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Replacement Parts List No. 57114200Revision Q 01/2020
McQuayWestinghouse
Centrifugal Chiller
PFH087
Last Manufactured: 2002
To find your Daikin Applied parts distributor, call 1-800-377-2787 or visit www.DaikinApplied.com
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 2
IndexPage(s) Heading Primary Components 3 Parts List Revision History History of Parts List Revisions 4-8 Nomenclature Serial/Model Number Breakdowns 9 Unit Assembly Components Unit Labels 10 Unit Assembly Components Tubing Insulation 11, 12 Unit Assembly Components Mounting Brackets 13, 14 Unit Assembly Components Suction/Discharge Components 15 Unit Assembly Components Relief Valves 16 Unit Assembly Components Liquid Injection 17, 18 Unit Assembly Components Oil Pump Lines 19, 20 Unit Assembly Components Expansion Valve Piping 21, 22 Unit Assembly Components Refrigerant Lines 23, 24 Unit Assembly Components Oil Cooler Lines 25 Unit Assembly Components Oil Cooler, Oil Cooler Mounting 26 Unit Assembly Components Refrigerant Oil Cooler Components 27, 28 Unit Assembly Components Oil Cooler Piping, Specific to Shell Stack 29 Unit Assembly Components Vessel Insulation, Vessel Head Insulation 30, 31 Factory Mounted Starter Mounting & Cables for Factory Mounted Starters 32 Surge Capacitor Surge Capacitor & Label Power Correction Capacitor Capacitors 50 HZ Capacitor Modification Capacitor Assembly Flow Switch Option All Flow Switches Control Box 33 Complete Panels Complete Panel Types and Part Numbers 34 Front Panel Door Hardware, Latches 35, 36 Control Box Components Control Board, Switches, ADI Board 37, 38 Sensor Diagram Location MicroTech Sensor functions and locations 39, 40 Lube Box Oil Pump Contactor, SA/SB Valve, Vane Close Switch 41 Evaporator Heads Connection and Return Heads, Nuts and Bolts 42 Evaporator Gaskets Gaskets, U-Channeling 42 Evaporator Tubes All Tube Types 42 Evaporator Tube Counts Total tube counts for 12' and 16' vessels 43 Condenser Gaskets Gaskets, U-Channeling 43 Condenser Tubes All Tube Types 43 Condenser Tube Counts Total tube counts for 12' and 16' vessels 44 Condenser Heads Connection and Return Heads, Nuts and Bolts 45, 46 Differential Water Pressure Switch Cables, Sensor Well, DWPS 47 Main Expansion Valve Main TXV Component Detail 48 Compressor- Gears Pinion and Low Speed Gears 48, 50 Compressor- Inlet Guide Vane Vict. Coupling, O Rings, Inlet Cone, Inlet Vanes, Piston 51 Compressor- Gear Housing Impellers, LS Shaft, LS Motor End Bearing, Diffuser, Low Speed Seal & Cover 52 Compressor- High Speed Ass'y Impeller Bolt, Thrust Pump, LS Bearing Gear End, Low Speed Thrust, High Speed Bearings 53, 54 Compressor Crank Case Heater, Electrical Boxes, Discharge Nozzle 55, 56 Compressor- Motor Housing Motor Housing & End Cover, Motor Sight Glass, Motor Terminals, Guardistor Terminal 57 Compressor Oil Filter, Spindown Piston, Surgeguard Probe 58, 59 Compressor Motor Tables 60 Oil Pump- Internal Parts Motor, Pump Gerotor, Mist Eliminator Components 61, 62 Oil Pump- Cover, Tubing Valves, Drain Plug, Sump Heater, Sight Glass 63 Valve Caps Valve Caps Used on S/O, Expansion, and Ball Valves 63 Oil Oil Part numbers and Capacity
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 3
Parts List Revision History
Revision Date Description A 4/97 Status change from "Draft Copy" to Final Copy. B 10/97 Corrected Modem (#970) P/N on page 32, Corrected I.G.V. Retaining Ring (#123) and I.G. Vane Assy. (#128) P/Ns on page 48, Corrected Gear Hsg. L.S. Thrust Cover (#496) P/N on page 49. C 6/98 Changes made to: Page 49 - Corrected "J" Impeller (Ref.#100) part number. Page 54 - Corrected part numbers for Low & High Voltage Motor Terminals. Added foot note for Medium Voltage Motor Terminal. Page 61 - Removed part number for Oil used on larger size units, and corrected Oil footnote. D 10/99 Page 8 - Added part numbers for Rubber Isolation Pads. Page 30 - Updated part numbers and added footnote for Lock/Latch (Ref.#504) and Control Door (Ref.# 506). Corrected part number for Key. Page 34 - Updated part numbers for all Sensors. Page 39 , 40- Added footnote for Channel for Water Box Gaskets. Page 41 - 30"/2 Pass/150 PSI Water Side, non-ASME, with Water Box Victaulic: Updated part numbers for Connection Head and Return Head. Updated part numbers and quantities for Bolts. E 7/01 Page 49 - Bub #100-Added "M" impeller, pn's 071566503 & 071566591. F 10/02 Page 50 - Bub #360, O-Ring part number was changed from 735073640 to 735073607. G 02/2005 Pg 28 - Added Surge Capacitors, 0-480V #736017502 & 481-600V #736017503. H 04/2005 Page 48 - Added entry under Ref #120; Inlet Cone Assy CE087M/ #073297301. J 01/2006 Page 32 - Bub #103 p/n was changed from 065816003 to 330325401. K 03/2006 Page 18 - Bub #483 (p/n 735073629) Added description to O-Ring. L 5/09 Page 61- Remove "Maximum Net Operating Oil Pressure R134a= 100-110 Net PSI". M 02/2013 Page 4 - Added Code "L" to Unit Model and Compressor Model nomenclature. Page 36 - Added "vane close" to Ref 005 description. Page 48 - Added part number for Ref. 120 "Inlet Assy- CE087L". Page 49 - Added part numbers for Ref. 100 "Impeller L". Page 60 - Added description info for Ref. 415 (used with 16" Oil Pump). Added new part number for Ref. 415 (used with 14" & 18" Oil Pump.) N 03/2016 Page 16- Corrected part # for Ref. 293 O-Ring, was 735073640. Page 38: Removed page for Evaporator Heads. Added note to contact Daikin Applied. Pages 42: Removed page for Condenser Heads. Added note to contact Daikin Applied. Page 45- Corrected quantity for Ref. 151 Seal Ring, was 1. Page 61- Corrected Oil descriptiona nd part#, was EAL22, part # 735030434. P 04/2016 Pages 5-8: Added 4 pages for Complete Model Nomenclature. Q 01/2020 Page 43: Corrected wording where "Evaporator" was used in error.
Daikin Applied, 13600 Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN 55440 (763) 553-5330
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 4
Nomenclature
Unit Style Number (On all Unit Data Plates): 0923456010G. O. Item Number
PFH 087 J BA 51 R
Motor HP(X10)
Impeller Type: J, K, or LCompressor Size: 087= 8.7" Impeller Diameter
Unit Type: PFH= Water Cooled Centrifugal Chiller-Dual Compressor- Hermetic
Unit VoltageN=200/60/3B=208/60/3P=220/60/3V=230/60/3W=240/60/3U=380/60/3A=440/60/3R=460/60/3S=480/60/3D=575/60/3
M=2400/60/3C=3300/60/3L=4160/60/3E=220/50/3Y=346/50/3F=380/50/3G=400/50/3K=415/50/3H=440/50/3J=3300/50/3
Unit Model Number
C 3016 3CYY 2RACondenser Model Number
Vessel Type: C= Condenser
Tube Count-Tower Condenser Tube Type-Tower Condenser
Tube Count-HR Condenser Tube Type-HR Condenser
Diameter (in inches)Length (in feet)
Head Passes
E 3016 3C 2RAEvaporator Model Number
Vessel Type:E= EvaporatorDiameter (in inches)
Length (in feet)
CE 087 J BA 51 R
Compressor Type: CE= Centrifugal Hermetic
Motor HP (X10)
Impeller Type: J, K, or LImpeller Size: 087= 8.7" Impeller Dia.
Gear Ratio
Unit VoltageN=200/60/3B=208/60/3P=220/60/3V=230/60/3W=240/60/3U=380/60/3A=440/60/3R=460/60/3S=480/60/3D=575/60/3
M=2400/60/3C=3300/60/3L=4160/60/3E=220/50/3Y=346/50/3F=380/50/3G=400/50/3K=415/50/3H=440/50/3J=3300/50/3
Compressor Model Number
Tube TypeHead PassesWater Connection End
Nozzle ConfigurationA= Victaulic B= FlangedC/D= Water Boxes- VictaulicE/F= Water Boxes- Flanged
Tube Count
6 digit G. O. Number
Water Connection End
Nozzle ConfigurationA= Victaulic B= FlangedC/D= Water Boxes- VictaulicE/F= Water Boxes- Flanged
Serial Numbers (on all data plates) 1995- Current5 5A 12345 00
Factory5= Staunton,VA
Serial Number
Year and Month of Manufacture: Year Month5= 1995 A= Jan.6= 1996 B= Feb.7= 1997 C= Mar.8= 1998 D= Apr.9= 1999 E= May
Engineering Revision
F= JunG= JulH= AugJ= Sep.K= Oct.L= Nov.M= Dec.
