RoTech2008 Brochure Event nadeem

24 – 27 March 2008Novotel Hydro MajesticKuala Lumpur, MalaysiaMain Conference: 25 – 26 MarchWorkshops and Masterclasses: 24, 27 March

Leading the Advance from Preventive to Predictive Maintenance

Media Partners:

10CPD HOURS

*Certifi cates of completion will also be issued to help you apply

for CPE.

Familiar problems?

Aging equipment being near obsolete and needing replacementNew equipment demanding operational excellenceCompany pressures to reduce downtime

RoTech 2008 is a gathering of top maintenance professionals, an opportunity for you to benchmark with the best of your peers. The world’s biggest operators deliver real-world case studies, interactive panel discussions, and in-depth workshops and masterclasses, creating a practical guide for you to lead your organisation towards predictive maintenance.

Don’t get stuck in ineffective maintenance regimes, learn how:

Saudi Aramco developed applications to augment various plant functions and processes

ADCO effectively implemented their Integrated Quality Control System

ADMA-OPCO improved reliability of their dry gas seals and screw type seal oil pumps

Equate Petrochemicals used case histories to make their PdM strategy more effective

Hindustan Petroleum reformed maintenance management into a value-adding business centre

Meridian Energy implemented a Plant Asset Management (PAM) system to monitor the health and performance of their turbines

Heinz Girgarre started a condition monitoring program from scratch

Kingfi sher Airlines keeps their aero-engines and turbines in optimum condition

PLUS! Join the interactive panel discussion on the roles of the Maintenance and Operations groups in CBM implementation!

PLUS! Enhance your skills with hands-on exercises in the in-depth workshops and masterclasses!

Rotating machinery such as compressors, turbines, motors and pumps make up some of your most critical equipment, and any failures will set you back weeks or even months, not to mention the thousands of dollars you will need to get them back running. Don’t wait for this to happen to you! Take the preventive approach and join us at RoTech 2008!

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SHARE WINNING INSIGHTS WITH 20 OF THE WORLD’S BEST MAINTENANCE PROFESSIONALS:

Rotating Equipment ExpertADMA-OPCO

Maintenance PlannerSaudi Aramco

Team Leader (Quality Control)ADCO

Senior Reliability EngineerBP Pakistan

Head of Engineering and InspectionAttock Refi nery

Head of MaintenanceQatar Gas

Senior Reliability EngineerADGAS

DirectorUltratech Cement, Aditya Birla Group

Senior Manager ReliabilityHindustan Petroleum

Staff Engineer (Rotating Equipment)Petronas Penapisan (Melaka)

Staff Engineer (Rotating Equipment)Petronas Penapisan (Terengganu)

Mechanical Rotating Engineering ManagerPetronas Gas

AdvisorVinyl Chloride

Senior Facilities EngineerHess Oil & Gas

Mechanical EngineerMeridian Energy

Vibration Analyst Equate Petrochemicals

ChairmanIndonesian Professional Engineer Association

VP – Engineering and MaintenanceKingfi sher Airlines

Senior Department ManagerG-Steel

Engineering ManagerHeinz Girgarre

Who Will You Meet?

Plant Managers & SuperintendentsMaintenance Engineers & ManagersRotating Equipment SpecialistsMechanical EngineersMachinery EngineersReliability EngineersOperations Engineers & ManagersAsset Managers

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From Which Companies?

Oil and Gas ProductionRefi ningGas ProcessingPetrochemicalsChemical ManufacturingPower Generation & UtilitiesMaintenance Engineering

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Tel: +65 6506 0965 Fax: +65 6749 7293 Email: [email protected]

8.30 Registration and Coffee

9.00 Chairman’s Welcome and Opening Remarks

SALMAN TARIQ, Head of Engineering and InspectionAttock Refi nery (Pakistan)

9.10 KEYNOTE ADDRESSDry Gas Seal Reliability Improvement Challenges

Common problems associated with dry gas seals.Design Issues responsible for the poor reliability.What can Vendors and Operators do to improve dry gas seals reliability?

