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RUEDI SHORES METROPOLITAN DISTRICT 2009 Water System Improvement Project ADDENDA TO CONTRACT DOCUMENTS 1. Pipe and Appurtenance Specifications 2. Existing Water System Map 3. General Notes on Existing System 4. Map with Take Off Notes 5. Take Offs

RUEDI SHORES METROPOLITAN DISTRICT

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Page 1: RUEDI SHORES METROPOLITAN DISTRICT

RUEDI SHORES METROPOLITAN DISTRICT 

2009 Water System Improvement Project 

ADDENDA TO CONTRACT DOCUMENTS 

 

 

1. Pipe and Appurtenance Specifications 2. Existing Water System Map 3. General Notes on Existing System 4. Map with Take Off Notes 5. Take Offs 

 

 

Page 2: RUEDI SHORES METROPOLITAN DISTRICT

Ductile Iron PipeTYTON JOINT® PipeThickness Class Designation

Griffin Pipe Products Co.Technical Data Sheet No. 120

GR

IFF

IN

P IPE P ROD

U

CT

SC

O.

★★ ★ ★

★★

Plants and Regional Sales Offices:

Council Bluffs, Iowa 515012601 Ninth Avenue712/325-5100 Fax 712/325-5139

Florence, New Jersey 085181100 West Front Street609/499-1400 Fax 609/499-4868

Lynchburg, Virginia 24505Adams St. - Upper Basin, Box 740434/845-8021 Fax 434/522-4739

11/1/03

Specifications

Pipe shall be ductile iron manufactured in accordancewith the requirements of ANSI/AWWA C151/A21.51.Push-on joints for such pipe shall be in accordancewith ANSI/AWWA C111/A21.11. Pipe shall be Griffin orequal. Pipe thickness shall be designed in accordancewith ANSI/AWWA C150/A21.50 and shall be based onlaying conditions and internal pressure as specified inthe project plans.

Pipe shall have cement mortar lining and seal coating,where applicable, in accordance with ANSI/AWWAC104/A21.4.

Dimensions & Weights

A B X Y Y

Size Thick. Nom. Nom. Bell Bell Defl. Wt.Per Max Wt.Per Max.Class Thick. O.D. O.D. Depth Angle Lgth.† Defl. Lgth.† Defl.

In. in. in. in. in. deg. lb. in. lb. in.

51 0.25 3.96 5.46 3.00 5 168 1952 0.28 3.96 5.46 3.00 5 186 1953 0.31 3.96 5.46 3.00 5 204 1954 0.34 3.96 5.46 3.00 5 220 1955 0.37 3.96 5.46 3.00 5 238 1956 0.40 3.96 5.46 3.00 5 254 19

51 0.26 4.80 6.52 3.15 5 214 1952 0.29 4.80 6.52 3.15 5 237 1953 0.32 4.80 6.52 3.15 5 259 1954 0.35 4.80 6.52 3.15 5 280 1955 0.38 4.80 6.52 3.15 5 300 1956 0.41 4.80 6.52 3.15 5 322 19

50 0.25 6.90 8.66 3.38 5 303 19 335 2151 0.28 6.90 8.66 3.38 5 335 19 371 2152 0.31 6.90 8.66 3.38 5 368 19 407 2153 0.34 6.90 8.66 3.38 5 400 19 443 2154 0.37 6.90 8.66 3.38 5 433 19 479 2155 0.40 6.90 8.66 3.38 5 465 19 515 2156 0.43 6.90 8.66 3.38 5 496 19 549 21

50 0.27 9.05 10.82 3.69 5 430 19 470 2151 0.30 9.05 10.82 3.69 5 473 19 524 2152 0.33 9.05 10.82 3.69 5 518 19 574 2153 0.36 9.05 10.82 3.69 5 562 19 622 2154 0.39 9.05 10.82 3.69 5 605 19 670 2155 0.42 9.05 10.82 3.69 5 646 19 716 2156 0.45 9.05 10.82 3.69 5 689 19 764 21

Pipe BarrelLaying Length

18 ft. 20 ft.

NOTE: 10” thru 24”Continued on page 2

3

4

6

8

† Including bell.

TYTON JOINT® is a registered trademark of U.S. Pipe and Foundry Co.

AB

X Y

No.120 / Page 1 of 2

Page 3: RUEDI SHORES METROPOLITAN DISTRICT

† Including bell.

Pipe is normally manufactured with a cement-mortar lining. Aboveweights do not include lining. Standard lining thickness for 4" - 12"diameter pipe is 1⁄16" minimum; for 14" - 24" diameter pipe is 3⁄32"minimum.

Ductile Iron PipeTYTON JOINT® PipeDimensions & Weights (continued)

A B X Y Y

Size Thick. Nom. Nom. Bell Bell Defl. Wt.Per Max Wt.Per Max.Class Thick. O.D. O.D. Depth Angle Lgth.† Defl. Lgth.† Defl.

In. in. in. in. in. deg. lb. in. lb. in.

50 0.29 11.10 12.91 3.75 5 568 19 628 2151 0.32 11.10 12.91 3.75 5 623 19 690 2152 0.35 11.10 12.91 3.75 5 677 19 750 2153 0.38 11.10 12.91 3.75 5 731 19 810 2154 0.41 11.10 12.91 3.75 5 784 19 868 2155 0.44 11.10 12.91 3.75 5 838 19 928 2156 0.47 11.10 12.91 3.75 5 890 19 986 21

50 0.31 13.20 15.05 3.75 5 722 19 799 2151 0.34 13.20 15.05 3.75 5 787 19 871 2152 0.37 13.20 15.05 3.75 5 851 19 943 2153 0.40 13.20 15.05 3.75 5 916 19 1,015 2154 0.43 13.20 15.05 3.75 5 981 19 1,087 2155 0.46 13.20 15.05 3.75 5 1,044 19 1,157 2156 0.49 13.20 15.05 3.75 5 1,109 19 1,229 21

50 0.33 15.30 17.67 5.00 5 908 19 1,003 2151 0.36 15.30 17.67 5.00 5 984 19 1,087 2152 0.39 15.30 17.67 5.00 5 1,059 19 1,171 2153 0.42 15.30 17.67 5.00 5 1,135 19 1,255 2154 0.45 15.30 17.67 5.00 5 1,209 19 1,337 2155 0.48 15.30 17.67 5.00 5 1,284 19 1,421 2156 0.51 15.30 17.67 5.00 5 1,358 19 1,503 21

50 0.34 17.40 19.79 5.00 5 1,065 19 1,177 2151 0.37 17.40 19.79 5.00 5 1,152 19 1,273 2152 0.40 17.40 19.79 5.00 5 1,238 19 1,369 2153 0.43 17.40 19.79 5.00 5 1,323 19 1,463 2154 0.46 17.40 19.79 5.00 5 1,409 19 1,559 2155 0.49 17.40 19.79 5.00 5 1,495 19 1,655 2156 0.52 17.40 19.79 5.00 5 1,580 19 1,749 21

50 0.35 19.50 21.91 5.00 5 1,354 2151 0.38 19.50 21.91 5.00 5 1,462 2152 0.41 19.50 21.91 5.00 5 1,570 2153 0.44 19.50 21.91 5.00 5 1,678 2154 0.47 19.50 21.91 5.00 5 1,786 2155 0.50 19.50 21.91 5.00 5 1,892 2156 0.53 19.50 21.91 5.00 5 2,000 21

50 0.36 21.60 24.03 5.50 5 1,544 2151 0.39 21.60 24.03 5.50 5 1,664 2152 0.42 21.60 24.03 5.50 5 1,784 2153 0.45 21.60 24.03 5.50 5 1,904 2154 0.48 21.60 24.03 5.50 5 2,024 2155 0.51 21.60 24.03 5.50 5 2,142 2156 0.54 21.60 24.03 5.50 5 2,260 21

50 0.38 25.80 28.21 5.95 5 1,946 2151 0.41 25.80 28.21 5.95 5 2,090 2152 0.44 25.80 28.21 5.95 5 2,234 2153 0.47 25.80 28.21 5.95 5 2,376 2154 0.50 25.80 28.21 5.95 5 2,520 2155 0.53 25.80 28.21 5.95 5 2,664 2156 0.56 25.80 28.21 5.95 5 2,806 21

Pipe BarrelLaying Length

18 ft. 20 ft.