Gear Ratio
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 5
Complete Model Nomenclature
1. Model TypePEH= Water Cooled Single Compressor Centrifugal ChillerPFH= Water Cooled Dual Compressor Centrifugal Chiller
2. Compressor Size/Impeller Typefirst 3 digits= Impeller Diameter 087 (8.7" impeller)fourth digit= Impeller Width G= .112"; H= .143"; J= .179"; K= .224"; M=.242"
3. Gear Ratio Code (speed code)AQ, AR, AS, AT, AU, AV, AW, A2, AY, AZ, BA, BB, BC, BD, BE, BF, BG, BH
4. Motor Horsepower/Voltagefirst 2 digits= horsepower60 Hz. Codes 18= 180HP 21= 210HP 23= 230HP 26= 260HP 29= 290HP 30= 300HP 35= 350HP 36= 360HP 39= 390HP 40= 400HP 44= 440HP 54= 540HP 59= 590HP50 Hz. Codes 18= 180HP 19= 190HP 21= 210HP 23= 230HP 26= 260HP 29= 290HP 32= 320HP 35= 350HP 36= 360HP 39= 390HP 46= 460HP 51= 510HP third digit= voltage60 Hz. Codes N= 200V B= 208V P= 220V V= 230V W= 240V U= 380V A= 440V R= 460V S= 480V D= 575V M= 2400V C= 3300V L= 4160V 50 Hz. Codes E= 220V Y= 346V F= 380V G= 400V K= 415V H= 440V J= 3300V
5. Open Drive Motor DescriptionYY= Hermetic Motor or no motor provided
6. Sound ControlL= Liquid InjectionY= None
7. Compressor Revision LevelA= Rev. Level A B= Rev. Level B C= Rev. Level C
8. Evaporator DescriptionE= Standard Evaporatordigits 2 and 3= Diameter (inches); digits 4 and 5= Length (feet)1608, 1612, 1808, 1812, 1816, 2008, 2012, 2014, 2016, 2208, 2212, 2214, 2216, 2412, 2416, 2612, 2614, 2616, 3012, 3014, 3016, 3616, 4216, 4220, 4224, 4820, 4824Example: E2008= Standard Evaporator, 20" Diameter, 8' Long
9. Evaporator Tube Descriptionfirst digit= Tube Count- Contact Daikin Appliedsecond digit= Tube Type- Tubes have changed over the years. Listed below are the most recent and common tubes. E= Turbo EFP .025 Wall; F= Turbo EFP .028 Wall; Q= Turbo EFP .035 Wall
10. Evaporator Head Descriptionfirst digit= Number of Water Passes: 1, 2, 3second digit= Inlet Nozzle Location: L= Left R= Rightthird digit= Nozzle Type: A= Victaulic (std.); B= Flanged; C= Marine Box- Front Victaulic; D= Marine Box- Rear Victaulic; E= Marine Box- Front Flanged; F= Marine Box- Rear Flanged
PEH 087K AR 26R YY Y B E2612 3B 2RA A1 0450 CC Y A C2212 3CYY Code: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
2RAYYY B1 1400 CCYY YY A A 134 082 HA MYEYSA 2FYY2YYY 0191 H 11 Y 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
1 1 A Y W 1 1 U A 0250 U B C Y Y Y Y Y Y 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 6
Complete Model Nomenclature
11. Evaporator Design Pressuresfirst digit= Refrigerant Side Pressure: B= 180 PSIGsecond digit= Waterside Pressure: 1= 150 PSIG ASME; 2= 250 PSIG ASME; 3= 350 PSIG ASME; 4= 150 PSIG Non-ASME
12. Evaporator Leaving Water TemperatureCode is listed in tenths of °F(example 0450= 45.0 °F)
13. Evaporator Tube Sheet & Head Materialfirst digit= Tube Sheet Material: C= Carbon Steel second digit= Head Material: C= Carbon Steel
14. Evaporator Tube Cleaning SystemY= None
15. Evaporator Model RevisionA= Rev. Level A B= Rev. Level B C= Rev. Level C
16. Condenser DescriptionE= Standard Condenserdigits 2 and 3= Diameter (inches); digits 4 and 5= Length (feet)1608, 1612, 1808, 1812, 1814, 1816, 2008, 2012, 2016, 2208, 2212, 2214, 2216, 2412, 2416, 2612, 2614, 2616, 3012, 3014, 3016, 3616, 4216, 4220, 4224, 4816, 4820, 4824Example: C2008= Standard Condenser, 20” Diameter, 8’ Long 17. Condenser Tube Descriptionfirst digit= Tube Count- Contact Daikin Appliedsecond digit= Tube Type- Tubes have changed over the years. Listed below are the most recent and common tubes. E= Turbo EFP .025 Wall; F= Turbo EFP .028 Wall; Q= Turbo EFP .035 Wall
18. Condenser Head Descriptionfirst digit= Number of Water Passes: 1, 2, 3second digit= Inlet Nozzle Location: L= Left R= Rightthird digit= Nozzle Type: A= Victaulic (std.); B= Flanged; C= Marine Box- Front Victaulic; D= Marine Box- Rear Victaulic; E= Marine Box- Front Flanged; F= Marine Box- Rear FlangedIf there is no Heat Recovery Condenser digits 4, 5 & 6= YYY
19. Condenser Design Pressuresfirst digit= Refrigerant Side Pressure: D= 225 PSIG; E= 250 PSIG; F= 275 PSIG; G= 300 PSIGsecond digit= Waterside Pressure: 1= 150 PSIG ASME; 2= 250 PSIG ASME; 3= 350 PSIG ASME; 4= 150 PSIG Non-ASME (std.)
20. Maximum Condenser Leaving Water TemperatureCode is listed in tenths of °F (example 1370= 137.0 °F)
21. Condenser Tube Sheet & Head Materialfirst digit= Tube Sheet Material: C= Carbon Steel (std.)second digit= Head Material: C= Carbon Steel (std.)If there is no Heat Recovery Condenser digits 3 & 4= YY
22. Condenser Tube Cleaning SystemYY= None
23. Condenser Model RevisionA= Rev. Level A B= Rev. Level B C= Rev. Level C
24. Pressure Vessel CodeA= ASME (standard)
25. Refrigerant Type134= Refrigerant 134a
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 7
Complete Model Nomenclature
26. Refrigerant WeightTotal weight divided by 10 rounded to next whole number (example: 1712/10= 172)
27. Main Expansion Valve/ Pilot Valvefirst digit= Main Expansion Valve: F= 125 ton; G= 150 ton; H= 180 ton; I= 250 ton; J= 300 ton; K= 350 ton; L= 375 ton; O= 1400 ton; P= 800 ton; Q= 550 ton; R=1100 tonsecond digit= Pilot Valve: A= 4 ton; B= 9 ton; C= 10 ton
28. Controller OptionsM= MicroTech 200second digit= Sensor Functions: A= Outdoor Air (OA) Thermistor S20; B= OA and HR; H= Heat Recovery (HR) Thermistors S21/S22third digit= Language: E= English Language/English Units; M= English Language/Metric Unitsfourth digit= Instruments: M= Modem; Y= Nonefifth digit= Special Functions: A= Analog Outputs; B= Analog Outputs & Signal Converter; S= Signal Converter; Y= Nonesixth digit= Enclosure: A= NEMA 1
29. Starter Optionsfirst digit= Starter Type: 1= Star-Delta Open; 2= Star-Delta Closed; 3= Across-The-Line; 4= Auto Transformer; 5= Primary Reactor; 6= Solid Statesecond digit= Enclosure: C= NEMA 1 Compact; D= NEMA 1 Double Door Compact; F= NEMA 1 Full Size; K= Evap brackets only; S= NEMA 1 Shelf-Mounted; Y= Nonethird digit= Meters: 1= Voltmeter; Y= Nonefourth digit= Disconnect: A= Circuit Breaker; B= MCP Motor Circuit Protector; C= Non-fused Disconnect Switch; Y= Nonefifth digit= Surge Protection Capacitor: 1= P.F. Correction; 2= Surge Protection; 3= P.F. and Surge Protection; Y= Nonesixth digit= Phase Loss/Rotation Protection: A= PVR Relay Under; B= PVR Relay Over and Under; Y= Noneseventh digit= Ground Fault Protection: 1= with Groundgard; Y= Noneeighth digit= Load Balance: 2= 2 Machine load balance; 3= 3 Machine load balance; 4= 4 Machine load balance; Y= None
30. Rated Load AmpsActual RLA
31. Hot Gas BypassH= Hot Gas BypassY= None
32. Insulationfirst digit= Condenser & Evaporator Shell Insulation: H= 3/4" Closed Cell Foam Insulation on Evaporator Shell, Suction Piping, Compressor Inlet, Motor Barrel + High Humidity 2= 3/4" Closed Cell Foam Insulation on Condenser Shell Only 3= 1-½" Closed Cell Foam Insulation on Evap. Shell, ¾" Insulation on Suction Piping, Comp. Inlet, Motor Barrel + High Humidity 5= Code H + Code 2 6= Sound Insulation on Condenser & Discharge Line 7= Sound Insulation on Discharge Line Only M= Code H + Code 7 N= Code 3 + Code 7 S= Code H + Code 6 T= Code 3 + Code 6 Y= Nonesecond digit= Condenser & Evaporator Head Insulation: 1= Return Heads Only; 2= Return & Connection Heads; Y= None
33. Water Pressure Differential SwitchE= Evaporator C= Condenser B= Both Evaporator & Condenser Y= None
34. Paint1= Standard Painting
35. Packaging1= Standard Wood Skid; 2= Open Export Crate; 3= Totally Enclosed Export Crate; 4= Shipping Bag w/Wood Skid5= Shipping Bag Only; 6= Shipping Bag w/ Totally Enclosed Export Crate; 7= Shipping Bag w/Open Export Crate; Y= None
36. Refrigerant TagA= Full Factory Charge B= Holding Charge
37. MiscellaneousY= None X= Special (specials not covered in the normal code string)
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 8
Complete Model Nomenclature
38. Oil CoolerR= Refrigerant; W= Water; S= Water Cooled w/Factory Solenoid; Y-None
39. RebateY= None; R= Rebate
40. Testing1= Standard Factory Performance Test2, 9, A, B, C, D, E, F, G, H, J, Q, S= Various Witness Tests3, 4, 5, 6, 7, 8, K, L, M, N, P, R, T= Various Certified Performance TestsY= None
41. Approval ListingA= ARI Approval U= UL C= Canadian ULV= ARI + UL D= Canadian ARI + UL Y= None
42. Latest Unit Model Revision A= Rev. Level A B= Rev. Level B C= Rev. Level C
43. TonsActual Tons
44. StartupY= Export- No StartupU= Domestic Startup7= Canadian Startup
45. Labor WarrantyY= Export Order, no labor warrantyB= Domestic Order, 1st year labor warranty7= Canadian Order, 1st year labor warranty
46. Extended WarrantiesY= NoneC= Extended 1 year parts; D= Extended 1 year parts + labor; E= Extended 2 year parts; F= Extended 2 year parts + labor;G= Extended 3 year parts; H= Extended 3 year parts + labor; J= Extended 4 year parts; K= Extended 4 year parts + labor
47, 48, 49, 50, 51, 52 Always Y
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 9
Unit Assembly Components
Labels
Control Box End View
Motor End Cover
Ref # Qty. Description -------------------- Part NumberNS 1 Label- R134a ----------------------070182205935 1 Oil Level Label --------------------735075512939 2 Rotation Arrow --------------------752251801943 1 Dataplate ---------------------------719816401NS 1 Label- R134a ----------------------070182304
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 10
Unit Assembly Components
Tubing Insulation
Ref # Qty. Description ----------------------------------- Part Number497 Insulation Adhesive -------------------------- 000986000499 12 ft. Insulation --------------------------------------- 047352000634 7 ft. Insulation --------------------------------------- 001006700
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 11
Unit Assembly ComponentsMounting Brackets
Lube Box Mounting
Control Box Mounting