ABDULLA H. EL-SHERIF, Rotating Equipment Expert ADMA (UAE)

ABDULLA H. EL SHERIF is a Rotating Machinery Expert with the Facilities Engineering Division, of the Abu Dhabi Marine Operating Company (ADMA-OPCO), Abu Dhabi, UAE. Previously he was a Staff Machinery Engineer with Esso Standard Libya, Marsa Brega, Libya. Mr. El Sherif holds a BSc degree in Mechanical Engineering from the University of Libya and a MSc degree in Machinery Engineering from the University of Liverpool, UK.

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9.50 Best Practices in Rotating Equipment Maintenance at Qatar Gas

Benchmark maintenance best practices for compressors, turbines, motors, pumps, and other rotating equipment with Qatar Gas’ head of maintenance.

ABDEL KADER ATTOU, Head of MaintenanceQatar Gas (Qatar)

10.30 Coffee and Networking Break

11.00 Improving the Reliability of a Screw Type Seal Oil Pump

Describing the problem and its impact on Compression Unit ProductivityIdentifying the problem using RCFA.Outlining modifi cations made to resolve problem and improve reliability.

ABDULLA H. EL-SHERIF, Rotating Equipment Expert ADMA (UAE)

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11.40 Assessing Which Maintenance Strategy is Best for Your Business: TPM / RCM / Lean Six Sigma vs Conventional Predictive and Preventive Maintenance

Examining the various maintenance strategies to provide a relative comparison of the vasis of each model and when best to use themAssessing the benefi ts and costs of each methodology and examining to what extent each method can be combinedUnderstanding the thread of your combined strategy in order to align the objectives with that of your business

V T MOORTHY, DirectorUltratech Cement, Aditya Birla Group (India)

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12.20 Asset Failure & Repair History

Asset failure & repair history is one of the most useful and important tools in maintenance management. Abqaiq Plants have created a scientifi c controlling mechanism to measure history from quantitative and qualitative perspectives. The former controls entering the required history including damage, cause, activity, text, whereas the latter ensures and verifi es the accuracy and integrity of entered data.

ZAKI M. AL KHOWAITIM, Maintenance PlannerSaudi Aramco (KSA)

Zaki works for Abqaiq Plants, best in class in Saudi Aramco. He joined the company in 1984 after completing his academic training in the company. He has more than 20 years of experience in maintenance planning and scheduling and was involved in developing several applications in Abqaiq Plants Maintenance to augment the plants’ various functions and processes.

1.00 Networking Lunch

2.00 Rotating Equipment Maintenance in Gas Processing Plants

Benchmark maintenance best practices for rotating equipment in gas processing plants with Petronas Gas’ mechanical rotating engineering manager.

ZABIDI AHMAD, Mechanical Rotating Engineering Manager, Petronas Gas (Malaysia)

CROSS-INDUSTRY CASE STUDY EXCHANGE2.40 Engine and Turbine Maintenance in Aviation

C S TOMAR, VP – Engineering and MaintenanceKingfi sher Airlines (India)

3.10 Steel Mill MaintenanceARUN KUMAR CHOWDHARY, Senior Department ManagerG-Steel (Thailand)

3.40 Six Sigma in Rotating Equipment Maintenance


4.30 Operator Driven Reliability

Learn how reliability can be driven by Operations instead of Maintenance, from ADGAS’ reliability engineer.

FAISA OMAR SAEZ, Senior Reliability Engineer ADGAS (UAE)

5.10 Implementation of a Plant Asset Management (PAM) System to Monitor the Health and Performance of Hydro-turbines

The what, why, when & how of the PAM turbine modelConceptual design to Going LiveOnline vs. offl ine analysisAlarm limits & machine variationAccountability, ownership & buy-inThe next step - “son of PAM”

JONATHON DEAKER, Mechanical Engineer Meridian Energy (New Zealand)

Jonathon works as a principal mechanical engineer on 5 of Meridian Energy’s 9 Power Stations in the Mackenzie Basin, located in the middle of New Zealand’s South Island. Jonathon is involved in the tactical side of asset management and is currently responsible for the implementation of a Turbine Plant Asset Management System.