12

10

14

16

18

20

24

No.120 / Page 2 of 2

Page 4: RUEDI SHORES METROPOLITAN DISTRICT

MEGALUG®

Series 1100Mechanical Joint Restraint for Ductile Iron Pipe

Features and Applications:• Sizes 3 inch through 48 inch

• Constructed of ASTM A536 Ductile Iron

• Torque Limiting Twist-Off Nuts

• MEGA-BOND®

Restraint Coating SystemFor more information on MEGA-BOND, refer to www.ebaa.com

• The Mechanical Joint Follower Gland is incorporated into the restraint

• Heavy Duty thick wall design

• Support Products Available:Split repair style available 3 inch through 48 inch.EBAA Series 1100SD

Solid restraint harness available for push-on pipe bells.EBAA Series 1700

Split restraint harness available for existing push-on bells.EBAA Series 1100HD

• All MEGALUG and related restraint products can be furnished as packaged accessories complete with appropriate restraint, gasket, lubrication, and bolt-ing hardware

• For use on water or wastewater pipe-lines subject to hydrostatic pressure and tested in accordance with either AWWA C600 or ASTM D2774

Nominal Pipe Size

SeriesNumber

ShippingWeights

PostAssemblyDeflection

Pressure Rating(PSI)

3 1103 6.1 3° 3504 1104 7.7 3° 3506 1106 11.9 3° 3508 1108 14.8 3° 350

10 1110 23.9 3° 35012 1112 31.2 3° 35014 1114 48.5 2° 35016 1116 56.4 2° 35018 1118 63.1 1½° 25020 1120 72.3 1½° 25024 1124 133.1 1½° 25030 1130 194.6 1° 25036 1136 234.0 1° 25042 1142 536.0 1° 25048 1148 653.0 1° 250NOTE: For applications or pressures other than those shown please

contact EBAA for assistance.

U.S. Patent Nos.4092036, 4627774, 4779900, 4896903, 5544922

Made In

The USA0307-5-F Copyright © 2007. EBAA Iron, Inc. All Rights Reserved.

Page 5: RUEDI SHORES METROPOLITAN DISTRICT

Since 1984, engineers and contractors designing and installing water and wastewater pipelines and systems have come to rely on the EBAA Series 1100 MEGALUG Mechanical Joint Restraint as the “Product of Preference” for effectively and economically restraining ductile iron pipe connections above or below ground. MEGALUG Mechanical Joint Restraints replace external re-straints such as cumbersome concrete thrust blocks and corrod-ible metal tie rods creating a quicker, safer and more economical installation.

Major testing laboratories agree as the 3” through 24” sizes are Underwriters Laboratories (UL) listed, and the 3” through 12” sizes are Factory Mutual (FM) approved. For use on all classes of ductile iron pipe (PC350 through PC150 and CL56 through CL50), for practically any application including valves, hydrants and pipe, the MEGALUG Mechanical Joint Restraint effectively and safely performs without damage to the pipe or cement linings.

The wedge style MEGALUG design reacts to the amount of force acting on the joint. When each wedge is set, the wedge teeth penetrate the pipe’s outer surface, and the wedge does not move on the pipe. There is very little change in this interface until the wedge movement begins inside the pocket of the main casting. Once the wedge starts moving, the formation of the buttress begins. This “dam” of material (the wedge impression) is cold formed as the wedging action continues. If the force of pressure acting on the joint is released, the wedge moves back to near its original position. This engages the reserve-controlled move-ment or “RCM”. The wedge is then ready for another round. After the wedge has moved to the back

of the pocket at the maximum pressure or load, the wedge buttress are in shear. The maximum movement is about 0.3 inch through the thirty-six inch size and 0.4 inch for forty-two and forty-eight inch. The RCM is available even with severe

cyclic loads. This has been tested to very high-pressure differentials and the wedge impressions look the same as if a single test had been performed. Typically, the depth of pipe wall pen-etration, or wedge impression at around 25,000 pounds of force per wedge (200 PSI on a six inch and 150 PSI on a twelve inch) is 0.03”. Finally, at roughly twice that force the penetration is around 0.05” At these high pressures, there is no affect on the design thickness of ductile iron pipe made according to AWWA C150. The lack of damage to the cement lining clearly indicates that the thrust load is primarily longitudinal. This ability to move in the pocket allows for angular flexibility as well as longitudi-nal flexibility.

THE MEGALUG GRIPPING WEDGE... PERFORMANCE PROVEN

MEGALUG: THE PRODUCT OF PREFERENCE SINCE 1984

Page 6: RUEDI SHORES METROPOLITAN DISTRICT

THE ORIGINAL PATENTEDGRIPPING WEDGES

Since 1964 EBAA Iron has respond-ed aggressively to the needs of the water industry for better solutions to joint restraint problems - thus the development of the family of self actuating MEGALUG wedge action restraints.

TOOLSMEGALUGS install using an ordinary wrench (box, ratchet, or air-driven), because the torque-limiting, twist-off nuts automatically shear during tightening when the proper torque is reached. The same 1¼ wrench used to tighten the T-bolts on the 4” through 24” sizes can be used to tighten and shear the twist off nuts in all sizes. If removal becomes necessary, a 5/8 hex head remains so the screws can be loosened, and retightened with a torque-in-dicating wrench. During removal, the wedges are held in place by retainer clips.

DEFLECTIONThe MEGALUG gripping wedges provide resiliency to your pipeline design. In addition to deflecting as

much as allowed by the mechanical joint during installa-tion, it can also deflect after assembly:Sizes of 12” and below are capable of up to 3 degrees of deflection after installation (depending on the preset deflec-tion.)The 14” and 16” sizes are capable of 2 degrees deflection.The 18” through 24” sizes are capable of 1.5 degrees deflection.The 30” through 48” sizes are capable of 1 degree deflection.

STEEL PIPEThe 1100 Series MEGALUG can be used to restrain 3” - 8” SCH 40 or 80 steel pipe when joining to me-chanical appurtenances. It can also be used on steel

pipe in all sizes if the pipe’s outside diameter is the same as the ductile iron pipe and its thickness is equal

to or greater than PC350 ductile iron pipe in sizes of 16 inch and below and PC250 ductile iron pipe 18 inches

and above.

CAST IRON PIPEGrey iron pipe diameters are often larger than duc-tile iron pipe diameters. The Series 1100 MEGA-LUG restraint may be used with grey iron pipe having standardized cast iron O.D. per AWWA C150 and C151, and with pit cast Classes “A” and “B” without modification. Use of the Series 1100 with pit cast grey iron Classes “C” and “D” will require over sizing the MEGALUG. More information on this is explained in detail in “Connections Bul-letin DI-1”.

MEGALUGTakes the Load

On April 11, 1997 EBAA Iron performed a remark-able force demonstration of their series 1100 MEGALUG Joint Restraint. With the use of EBAA’s Series 1100 MEGALUG using a standard mechanical joint installation on 12 inch Ductile Iron Pipe, and a 80 Ton mo-tor crane, EBAA Iron lifted a D7 Caterpillar Track Type Tractor weighing in at 50,350 lbs. Along with this, the Series 1100 MEGALUG has been tested to over 700 PSI. Concluding that EBAA’s MEGALUGS can take the load.

Page 7: RUEDI SHORES METROPOLITAN DISTRICT

Mechanical Joint Restraint Sample Specifications(The text of the specifications below can be copied pasted from www.ebaa.com/download/1100Spec.DOC)

Restraint devices for mechanical joint fittings and appurtenances conforming to either ANSI/AWWA C111/A21.11 or ANSI/AWWA C153/A21.53, shall conform to the following:

DesignRestraint devices for nominal pipe sizes 3 inch through 48 inch shall consist of multiple gripping wedges incorporated into a follower gland meeting the applicable re-quirements of ANSI/AWWA C110/A21.10.

The devices shall have a working pressure rating of 350 psi for 3-16 inch and 250 psi for 18-48 inch. Ratings are for water pres-sure and must include a minimum safety factor of 2 to 1 in all sizes.

MaterialGland body, wedges and wedge actuating components shall be cast from grade 65-45-12 ductile iron material in accordance with ASTM A536.

