
Nominal torque MN2 200 … 200.000 Nm
Transmission ratio iN 10 ... 3.000
Worm gearmotor A04
Size 14 sizes (32 ... 250)
Power P1 0,09 ... 55 kW
Nominal torque MN2 20 … 200.000 Nm
Transmission ratio iN 7,1 ... 16.000
Worm gearmotor STANDARDFIT AS07
Size 6 sizes (118 ... 742)
Power P1 0,09 ... 5,5 kW
Nominal torque MN2 5 … 1200 Nm
Transmission ratio iN 6 ... 75
10Worm motors
Universal mounting design•IEC standard motors•Rigid and precise monolithic casing in cast iron•Cylindrical worm shaft with ground and •superfinished involute profile (ZI)Load capacity and efficiency to BS 721-83 •integrated with ISO/CD 14521Forced ventilation•Wide range of accessories and non-standard •designsEasy and fuctional shaft-mounting design•Worm wheels of A04 gear reducers and •gearmotors made of nickel bronze with controlled phosphor content, in order to achieve improved performance from 6 to 18%, a higher load capacity, greater reliability and more wear resistanceCompliance with ATEX94/9/EC directive•
Interchangeability (hollow low speed shaft •diameter)IEC standard motors•Universal mounting with lower feet, integral with •casing and B14 flange on 2 facesRigid and precise cast iron monolithic casing with •motor mounting integral flangeImproved and up-graded modular construction •both for components and assembled productsHigh, reliable and tested performances (Ni bronze)•Reduced maintenance•Generous internal space between train of gears •and casing
11Servo gearmotors
Coaxial, parallel shaft servo gearmotor SR04 Right angle, worm servo gearmotor
Coaxial 11 sizes (32 ... 101)
Parallel and right angle shaft 8 sizes (40 ... 125)
Worm 7 sizes (32 ... 81)
Nominal motor torque at speed 0 M01 1,3 ... 25,5 Nm
Nominal motor torque at speed nN1 MN1 0,9 ... 18 Nm
Nominal/maximal motor speed nN1 2.000/3.000 min-1
Accelerating torque of gear reducer MA2 50 … 3.000 Nm
Transmission ratio i 4 ... 63
Gear reducers in specific design SR•Maximum torsional stiffness•Minimum angular backlash•High torque•High permissible loads on low speed shaft end•Optimization of worm gear performance•Ground cylindrical gear pairs, accurately lapped bevel gear pairs•Direct fitting of servomotor•
Servo gearmotors 12
Planetary servo gearmotor SM03
Size 4 sizes (56 … 142)
Nominal motor torque at speed 0
M01 0,5 … 25,5 Nm
Nominal motor torque at speed nN1
MN1 0,9 ... 18 Nm
Nominal/maximal motor speed
nN1 1.200 … 4.600 min-1
Accelerating torque MA2 5 … 900 Nm
Transmission ratio i 3,4 ... 50
Low backlash planetary reducer SM09
Size 5 coaxial sizes3 right angle shaft sizes
Nominal torque MN2 20 … 1200 Nm
Accelerating torque MA2 30 … 1.750 Nm
Emergency torque ME2 60 … 2.800 Nm
Transmission ratio i 3 ... 50
1 or 2 planetary reduction stages•1 or 2 planetary reduction stages and 1 final bevel gear for right angle shafts•3 classes of low speed shaft angular backlash•Monolithic casing made of steel•Wide range of accessories and non-standard designs•
13Motors
Asynchronous/brake motor TX09
Size (63 ... 315)
Powers PN 0,045 ... 110 kW
Single-speed polarity
2, 4, 6, 8 poles
Two-speed polarity
2.4, 2.6, 2.8, 2.12, 4.6, 4.8, 6.8 poles
Protection and oil tightening•IEC standard motors•Generous electromagnetic dimensioning•General high precision level•Compactness and flexibility•Suitable for running with inverter•Different brake motor types•Comprehensive range in terms of designs and •accessoriesStandard, a.c., d.c. and safety brake•