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5.50 Chairman’s Closing Remarks

6.00 End of Day One

Conference Day One25 March 2008


Conference Day Two26 March 2008

8.30 Registration and Coffee

9.00 Chairman’s Welcome and Recap

ABDULLA H. EL-SHERIF, Rotating Equipment ExpertADMA (UAE)

9.10 Impact of the Effective Implementation of Integrated Quality Control System

Systematic approach to quality controlProper defi nition of and classifi cationCriticality assessmentOptimized scope and resourcesProper coordination and records maintenance

MOHAMED DAOUD, Team Leader (Quality Control)ADCO (UAE)

MOHAMED DAOUD has more than 25 years of experience in project management, quality assurance and control, inspection of manufactured products, and equipment certifi cation. He has qualifi cations as Authorized TUV specialist for Inspection of Hazardous Equipment (Boilers, Pressure Vessels, and Lifting Equipment), for Classifi cation & Certifi cation of Offshore Oil & Gas Installations, as Authorized Quality Lead Auditor (ISO Certifi cation), and in Projects Management.

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9.50 Setup of a Condition Monitoring Program from Scratch

Gaining corporate buy in and company alignmentType of personality best suitedOil storage and colour codingEquipment usedRoutes and benefi ts

JEFF NAYLOR, Engineering ManagerHeinz Girgarre (Australia)

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11.00 Oil Analysis and Petronas’ Journey towards Superior Performing Rotating Equipment

Researchers have concluded that both vibration and oil analyses are required to effectively monitor and diagnose the condition of plant rotating machinery because each technique evaluates different and complimentary symptoms. Learn how you can integrate Oil Analysis with your Vibration Analysis programme.

ROSLI YUSOF, Staff Engineer (Rotating Equipment)Petronas Penapisan (Malaysia)

11.40 Rotating Equipment in Indonesian LNG Plants

Overview of LNG PlantBadak LNG Plant Turbo CompressorBadak LNG Plant Gas Turbine & Steam Gas Turbine History

H. RASWARI, Chairman Indonesian Professional Engineer Association (Indonesia)

IR. H. RASWARI has more than 25 years experience involved in LNG projects in Indonesia (Arun & Bontang LNG Plants), as well as 8 months in London with Bechtel International to design the Balikpapan Refi nery Expansion, handling about $2 billion worth of onshore & offshore pipelines, piping engineering & plant design, including preparation of agreements, service orders and purchase orders.

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12.20 Delivering a Pro-active Solution to a Unique Hydraulic Unbalance Problem

Evaluation of the source and symptomsIdentifi cation and evolution of the investigation strategyImportance of the cross-functional team support for validation and verifi cation

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Data analysis and root cause identifi cationPro-active solution – correlating predictive and proactive maintenance methodologies

SAJEEV KOSHY, Vibration Analyst Equate Petrochemicals (Kuwait)

SAJEEV KOSHY is a Level III vibration analyst from Vibration Institute, USA. He has previously done multiple technical presentations with successful case histories from his experience with Equate Petrochemicals and other companies.

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1.00 Networking Lunch

2.20 Vibration Monitoring & Analysis of Rotating Equipment in Attock Refi nery

Equipment DatabaseClassifi cation of equipment based on process criticalityDevelopment of comprehensive vibration monitoring program for refi neries.Root cause analysisCase studies

SALMAN TARIQ, Head of Engineering and Inspection Attock Refi nery (Pakistan)

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3.00 INTERACTIVE PANEL DISCUSSIONIntegrating Condition-Based Maintenance across the Operations and Maintenance Groups

Panellists

MOHD NIZAM AB. WAHAB, Staff Engineer (Rotating Equipment), Petroliam Nasional Berhad (Malaysia)

HITESH V SHAH, Advisor (Special Projects), Offi ce of the CEOVinyl Chloride (Malaysia)

AZUANI HASLINDA, Senior Facilities EngineerHess Oil & Gas (Malaysia)


4.00 Reliability - A Concept to reform Maintenance Management to Value adding Business Center

Reliability concepts and applicationsMaintenance techniquesGetting management buy-in for maintenance improvements using benchmarkingMaintenance as a value-adding business center Motivating your staff for change management

SOURAV KUMAR CHATTERJEE, Senior Manager ReliabilityHindustan Petroleum (India)

SOURAV KUMAR CHATTERJEE has more than 24 years experience in thermal power plant operation and maintenance including boilers, steam turbines, gas turbines, generators, and maintenance of refi nery rotary equipment. He specializes in failure analysis and equipment reliability.