For applications requiring restraint 30 inch and greater, an alternate grade of iron meeting the material requirements of ASTM A536 is acceptable, providing the device meets all end product performance requirements.

Ductile iron gripping wedges shall be heat treated within a range of 370 to 470 BHN.

Three (3) test bars shall be incrementally poured per production shift as per Under-writer’s Laboratory (U.L.) Specifications and ASTM A536. Testing for tensile, yield and elongation shall be done in accor-dance with ASTM E8.

Chemical and nodularity tests shall be performed as recommended by the Ductile Iron Society, on a per ladle basis.

TraceabilityAn identification number consisting of year, day, plant and shift (YYDDD)(plant designation)(Shift number), shall be cast into each gland body.

All physical and chemical test results shall be recorded such that they can be ac-cessed via the identification number on the casting. These Material Traceability Records (MTR’s) are to be made avail-able, in hard copy, to the purchaser that requests such documentation and submits his gland body identification number.

Production pieces that are too small to ac-commodate individual numbering, such as fasteners and wedges, shall be controlled in segregate inventory until such time as all quality control tests are passed. These component parts may then be released to a general inventory for final assembly and packaging.

All components shall be manufactured and assembled in the United States. The purchaser shall, with reasonable notice, have the right to plant visitation at his/her expense.

InstallationMechanical joint restraint shall require conventional tools and installation proce-dures per AWWA C600, while retaining full mechanical joint deflection during assem-bly as well as allowing joint deflection after assembly.

Proper actuation of the gripping wedges

shall be ensured with torque limiting twist off nuts.

ApprovalsRestraint devices shall be Listed by Under-writers Laboratories (3” through 24” inch size) and Approved by Factory Mutual (3” through 12” inch size).

Mechanical joint restraint for ductile Iron pipe shall be Megalug Series 1100 pro-duced by EBAA Iron Inc. or approved equal.

MEGA-BOND® Restraint Coating SystemAll wedge assemblies and related parts shall be processed through a phosphate wash, rinse and drying operation prior to coating application. The coating shall consist of a minimum of two coats of liquid Xylan® fluoropolymer coating with heat cure to follow each coat.

All casting bodies shall be surface pre-treated with a phosphate wash, rinse and sealer before drying. The coating shall be electrostatically applied and heat cured. The coating shall be a polyester based powder to provide corrosion, impact and UV resistance.

The coating system shall be MEGA-BOND by EBAA Iron, Inc. or approved equal. Requests for approved equal must submit coating material and process details for review prior to bid.

For more information regarding MEGA-BOND, refer to the MEGA-BOND brochure or visit www.ebaa.com.

Support Productsfor more information concerning these products please consult the catalog or www.ebaa.com

Series 1100SDSplit MEGALUG RestraintFor Existing Mechanical Joints

Series 1100SDBSplit MEGALUG RestraintFor Mid-Span Applications

Series 1700MEGALUG Restraint Harness

For Push-On Bell Joints

Series 1100HDSplit MEGALUG Restraint

Harness for Existing Push-On Bells

Page 8: RUEDI SHORES METROPOLITAN DISTRICT

SECTION A-A SECTION B-B

0.125

0.750.75

0.125F C

K2

X

JF C

F

C

J

DM

P

B

B

A

A

Series 1100 Submittal Reference DrawingM

ADE IN

USAEB

AA IR

ON

Nominal Pipe Size

Series Number

C D F M P* X J K2 Wedge QTY.

Bolt QTY.

Weight (LBS.)

Pressure Rating (PSI)

3 1103 4.48 2.27 4.06 0.62 9.06 0.750 6.19 7.69 2 4 6.1 3504 1104 5.92 2.27 4.90 0.75 9.90 0.875 7.50 9.12 2 4 7.6 3506 1106 8.02 2.27 7.00 0.88 12.00 0.875 9.50 11.12 3 6 11.8 3508 1108 10.17 2.31 9.15 1.00 14.15 0.875 11.75 13.37 4 6 14.9 350

10 1110 12.22 2.37 11.20 1.00 16.20 0.875 14.00 15.62 6 8 23.9 35012 1112 14.32 2.37 13.30 1.25 18.30 0.875 16.25 17.88 8 8 31.2 35014 1114 16.40 2.69 15.44 1.50 20.94 0.875 18.75 20.25 10 10 49.7 35016 1116 18.50 2.69 17.54 1.56 22.90 0.875 21.00 22.50 12 12 56.4 35018 1118 20.60 2.69 19.64 1.63 25.00 0.875 23.25 24.75 12 12 63.6 25020 1120 22.70 2.69 21.74 1.69 27.10 0.875 25.50 27.00 14 14 71.0 25024 1124 26.90 3.20 25.94 1.81 32.64 0.875 30.00 31.50 16 16 128.7 25030 1130 33.29 3.20 32.17 2.25 38.87 1.125 36.88 39.12 20 20 190.7 25036 1136 39.59 3.20 38.47 2.25 45.17 1.125 43.75 46.00 24 24 226.5 25042 1142 45.79 4.56 44.67 3.88 55.57 1.375 50.62 53.48 28 28 518.9 25048 1148 52.09 4.56 50.97 3.88 61.87 1.375 57.50 60.36 32 32 608.3 250

* With Twist-Off Nuts twisted off.NOTE: Dimensions are in inches and are subject to change without notice.Important Notes

• The Series 1100 MEGALUG should not be used on plain end fittings.

• EBAA-Seal™ Mechanical Joint Gaskets are provided with 30 inch through 48 inch MEGALUG restraints. These are required on the above referenced sizes to accommodate the pressure ratings and safety factors shown.

• For test pressures above the rated pressures shown, con-tact EBAA for recommendations, such as tandem restraint for high pressure applications.

• Extra length T-bolts are provided with the 42 inch and 48 inch sizes to facilitate easier assembly of the mechanical joint.

• If you experience the need to install the Series 1100 MEGALUG in an unconventional manner please consult our engineering department.

• All Series 1100 MEGALUG components are made of ductile iron con-forming to ASTM A536. The wedges are heat treated to a hardness range of 370 to 470 BHN.

• The Series 1100 MEGALUG is intended for use on ductile iron pipe. The restraint can be used on grey iron pipe if the pipe is not severely corroded and is in sound condition and has an outside diameter that can be accommodated. For more information on the use of the MEGALUG restraint on grey iron pipe ask for Connections Bulletin DI-1.

• LISTINGS AND APPROVALS: Sizes 3 inch through 24 inch are listed by Underwriters Laboratories, Inc. Category HJKF “Fittings, Retainer Type” with a deflection angle of 5 degrees (3 inch through 12 inch) and 2½ degrees (14 inch through 24 inch). The listing file number is EX2836, Sizes 3 inch through 12 inch are Factory Mutual approved.

Page 9: RUEDI SHORES METROPOLITAN DISTRICT

1. The Series 1100 MEGALUG joint re-straint is designed for use on ductile iron pipe conforming to ANSI/AWWA C151/A21.51 (all thickness classes) when restraining mechanical joint pipe fittings.

2.* Clean the socket and the plain end. Lubrication and additional cleaning should be provided by brushing both the gasket and the plain end with soapy water or an approved pipe lubrication meeting the requirement of ANSI/AWWA C111/A21.11,

just prior to slipping the gasket onto the plain end for joint assembly. Place the gland on the plain end with lip extension toward the plain end, followed by the gasket.

NOTE: In cold weather it is preferable to warm the gasket to facilitate assembly of the joint.

3.* Insert the pipe into the socket and press the gasket firmly and evenly into the gasket recess. Keep the joint straight during assembly.

4.* Push the gland toward the socket and center it around the pipe with the gland lip against the gasket. Insert bolts and hand tighten nuts. Make deflection after joint assembly but before tightening bolts.

5.* Tighten the bolts to the normal range of torque as indicated [3 inch 45-60 ft-lbs., 4-24 inch 75-90 ft-lbs., 30-36 inch 100-120 ft-lbs., and 42-48 inch 120-150 ft-lbs.] While at all times maintaining approximately the same distance between the gland and the face of the flange at all points around the socket. This can be accomplished by partially tightening the bottom bolt first, then top bolt, next the bolts at either side, finally the remaining bolts. Repeat the process until all bolts are within the appropriate range of torque.

