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FITMENT INSTRUCTIONS TOYOTA LANDCRUISER DROP SIDE PANELS LIKE SHARE FOLLOW PLEASE ENSURE TO READ ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO INSTALL.

RSI - Toyota Landcruiser - DROP SIDE PANEL - Fitment ... · fitment kit contents 1 hard ware description qty example assembly kit content (hardware) 4.8 x 12 ss pop rivets 8 m8 x

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Page 1: RSI - Toyota Landcruiser - DROP SIDE PANEL - Fitment ... · fitment kit contents 1 hard ware description qty example assembly kit content (hardware) 4.8 x 12 ss pop rivets 8 m8 x

FITMENT INSTRUCTIONSTOYOTA LANDCRUISER DROP SIDE PANELS

LIKE SHARE FOLLOW

PLEASE ENSURE TO READ ASSEMBLY INSTRUCTIONS CAREFULLYBEFORE ATTEMPTING TO INSTALL.

Page 2: RSI - Toyota Landcruiser - DROP SIDE PANEL - Fitment ... · fitment kit contents 1 hard ware description qty example assembly kit content (hardware) 4.8 x 12 ss pop rivets 8 m8 x

FITMENT KIT CONTENTS

1

HARD

WAR

E

DESCRIPTION QTY EXAMPLEASSEMBLY KIT CONTENT (HARDWARE)

4.8 X 12 SS POP RIVETS 8

M8 X 20 CSK SCREWS 12

STOPPER PLATES 2

M6 X 16 BUTTON HEAD SCREWS 4

M6 X 16 FENDER WASHERS 4

PLEASE PAY ATTENTION TO VEHICLE ORIENTATION:

LATCHING HOOKS 2

DOCUMENT REVISION 1.

Page 3: RSI - Toyota Landcruiser - DROP SIDE PANEL - Fitment ... · fitment kit contents 1 hard ware description qty example assembly kit content (hardware) 4.8 x 12 ss pop rivets 8 m8 x

FITMENT KIT CONTENTS AND REQUIRED TOOLS

2

DESCRIPTION QTY EXAMPLE

REAR DROP SIDE PANEL 1

FITMENT KIT CONTENT (COMPONENTS)

LHS DROP SIDE PANEL 1

RHS DROP SIDE PANEL 1

CATEGORY TOOLS EXAMPLE

TOOL

S

Allen Keys

Flat Spanners

REQUIRED TOOLS

FULL SET

NO. 13 FLAT SPANNER

Torque Wrench

Page 4: RSI - Toyota Landcruiser - DROP SIDE PANEL - Fitment ... · fitment kit contents 1 hard ware description qty example assembly kit content (hardware) 4.8 x 12 ss pop rivets 8 m8 x

WARNING LABELS

Pinch Hazard Please Keep Hands & Fingers Safe

Heavy Load Please Lift Correctly

Electrical Hazard Please Use Caution

WARNING LABELS

Ensure that only the recommended tools are used during the assembly procedureof the RSI SMARTPANELS to avoid damaging the RSI SMARTPANELS.Take note to the symbols indicating possible safety hazards during assembly and touse the relevant personal protective equipment and safety measures as indicated.

WARNING!

!

3

Page 5: RSI - Toyota Landcruiser - DROP SIDE PANEL - Fitment ... · fitment kit contents 1 hard ware description qty example assembly kit content (hardware) 4.8 x 12 ss pop rivets 8 m8 x

FITMENT OF THE RSI SMARTPANELS

!1. ONLY USE THE RECOMMENDED TOOLS AS INDICATED IN THE FITMENT INSTRUCTION ON THE PAGE BEFORE2. ONLY USE THE HARDWARE PROVIDED IN THE ASSEMBLY KIT OUTLINED ON THE PAGE BEFORE 3. HANDLE ALL RSI SMARTPANEL COMPONENTS WITH CARE UPON UNPACKING 4. TO AVOID SCRATCHING DO NOT PLACE RSI SMARTPANEL COMPONENTS ON A ROUGH SURFACE5. NEVER USE ACETONE ON PAINTWORK

4

STEPONE

1. UNPACK ALL COMPONENTS & THE HARDWARE KIT FROM PACKAGING; ENSURE THAT EVERYTHING IS

ACCOUNTED FOR AS INDICATED ON PAGE BEFORE.

2. WHEN UNPACKING COMPONENTS, PLEASE PLACE THEM ON A PROTECTED SURFACE (E.G. FOAM) TO

ENSURE THAT THE PAINT IS NOT DAMAGED OR SCRATCHED.

3. PLEASE LIFT WITH CAUTION TO PREVENT POSSIBLE INJURY.

WARNING: PLEASE ADHERE TO GUIDE TO PREVENT DAMAGETO RSI SMARTPANELS DURING ASSEMBLY.