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4.40 Holistic Approach to Enhancing Plant Availability and Reliability Targets

Benchmark with BP Pakistan’s holistic approach to optimizing plant availability and reliability targets from their senior reliability engineer.

ALLAH BAKHSH, Senior Reliability Engineer BP (Pakistan)

5.20 Chairman’s Closing Remarks

5.30 Close of Conference


9.00 – 12.00MASTERCLASS A

Best Ways of Implementing TPM in Your Plant

Total Productive Maintenance provides the methods to measure and eliminate much of the non-productive time, if implemented properly. It involves the cooperation of the equipment and process support personnel, equipment operators and the equipment supplier. This highly interactive session will equip you with the necessary skills to implement TPM successfully within your facility.

TPM benefi ts and performance improvementsAutonomous Maintenance: How to encourage Operators to take up small maintenance jobsPlanned Maintenance: root cause analysis and integrating RCMFocused improvement and Kaizens including waste elimination: Lean Six SigmaTraining to motivate people so that they work as a teamContinuous Learning Process: Setting goals for excellence

At the end of the masterclass, participants shall be able to:

Eliminate equipment breakdowns.Reduce scheduled downtime.Maximize utilization, throughput and quality.

Your Masterclass Leader

V T MOORTHYDirectorUltratech Cement, Aditya Birla Group

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1.30 – 4.30MASTERCLASS B

Managing and Resolving Problems Related to Rotating Machinery Operation

A major proportion of machinery problems are attributed to their improper operation. Improper operation would eventually lead to poor performance, low availability and eventually costly failures. This masterclass shall assist participants identifying such operation related problems, introduce necessary solutions and use lessons learnt to ensure future machinery installations are properly selected, installed and operated for trouble free operation.

Several case studies shall be presented to demonstrate the criticality of the proper machinery operation.


Appreciate the criticality of proper machinery operation.Identify operation related problems from mechanical ones.Revise operating procedures for trouble free operation.Recommend possible upgrades to manage/eliminate operation related problems.Properly specify, select and install future machinery for trouble free operation.


ABDULLA H. EL-SHERIF Rotating Equipment Expert Facilities Engineering Division – Discipline Engineering Team ABU DHABI MARINE OPERATING COMPANY (ADMA-OPCO)

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Post-conference Masterclasses27 March 2008

Pre-conference Masterclasses24 March 2008

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9.00 – 12.00MASTERCLASS C

Failure and Root Cause Analysis

This masterclass provides an extensive analysis into the different types of component failures observed in industry. Benefi t from case studies on failures of pumps, mechanical seals, gas turbines and other rotary machinery and components.

Discuss solutions to manufacturing problems and get advice from the masterclass leader and your peers about selecting the appropriate materials to improve overall product quality, reduce costs, and enhance customer satisfaction.


Develop in-house solutions to your manufacturing problems.Improve overall product quality through appropriate materials selection.Quickly recognise the different types of failure for particular units.


SOURAV KUMAR CHATTERJEESenior Manager ReliabilityHindustan Petroleum

SOURAV KUMAR CHATTERJEE has more than 24 years experience in thermal power plant operation and maintenance including boilers, steam and gas turbines and generators and maintenance of refi nery rotary equipment. He specializes in failure analysis and equipment reliability.