In large sizes (30-48 inch), five or more repetitions may be required. The use of a torque-indicating wrench will facilitate this procedure.

6. Tighten the torque limiting twist-off nuts in a clockwise direction (direction indicated by arrow on top of nut) until all wedges are in firm contact with the pipe surface. Continue tightening in an alternat-ing manner until all of the nuts have been twisted off.

7. If removal is necessary, utilize the ⅝ inch hex heads provided. If reas-sembly is required, assemble the joint in the same manner as above, by tightening the wedge bolts to 90 ft-lbs. If the series 1100 restraint is removed from the pipe, be sure that all the collar bolts and wedges are in place before the restraint is reassembled.

* These steps are requirements of AWWA. AWWA Standard C600

For More InformationFor more information about MEGALUG restraints call

EBAA today and request“EBAA Connections Bulletin DI-1” concerning use of the MEGALUG restraint on grey iron pipe, or “EBAA

Connections Bulletin DI-2” covering the background and operation of the MEGALUG system of restraint.

“Restraint Length Calculation” Software is available for PC/Windows applications. Support documenta-tion about the software can be found in “EBAA Con-

nections Bulletin PD-1 through PD-5”.

EBAA IRON Sales, Inc.P.O. Box 857, Eastland, TX 76448

Tel: (254) 629-1731Fax: (254) 629-8931

(800) 433-1716 within US and [email protected]

www.ebaa.com

2. 3. 4.

4. (cont.) 5. 6.

Page 10: RUEDI SHORES METROPOLITAN DISTRICT

Mueller® Resilient Wedge Gate Valves

For reliable performance and long service life—Certified to NSF 61

Page 11: RUEDI SHORES METROPOLITAN DISTRICT

Mueller®

Resilient Wedge Gate Valve

10-YEAR

L I M I T E D

WARRANTY

®

Triple O-rings & Dirt Seal — A dirt seal at the top keeps outdebris. Two O-rings above the stem thrust collar bearing areaisolate it from ground contaminants, and one below isolates itfrom the waterway. The upper two O-rings and the dirt seal caneasily be replaced in the line while the valveis under pressure in the fully open position.

Forged bronze stem and thrust collar — This time-tested Mueller design has two thrust washers and has repeatedly proven its superior strength over cast stems.

Bronze stem nut — The nut iselectrically isolated from the iron in the wedge for corrosion resistance. The nut is held tightly in place to resist stem binding.

O-ring — Provides superior bonnet seal.**

Polymer wedge guide bearing caps — Provide bearing surface between the encapsulated wedge and the interior epoxy coating, lowering operating torque and extending service life of the valve.

Oversized, full port opening, smooth waterway — The bottom of the waterway has no grooves or recesses to collect sedimentor debris and compromise the seal. Accommodates full-sized shell cutters with ample clearance during tapping operations.

Mueller® PRO-GARDTM Epoxy Coating System — The superior fusion-bonded (thermosetting) powder epoxy covers the interior and exterior with a thickness of 10 mils nominal. The powder epoxy coating fully complies with ANSI/AWWAStandard C550.

Integral legs — Flats cast in the bottomof the valve body let the valve stand upright in storage or during installation.

*Contact Mueller for sizes up to 48"**2"- 3" valves use flat bonnet flange gasket

Triple Listedl Valve fully complies with AWWA C509l Listed by Underwriters Laboratory Inc. and ULCl Approved by Factory Mutual Corp.

2"-12" sizes*

Page 12: RUEDI SHORES METROPOLITAN DISTRICT

The Mueller® 2360 Series™ Resilient Wedge Gate Valve isa symmetrical design with refinements to enhance reliabilityand service life. Special features protect critical areas of thevalve from damage, wear and corrosion. The entire valve iscertified to ANSI/NSF Standard 61.

100% elastomer-encapsulated symmetrical wedge

The iron wedge is completely encapsulated by an elastomer,without thin spots or voids. Thereare no uncoated or weak placesfor corrosion to start or for theelastomer to begin to peel away.

Extra-long guides stabilize the wedge and prevent binding.Polymer bearing caps protect thewedge guides and interior epoxycoating from damage or wear,even after thousands of cyclesunder full differential pressureand flow.

The shape of the iron wedge casting and the elastomericencapsulation are specially designed to provide a positivestop, without overstressing the elastomer or epoxy lining.This avoids splitting the elastomeric encapsulation orcrushing the epoxy, and the operator is given positivefeedback indicating when the valve is fully closed. It alsoassures a consistent number of turns to operate the valve.

Superior powder epoxy coatingThe valve is covered inside and out with Mueller®

PRO-GARDTM Epoxy Coating, an exceptional fusion-bondedpowder epoxy.

The powder epoxyprotective coating actsas a physical, chemicaland electrical barrierbetween the valve’sbase metal and thesurroundings.

Mueller PRO-GARD Epoxy Coating is suitable for fieldovercoating and touch-up without sanding, special surfacepreparation or the application of heat. The powder epoxy isnon-toxic and imparts no taste to water.

Strength, selection and versatilityThe valve is rated at 250 psig working pressure, 25%

higher than that stipulated by the AWWA standard, andhydrostatically shell tested at 500 psig. The computer-aided design allows all areas of the valve to be optimizedfor strength, removing excess weight. Yet the valve includesMueller’s extra-strength safety factors that surpass the mini-mums set by AWWA standards. The 2360 series valve fullycomplies with AWWA C509.

End connections include combinations of flanged,mechanical joint, slip-on, radial and threaded. Most endconnections are available in the full range of sizes from 2" through 12". Tapping, cut-in, post indicator (PIV), and OS&Y valves are also offered. The valve can be installedin any position.

Resilient wedge gate valves are carefully packaged andpalletized prior to shipment, helping assure the valves withtheir powder epoxy coating arrive to you undamaged.

Mueller plant has ISO 9001 certificationThe valve manufacturing facility in Chattanooga has the

highest ISO rating available — your assurance of qualityproducts and services.

Optimized design for consistent performanceand long-lasting corrosion resistancen

Mueller products receiving our PRO-GARDpowder epoxy coating.

Resilient wedge valves to 48" are availableRefer to the Mueller Water Products Catalog forinformation about Mueller® 2361 Series™ Ductile IronResilient Wedge Valves 14"-48". These larger valvesshare many of the same features contributing to easyoperation, enhanced reliability and long service life asthe 2360 Series valves described in this brochure.

Page 13: RUEDI SHORES METROPOLITAN DISTRICT

All products must be installed and maintained in accordance with applicable instructions and/or standards.

Form 11744-Rev. 5/06-20M-1 Copyright 1995 Mueller Co. Printed in U.S.A.

Main Office — Decatur, ILWater Division: 1-800-423-1323

www.muellercompany.come-mail: [email protected]

Canada — Mueller Canada Inc., Milton, Ontario 1-905-878-0541

Flange x FlangeA-2360-6

Mechanical Joint x FlangeA-2360-16ss

T-2360-16 (Tapping Valve)ss

Mechanical Joint x Mechanical JointA-2360-20ss

A-2360-25 (w/ transition gaskets)

Slip-on x FlangeA-2360-41+ss

Slip-on x Slip-onA-2360-38+ss

Radial x RadialA-2360-37

OS&YFlange x FlangeR-2360-6

Valve size — Nominal sizesDimensions*

2" 2-1/2" 3" 4" 6" 8" 10" 12"

A NRS 9.88 12.38 12.38 14.19 18.00 21.50 25.50 28.62OS&Y Open — 19.50 19.25 23.68 31.38 38.50 47.00 53.50