Special motors
Asynchronous three-phase and single-phase flat extruded motors TX06
Sizes (50 ... 80)
Powers PN 0,18 ... 9,2 kW
Asynchronous motor for roller ways S08
Sizes (132 ... 200)
Powers PN 3 ... 36 kW
4, 6 pol• es, ∆Y connection with standard or customer tailored voltage and frequencyIEC standardised mating dimensions under •accuracy ratingIP 55 protection•Insulation class F (class H on request) •materials of impregnation type allow use in tropival vlimates without further treatments overtemperature class FThree thermistors PTC type (Din 44081) wired •in series as a standard eblocked: terminals onto dedicated block in terminal boxMotor shaft axally fastened on rear endshield •with compensation spring for thermal expansion
Motors having reduced radial dimensions compared •to standardized IEC series for the same power, parti- cularly suitable for application cutting machines, e.g. circular saws, thanks to the lowered shape, allowing the maximum exploitation of the cutting heightExtruded light alloy flat casing•
Standard motors
Inverters 14
Integrated motor-inverter TI02
Size (63 ... 132)
Polarity 4, 6 poles
Powers PN 0,18 ... 7,5 kW
Frequency f 2,5 – 150 Hz
Range oft versatile strong and reliable standard •asynchronous three-phase motors (HF) or with brake (F0, HFV) with integrated vector inverter for high performance variable speed drivesIP 55 protection•
Frequency digital inverter with • U/f or open loop flux vector control (series 8200), closed loop vector inverter and servoinverter (series 9300) for a.c. variable speed universal drives with asynchronous and brushless motors and servomotors
Inverter and Servoinverter I03
Power PN 0,25 –75 kW
Supply voltage U single-phase 200 Vac 180–264 V
Voltage U three-phase ac 320 – 550 V
Frequency f 48 – 62 Hz
The Habasit solution The Habasit solution
At Habasit, we listen to our customers, innovate continuously and deliver reliable solutions to meet your every need.
Customers come first At Habasit we understand that our success depends on your success. This is why we offer solutions, not just products; partnership, not just sales.Since our foundation in 1946, Habasit has brought this understanding of customer needs to life every day and for every application.That’s why we’re the No. 1 in belting today. Worldwide.
Committed to innovationHabasit is strongly committed to the continuous development of innovative, value-added solutions. Over 3% of our staff are dedicated exclusively to R&D, and our annual investment in this area exceeds 8% of turnover.
Certified for qualityWe deliver the highest qualitystandards not only in ourproducts and solutions, but alsoin our employees’ daily workprocesses. Habasit AG is certifiedaccording to ISO 9001:2000.
Worldwide support Our extensive organization is ready to support you anywhere in the world. Engineering and emergency assistance, quotes and order status are just a phone call away. Wherever you are. Whenever you need us.
For additional information please visit: www.habasit.com
Worldwide leading product range Habasit offers the largest selection of belting, conveying, processing and complementary products in the industry. Our response to any request is nothing less than a specific, tailor-made solution.