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 12
Unit Assembly ComponentsMounting Brackets, Continued
Oil Pump Brackets
Ref # Qty. Description ---------------Part Number202 Screw 14 Stack 3030 --------------000086100 12 Stack 3636 --------------000086100203 Washer 28 Stack 3030 --------------040500316 12 Stack 3636 --------------040500316204 Lock Washer 14 Stack 3030 --------------048164812 12 Stack 3636 --------------048164812206 Lock Washer 14 Stack 3030 --------------073062201 12 Stack 3636 --------------074533601301 16 Washer ----------------------040500311302 16 Lock Washer --------------048164814304 16 Screw ------------------------735033846306 4 Bracket- Oil Pump --------070014423742 8 Screw ------------------------000164500743 8 Nut ---------------------------040499901744 8 Lock Washer --------------048164808N/S 4 Rubber Isolation Pads Stack 3030 --------------735970806 Stack 3630/3636 ------735970805
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 13
Unit Assembly ComponentsSuction & Discharge Components
Compressor #2
Compressor #1
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 14
Unit Assembly ComponentsSuction & Discharge Components, Continued
Ref # Qty. Description ----------------------------------- Part Number39 8 Washer ------------------------------------------ 73504321140 2 Mounting Bracket- Evap/Cond ------------ 07019210141 6 Shim Bracket ---------------------------------- 07190910144 24 Nut ----------------------------------------------- 73502960845 8 Washer ------------------------------------------ 04050031246 8 Screw -------------------------------------------- 73503386247 8 Lock Washer ---------------------------------- 04816481548 8 Lock Washer ---------------------------------- 04816481659 16 Screw- Discharge Check Valve ----------- 73503397460 2 Discharge Check Valve --------------------- 73504031961 4 Gasket- Discharge Check Valve ---------- 07019901262 2 Flange ------------------------------------------- 73503183563 2 Pipe Stack 3030 ---------------------------------- P187REAAAA Stack 3636 ---------------------------------- P248REAAAA65 2 Pipe ---------------------------------------------- P020SCBEAA66 2 Weld Ring -------------------------------------- 73503132867 2 Suction Elbow --------------------------------- 07307910170 2 Flange ------------------------------------------- 07023520372 2 Coupling ---------------------------------------- 73503143473 48 Screw -------------------------------------------- 73503416076 2 Butterfly Valve --------------------------------- 07306210177 2 Handle- Butterfly Valve --------------------- 073062111
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 15
Unit Assembly Components
Relief Valves
Ref # Qty. Description --------------------------------------------------- Part Number175 2 Evaporator Relief Valve 180 PSI- Standard ---------------------------------------- 735045811 225 PSI- Standard ---------------------------------------- 735045840177 2 Elbow ----------------------------------------------------------- 735031239183 2 3- Way Shut Off Valve -------------------------------------- 735039964184 2 Pipe Nipple w/o Sound Insulation ------------------------------------- 735031797 w/ Sound Insulation --------------------------------------- 071935501186 4 Condenser Relief Valve 225 PSI- Standard ---------------------------------------- 735045829 250 PSI ------------------------------------------------------ 735045824 275 PSI ------------------------------------------------------ 735045826 300 PSI ------------------------------------------------------ 735045834187 2 Elbow ----------------------------------------------------------- 735031239
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 16
Unit Assembly Components
Liquid Injection
Ref # Qty. Description -----------------------------------Part Number601 2 Tube Stack- 3030 ---------------------------------070234501 Stack- 3636 ---------------------------------073064101602 2 Tube Stack- 3030 ---------------------------------070234401 Stack- 3636 ---------------------------------073064201605 2 Liquid InjectionTube Assembly Stack- 3030 ---------------------------------074128954* Stack- 3636 ---------------------------------074128904* * Components in L.I. Tube Assembly Strainer -----------------------------------------735030528 Flange -------------------------------------------070275701 Solenoid Valve --------------------------------735048459606 2 Tube Stack- 3030 ---------------------------------070234301 Stack- 3636 ---------------------------------073231601607 2 O'Ring -------------------------------------------735043687608 2 Clamp -------------------------------------------040971317609 4 Screw --------------------------------------------735032743611 2 Strap ---------------------------------------------070299601613 4 Screw --------------------------------------------735033846
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 17
Unit Assembly Components
Oil Pump Lines
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 18
Unit Assembly Components
Oil Pump Lines, Continued
Ref # Qty. Description --------------------------------------------------- Part Number301 16 Washer --------------------------------------------------------- 040500311302 16 Lock Washer -------------------------------------------------- 048164814304 16 Screw ----------------------------------------------------------- 735033846362 4 Screw ----------------------------------------------------------- 735033846363 2 Flange/O'Ring ------------------------------------------------ 070290301364 2 Elbow ----------------------------------------------------------- 041117308365 2 Tube- Oil Return Stack- 3636 ------------------------------------------------- 074128901 Stack- 3030 ------------------------------------------------- 074128906366 2 Tube- Oil Supply Stack- 3636 ------------------------------------------------- 073063001 Stack- 3030 ------------------------------------------------- 074668901367 2 Tube- Oil Stack- 3636 ------------------------------------------------- 074128902 Stack- 3030 ------------------------------------------------- 074128905368 2 Check Valve --------------------------------------------------- 735040332369 2 Drain Tube ----------------------------------------------------- 042879801371 2 O'Ring ---------------------------------------------------------- 735073629382 2 Oil Pump- Complete Assembly --------------------------- 070019252
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 19
Unit Assembly Components
Expansion Valve Piping
270
952952
950 951
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 20
Unit Assembly Components
Expansion Valve Piping, Continued
074148301, 09, 02 & 074669401Ref # Qty. Description ---------- Part Number 2 1 Sight Glass Saddle - 071901901 3 1 Sight Glass ------------ 022427700 9 1 Valve Core ------------ 02654110010 1 Valve Cap ------------- 032943500
*Liquid Tube Components- Detail
Ref # Qty. Description --------------------------------------Part Number243 1 Flare Cap -----------------------------------------073243901247 1 Shut Off Valve -----------------------------------735039929250 1 Elbow ----------------------------------------------735031343251 1 Pipe ------------------------------------------------073231201252 1 Coupling ------------------------------------------071562001254 1 T Ass'y ---------------------------------------------735061444255 2 Flange ---------------------------------------------071992102256 4 Screw ----------------------------------------------735033967260 12 Screw ----------------------------------------------735033878262 1 Liquid Tube Ass'y Stack 3030 -------------------------------------074148301* Stack 3636 -------------------------------------074148309*263 1 Liquid Tube Ass'y Stack 3030 -------------------------------------074148302* Stack 3636 -------------------------------------074669401*265 1 Gasket ---------------------------------------------735073403267 1 Adapter --------------------------------------------071901601268 1 Tube- Assembly- Pilot Valve -----------------070140131270 1 Pilot Expansion Valve -------------------------735048667272 1 Strainer --------------------------------------------735030501273 2 Tube- Pilot Valve- 3636 Stack Only --------074669101274 2 Tube- Pilot Valve- 3636 Stack Only --------074669201275 2 Tube- Pilot Valve- 3636 Stack Only --------074669301278 1 Tube Stack 3030 -------------------------------------070208035 Stack 3636 -------------------------------------070208030281 1 Elbow ----------------------------------------------041117115284 3 Weld Ring ----------------------------------------735031342285 1 Flange- 6" -----------------------------------------071269601286 1 O'Ring ---------------------------------------------735073695287 1 Adapter --------------------------------------------071562001289 1 Strainer --------------------------------------------070977802290 1 Coupling ------------------------------------------071900701292 1 O'Ring ---------------------------------------------735043643293 1 O'Ring ---------------------------------------------735073630297 1 Evaporator- Inlet Flange ----------------------070359501298 1 Coupling ------------------------------------------735031474299 2 Adapter --------------------------------------------744372005950 1 Main Liquid (King) Valve ----------------------735039809951 1 Gasket- Main Liquid (King) Valve -----------070199106952 2 Motor Cooling Shut-Off Valve----------------735039929
1 Main Expansion Valve 1400 Ton ---------------------------------------070848001** 650 Ton -----------------------------------------070848005** 450 Ton -----------------------------------------070848009** ** See Main Expansion Valve for components.