E Diameter of handwheel 6.00 6.00 8.00 11.00 13.00 14.00 16.00 16.00

F Depth of socket — — — 3.70 3.70 3.70 3.89 3.89

H Radial — end-to-end 10.25 10.75 11.75 13.43 15.91 18.40 — —

I Depth of socket 3.50 3.69 4.12 4.46 5.46 6.20 — —

K MJ— end-to-end 8.50 — 9.00 10.00 11.50 12.50 14.75 14.88

L Depth of socket 2.50 — 2.50 2.50 2.50 2.50 2.50 2.50

Q Flanged — face-to-face 7.00 7.50 8.00 9.00 10.50 11.50 13.00 14.00

R Outside diameter 6.00 7.00 7.50 9.00 11.00 13.50 16.00 19.00

V Threaded end-to-end 5.88 5.88 6.88 — — — — —

AA OS&Y Closed — 15.75 15.50 19.00 24.50 29.50 35.75 40.50

BB Slip-on — end-to-end — — — 12.81 14.81 17.88 18.43 18.62

CC Depth of socket — — — 4.12 4.38 5.62 5.62 5.62

EE OS&Y Handwheel diameter — 7.00 7.00 10.00 12.00 14.00 16.00 16.00

FF AG x AG — end-to-end — — — 12.68 15.12 16.94 18.06 18.90

AG x Flg — end-to-end — — — 10.84 12.81 14.22 15.53 16.45

AG x MJ — end-to-end — — — 11.34 13.31 14.72 16.41 16.89

KK Restraint — connection assy. — — — 2.75 3.75 3.75 3.75 3.75

YY MJ x Flg. — end-to-end — — — 9.50 11.00 12.00 13.88 14.44

GGG Slip-on x Flg.—end-to-end — — — 10.91 12.66 14.69 15.72 16.31

Turns to open — NRS 8 11 11 14 20.5 26.5 33 38.5OS&Y — 11 11 14 20.5 27 33.5 39

Weight* — Flg. x Flg. 37 71 73 95 154 250 402 502

MJ x Flg.** — — — 115 168 275 418 526

MJ x MJ** 40 — 83 120 186 280 436 546

Slip-on x Flg. — — — 92 152 250 405 526

Slip-on x Slip-on — — — 90 151 247 392 513

Rad. x Rad. 35 65 67 96 155 260 — —

Thd. x Thd. 31 60 62 — — — — —

AG x AG — — — 119 162 256 380 475

AG x Flg — — — 107 149 225 365 450

AG x MJ — — — 108 169 294 395 565

DIMENSIONS FOR MUELLER® RESILIENT WEDGE GATE VALVE — INCHES(Refer to catalog for dimensions of valves 14" - 48")

Threaded x ThreadedA-2360-8

D-150 Mechanical Joint x D-150 Mechanical JointC-2360-54 (Duck Tipped)++C-2360-55 (Plain Tipped)++

s Specialty valve styles not illustrated.

+ Socket depths have been increased on the slip-on style to enhance the pipe joint.

ss Also available without accessories or gaskets.

++ Bonding screws optional.

° All sizes "R" prefix valves are 2360 Series.

*** Valves with AquaGrip connections are thin-wallductile iron per ANSI/AWWA C515.

OS&YThreaded x ThreadedR-2360-8

Styles and sizes The Mueller® 2360 Series™ Resilient Wedge

Gate Valve 2"-12" is available as a non-rising stem (NRS)valve in 2"-12" sizes (“A” catalog number prefix), and as anOS&Y valve in 2-1/2"-16" sizes (“R” prefix°). It is alsoavailable in tapping (“T”prefix) and cut-in (“C” prefix)valve styles. s NOTE:All valves with mechanical joint endsare available less accessories.

AUL/FM post indicator style valve (“P” prefix)in 4"-16" sizes and selected types of end connectionsis available (also as a tapping valve—“I” prefix).

Resilient wedge valves with flange x flange, MJ xflange, and MJ x MJ ends in sizes 14"- 48" (14"-18" alsowith slip-on x slip-on and slip-on x flange) are offered withmany of the features described in this brochure, but may vary in design details.

*All dimensions are in inches. All weights are for NRS valves; in pounds and are approximate.

**Weight includes accessories.

AquaGrip x AquaGripA-2361-77***

AquaGrip x FlangeA-2361-76***

AquaGrip x Mechanical JointA-2361-78***

A

F

FF

KK A

R

FKK

FFA

L

FF

F KK

Page 14: RUEDI SHORES METROPOLITAN DISTRICT

1. GENERAL CLASSIFICATION1.1 MUELLER SUPER CENTURION 250 Hydrants are suitable for general waterworks service.1.2 MUELLER SUPER CENTURION 250 Hydrants are dry barrel, post type with compression main valve

closing with the inlet pressure.1.3 MUELLER SUPER CENTURION 250 Hydrants have a replaceable Safety Stem Coupling and a replaceable

Safety Flange at the ground line to minimize traffic damage.1.4 MUELLER SUPER CENTURION 250 Hydrants comply with AWWA Standard C502, are Underwriters

Laboratories listed, and are Factory Mutual Systems approved.

2. SELECTIVE SPECIFICATIONS (TO BE SELECTED BY CUSTOMER)2.1 Size of Hydrant – 4-1/2” or 5-1/4” hydrants are sized by seat ring internal diameters.2.2 Size and type of inlet connections.

2.2.1 Mueller AquaGrip™ Connection – Stab compression connection with integral restraint.Furnished ready to install with all hardware and O-ring seal assembled. Use on Ductile Iron,C900 PVC, or DIPS PE (DR9 through DR17). 6” size.

2.2.2 Flange – Horizontal or vertical in relation to hydrant barrel – American Standard complying toANSI B16.1 Class 125 (ISO PN10/PN16 drilling optional). 4” and 6” sizes.

2.2.3 Standardized Mechanical Joint – Dimensions comply with ANSI/AWWA C111/A21.11.Furnished with integral anti-rotational pads on all bolt holes (allowing use of standard tee-head bolts), and with two strapping lugs. 4” and 6” sizes.

2.2.4 D-150 Mechanical Joint – With two specially designed gaskets to fit either of two diameters ofCast Iron or Ductile Iron pipe: duck-tipped rubber gasket for Class 150 pipe or plain rubbergasket for Class D pit cast pipe.

2.2.5 Slip-On Joint* – Complete with Mueller Slip-On Gasket, complies with ANSI/AWWAC111/A21.11. Fits Ductile Iron pipe manufactured to ANSI/AWWA C151/A21.51; including theplain end of all makes of Cast Iron or Ductile Iron of the slip connection type. Also fits Classes150 and 200 Ductile Iron O.D. PVC plastic pipe.**

2.3 Operating nut and nozzle cap nut – shape and dimension according to customer selection.2.4 Opening direction – Open left or right. Arrow on bonnet indicates opening direction.2.5 Nozzle arrangement – Furnished 3-way, with 2 hose nozzles 180 degrees apart, 1 pumper in between,

and all on the same horizontal plane.2.5.1 Hose nozzle threading – Regularly furnished with 2-1/2 National Standard Hose Thread. Other

2-1/2” or 3” hose threads to customer specifications.2.5.2 Pumper nozzel threading – Regularly furnished with 4-1/2” National Standard Pumper Hose

Thread. Other 3-1/2”, 4”, 4-1/4”, 4-1/2”, and 5” pumper hose threads to customerspecifications. Integral 4” or 5” Storz pumper connection available.

3. WORKING AND TEST PRESSURES3.1 Working pressure 250 psi.3.2 MUELLER SUPER CENTURION 250 Hydrants are subjected to two hydrostatic tests per AWWA C502

Standard.3.2.1 First test at 500 psi is made with the main valve closed with pressure applied through the inlet

of the shoe.3.2.2 Second test is made with the main valve open and entire hydrant subject to a pressure of 500

psi.During the above tests, no indication of leakage is permitted through castings, joints, main valve, orstem packing. Drain valve leakage cannot exceed five fluid ounces per minute.

* Design and dimensions of the joint are manufactured under license of U.S. Pipe and Foundry Company.** When using DI O.D. PVC pipe, the gaskets supplied by Mueller must be used with this hydrant connection.

MAIN OFFICE – Decatur, IL 1-800-423-1323CANADA – Mueller Canada Inc., Milton Ontario (905) 878-0541www.muellercompany.com

Printed in U.S.A. Form 11937 Rev. 9/05-1M-1

(Continued)

MUELLER® SUPER CENTURION 250TM

FIRE HYDRANT-AWWAPRODUCT SPECIFICATIONS

Page 15: RUEDI SHORES METROPOLITAN DISTRICT

4. DESIGN FEATURES4.1 Bonnet assembly – Dry top, factory lubricated. Oil level checked by removing the oil filler plug on

outside of bonnet. Cannot be overfilled with oil.4.2 Upper operating stem – Bronze encased for O-ring seal surface contact. 4.3 Nozzles – Interchangeable, threaded in place and retained by stainless steel locks.4.4 Nozzle caps – Attached to upper barrel with individual non-kinking chains. 4.5 Lower barrel flange – Concealed for improved appearance.4.6 Interchangeable design permits the upper barrel assembly to be used with existing MUELLER Improved

or 107® Hydrants. (For 107 hydrant, use upper barrel assembly with stop-in-bonnet option.)4.7 Safety flange – Breaks cleanly upon impact, yet strong enough for normal handling, shipping, and use.