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1.30 – 4.30MASTERCLASS D

Detailing Classifi cation of Equipment Inspection and Quality Categories on the Bases of Criticality Assessment

Analyzing the use of critical rating assessments to identify various levels and categories of inspection and certifi cation is critical for hazards equipment used in Oil & Gas Projects.This assessment covers any main equipment, structure, components, assembled parts and installations which may identify as critical items, severe and catastrophic. The failure of proper assessment could cause or contribute substantially to prevent or limit the effect of a major accident.The masterclass will cover:

Procedures required to maintain the integrity and reliability of this critical equipment.Application of the criticality rating assessment (CRA) during the design ofequipment and material fabrication.Case histories, when CRA has been used in major oil & gas projects.Results of the study used effectively in organizing the design review and verifi cation and categorising the inspection classes on criticality bases.


MOHAMED DAOUDTeam Leader (Quality Control)ADCO

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SPONSORSHIP & EXHIBITION OPPORTUNITIESFor more information on the exhibition

and sponsorship opportunities for the conference, please contact Germin at

[email protected] or +65 6506 0961


Control Engineering Asia is the primary information source for the control, instrumentation, and automation marketplace in

Southeast Asia. Published nine times a year in English, the publication is read by 8,000 qualifi ed professionals across the region. At the inaugural Asian Publishing Management Awards held in August 2007, Control Engineering Asia garnered an Excellence award for the “Most successful launch of a licensed brand”.

For more information, please visit www.CEAsiamag.com

In publication since 1989, the DEW (Drilling & Exploration World) Journal holds the distinction of being the only monthly energy journal published in India. Each

issue is packed with technical write-ups, latest developments in oil and gas industry, conference/training previews, books/CD-ROM reviews, new/updated software information, useful website brief, new products information, technology trends, case studies and success stories prepared by a wide group of researchers. Besides, the journal features insightful interviews with energy industry professionals and executives. Additional information about DEW Journal is available on the web page www.dewjournal.com

When & Where?

Payment Policy: Payment is due in full at the time of registration. Full payment is mandatory for event attendance. Cancellations & Substitutions: Substitutions will be accepted at any time prior to the event. AEG will not provide refunds for cancellations. For cancellations received in writing more than seven (7) days prior to the conference, you will receive a full credit to be used at another AEG event for up to one year from the date of issuance. For cancellations received seven (7) days or less prior to an event (including day 7), no credits will be issued. In the event that AEG cancels an event, a full credit will be credited to the delegate for use at another AEG event. This credit is valid for one (1) year from the date of issuance. We reserve the right to change the venue and date of the event if required. AEG is not responsible for any loss or damage as a result of a substitution, alteration or cancellation/postponement of an event. AEG will assume no liability whatsoever in the event this event is cancelled, rescheduled or postponed due to a fortuitous event, Act of God, unforeseen occurrence or any other event that renders performance of this event impracticable or impossible. For purpose of this clause, a fortuitous event shall include, but not be limited to: war, fi re, labor strike, extreme weather or other emergencies. Program Change Policy: Please note that speakers and topics were confi rmed at the time of publishing; however circumstances beyond the control of the organizers may necessitate substitutions, alterations or cancellations of the speakers and/or top-ics. As such, AEG reserves the right to alter or modify the advertised speakers and/or topics if necessary. Any substitutions or alterations will be updated on our web page as soon as possible.

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5 WAYS TO REGISTER

REGISTRATION FEES

BOOKING FORM Registration Code: 8812

Conference Package Early Bird Price*(Before 1 Feb 2008)

Conference Price (US$)

Gold Package(Conference + 4 Masterclasses)

USD 3,295SAVE $1,200!

USD 3,895SAVE $600!

Silver Package(Conference + 3 Masterclasses)

USD 3,196SAVE $600!

USD 3,496SAVE $300!

Bronze Package(Conference + 2 Masterclasses)

USD 2,697SAVE $400!

USD 2,897SAVE $200!

Conference Only USD 1,499SAVE $200!

USD 1,699

Masterclass A Masterclass C Masterclass B Masterclass D

USD 699* each USD 699* each

*Early bird discount does not apply to masterclass-only bookings

24 March 2008 Pre-conference masterclasses25 & 26 March 2008 Main conference27 March 2008 Post-conference masterclasses

Novotel Hydro MajesticKuala Lumpur, Malaysia

Documents

RoTech2008 Brochure Event nadeem