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 21
Compressor #2
Motor Drain Tube Insulation- Both Compressors
Compressor #1
Unit Assembly ComponentsRefrigerant Lines
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 22
Unit Assembly Components
Ref # Qty. Description --------------------------------------------------- Part Number461 4 Screw ----------------------------------------------------------- 735033846462 2 Flange ---------------------------------------------------------- 070290301465 2 Gasket ---------------------------------------------------------- 070199011467 4 Screw ----------------------------------------------------------- 735033834468 2 Tube ------------------------------------------------------------- 070395201469 2 Tube- Motor Assembly ------------------------------------- 074128903470 2 Tube- Motor Cooling Stack 3636 -------------------------------------------------- 073063502 Stack 3030 -------------------------------------------------- 074669701471 2 Tube ------------------------------------------------------------- 070206050472 2 Filter Drier ----------------------------------------------------- 021057417473 2 Tube- Motor Cooling Stack 3636 -------------------------------------------------- 073063701 Stack 3030 -------------------------------------------------- 074669901474 2 Check Valve --------------------------------------------------- 735040332475 2 Tube- Motor Cooling Stack 3636 -------------------------------------------------- 074603401 Stack 3030 -------------------------------------------------- 070234101476 1 Tube- Motor Housing Drain Stack 3636 -------------------------------------------------- 074190501 Stack 3030 -------------------------------------------------- 074190551478 4 Screw ----------------------------------------------------------- 071585401479 2 Ball Valve ------------------------------------------------------ 036562903481 2 Clamp ----------------------------------------------------------- 040971306482 2 Bracket --------------------------------------------------------- 034354200483 2 O'Ring - Motor Cooling Drain ----------------------------- 735073629490 2 Flare Nut ------------------------------------------------------- 000140300491 2 T------------------------------------------------------------------ 041117807492 2 Tube- Motor Cooling Stack 3636 -------------------------------------------------- 074533301 Stack 3030 -------------------------------------------------- 074669801494 2 Solenoid Valve ----------------------------------------------- 735048444495 2 Solenoid Coil -------------------------------------------------- 735048443497 Insulation Adhesive ----------------------------------------- 000986000498 5 ft. Insulation- Motor Drain Tube ----------------------------- 047351700500 4 Bushing -------------------------------------------------------- 041116717501 2 Filter Drier ----------------------------------------------------- 021057422502 2 Tube- Motor Drain Stack 3636 -------------------------------------------------- 073064001 Stack 3030 -------------------------------------------------- 070235001505 1 Tube ------------------------------------------------------------- 070210028506 1 Tube ------------------------------------------------------------- 070210099507 2 Ball Valve ------------------------------------------------------ 036562906509 1 T------------------------------------------------------------------ 041117984510 1 Tube ------------------------------------------------------------- 070210292511 1 Elbow ----------------------------------------------------------- 041117109512 2 Tube- Motor Drain ------------------------------------------- 070235101
Refrigerant Lines, Continued
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 23
Unit Assembly Components
Oil Cooler Lines
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 24
Unit Assembly Components
Oil Cooler Lines, Continued
Ref # Qty. Description -------------------------------Part Number321 2 Tube- Oil Supply Stack 3636 ------------------------------073062501 Stack 3030 ------------------------------070314401322 2 Tube- Oil Supply Stack 3636 ------------------------------073231501 Stack 3030 ------------------------------074603901323 2 T----------------------------------------------041117807325 2 Tube- Oil Supply Stack 3636 ------------------------------074148303 Stack 3030 ------------------------------074148353327 2 Tube- Oil Supply Stack 3636 ------------------------------073062701 Stack 3030 ------------------------------070314201330 4 Adapter -------------------------------------735044361341 2 Tube -----------------------------------------735063023343 2 Screw ---------------------------------------047663702346 2 Clamp ---------------------------------------040971306347 2 Check Valve -------------------------------735040332348 2 Tube -----------------------------------------070296001349 2 Tube- Oil Cooler Return Stack 3636 Only -----------------------073062801352 2 Tube -----------------------------------------073062901357 2 Flare Nut -----------------------------------000140300366 2 Tube- Oil Supply Stack 3636 ------------------------------073063001 Stack 3030 ------------------------------074668901368 2 Check Valve -------------------------------735040332369 2 Drain Tube ---------------------------------042879801372 2 Tube- Oil Supply Stack 3636 ------------------------------073073701 Stack 3030 ------------------------------070206020374 4 Elbow Stack 30030 Only ---------------------041117104375 2 Tube Stack 3030 Only -----------------------070206104
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 25
Unit Assembly Components
Oil Cooler, Oil Cooler Mounting
072102202- Oil Cooler ComponentsRef # Qty. Description --------------------------------------Part Number14 2 Adapter --------------------------------------------07029660116 2 Sealing Ring --------------------------------------736017604
Complete Ass'y -------------------------------------------------------072102202Connection Head -------------------------------------------------------070083101Return Head -------------------------------------------------------070083201Head Gasket (2) -------------------------------------------------------070270601
Ref # Qty. Description Part Number315 2 Oil Cooler Until 9/86 072102202* 2 Oil Cooler 9/96- 2002 074666401
*The shell & tube oil cooler was replaced by a plate-to-plate heat exchanger in 9/96. If the unit has a shell & tube oil cooler it may be replaced with a retrofit kit pn: 072900078 (includes the heat exchanger).
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 26
Unit Assembly ComponentsRefrigerant- Cooled Oil Cooler Piping
Top View
Ref # Qty. Description -------------Part Number503 1 T----------------------------041117811505 1 Tube -----------------------070210028507 2 Ball Valve ----------------036562906509 1 T----------------------------041117984624 2 Strainer -------------------735030506625 2 Tube- Oil Cooler Stack 3030 ------------074669001 Stack 3636 ------------073231701627 2 Expansion Valve -------070301501 632 6 Tube Stack 3030 ------------070206020 Stack 3636 ------------070206027635 2 Elbow ---------------------041117304636 1 Reducer ------------------041116618640 4 Elbow ---------------------041117104
Ref # Qty. Description -------------Part Number641 2 Tube Stack 3030 ------------070206032 Stack 3636 ------------070206035643 2 Solenoid Valve ---------735048444644 2 Tube Stack 3030 ------------070208030 Stack 3636 ------------070208031645 2 Tube- O.C. Return Stack 3030 ------------074604001 Stack 3636 ------------073231801646 1 Tube -----------------------070208280647 2 Solenoid Coil ------------735048443648 1 Elbow ---------------------041117106
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 27
Unit Assembly ComponentsOil Cooler Piping- Specific to Shell Stack
Stack 3030
Stack 3636
507
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 28
Unit Assembly ComponentsOil Cooler Piping- Specific to Shell Stack, Continued
Stack 3030Ref # Qty. Description -------------Part Number503 1 T----------------------------041117811505 1 Tube -----------------------070210028507 2 Ball Valve ----------------036562906509 1 T----------------------------041117984624 2 Strainer -------------------735030506625 2 Tube- Oil Cooler -------074669001627 2 Expansion Valve -------070301501 632 6 Tube -----------------------070206020 635 2 Elbow ---------------------041117304636 1 Reducer ------------------041116618640 4 Elbow ---------------------041117104
Ref # Qty. Description -------------Part Number641 2 Tube -----------------------070206032643 2 Solenoid Valve ---------735048444644 2 Tube -----------------------070208030645 2 Tube- O.C. Return -----074604001 646 1 Tube -----------------------070208280647 2 Solenoid Coil ------------735048443648 1 Elbow ---------------------041117106
Stack 3636Ref # Qty. Description -------------Part Number503 1 T----------------------------041117811506 1 Tube -----------------------070210099507 2 Ball Valve ----------------036562906509 1 T----------------------------041117984624 2 Strainer -------------------735030506625 2 Tube- Oil Cooler -------073231701
627 2 Expansion Valve -------070301501 632 6 Tube -----------------------070206027635 2 Elbow ---------------------041117304636 1 Reducer ------------------041116618640 4 Elbow ---------------------041117104Ref # Qty. Description -------------Part Number641 2 Tube -----------------------070206035643 2 Solenoid Valve ---------735048444644 2 Tube -----------------------070208031645 2 Tube- O.C. Return -----073231801646 1 Tube -----------------------070208280647 2 Solenoid Coil ------------735048443648 1 Elbow ---------------------041117106
Stack 3030
Stack 3636
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 29
CondenserThe Condenser may be ordered with standard 3/4" foam insulation, or with a Sound Insulation pack-age for the Condenser Vessel and Discharge Line. The Condenser Vessel nomenclature is as follows: ---------------------------------------------3016
Vessel Diameter Vessel Length
Vessel Application Quantity -------------------------------Part Number3016 No Sound 128 square feet -----------------------0476620503616 No Sound 153 square feet -----------------------0476620503016 Sound 205 square feet -----------------------047662050 185 square feet -----------------------0707154013616 Sound 200 square feet -----------------------047662050 175 square feet -----------------------070715401
Unit Assembly Components
Vessel Insulation
Evaporator/Condenser HeadsThe Insulation used on the Evaporator and Condenser Heads is the same. As with the Evaporator Vessel each head may have 3/4" or 1 1/2" insulation.
Diameter Application Quantity ----------------------------- Part Number30 3/4" 12 square feet ---------------------- 04766205036 3/4" 15 square feet ---------------------- 04766205030 1 1/2" 25 square feet ---------------------- 04766205036 1 1/2" 33 square feet ---------------------- 047662050
EvaporatorThe Evaporator may be ordered with 3/4" or 1 1/2" insulation on the vessel and piping. The part num-bers are the same and the 3/4" insulation is double-layered on units using the 1 1/2" application. The Evaporator Vessel nomenclature is as follows: ---------------------------------------------
3016
Vessel Diameter Vessel LengthVessel Application Quantity ---------------------------------------Part Number3016 3/4" 148 square feet ------------------------------0476620503616 3/4" 172 square feet ------------------------------0476620503016 1 1/2" 290 square feet ------------------------------0476620503616 1 1/2" 341 square feet ------------------------------047662050
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 30
Factory Mounted Starter Mounting Components and Cables
427
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 31
Factory Mounted Starter Mounting Components and Cables, Continued
Common PartsRef # Qty. Description ------------ Part No.426 1 Cable- Compr. # 1 ---- 070798978427 1 Cable- Compr. # 2 ---- 074141415443 8 Nut ------------------------ 735029505445 8 Screw -------------------- 735033246447 8 Washer ------------------ 048164814448 4 Angle --------------------- 070677901449 4 Angle --------------------- 070360901
CablesMotor RLA= 348Ref # Qty. Part No.428 2 074130975429 2 074130976
Motor RLA= 399Ref # Qty. Part No.428 2 074130977429 2 074130978
Motor RLA= 460Ref # Qty. Part No.428 1 074130941429 1 074130942
Motor RLA= 696Ref # Qty. Part No.428 4 074130975429 4 074130976
Motor RLA= 238Ref # Qty. Part No.428 2 074130971
Motor RLA= 278Ref # Qty. Part No.428 2 074130972
Motor RLA= 298Ref # Qty. Part No.428 2 071512773429 2 071512774
The part numbers for the cables connecting the starter to the motor terminal box (ref # 428 and 429) are de-termined by the Motor RLA (printed on the compressor data plate). See the list below.
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 32
The Surge Capacitor is standard. The Power Correction is optional and can be used on a unit with or without the Surge Capacitor.
Standard Pressure (150 PSI), 3"- 8" Pipe, Single Pole: ....................... 017503300 .......... 2High Pressure (250-300 PSI), 3"- 8" Pipe, Single Pole: ....................... 070180401 .......... 2All Pressures, 10" Pipe and Above, Single Pole: .............................. 070180503 .......... 2
Entire Assembly (includes wiring, strap, bracket and capacitor): 775111401
Capacitor Only (25MFD/370V): 735067402
KVAR ------Part Number 17.5 --------- 047938526 30 ------------ 047938531 35 ------------ 736012912 40 ------------ 736012914 60 ------------ 736012916
These Surge Capacitors are used in all Voltage applications except:3300/60/33300/50/34160/60/32400/60/3
Surge Capacitor, 0-480V: -------------------- 736017502Surge Capacitor, 481-600V: ----------------- 736017503Surge Capacitor Label: ------------------------072922701
Flow Switch Option
50 Hz Capacitor Modification
Power Correction Capacitor
Surge Capacitor
Description Part No.
Description Part No. Qty.