Permits full 360 degree rotation of upper barrel to position nozzles in any desired direction. Extensionsections or upper barrel with different nozzle size or arrangement can easily be added. Full size un-notched steel bolts used to retain safety flange and connect the upper and lower barrel.

4.8 Stem coupling – Stainless steel, connects the upper and lower stems and is retained with stainless steelclevis and cotter pins. When traffic damage occurs, the portion of the coupling below the lower clevispin is pulled free allowing coupling to remain attached to the upper stem. Lower stem retains bottomclevis and cotter pin with no loose parts to fall into hydrant barrel. Upper end of lower stem is locatedbelow lower barrel flange surface to prevent it from being held open by vehicle wheel after trafficdamage.

4.9 Lower barrel – Heavy wall sections where flange joins the barrel section for added strength. 4.10 Shoe – Has lugs for strapping anchors on mechanical joint, D-150 and Slip-On Joint ends. Bottom has

a support pad and side opposite inlet has a backing support pad.4.11 Seat ring- Bronze ring threads into bronze drain ring, which has two drain holes to provide an all

bronze drain way.4.12 Double drain valves (with replaceable plastic drain valve facings) operate automatically to force flush the

drain way each time the hydrant is opened or closed. No toggles, springs, or adjustable mechanismsare required and the drain valve facings can be replaced when seat ring and main valve assembly isremoved.

4.13 Main valve – Molded rubber, reversible, compression type, closes with inlet pressure and remains closedduring any above ground repairs or changes to upper barrel or bonnet assemblies.

4.14 Main valve opening – Controlled by lug in bottom of shoe. Stop in bonnet also available.4.15 Main valve and seat ring – Removable from above ground with seat removal wrench.4.16 Lower stem end threads – Covered with an epoxy coated iron cap nut and sealed with rubber washer

to protect them from corrosion. The cap nut is retained with a stainless steel lock washer.4.17 Shoe and upper valve plate design – Permits maximum flow by minimizing friction loss. 4.18 Shoe interior, lower valve plate and cap nut – Coated with MUELLER HP® Epoxy Coating to resist

corrosion.

5. MATERIAL SPECIFICATION5.1 Bonnet, nozzle caps, barrels, safety flange, drain ring housing, lower valve plate, cap nut and shoe

(except AquaGrip and 6” Mechanical Joint shoes) – Cast Iron, ASTM A–126, Grade B. 5.1.1 AquaGrip Shoe – Ductile Iron, ASTM A-536, Grade 65-45-12.5.1.2 Mechanical Joint Shoe (6” size only) – Ductile Iron, ASTM A-536, Grade 65-45-12.

5.2 Operating nut, hold down nut, nozzles, upper valve plate, seat ring and drain ring – Bronze. Incompliance with AWWA Standard C502 Grade A.

5.3 Oil filler plug – Brass, ASTM B-16, half hard.5.4 O-ring seals – Buna N, ASTM D2000 3CH720.5.5 Weather seal – EPDM, ASTM D2000 2AA910.5.6 Anti-friction washer – Thermoset plastic with high resistance to dynamic and static wear.5.7 Bolts for bonnet, safety flange, shoe and drain ring housing – Steel, Electrogalvanized, ANSI B18.2 –

ASTM A-307 Grade B.

MAIN OFFICE – Decatur, IL 1-800-423-1323CANADA – Mueller Canada Inc., Milton Ontario (905) 878-0541www.muellercompany.com

MUELLER® SUPER CENTURION 250TM

FIRE HYDRANT-AWWAPRODUCT SPECIFICATIONS

(Continued)

Page 16: RUEDI SHORES METROPOLITAN DISTRICT

5. MATERIAL SPECIFICATION (cont.)5.8 Cap chains – Steel, Electrogalvanized.5.9 Upper and lower stems – Steel, ASTM A-576 Grade 1117.5.10 Stem pin – Stainless Steel, ASTM A-276 Type 302.5.11 Drain valve facing screws – Stainless Steel, ASTM A-276 Type 305.5.12 Nozzle lock – Stainless Steel, ASTM A-276 Type 410.5.13 O-rings for bonnet and barrel flanges – Buna N, ASTM D2000.5.14 O-ring for drain ring housing flange – Buna N, ASTM D2000.5.15 Gaskets for nozzle caps – Neoprene, ASTM D2000, 3BC720.5.16 Safety stem coupling – Stainless Steel, ASTM A-890.5.17 Safety stem coupling clevis pins – Stainless Steel, ASTM A-276 Type 305.5.18 Safety stem coupling cotter pins – Stainless Steel, ASTM A-276 Type 302.5.19 Drain valve facings – Resilient precision molded thermoplastic with unique sealing characteristics.5.20 Reversible main valve – Molded rubber, ASTM D2000.5.21 Lower valve plate – Cast Iron, ASTM A-126 Class B and MUELLER HP® Epoxy Coating. In compliance

with AWWA Standard C550.5.22 Lock washer – Stainless Steel, ASTM A-276 Type 302.5.23 Cap nut – Cast Iron ASTM A-126 Class B and MUELLER HP® Epoxy Coating. In compliance with AWWA

Standard C550.5.24 Cap nut seal – Rubber, ASTM D2000, 4AA715.5.25 Shoe coating – Interior surfaces, MUELLER HP® Epoxy Coating. In compliance with AWWA Standard

C550.5.26 Paint – Interior and exterior above and below ground line – one coat water reducible alkyd enamel

primer, black. Exterior above ground line – one coat short oil alkyd high gloss enamel, color asspecified.

MAIN OFFICE – Decatur, IL 1-800-423-1323CANADA – Mueller Canada Inc., Milton Ontario (905) 878-0541www.muellercompany.com

MUELLER® SUPER CENTURION 250TM

FIRE HYDRANT-AWWAPRODUCT SPECIFICATIONS

Page 17: RUEDI SHORES METROPOLITAN DISTRICT

® REGISTERED TRADEMARK OF STAR PIPE PRODUCTS

STAR® PIPE PRODUCTSHOUSTON CORPORATE TOLL FREE 1-800-999-3009 FAX 281-558-9000

www.starpipeproducts.com

Page 3

REV.07

ANSI/AWWA C153/A21.53Compact MJ Fittings

MATERIAl: Ductile Iron per ASTM A536PRESSuRE: 350 PSI rating for 3" - 24" sizes, 250 PSI rating for 30” - 48" sizes and 150 PSI rating for 54” - 60” sizesTESTINg: In accordance with ANSI/AWWA C153/A21.53 and UL requirements

lAyINg lENgTh: In accordance with ANSI/AWWA C153/A21.53 (fittings not listed in ANSI/AWWA have dimensions per Star design as noted in the catalog)

WEIghTS: Are in pounds, unless noted otherwise and do not include accessories, cement lining and coatingFlANgES: Flanged ends on fittings match ANSI/AWW C115/A21.15 and ANSI B16.1 class 125 flangesCEMENT lININg: In accordance with ANSI/AWWA C104/A21.4 -- size 2" - 3" single thickness and sizes 4" - 64" double thickness COATINg: Asphaltic seal coat inside and out in accordance with ANSI/AWWA C104/A21.4gASkETS: SBR in accordance with ANSI/AWWA C111/A21.11 (see pg. 17)T-BOlTS/NuTS: Low alloy steel in accordance with ANSI/AWWA C111/A21.11 (see pg. 16)APPROvAlS: 4" - 12" Underwriters Laboratories Listed 3" and greater are UL/NSF-61DIMENSIONS: All dimensions are in inches unless noted otherwise

Utility Pipe Fittings and Accessories

MEChANICAlJOINT DIMENSIONSNOM. SIZE A DIA. B C DIA. D DIA. F DIA. J DIA. k1 DIA. k2 DIA. l M S Ø X DIA.

BOlTSSIZE NO.