STEPTWO

1. INSTALL THE RSI SMART PANEL STOPS, USING THE HARDWARE DEPICTED IN THE IMAGE BELOW.

2. WORK WITH CAUTION TO PREVENT ANY UNNECESSARY FORMS OF DAMAGE.

3. LIFT THE RSI SMART PANELS WITH CAUTION, A MINIMUM OF 2 PEOPLE ARE REQUIRED.

STOPPER PLATES.

M6 X 16 BUTTON HEAD SCREWS.

INSTALLATION PROCESS.

INSTALLED.

M6 X 16 FENDER WASHERS.

Page 6: RSI - Toyota Landcruiser - DROP SIDE PANEL - Fitment ... · fitment kit contents 1 hard ware description qty example assembly kit content (hardware) 4.8 x 12 ss pop rivets 8 m8 x

5

FITMENT OF THE RSI SMARTPANELS

STEPTHREE

1. PLACE THE ROOF UPSIDE DOWN ON A PROTECTED SURFACE TO PREVENT DAMAGING THE PAINT.

2. LOCATE BOTH SIDE PANELS AND PLACE THEM EITHER SIDE OF THE ROOF AS INDICATED (PLEASE NOTE

THAT THE BLUE STICKERS MUST BE ORIENTATED TO THE ONE SIDE OF THE RSI SMARTCANOPY AND THE

RED STICKERS TO THE OTHER)

3. PLEASE LIFT WITH CAUTION TO PREVENT POSSIBLE INJURY.

M8 X 25 CSK SCREWS.

FITMENT PROCESS.

BOLTING POSITIONS FOR THE RSI DROP SIDE PANELS.

Page 7: RSI - Toyota Landcruiser - DROP SIDE PANEL - Fitment ... · fitment kit contents 1 hard ware description qty example assembly kit content (hardware) 4.8 x 12 ss pop rivets 8 m8 x

6

FITMENT OF THE RSI SMARTPANELS

DROP SIDE PANEL INSTALLED.

REPEAT PROCESS FOR THE OPPOSITE SIDE.

STEPFOUR

1. ONCE THE TWO DROP DOWN PANELS ARE SECURED TO THE RSI SMART TRAY, BOLT THE REAR

DROP DOWN PANEL IN PLACE.

2. USE THE HARDWARE DEPICTED IN THE IMAGES BELOW.

3. WORK WITH CAUTION TO PREVENT ANY UNNECESSARY FORMS OF DAMAGE.

4. A MINIMUM OF 2 PEOPLE ARE RECOMMENDED TO LIFT THE RSI SMART PANEL.

M8 X 25 CSK SCREWS.

BOLTING POSITIONS.

ENSURE THE PANELS ARE FLUSH ON TOP.ALIGNMENT GAP HAS TO BE AT LEAST 5MM AT THE BOTTOM.

Page 8: RSI - Toyota Landcruiser - DROP SIDE PANEL - Fitment ... · fitment kit contents 1 hard ware description qty example assembly kit content (hardware) 4.8 x 12 ss pop rivets 8 m8 x

7

FITMENT OF THE RSI SMARTPANELS

STEPFIVE

1. NOTICE THAT THERE IS NO LATCH CATCHING PLATES ON THE HEADERBOARD.

2. THE LATCHING HOOKS ARE SUPPLIED IN THE KIT.

3. PLEASE FOLLOW THE STEPS AS INDICATED BY THE IMAGES BELOW.

4. WORK WITH CAUTION TO PREVENT ANY UNNECESSARY FORMS OF DAMAGE.

5. PLEASE USE SHARP DRILL BIT TO DRILL THE HOLES TO SECURE THE LATCH HOOKS.

ALIGN THE LATCH HOOK PLATE WITH THE LATCH AND CENTRALISE.

MARK THE 4 HOLES FOR DRILLING CLEARLY.

Page 9: RSI - Toyota Landcruiser - DROP SIDE PANEL - Fitment ... · fitment kit contents 1 hard ware description qty example assembly kit content (hardware) 4.8 x 12 ss pop rivets 8 m8 x

8

FITMENT OF THE RSI SMARTPANELS

MARK THE 4 HOLES FOR DRILLING CLEARLY.

USE A CENTRE PUNCH AND DRILL HOLES.PLACE LATCH HOOK PLATE AND MAKE SURE HOLES LINE UP.

Page 10: RSI - Toyota Landcruiser - DROP SIDE PANEL - Fitment ... · fitment kit contents 1 hard ware description qty example assembly kit content (hardware) 4.8 x 12 ss pop rivets 8 m8 x

9

FITMENT OF THE RSI SMARTPANELS

USE THE STAINLESS STEEL POP RIVETS PROVIDED IN THE KIT.

POP RIVET THE LATCH HOOK PLATE IN ALL 4 HOLES TO SECURE IT IN PLACE.

RSISMARTCANOPY SMARTCANOPYDBN 031 700 5925 CPT 021 981 2301JHB 011 974 0370

THANK YOU FOR PURCHASING A RSI SMARTPRODUCT. SHOULD YOU HAVE ANY ENQUIRIES ABOUT THE ASSEMBLY, FEEL FREE TO CONTACT US