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 33
Control BoxComplete Panels
Listed below are the part numbers for a complete panel (as described), for use in retrofitting Electromechanical or earlier version MicroTech Panels. Each includes a fully assembled Series 200 control panel, all temperature sensors, all pressure transducers, and all transducer cables.
ENGLISH 074146101 - includes software and Signal Converter. 074146105 - includes software, Signal Converter and Modem option. 074146117 - includes software, Signal Converter and AOX option. 074146121 - includes software, Signal Converter, Modem and AOX option.
METRIC 074146201 - includes software and Signal Converter. 074146205 - includes software, Signal Converter and Modem option. 074146217 - includes software, Signal Converter and AOX option. 074146221 - includes software, Signal Converter, Modem and AOX option.
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 34
Control BoxFront Panel
Ref # Description Part Number Qty.412 Toggle Switch 735004521 1413 Keyboard: English 057900901 1 Keyboard: Japanese 057900911 1504 Lock/Latch 350065401 * 1505 Power Door 073117201 1506 Control Door 350108101 * 1507 Magnetic Latch Bracket 073212701 1 508 Magnetic Fastener 034905200 1509 Magnetic Catch Bracket 034905000 1N/S Key 070184202 1
* The door Latch has been changed. The new Latch is 1/2" shorter horizontally than the original. On units built before 3/99, if you need to replace either the Latch or the Control Door, you will need to replace both.
506504
507
508
509
505 412413
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 35
Control BoxControl Panel Components
162
414
402111142
143113
155
156152
161
513 102
103
157
104
403
163
183
184182 970 972
974
973
976971185
154
160106
107
108
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 36
Control BoxControl Panel Components, Continued
Ref# Description Part Number Qty. 102 MicroTech Controller 280.................................................. 065487350 1 N/S Controller Power Fuses, 2A .............................................. 065822001 2 N/S Contr. Communication Fuses, .25A .................................. 065821901 4 103 ADI Board ......................................................................... 330325401 1 104 Circuit Board Mount .......................................................... 055727206 1 106 Cable Ribbon, 34 Conductor, 39" ..................................... 049265103 1 107 Cable Ribbon, 50 Conductor, 18" ..................................... 049265208 1 108 Cable Ribbon, 50 Conductor, 3" ....................................... 072941801 2 111 Terminal Block, Euro......................................................... 072993901 6 113 (T3) Transformer, 24-18V ......................................................... 046738114 1 152 Output Board .................................................................... 072986401 1 N/S Output Board Line Fuses, 5A ........................................... 735088508 24 N/S Output Board Logic Supply Fuses, 1A.............................. 735088511 1 154 Guardistor Control Board.................................................. 067113001 1 N/S Guardistor Fuses, .125A ................................................... 073234501 2 155 Circuit Breaker, 3 Amp ...................................................... 735073301 1 156 (T2) Transformer, 120-24V ....................................................... 060630801 1 157 Terminal Block .................................................................. 073118801 1 160 Circuit Board Mount .......................................................... 055727207 1 161 Relay Socket .................................................................... 735003105 1 162 Relay, 2PDT 24V .............................................................. 735020820 1 163 Relay, Output Board ......................................................... 073202501 19 402 Keypad Display Door ........................................................ 073104402 1 403 Circuit Board Standoff ...................................................... 071588101 4 414 KDI Control ....................................................................... 073378501 1 513 Gasket, .12 x .75 .............................................................. 070199209 2 ft. N/S Terminal Block .................................................................. 065499909 10 N/S Terminal Block Cover ........................................................ 065500009 10 N/S Varistor, 30VAC ................................................................ 049759701 1 OPTIONAL SIGNAL CONVERTER 142 Signal Converter Board .................................................... 049264901 1 143 Circuit Board Spacer ........................................................ 048166702 4 OPTIONAL AOX CONTROL BOARD 182 Control, AOX Board .......................................................... 066794804 1 183 Circuit Board Mount .......................................................... 055727203 1 184 Ribbon Cable, 18", 26C .................................................... 065499701 1 185 Screw ................................................................................ 038990803 2 OPTIONAL MODEM 970 Modem, 14.4K Baud, 9-pin ............................................... 072140601 1 971 Cable, Modem Interface ................................................... 073372701 1 972 Gasket, .25 x .7 ................................................................ 070199207 1 973 Screw ................................................................................ 038990701 4 974 Bracket, Modem Mounting................................................ 073043501 1 976 Bracket, Modem Vert. ....................................................... 071995001 1
N/S = Not Shown
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 37
S20 S16
S02
S13
S17S12S15S18
S14
S08
S09
S21
S10
S22
S01
S00
Control BoxSensor Location Diagram
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 38
REF# DESCRIPTION PART NO. QTY.S00 EVAPORATOR LEAVING WATER TEMP. SENSOR---------------------- 073012002 1S01 EVAPORATOR ENTERING WATER TEMP. SENSOR------------------- 073012002 1S02 COMPRESSOR SUCTION TEMP. SENSOR-------------------------------- 073012002 1S08 CONDENSER LIQUID LINE TEMP. SENSOR------------------------------- 073012002 1S09 CONDENSER ENTERING WATER TEMP. SENSOR--------------------- 073012002 1S10 CONDENSER LEAVING WATER TEMP. SENSOR----------------------- 073012002 1S12 COMPRESSOR DISCHARGE TEMP. SENSOR--------------------------- 073012002 1S13 OIL FEED TEMP. SENSOR-------------------------------------------------------- 073012002 1S14 OIL SUMP TEMP. SENSOR------------------------------------------------------- 073012002 1 S15 OIL VENT PRESSURE TRANSDUCER, 150#------------------------------- 065816801 1S16 EVAP. REFRIGERANT PRESSURE TRANSDUCER, 150#-------------- 065816801 1S17 COND. REFRIGERANT PRESSURE TRANSDUCER, 450#------------ 065816802 1S18 OIL FEED GAGE PRESSURE TRANSDUCER, 450#--------------------- 065816802 1S20 OPTIONAL OUTDOOR AIR TEMP. SENSOR------------------------------- 073012002 1S21 OPTIONAL ENTERING HEAT RECOVERY TEMP. SENSOR----------- 073012002 1S22 OPTIONAL LEAVING HEAT RECOVERY TEMP. SENSOR------------- 073012002 1N/S BOOT, TRANSDUCER PROTECTION---------------------------------------- 071583301 4N/S PRESSURE TRANSDUCER CABLE, 10 FT.-------------------------------- 065821801 3N/S PRESSURE TRANSDUCER CABLE, 15 FT.-------------------------------- 065821802 1N/S HIGH PRESSURE SWITCH, 195#----------------------------------------------- 072982702 1
Control BoxSensor Location Diagram, Continued
N/S = Not Shown on Diagram
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 39
Lube Box
21
8
14
20
66
64
18
531
5
19
31
28
32
63
65
67
30
17
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 40
Lube BoxContinued
Ref # Description Part Number Qty.001 Lube Box Weldment 074124201 1005 Pressure Switch 070180512 1008 Solenoid Valve (Vane Close) 735048449 1014 Tube Coupling 047139601 1017 Channel Mount 775115202 1018 Terminal Block Clamp 735073104 2019 Terminal Block End 735073102 1020 Terminal Block Section 735073101 16021 Capacitor Strap 075107001 1028 Overload 735021501 1 030 Capacitor, 161M, 250V 735067401 1 031 Contactor 072997402 1032 Heater 735021577 1 053 Terminal Block Jumper 735073105 1063 Lube Box Line Assy 744445001 1064 Lube Box Line Assy 744445002 1065 Lube Box Line Assy 744445003 1066 Lube Box Line Assy 744445004 1067 Power Terminal 735042914 1N/S Lube Box Cover 744417501 1
N/S = Not Shown on Diagram
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 41
Evaporator Heads
To properly identify Evaporator Heads, please contact Daikin Applied with the Unit GO and/or SO Number; and Unit Serial Number. If available, also include the Evaporator Style Number and Serial Number.
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 42
Evaporator GasketsThe Gaskets for Evaporator heads are sold in two parts. The gasket itself is the rim that fits between the head and the Evaporator's tube sheet. 1-pass heads simply use the rim. 2-pass and 3-pass heads use the gasket plus a U-channel that is glued to the rim and fits over the baffles that separate the passes. This is a superior seal to the old gaskets that were used prior to 1990. The chart below lists the gasket part numbers and the amount of linear feet of channel must be ordered for the complete set of heads. Each gasket requires 3' of U-Channel. One-Pass heads use no U-Channel, 2-Pass heads use the U-Channel only on the connection end, 3-Pass heads use U-Channel on both ends. Water Box heads use two gaskets on each end, and the U-Channel requirements are doubled. The U-Channel adhesive is part number 735026386.
Diameter Pressure Head Type Passes Gasket Qty. Channel Qty30" 150 Vict/Flange 1 070304606 2 N/A 030" 150 Water Box 1 070304621 4 N/A 030" 150 Vict/Flange 2 070304606 2 070189802 3'30" 150 Water Box 2 070304621 3 070189802 * 6'30" 250/350 Victaulic 2 070304616 2 070189801 3'30" 150 Vict/Flange 3 070304606 2 070189802 6'30" 150 Water Box 3 070304621 4 070189802 * 12'36" 150 Vict/Flange 1 070304607 2 N/A 036" 150 Water Box 1 070304622 4 N/A 036" 150 Vict/Flange 2 070304607 2 070189802 4'36" 150 Water Box 2 070304622 3 070189802 * 8'36" 250/350 Victaulic 2 070304617 2 070189801 4'36" 150 Vict/Flange 3 070304607 2 070189802 8'36" 150 Water Box 3 070304622 4 070189802 * 16'
The Evaporator Model Number located on the Evaporator Data Plate defines the tubes used. A Sample model number is as follows: E2212-1B-2RA. The 7th digit defines the tube type.
Length Code Tube Type TubeMaterial Wall Part Number16' A 19 Fins/inch: Plain Copper .028 73502831916' B 26 Fins/Inch: Turbo Chill Copper .028 735028361 16' C 19 Fins/inch: Plain Copper .035 73502831216' T 28 Fins/Inch: Turbo Chill Stainless .028 735028360 16' Z 32 Fins/inch: Turbo Chill Titanium .028 070181154 16' 2 Turbo B Copper .028 73502837216' 3 Turbo B Copper .035 73502839316' 7 Turbo BII Copper .028 07018113516' 8 Turbo BII Copper .025 07018112516' 9 Turbo BII Copper .035 07018113616' E Turbo BIII Copper .025 07018119816' F Turbo BIII Copper .028 070181199
The Evaporator Model Number located on the Evaporator Data Plate defines the tube count. A Sample model number is as follows: E2212-1B-2RA. The first 6 digits define the tube count.