2 2.50 2.50 3.39 3.50 2.61 4.75 6.19 6.25 0.58 0.62 0.36 28º ¾ ⅝ x 3 23 3.96 2.50 4.84 4.94 4.06 6.19 7.62 7.69 0.58 0.62 0.39 28º ¾ ⅝ x 3 44 4.80 2.50 5.92 6.02 4.90 7.50 9.06 9.12 0.60 0.75 0.39 28º ⅞ ¾ x 3 ½ 46 6.90 2.50 8.02 8.12 7.00 9.50 11.06 11.12 0.63 0.88 0.43 28º ⅞ ¾ x 3 ½ 68 9.05 2.50 10.17 10.27 9.15 11.75 13.31 13.37 0.66 1.00 0.45 28º ⅞ ¾ x 3 ½ 6

10 11.10 2.50 12.22 12.34 11.20 14.00 15.62 15.62 0.70 1.00 0.47 28º ⅞ ¾ x 4 812 13.20 2.50 14.32 14.44 13.30 16.25 17.88 17.88 0.73 1.00 0.49 28º ⅞ ¾ x 4 814 15.30 3.50 16.40 16.54 15.44 18.75 20.25 20.25 0.79 1.25 0.55 28º ⅞ ¾ x 4 ½ 1016 17.40 3.50 18.50 18.64 17.54 21.00 22.50 22.50 0.85 1.31 0.58 28º ⅞ ¾ x 4 ½ 1218 19.50 3.50 20.60 20.74 19.64 23.25 24.75 24.83 1.00 1.38 0.68 28º ⅞ ¾ x 4 ½ 1220 21.60 3.50 22.70 22.84 21.74 25.50 27.00 27.08 1.02 1.44 0.69 28º ⅞ ¾ x 4 ½ 1424 25.80 3.50 26.90 27.04 25.94 30.00 31.50 31.58 1.02 1.56 0.75 28º ⅞ ¾ x 5 1630 32.00 4.00 33.29 33.46 32.17 36.88 39.12 39.12 1.31 2.00 0.82 20º 1 ⅛ 1 x 6 2036 38.30 4.00 39.59 39.76 38.47 43.75 46.00 46.00 1.45 2.00 1.00 20º 1 ⅛ 1 x 6 2442 44.50 4.00 45.79 45.96 44.67 50.62 53.12 53.12 1.45 2.00 1.25 20º 1 ⅜ 1 ¼ x 6 ½ 2848 50.80 4.00 52.09 52.26 50.97 57.50 60.00 60.00 1.45 2.00 1.35 20º 1 ⅜ 1 ¼ x 6 ½ 32

54{ Dimensions Available On Request } 60

64

L

K1

X

J

D

F

Ø

2"-24" = 0.31 in.30"-64" = 0.38 in. B

S

M

K2

0.12 in.C0.75 in.

A

M E M B E R

Not Included in AWWA C153

gENERAl SPECIFICATIONS

2" - 64" DuCTIlE IRON MEChANICAl JOINT COMPACT FITTINgS

Page 18: RUEDI SHORES METROPOLITAN DISTRICT

Page 4

REV.07® REGISTERED TRADEMARK OF STAR PIPE PRODUCTS

STAR® PIPE PRODUCTSHOUSTON CORPORATE TOLL FREE 1-800-999-3009 FAX 281-558-9000www.starpipeproducts.com

Compact MJ Fittings Utility Pipe Fittings and Accessories

ANSI/AWWA C153/A21.53

MJ x MJ BENDS 90º MJ x MJ BENDS (¼)

45º MJ x MJ BENDS (⅛)

22 ½º MJ x MJ BENDS ( )

11 ¼º MJ x MJ BENDS ( )

NOM.SIZE T A WT

(lBS.) A WT(lBS.) A WT

(lBS.) A WT(lBS.)

2 0.30 3.25 14 1.80 13 1.00 9 1.00 83 0.33 3.50 23 1.50 21 1.00 16 1.00 144 0.34 4.00 27 2.00 23 1.50 18 1.25 166 0.36 5.00 39 3.00 32 2.00 32 1.50 308 0.38 6.50 57 3.50 46 2.50 46 1.75 42

10 0.40 7.50 89 4.50 70 3.00 64 2.00 5812 0.42 9.00 108 5.50 86 3.50 84 2.25 7414 0.47 11.50 180 5.00 145 3.75 140 2.50 12816 0.50 12.50 264 5.50 202 3.75 178 2.50 14818 0.54 14.00 335 6.00 250 4.50 255 3.00 20520 0.57 15.00 400 7.00 305 4.50 262 3.00 24524 0.61 17.00 565 7.50 405 4.50 412 3.00 31530 0.66 21.50 1005 11.50 798 6.75 665 4.75 60636 0.74 24.50 1562 11.50 1164 7.75 960 5.00 84042 0.82 29.25 2506 14.00 1792 9.00 1350 6.00 131948 0.90 33.25 3045 15.00 2390 10.00 1886 6.50 1700

54{ Dimensions Available On Request } 60

64

MJ x PE BENDS 90º MJ x PE BENDS (¼)

45º MJ x PEBENDS (⅛)

22 ½º MJ x PE BENDS ( )

11 ¼º MJ x PE BENDS ( )

NOM.SIZE T A B WT

(lBS.) A B WT(lBS.) A B WT

(lBS.) A B WT(lBS.)

3 0.33 3.50 8.50 16 1.50 7.00 13 1.00 6.50 12 1.00 6.50 124 0.34 4.00 9.50 22 2.00 7.50 19 1.50 7.00 18 1.25 6.25 176 0.36 5.00 12.00 40 3.00 8.50 31 2.00 7.50 29 1.50 7.00 278 0.38 6.50 12.50 61 3.50 9.00 46 2.50 8.00 43 1.75 7.25 39

10 0.40 7.50 13.00 83 4.50 10.00 68 3.00 8.50 61 2.00 7.50 5212 0.42 9.00 14.50 114 5.50 11.00 95 3.50 9.00 81 2.25 7.75 7014 0.47 11.50 19.50 197 5.00 13.00 148 3.75 11.25 133 2.50 10.50 12216 0.50 12.50 20.50 248 5.50 13.50 184 3.75 11.75 166 2.50 10.50 14818 0.54 14.00 21.00 325 6.00 13.00 235 6.00 13.00 235 6.00 13.00 23520 0.57 15.00 22.50 390 7.00 14.00 300 7.00 14.00 300 7.00 14.00 30024 0.61 17.00 25.00 575 7.50 14.50 390 7.50 14.50 395 7.50 14.50 40030 0.66 22.75 31.75 865 10.50 19.50 715 6.75 15.75 600 4.75 13.75 53536 0.74 24.50 33.50 1355 12.00 21.00 1040 7.75 16.75 865 5.00 14.00 72542 0.82 29.25 38.25 2055 14.00 23.00 1460 9.00 18.00 1200 6.00 15.00 103048 0.90 33.25 4225 2805 15.00 24.00 1905 10.00 19.00 1575 6.50 15.50 1290

A

A

T

A

A

T

A

A

T A

A

T

A

B

T

A

B

T

B

T A A

B

T

Not Included in AWWA C153

Page 19: RUEDI SHORES METROPOLITAN DISTRICT

® REGISTERED TRADEMARK OF STAR PIPE PRODUCTS

STAR® PIPE PRODUCTSHOUSTON CORPORATE TOLL FREE 1-800-999-3009 FAX 281-558-9000

www.starpipeproducts.com

Page 5

REV.07

ANSI/AWWA C153/A21.53Compact MJ Fittings

Utility Pipe Fittings and Accessories

MJ x FE BENDS 90º MJ x FE BENDS (¼)

45º MJ x FEBENDS (⅛)

22 ½º MJ x FE BENDS ( )

11 ¼º MJ x FE BENDS ( )

NOM.SIZE T A B WT

(lBS.) A B WT(lBS.) A B WT

(lBS.) A B WT(lBS.)