A selection of our product ranges:
HabaFLOW®
Fabric based conveyor and processing belts
HabasitLINK® &KVP®
Plastic modular belts
HabaDRIVE® Power transmission belts
HabaSYNC®
Timing beltsHabaCHAIN®
Chains (slat and conveyor chains)
HabiPLAST® Profiles,guides,wear strips
Machine tapes Seamless belts Round belts
Fabrication tools (joining tools)
Gear reducers,gearmotors,motion control
Electric motors
1
HeadquartersHabasit AG Römerstrasse 1CH-4153 Reinach, Switzerland Phone +41 61 715 15 15Fax +41 61 715 15 55E-mail [email protected] www.habasit.com
Registered trademarks Copyright Habasit AGSubject to alterationsPrinted in SwitzerlandPublication data: 0000XXX.XXX-en0009HQR
Austria Habasit GmbH, Wien Phone: +43 1 690 66www.habasit.at
BelgiumHabasit Belgium N.V., ZaventemPhone: +32 2 725 04 30www.habasit.be
CanadaHabasit Canada Ltd., OakvillePhone: +1 905 827 4131www.habasit.ca
ChinaHabasit East Asia Ltd., Hong KongPhone: +852 2145 01 50 www.habasit.com.hk
Habasit (Shanghai) Co., Ltd.ShanghaiPhone: +8621 5488 1228Phone: +8621 5488 1218www.habasit.com.hk
Czech RepublicHabasit Bohemia spol. s.r.o., BrnoPhone: +4205 41 421 651 www.habasit.cz
FranceHabasit France S.A.S., MulhousePhone: +33 389 33 89 03 www.habasit.fr
Germany Habasit Rossi GmbH, EppertshausenPhone: +49 6071 969 0 www.habasitrossi.de
HungaryHabasit Hungária Kft., EsztergomPhone: +36 33 510 610 www.habasit.hu
IndiaHabasit-Iakoka Pvt. Ltd., CoimbatorePhone: +91 422 262 78 79www.habasitiakoka.com
ItalyHabasit Italiana SpACustomer Care:Phone: 199 199 333For int. calls: +39 0438 911444 www.habasit.it
JapanHabasit Nippon Co. Ltd., YokohamaPhone: +81 45 476 03 71 www.habasit.co.jp
NetherlandsHabasit Netherlands BV, NijkerkPhone: +31 33 24 72 030 www.habasit.nl
New Zealand Habasit Australasia Ltd., Hornby Phone: +64 3348 5600 www.habasit.co.nz
NorwayHabasit Norge A/S, OsloPhone: +47 81 55 84 58www.habasit.no
PolandHabasit Polska Sp. zo.o., Dàbrowa Górnicza,Phone: +48 32 639 02 40www.habasit.pl
RomaniaHabasit Import/Export Romania SRL, Bucuresti, Phone: +40 21 323 95 65 www.habasit.ro
RussiaOOO Habasit Ltd., St. PetersburgPhone: +7 812 365 64 62www.habasit.ru
SingaporeHabasit Far East Pte. Ltd.,SingaporePhone: +65 6862 55 66 www.habasit.com.sg
SpainHabasit Hispanica S.A., Barberà del VallèsPhone: +34 93 719 19 12 www.habasit.es
SwedenHabasit AB, HindasPhone: +46 301 226 00www.habasit.se
SwitzerlandHabasit Schweiz, ReinachPhone: +41 61 715 15 75www.habasit.ch
TaiwanHabasit Rossi (Taiwan) Ltd.Taipei HsienPhone: +886 2 2267 0538www.habasit.com.tw
TurkeyHabasit Kayis San. Ve Tic. Ltd. Sti.Yenibosna - Bahcelievler - IstanbulPhone: +90-212-654 94 04www.habasit.com.tr
UkraineHabasit Ukraina, VinnicaPhone: +38 0432 58 47 35www.habasit.ua
United Kingdom and IrelandHabasit Rossi (UK) Ltd., Silsden Phone: +44 870 835 9555 www.habasitrossi.co.uk
USAHabasit AmericaSuwanee, GeorgiaPhone: +1 800-458-6431www.habasitamerica.com
a partner of Habasit, is one of Europe’s largest industry groups for the production and sale of gear reducers, gearmotors, inverters, standard and brakemotors.