Evap Model CountE3016-1 441E3016-2 503E3016-3 518E3016-4 555E3616-1 611E3616-2 676E3616-3 750E3616-4 770E3616-5 812
Evaporator Tube Counts
Evaporator Tubes
N/A = Not Applicable* On units built after 4/98, the Channel for Water Box Gaskets is 073258601.
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 43
Condenser Gaskets
The Condenser Model Number located on the Condenser Data Plate defines the tubes used. A Sample model number is as follows: C2212-1CYY-2RA. The 7th digit defines the tube type.
Length Code Tube Type TubeMaterial Wall Part Number16' A 19 Fins/inch: Plain Copper .028 73502831916' B 26 Fins/Inch: Turbo Chill Copper .028 735028361 16' C 19 Fins/inch: Plain Copper .035 73502831216' H Turbo CII: Plain Copper .035 070181190 16' 1 Turbo C CU/NI 90/10 .028 735028396 16' 4 Turbo C Copper .035 07018115116' 5 Turbo CII Copper .028 07018116816' 6 Turbo CII Copper .035 07018116916' N Turbo CIII Copper .028 073238528
The Condenser Model Number located on the Condenser Data Plate defines the tube count. A Sample model number is as follows: C2212-1CYY-2RA. The first 6 digits define the tube count.
Cond Model CountC3016-1 622C3016-2 681C3016-3 706C3016-4 741C3016-5 758C3616-1 929C3616-2 1071C3616-3 1103C3616-4 1146C3616-5 1170
Condenser Tubes
Condenser Tube Counts
The Gaskets for Condenser heads are sold in two parts. The gasket itself is the rim that fits between the head and the Condenser's tube sheet. 1-pass heads simply use the rim. 2-pass and 3-pass heads use the gasket plus a U-channel that is glued to the rim and fits over the baffles that separate the passes. This is a superior seal to the old gaskets that were used prior to 1990. The chart below lists the gasket part numbers and the amount of linear feet of channel must be ordered for the complete set of heads. Each gasket requires 3' of U-Channel. One-Pass heads use no U-Channel, 2-Pass heads use the U-Channel only on the connection end, 3-Pass heads use U-Channel on both ends. Water Box heads use two gaskets on each end, and the U-Channel requirements are doubled. The U-Channel adhesive is part number 735026386.
Diameter Pressure Head Type Passes Gasket Qty. Channel Qty30" 150 Vict/Flange 1 070304606 2 N/A 030" 150 Water Box 1 070304621 4 N/A 030" 150 Vict/Flange 2 070304606 2 070189802 3'30" 150 Water Box 2 070304621 3 070189802 * 6'30" 250/350 Victaulic 2 070304616 2 070189801 3'30" 150 Vict/Flange 3 070304606 2 070189802 6'30" 150 Water Box 3 070304621 4 070189802 * 12'36" 150 Vict/Flange 1 070304607 2 N/A 036" 150 Water Box 1 070304622 4 N/A 036" 150 Vict/Flange 2 070304607 2 070189802 4'36" 150 Water Box 2 070304622 3 070189802 * 8'36" 250/350 Victaulic 2 070304617 2 070189801 4'36" 150 Vict/Flange 3 070304607 2 070189802 8'36" 150 Water Box 3 070304622 4 070189802 * 16'
N/A = Not Applicable* On units built after 4/98, the Channel for Water Box Gaskets is 073258601.
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 44
Condenser Heads
To properly identify Condenser Heads, please contact Daikin Applied with the Unit SO and/or GO Number; and Unit Serial Number. If available, also include the Condenser Style Number and Serial Number.
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 45
Differential Water Pressure Switch
There are a few possible arrangements for the placement of the DWPS. The primary factors are: 1. The number of head passes and the nozzle location of the Evaporator (see nomenclature page) and the number of head passes and the nozzle location of the Condenser (see nomenclature page).(use the chart below right to select the correct Group of parts on the next page)2. Is a DWPS installed.
1. Group #2L2R 1
2R2R 2
None 3
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 46
Differential Water Pressure SwitchContinued
Group 1
Ref # Qty. Description -----------------Part No.411 1 Cable Ass'y ----------------071543772412 1 Cable Ass'y ----------------071543773651 2 Pressure Switch ----------070180523654 4 Elbow ------------------------001124300655 2 T- Ass'y ----------------------735061406663 Sealant ----------------------735026317666 4 Well- Water Nozzle ------072867501
Group 2
Ref # Qty. Description -----------------Part No.411 1 Cable Ass'y ----------------071543774412 1 Cable Ass'y ----------------071543773651 2 Pressure Switch ----------070180523654 4 Elbow ------------------------001124300655 2 T- Ass'y ----------------------735061406663 Sealant ----------------------735026317666 4 Well- Water Nozzle ------072867501
Group 3
Ref # Qty. Description -----------------Part No.666 4 Well- Water Nozzle ------070809003
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 47
Parts Detail 450 Ton & 650 TonRef # Qty. Description ------ Part Number141 1 Body -------------------070416402142 1 Cap --------------------070382201143 1 Spring -----------------735036935144 1 Stop --------------------072960101145 1 Stem -------------------072960203146 1 Pin ----------------------735038019147 2 O Ring -----------------735043662149 1 Washer ----------------735043447150 1 Piston- 450 Ton -----070019397 Piston- 650 Ton -----070019398151 1 Seal Ring -------------736017602152 1 O Ring -----------------735043674153 6 Screw ------------------735033927154 1 Pin ----------------------735038038155 1 Coupling --------------735044234157 1 Cap --------------------071556904158 1 O Ring -----------------735073650159 1 Washer ----------------735038309160 6 Washer ----------------040500308
Parts Detail: 1400 TonRef # Qty. Description ------ Part Number141 1 Body -------------------071617602142 1 Cap --------------------070357801143 1 Spring -----------------735036931144 1 Stop --------------------072960101145 1 Stem -------------------072960203146 1 Pin ----------------------735038019147 2 O Ring -----------------735043662149 1 Washer ----------------735043447150 1 Piston- 1400 Ton ---073151603151 2 Seal Ring -------------736017601152 1 O Ring -----------------735073633153 6 Screw ------------------735033839154 1 Pin ----------------------735038038155 1 Coupling --------------735044231157 1 Cap --------------------071556904159 1 Washer ----------------735038309
Main Expansion ValveAssembly Parts
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 48
CompressorGears
PinionsRef # Qty. Gear Code -----------Part No.310 1 AM ----------------------070402173 AQ ----------------------070402151 AR ----------------------070402152 AS ----------------------070402153 AT -----------------------070402154 AU ----------------------070402155 AV -----------------------070402156 AW ----------------------070402157 A2 -----------------------070402158 AY -----------------------070402159 AZ -----------------------070402160 BA -----------------------070402161 BB ----------------------070402162 BC ----------------------070402163 BD ----------------------070402164 BE ----------------------070402165 BF -----------------------070402166 BG ----------------------070402167 BH ----------------------070402168
Low SpeedRef # Qty. Gear Code -----------Part No.305 1 AM ----------------------776123273 AQ ----------------------776123251 AR ----------------------776123252 AS ----------------------776123253 AT -----------------------776123254 AU ----------------------776123255 AV -----------------------776123256 AW ----------------------776123257 A2 -----------------------776123258 AY -----------------------776123259 AZ -----------------------776123260 BA -----------------------776123261 BB ----------------------776123262 BC ----------------------776123263 BD ----------------------776123264 BE ----------------------776123265 BF -----------------------776123266 BG ----------------------776123267 BH ----------------------776123268
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 49
CompressorInlet Guide Vane Assy
206
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 50
CompressorInlet Guide Vane Assy, Continued
*Inlet Cone Parts DescriptionsRef# Qty. Description Part No.1 1 Inlet Cone 0705239022 1 Rear Cone- J 071670401 1 Rear Cone- K 0716704023 6 Screw 7350364784 2 Alignment Dowel 735038036
Ref # Qty. Description ------------------------------------------------------------------ Part No.120 1 Inlet Cone Assy- complete: K impeller --------------------------------- 070147405* 1 Inlet Cone Assy- complete: J impeller --------------------------------- 070147404* 1 Inlet Cone Assy- CE087M ------------------------------------------------ 073297301 1 Inlet Cone Assy- CE087L ------------------------------------------------- 073297101121 1 Hydraulic Piston ------------------------------------------------------------- 070523801122 1 Impeller Seal ----------------------------------------------------------------- 070290801123 1 Retaining Ring- Impeller Seal -------------------------------------------- 735235709124 1 Retaining Ring- Impeller Seal -------------------------------------------- 735049822126 11 Inlet Vane --------------------------------------------------------------------- 070529201127 11 Bearing ------------------------------------------------------------------------ 735017205128 11 Washer ------------------------------------------------------------------------ 735043456 11 Vane Ass'y (Vane/Bearing/Washer- Assembled) -------------------- 070796611129 X Cleaner ------------------------------------------------------------------------ 735026372130 X Sealant ------------------------------------------------------------------------ 735026333171 1 Scroll (volute) ---------------------------------------------------------------- 070551201201 1 O'Ring -------------------------------------------------------------------------- 735073645202 2 O'Ring -------------------------------------------------------------------------- 735073619203 2 O'Ring -------------------------------------------------------------------------- 735073646204 3 O'Ring -------------------------------------------------------------------------- 735073647 O'Ring Kit IGV (includes ref # 201,202,203,204) ------------------- 070796631206 5 O'Ring -------------------------------------------------------------------------- 735073639207 1 O'Ring -------------------------------------------------------------------------- 735073640210 1 O'Ring -------------------------------------------------------------------------- 735073629211 2 Screw -------------------------------------------------------------------------- 735033847220 5 Union --------------------------------------------------------------------------- 735044229226 6 Screw -------------------------------------------------------------------------- 735017346 233 1 Victaulic Coupling- 10" (includes gasket) ----------------------------- 070193902 1 Victaulic Gasket Only- 10" ------------------------------------------------ 070194002234 1 Victaulic Coupling Cap (Service Tool) --------------------------------- 735055231235 1 Orifice/Vent Ass'y ----------------------------------------------------------- 735761402
Inlet Cone Parts Detail Diagram
2
3
1
4
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 51
CompressorGear Housing Components
* See motor tables for frame size definition. Motor style number can be found on the compressor data plate.Note: Although the Low Speed shaft is a replacement part, the shaft is shrunk fit into the rotor. This is a precise process that must be per-formed at the factory in Staunton, VA. If a new shaft (or rotor) is required contact Daikin Applied to arrange a shrink fit.**No Longer Used. Liquid Injection is standard now.
Ref # Qty. Description -------------------------------Part No.100 1 Impeller- K -------------------------------- 070523201 1 Impeller- J --------------------------------- 070523301 1 Impeller- M (for units w/1pc. pinion) --- 071566503 1 Impeller- M (for units w/2pc. pinion) --- 071566591 1 Impeller- L (for units w/1pc. pinion) ---- 071566404 1 Impeller- L (for units w/2pc. pinion) ---- 071566401172 1 Diffuser- Units with Liquid Injection (Std.) ----- 070529102 1 Diffuser- w/o Liquid Injection** ------------------ 070529101305 1 Low Speed Gear ------------------------ Table p.53321 1 Bearing Housing ------------------------- 070551001323 1 Low Speed Seal ------------------------- 735234313324 8 Screw --------------------------------------- 735017316325 1 Low Speed Seal Cover ---------------- 759911301361 2 O' Ring ------------------------------------- 735073644365 1 O' Ring ------------------------------------- 735043626367 1 O'Ring -------------------------------------- 735073648374 4 O'Ring -------------------------------------- 735043650
Ref # Qty. Description --------------------------- Part No.375 1 Gasket- Low Spd Seal Cover ----- 071294601422 1 Bushing --------------------------------- 735031462 427 19 Screw ------------------------------------ 735017316434 1 Screw ------------------------------------ 735034928435 1 L.S. Bearing: Motor End ------------ 070477701461 1 Shut Off Valve ------------------------- 735039947466 5 Pipe Plug ------------------------------- 049760902470 1 Surgeguard Probe ------------------- 735971609474 2 Pipe Plug ------------------------------- 049760901488 6 Screw ------------------------------------ 735017347491 1 Lee Plug -------------------------------- 735078306495 1 Low Speed Gear Plate -------------- 744022101496 1 Low Speed Thrust Cover ----------- 070513801499 Sealant ---------------------------------- 735026317622 1 Low Speed Shaft 360 Frame Motors* ------------------ 759784304 440 Frame Motors* ------------------ 759784305 HV Motors (2400 Volts & Up) ----- 759784305
461
427
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 52
CompressorHigh Speed Assembly
Ref # Qty. Description -------------------------Part No.420 2 Pin ------------------------------------735038023421 4 Pin -------------------------------------735038031425 1 High Speed Shaft ------------------070665701426 1 High Speed Bearing: Front ------070691201427 19 Screw ---------------------------------735017316429 4 Screw ---------------------------------735017317436 1 L.S. Bearing: Gear End ----------070477601437 1 Gear Housing -----------------------070551401 438 1 High Speed Bearing: Rear ------070703501466 5 Pipe Plug ----------------------------049760902488 6 Screw ---------------------------------735017347492 1 Gear Spacer ------------------------070278401493 1 Low Speed Thrust Plate----------070282201494 1 Low Speed Thrust -----------------070475303495 1 Low Speed Gear Plate -----------744022101499 Sealant -------------------------------735026317 Complete HSA O'Ring Kit --------070796651
Ref # Qty. Description ------------------------------ Part No.227 1 Impeller Bolt ------------------------------ 735036518228 2 Impeller Washer ------------------------- 735043457310 1 High Speed (Pinion) Gear see Gear table355 1 O'Ring -------------------------------------- 735073642360 1 O'Ring -------------------------------------- 735073607363 2 O'Ring -------------------------------------- 735073657364 1 O'Ring -------------------------------------- 735073658368 4 O'Ring -------------------------------------- 735043673369 3 O'Ring -------------------------------------- 735043640374 4 O'Ring -------------------------------------- 735043650413 1 High Speed Thrust ---------------------- 070704401414 1 High Speed Thrust Plate -------------- 070691101415 1 High Speed Thrust Pump ------------- 070475401416 1 High Speed Thrust Cover ------------- 070477501418 1 Expansion Disc -------------------------- 072288201
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 53
CompressorExternal Valves, Electrical, Connections
201
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 54
CompressorExternal Valves, Electrical, Connections
Ref # Qty. Description ------------------------------------------------- Part No.201 1 Discharge Flange O'Ring -------------------------------- 735073645468 4 Screw --------------------------------------------------------- 735036446469 1 Oil Pump Electrical Box ---------------------------------- 070736001802 1 Drain Tube Ass'y ------------------------------------------- 070056201831 1 Discharge Nozzle- unit w/Hot Gas Bypass ---------- 070531702 Discharge Nozzle- unit w/o Hot Gas Bypass ------- 070531701833 1 Shut Off Valve ----------------------------------------------- 735039947869 1 Cable Ass'y -------------------------------------------------- 070829905870 1 Cable Ass'y -------------------------------------------------- 070829904871 2 Crank Case Heater ---------------------------------------- 735041248888 1 Cable Ass'y -------------------------------------------------- 070798981
The Motor style number can be found on the Compressor Data Plate. The following style numbers are 440 Frame: 0730964**, 0731001**
Units With 440 Frame Motors
Ref # Qty. Description ------------------------------------------------- Part No.850 1 Electrical Box Cover --------------------------------------- 000127300851 1 Electrical Box ----------------------------------------------- 020329100852 2 Screw --------------------------------------------------------- 000011400867 1 Cable Ass'y -------------------------------------------------- 070798948
The Motor style number can be found on the Compressor Data Plate. The following style numbers are 360 Frame: 0717851**
Units With 360 Frame Motors
Ref # Qty. Description Part No.867 1 Cable Ass'y -------------------------------------------------- 070798946
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 55
Compressor
Motor Housing Parts, Terminal Boxes
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 56
CompressorMotor Housing Parts, Terminal Boxes, Continued
Ref # Qty.-L.V. Description ------------------------------------ PN- L.V. Qty. HV PN: H.V.620 1 Motor Housing --------------------------------- 765038906 1 765038905 621 1 Motor End Cover ------------------------------ 744406201 Same631 6 Terminal * --------------------------------------- 074608102 * 3 074614001 *632 6 Screw --------------------------------------------- 735033233 Not Used633 6 Nut ------------------------------------------------ 040499906 Not Used634 12 Washer ------------------------------------------- 040500316 Not Used635 6 Lock Washer ------------------------------------ 048164812 Not Used636 Pipe Plug ---------------------------------------- Not Used 3 735031621641 1 O'Ring- Motor End Cover ------------------- 735043633 Same644 1 O'Ring -------------------------------------------- 735073635 Same679 2 Guardistor Terminal --------------------------- 735234401 Same691 Pipe Plug ---------------------------------------- Not Used 2 049760901 850 1 Cover- Electrical Box (after 6/94) --------- 000127300 Same Cover- Electrical Box (before 6/94) ------- 735027205 Same851 1 Electrical Box (after 10/94) ------------------ 020329100 Same Electrical Box (before10/94) ---------------- 020766100 Same852 2 Screw --------------------------------------------- 000011400 Same 854 1 Terminal Box ------------------------------------ 744147102 Same855 5 Screw (after 3/95) ----------------------------- 046093807 Same Screw (before 3/95) --------------------------- 735032780 Same856 1 Terminal Box (after 1/90) -------------------- 071633101 Same Terminal Box (before 1/90) ------------------ 776190301 Same857 1 Inner Cover ------------------------------------- 735432701 Same858 2 Screw --------------------------------------------- 735032742 Same860 1 Label: LV ----------------------------------------- 735982101 1 736017101868 9 Screw --------------------------------------------- 735032843 Same911 2 Screw --------------------------------------------- 735017345 Not Used
The Motor style number can be found on the Compressor Data Plate. The following style numbers are 440 Frame: 0730964**( LV), 0731001** (HV).Low Voltage is any motor from 200V- 575V. High Voltage Motors are 2400V and Up.
Units With 440 Frame Motors
Common Parts
Ref # Qty. Description ---------------------------- Part No.620 1 Motor Housing -------------------------753551001621 1 Motor End Cover ----------------------070677801631 6 Terminal- LV ----------------------------074608102632 6 Screw ------------------------------------735033233633 6 Nut ----------------------------------------040499906634 12 Washer ----------------------------------040500316635 6 Lock Washer ---------------------------048164812641 1 O'Ring- Motor End Cover -----------735043638644 1 O'Ring -----------------------------------735073635673 4 Screw ------------------------------------735063445679 2 Guardistor Terminal ------------------070260801854 1 Terminal Box ---------------------------070533202855 5 Screw (after 3/95) ---------------------046093807 Screw (before 3/95) ------------------735032780856 1 Terminal Box (after 1/90) ------------070533301 Terminal Box (before 1/90) ---------776190301860 1 Label: LV --------------------------------735982101868 12 Screw ------------------------------------735032843911 2 Screw ------------------------------------735017345
Units With 360 Frame MotorsThe Motor style number can be found on the Compressor Data Plate.
The following style numbers are 360 Frame: 0717851**.Ref # Qty. Description ------------------Part No.643 1 Gasket -------------------------070199011650 2 O'Ring --------------------------735073634675 2 Sight Glass- End Cover ---015997816676 16 Screw --------------------------735033435677 16 Washer-------------------------048164812680 3 Cable Tie ----------------------001358000685 2 Screw* ------------------------735017345686 1 Blank-Off Flange* -----------735055221815 1 Dataplate ----------------------071583501816 4 Rivets --------------------------735034707859 7.54 ft. Neoprene Gasket -----------070199201862 1 Label- Warning---------------072922801863 Adhesive ----------------------000986000864 1.5 sq.ft. Insulation ----------------------047662050* Service Tool
* Medium Voltage Motor Terminal part number is 074612002.