Rossi Motoriduttori Via Emilia Ovest 915/A41100 Modena – ItalyPhone: +39 059 33 02 [email protected]
HeadquartersHabasit AG Römerstrasse 1CH-4153 Reinach, Switzerland Phone +41 61 715 15 15Fax +41 61 715 15 55E-mail [email protected] www.habasit.com
Registered trademarks Copyright Habasit AGSubject to alterationsPrinted in SwitzerlandPublication data: 0000XXX.XXX-en0008HQR
Austria Habasit GmbH, Wien Phone: +43 1 690 66www.habasit.at
BelgiumHabasit Belgium N.V., ZaventemPhone: +32 2 725 04 30www.habasit.be
CanadaHabasit Canada Ltd., OakvillePhone: +1 905 827 4131www.habasit.ca
ChinaHabasit East Asia Ltd., Hong KongPhone: +852 2145 01 50 www.habasit.com.hk
Habasit (Shanghai) Co., Ltd.ShanghaiPhone: +8621 5488 1228Phone: +8621 5488 1218www.habasit.com.hk
Czech RepublicHabasit Bohemia spol. s.r.o., BrnoPhone: +4205 41 421 651 www.habasit.cz
FranceHabasit France S.A.S., MulhousePhone: +33 389 33 89 03 www.habasit.fr
Germany Habasit Rossi GmbH, EppertshausenPhone: +49 6071 969 0 www.habasitrossi.de
HungaryHabasit Hungária Kft., EsztergomPhone: +36 33 510 610 www.habasit.hu
IndiaHabasit-Iakoka Pvt. Ltd., CoimbatorePhone: +91 422 262 78 79www.habasitiakoka.com
ItalyHabasit Italiana SpACustomer Care:Phone: 199 199 333For int. calls: +39 0438 911444 www.habasit.it
JapanHabasit Nippon Co. Ltd., YokohamaPhone: +81 45 476 03 71 www.habasit.co.jp
NetherlandsHabasit Netherlands BV, NijkerkPhone: +31 33 24 72 030 www.habasit.nl
New Zealand Habasit Australasia Ltd., Hornby Phone: +64 3348 5600 www.habasit.co.nz
NorwayHabasit Norge A/S, OsloPhone: +47 81 55 84 58www.habasit.no
PolandHabasit Polska Sp. zo.o., Dàbrowa Górnicza,Phone: +48 32 639 02 40www.habasit.pl
RomaniaHabasit Import/Export Romania SRL, Bucuresti, Phone: +40 21 323 95 65 www.habasit.ro
RussiaOOO Habasit Ltd., St. PetersburgPhone: +7 812 365 64 62www.habasit.ru
SingaporeHabasit Far East Pte. Ltd.,SingaporePhone: +65 6862 55 66 www.habasit.com.sg
SpainHabasit Hispanica S.A., Barberà del VallèsPhone: +34 93 719 19 12 www.habasit.es
SwedenHabasit AB, HindasPhone: +46 301 226 00www.habasit.se
SwitzerlandHabasit Schweiz, ReinachPhone: +41 61 715 15 75www.habasit.ch
TaiwanHabasit Rossi (Taiwan) Ltd.Taipei HsienPhone: +886 2 2267 0538www.habasit.com.tw
TurkeyHabasit Kayis San. Ve Tic. Ltd. Sti.Yenibosna - Bahcelievler - IstanbulPhone: +90-212-654 94 04www.habasit.com.tr
UkraineHabasit Ukraina, VinnicaPhone: +38 0432 58 47 35www.habasit.ua
United Kingdom and IrelandHabasit Rossi (UK) Ltd., Silsden Phone: +44 870 835 9555 www.habasitrossi.co.uk
USAHabasit AmericaSuwanee, GeorgiaPhone: +1 800-458-6431www.habasitamerica.com
Habasit America (Habasit ABT)Seamless BeltsMiddletown, ConnecticutPhone: +1 860 632 2211www.seamlessbelts.com
a partner of Habasit, is one of Europe’s largest industry groups for the production and sale of gear reducers, gearmotors, inverters, standard and brakemotors.
Rossi Motoriduttori Via Emilia Ovest 915/A41100 Modena – ItalyPhone: +39 059 33 02 [email protected]
4236BRO.VPR-en0609HQR