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 57
CompressorOil Filter, Spindown, Surgeguard
Ref # Qty. Description ---------------------------- Part No.362 1 O'Ring ------------------------------------ 735043635371 2 Oil Filter Gasket ----------------------- 070199009433 1 Spin Down Piston --------------------- 744024802448 1 Oil Filter Cover ------------------------- 744024302449 1 Oil Filter Spring ------------------------ 735036918450 12 Screw ------------------------------------ 735017320451 1 Oil Filter ---------------------------------- 735006904452 1 Oil Filter Check Valve ---------------- 735040335467 2 Pin ---------------------------------------- 735068009470 1 Surgeguard Probe -------------------- 735971609471 1 Surgeguard Probe Clamp ----------- 735045624472 2 Screw ------------------------------------ 735032729476 1 Shut Off Valve -------------------------- 735039929485 1 Flare Cap (Service Tool) ------------ 073243901
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 58
Cyc. Volts Nom. HP -- Motor PN Stator PN Rotor PN**60 380 540 ---- 073096432 759910744 073096676 60 200/208 540 ---- 073096434 759910746 073096676 50 380/400/415 460 ---- 073096435 759910747 073096676 60 440/460/480 540 ---- 073096435 759910747 073096676 60 575 540 ---- 073096436 759910748 073096676 50 380/400/415 510 ---- 073096440 759910752 073096677 60 440/460/480 590 ---- 073096440 759910752 073096677 60 200/208 260 ---- 073096461 759910711 073096672 50 380/400/415 210 ---- 073096463 759910713 073096672 60 440/460/480 260 ---- 073096463 759910713 073096672 50 380/400/415 260 ---- 073096470 759910720 073096673 60 440/460/480 300 ---- 073096470 759910720 073096673 60 575 300 ---- 073096471 759910721 073096673 50 346 320 ---- 073096473 759910723 073096674 60 380 360 ---- 073096473 759910723 073096674 50 440 320 ---- 073096474 759910724 073096674 60 200/208 360 ---- 073096475 759910725 073096674 60 220/230/240 360 ---- 073096476 759910726 073096674 50 380/400/415 320 ---- 073096477 759910727 073096674 60 440/460/480 360 ---- 073096477 759910727 073096674 60 575 360 ---- 073096478 759910728 073096674 60 380 390 ---- 073096480 759910730 073096675 60 200/208 390 ---- 073096482 759910732 073096675 50 380/400/415 360 ---- 073096484 759910734 073096675 60 440/460/480 390 ---- 073096484 759910734 073096675 60 575 390 ---- 073096485 759910735 073096675 50 346 390 ---- 073096487 759910737 073096676 60 380 440 ---- 073096487 759910737 073096676 50 380/400/415 390 ---- 073096491 759910741 073096676 60 440/460/480 440 ---- 073096491 759910741 073096676 60 575 440 ---- 073096492 759910742 073096676
50 3300 260 ---- 073100151 759916701 07309667460 4160 300 ---- 073100151 759916701 07309667460 4160 390 ---- 073100153 759916703 07309667650 3300 360 ---- 073100153 759916703 07309667660 2400 390 ---- 073100154 759916704 07309667660 3300 360 ---- 073100155 759916705 07309667660 3300 300 ---- 073100156 759916707 07309667460 3300 390 ---- 073100157 759916708 07309667660 4160 400 ---- 073100158 759916709 07309667650 3300 460 ---- 073100159 759916710 07309667760 4160 540 ---- 073100159 759916710 07309667760 2400 540 ---- 073100160 759916711 073096677
Compressor440 Frame Motors
** If a rotor is required, a new low speed shaft and low speed seal MUST be ordered as well. The shaft and ro-tor will be shrunk fit together and a labor charge will apply. Con-tact Daikin Applied for instructions and all ap-plicable charges.
Always use the compressor data plate as a guide for Motor part number identification. Note: The stator and rotor may be ordered as separate parts, however it is crucial to note that the replacement of either of these parts involves a shrink fit. The stator is shrunk fit into the motor housing and must be installed by a local motor shop, or it can be installed by shipping the housing to Daikin Applied. The rotor may be ordered separately as well, but a low speed shaft must be ordered with it and the assembly must be performed by Daikin Applied (contact your Parts Distributor or Daikin Applied for instructions on coordinating either of these procedures- additional labor charges apply for both procedures).
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 59
Compressor360 Frame Motors
Current Motors (Since 1994)Cyc. Volts Nom. HP -- Motor PN Stator PN Rotor PN**60 200/208 230 ------- 071785161 071785211 071785352 50 380/400/415 180 ------- 071785163 071785213 071785352 60 440/460/480 230 ------- 071785163 071785213 071785352 60 575 230 ------- 071785164 071785214 071785352 50 346 230 ------- 071785166 071785216 071785353 60 380 290 ------- 071785166 071785216 071785353 60 200/208 290 ------- 071785168 071785218 071785353 60 220/230/240 290 ------- 071785169 071785219 071785353 50 380/400/415 230 ------- 071785170 071785220 071785353 60 440/460/480 290 ------- 071785170 071785220 071785353 60 575 290 ------- 071785171 071785221 071785353 50 440 290 ------- 071785174 071785274 071785354 60 200/208 350 ------- 071785175 071785275 071785354 60 220/230/240 350 ------- 071785176 071785276 071785354 50 380/400/415 290 ------- 071785177 071785277 071785354 60 575 350 ------- 071785178 071785278 071785354 50 220 350 ------- 071785179 071785279 071785355 50 346 350 ------- 071785180 071785280 071785355 60 380 400 ------- 071785180 071785280 071785355 50 440 350 ------- 071785181 071785281 071785355 60 208/200 400 ------- 071785182 071785282 071785355 60 220/230/240 400 ------- 071785183 071785283 071785355 50 380/400/415 350 ------- 071785184 071785284 071785355 60 440/460/480 400 ------- 071785184 071785284 071785355 60 575 400 ------- 071785185 071785285 071785355
*If a stator or rotor is required contact Daikin Applied for part number and ordering instructions.** If a rotor is required, a new low speed shaft and low speed seal MUST be ordered as well. The shaft and rotor will be shrunk fit together and a labor charge will apply. Contact Daikin Applied for instructions and all applicable charges.
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 60
Oil PumpInternal Parts/Mist Eliminator
Ref # Qty. Description --------------------------- Part No.
Complete Oil Pump ------------------ 070019252400 1 Housing- Oil Pump ------------------- 071733202401 1 Washer ---------------------------------- 735236106402 1 Shaft ------------------------------------- 070937502403 1 Rotor ------------------------------------- 070300351404 1 Gerotor (oil pump) -------------------- 735085401405 1 Pin ---------------------------------------- 735038049406 1 Oil Pump (Gerotor) Cover ---------- 070455501407 3 Screw ------------------------------------ 735033406408 1 Stator (2 HP) -------------------------- 070300301409 2 Bearing (1.0" OD) -------------------- 070180303410 2 Bearing (1.0" ID) ---------------------- 070180302Complete Internal Oil Pump Replacement ----- 070019289(includes all of the above parts [400-410])
Ref # Qty. Description -------------------------- Part No.
416 1 Screw ----------------------------------- 735034918417 1 Filter Positioner ---------------------- 070254401421 2 O'Ring ---------------------------------- 735073638422 1 Housing- Jet Pump ----------------- 070359001423 1 Mist Eliminator Nozzle ------------- 775208301424 1 O'Ring ---------------------------------- 735073615425 2 Lock Washer -------------------------- 048164806426 2 Screw ----------------------------------- 735033903427 1 Mist Eliminator panel --------------- 070254201428 4 Screw ----------------------------------- 735033903429 4 Lock Washer -------------------------- 048164808430 1 Mist Eliminator Sleeve ------------- 070254301431 4 Mist Eliminator Filter ---------------- 735085708
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 61
Oil PumpCover, Tubing, Valves, Electrical
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 62
Oil PumpCover, Tubing, Valves, Electrical, Continued
Ref # Qty. Description ------------------------------------------------------------- Part No.411 1 Shut Off Valve ---------------------------------------------------------- 735039953412 1 Seal Ring: 1.0" --------------------------------------------------------- 736017605413 2 Seal Ring: .75" --------------------------------------------------------- 736017603414 1 Oil Pump Cover -------------------------------------------------------- 070019906415 1 Adjustable Relief Valve (used with 14" & 18" Oil Pump) ----- 735045857415 1 Adjustable Relief Valve (used with 16" Oil Pump) ------------- 735045814418 1 Jet Pump Tube Assembly -------------------------------------------- 070024101419 1 Elbow --------------------------------------------------------------------- 001124300420 1 Coupling ------------------------------------------------------------------ 735044204432 2 Wire Nut ------------------------------------------------------------------ 735005605433 1 Sump Ass'y -------------------------------------------------------------- 070020006434 1 Roto-Lock Coupling --------------------------------------------------- 072906901 1 Coupling Cap ----------------------------------------------------------- 735044359 1 Coupling Gasket ------------------------------------------------------- 070199111 1 Coupling Seal Ring ---------------------------------------------------- 736017604435 18 Screw- Top Cover ------------------------------------------------------ 735033848436 4 Dataplate Rivets ------------------------------------------------------- 735034707438 4 O'Ring -------------------------------------------------------------------- 735073632439 1 Tube- Oil Return ------------------------------------------------------- 070019805440 1 O'Ring -------------------------------------------------------------------- 735043682441 1 Liquid Level Gauge ---------------------------------------------------- 735005704442 1 Shut Off Valve- 3/8" --------------------------------------------------- 735039907443 2 Shut Off Valve- 5/8" --------------------------------------------------- 735039966444 1 Tube- Oil Discharge --------------------------------------------------- 070281001445 3 Screw --------------------------------------------------------------------- 735033812446 4 Screw --------------------------------------------------------------------- 735032741447 1 Electrical Box ----------------------------------------------------------- 070278801448 1 Electrical Box Cover -------------------------------------------------- 000969300449 1 Terminal Block ---------------------------------------------------------- 070260801450 1 O'Ring -------------------------------------------------------------------- 735073635451 4 Screw --------------------------------------------------------------------- 735036446452 1 Relief Valve (200PSI) ------------------------------------------------- 735045818453 4 Screw --------------------------------------------------------------------- 735033904454 2 Sump Heater ------------------------------------------------------------ 070302302Complete O'Ring Kit ------------------------------------------------------------------------ 071541202
Centrifugal Chiller; PFH087 Rev. Q 01/2020 RPL 571142 /Page 63
Valve Caps
OilOil Charge per Compressor= 8 gallons
Oil Part Number R12/R500 Units= 735030401 (4GS)Oil Part Number R134a Units= EAL46- 735030435 *
* Used on units 050-087, except TEH (consult Daikin Applied)
Valve Caps come with all of the shut off, expansion and ball valves used on the unit. However, the caps may be ordered as separate parts. Below is a list of the valves which have caps available for them.
Page# Ref# Valve PN -------------------------------Cap PN15 24 735039929 -----------------------------07155690915 270 735048667 ----------------------------- 07155691315 950 735039809 ----------------------------- 07155690323 627 070301501 -----------------------------07155691551 833 735039947 -----------------------------07155690959 411 735039953 -----------------------------07155690159 442 735039907 -----------------------------07155690959 443 735039966 -----------------------------071556909