3 0.33 3.50 5.50 20 1.50 3.00 17 1.00 3.00 17 1.00 3.00 154 0.34 4.00 6.50 26 2.00 4.00 24 1.50 4.00 26 1.25 4.00 196 0.36 5.00 8.00 47 3.50 5.00 40 2.00 5.00 36 1.50 5.00 308 0.38 6.50 9.00 68 3.50 5.50 57 2.50 5.50 53 1.75 5.50 50

10 0.40 7.50 11.00 102 4.50 6.50 83 3.00 6.50 102 2.00 6.50 7512 0.42 9.00 12.00 134 5.50 7.50 110 3.50 7.50 134 2.25 7.50 8814 0.47 11.50 14.00 227 5.00 7.50 207 --- --- --- --- --- ---16 0.50 12.50 15.00 306 5.50 8.00 239 --- --- --- --- --- ---30 0.66 21.50 25.00 1070 10.50 15.00 858 --- --- --- --- --- ---

MJ x FlANgE ADAPTERNOM.SIZE T l WT

(lBS.)

3 0.33 3.50 134 0.34 3.50 226 0.36 3.50 328 0.38 3.50 46

10 0.40 3.50 6312 0.42 3.50 10014 0.47 5.00 14116 0.50 5.00 17018 0.54 5.00 22120 0.57 5.00 25224 0.61 5.00 32430 0.66 7.00 55736 0.74 8.50 79842 0.82 12.00 121448 0.90 12.00 1600

B

A

T

A

B

T

A

B

TA

B

T

L

T

MJ x MJ TEESNOM.SIZE T T1 h J WT

(lBS.)

2 x 2 0.39 0.39 3.25 3.25 22 3 x 2 0.48 0.39 3.50 3.50 43

3 x 3 0.33 0.33 3.00 3.00 284 x 3 0.34 0.33 3.50 4.00 304 x 4 0.34 0.34 4.00 4.00 326 x 3 0.36 0.33 3.50 5.00 426 x 4 0.36 0.34 4.00 5.00 46

6 x 4 x 6 0.36 0.36 5.00 5.00 456 x 6 0.36 0.36 5.00 5.00 56

6 x 6 x 8 0.36 0.38 6.50 6.50 62 8 x 3 0.38 0.33 4.00 6.50 52

8 x 4 0.38 0.34 4.00 6.50 608 x 6 0.38 0.36 5.00 6.50 72

8 x 6 x 6 0.38 0.38 5.00 6.50 62 8 x 6 x 8 0.38 0.38 6.00 6.50 85

8 x 8 0.38 0.38 6.50 6.50 86 10 x 3 0.40 0.33 4.00 7.50 75

10 x 4 0.40 0.34 4.00 7.50 7810 x 6 0.40 0.36 5.00 7.50 9010 x 8 0.40 0.38 6.50 7.50 105

10 x 10 0.40 0.40 7.50 7.50 120 12 x 3 0.42 0.33 4.00 8.75 90

12 x 4 0.42 0.34 4.00 8.75 94

H H

J

T

T1

(Con’t)

Not Included in AWWA C153

Page 20: RUEDI SHORES METROPOLITAN DISTRICT

Page 6

REV.07® REGISTERED TRADEMARK OF STAR PIPE PRODUCTS

STAR® PIPE PRODUCTSHOUSTON CORPORATE TOLL FREE 1-800-999-3009 FAX 281-558-9000www.starpipeproducts.com

Compact MJ Fittings Utility Pipe Fittings and Accessories

ANSI/AWWA C153/A21.53

MJ x MJ TEES (Con’t)NOM.SIZE T T1 h J WT

(lBS.)

12 x 6 0.42 0.36 5.00 8.75 11012 x 8 0.42 0.38 6.50 8.75 125

12 x 10 0.42 0.40 7.50 8.75 14012 x 12 0.42 0.42 8.75 8.75 16014 x 6 0.47 0.36 6.50 10.50 18214 x 8 0.47 0.38 7.50 10.50 190

14 x 10 0.47 0.40 8.50 10.50 20614 x 12 0.47 0.42 9.50 10.50 22114 x 14 0.47 0.47 10.50 10.50 25116 x 6 0.50 0.36 6.50 11.50 21816 x 8 0.50 0.38 7.50 11.50 223

16 x 10 0.50 0.40 8.50 11.50 26416 x 12 0.50 0.42 9.50 11.50 28016 x 14 0.50 0.47 10.50 11.50 31616 x 16 0.50 0.50 11.50 11.50 32218 x 6 0.54 0.36 6.50 12.50 27518 x 8 0.54 0.38 7.50 12.50 295

18 x 10 0.54 0.40 8.50 12.50 31518 x 12 0.54 0.42 9.50 12.50 33518 x 14 0.54 0.47 10.50 12.50 38018 x 16 0.54 0.50 11.50 12.50 40518 x 18 0.54 0.54 12.50 12.50 43520 x 6 0.57 0.36 6.50 14.00 31520 x 8 0.57 0.38 8.00 14.00 345

20 x 10 0.57 0.40 9.00 14.00 37020 x 12 0.57 0.42 10.00 14.00 39520 x 14 0.57 0.47 11.00 14.00 44020 x 16 0.57 0.50 12.00 14.00 46520 x 18 0.57 0.54 13.00 14.00 50520 x 20 0.57 0.57 14.00 14.00 53524 x 6 0.61 0.36 7.00 16.00 41524 x 8 0.61 0.38 8.00 16.00 445

24 x 10 0.61 0.40 9.00 16.00 47024 x 12 0.61 0.42 10.00 16.00 50024 x 14 0.61 0.47 11.00 16.00 55024 x 16 0.61 0.50 12.00 16.00 58024 x 18 0.61 0.54 13.00 16.00 62524 x 20 0.61 0.57 14.00 16.00 66024 x 24 0.61 0.61 16.00 16.00 720

30 x 6 0.66 0.36 8.00 20.00 68630 x 8 0.66 0.38 8.50 20.00 739

30 x 12 0.66 0.42 10.00 20.00 830 30 x 14 0.66 0.47 11.00 20.00 880

30 x 16 0.66 0.50 12.50 20.00 959 30 x 18 0.66 0.54 14.00 20.00 1085

30 x 20 0.66 0.57 15.00 20.00 100030 x 24 0.66 0.61 21.00 22.00 138930 x 30 0.66 0.66 20.00 20.00 1323

36 x 6 0.74 0.36 8.00 23.50 1100 36 x 8 0.74 0.38 9.00 23.50 1287

36 x 12 0.74 0.42 10.00 23.50 1150 36 x 16 0.74 0.50 12.50 23.50 1165 36 x 18 0.74 0.54 13.00 23.50 1410

(Con’t)

MJ x MJ TEES (Con’t)NOM.SIZE T T1 h J WT

(lBS.)

36 x 20 0.74 0.57 15.00 23.50 165036 x 24 0.74 0.61 16.00 23.50 155036 x 30 0.74 0.66 26.00 26.00 238136 x 36 0.74 0.74 23.50 23.50 2072

42 x 6 0.82 0.36 9.00 27.50 1600 42 x 12 0.82 0.42 14.00 27.50 1950 42 x 16 0.82 0.50 13.00 27.50 2040 42 x 18 0.82 0.54 16.00 27.50 2195

42 x 24 0.82 0.61 20.00 27.50 227042 x 30 0.82 0.66 22.00 29.50 260842 x 36 0.82 0.74 30.00 30.00 300042 x 42 0.82 0.82 30.00 30.00 3175

48 x 6 0.90 0.36 10.00 32.00 2155 48 x 12 0.90 0.42 14.00 32.00 2500 48 x 16 0.90 0.50 13.00 32.00 2405

48 x 24 0.90 0.61 23.00 32.00 287048 x 30 0.90 0.66 23.00 32.00 305048 x 36 0.90 0.74 33.50 32.25 390048 x 42 0.90 0.82 33.50 33.50 410048 x 48 0.90 0.90 33.50 33.50 4250

54 x 20 { Dimensions Available On Request } 64 x 64

MJ x MJ TAPPED TEES (2" TAP)NOM.SIZE T l MAX

TAPWT

(lBS.)

3 0.33 6.00 2 ½ 184 0.34 6.00 3 256 0.36 6.00 3 358 0.38 6.00 3 55

10 0.40 6.00 3 7012 0.42 6.00 3 8516 0.50 6.00 3 164

L

T

Threads in Accordance with ANSI/ASME B1.20.1

Not Included in AWWA C153

Page 21: RUEDI SHORES METROPOLITAN DISTRICT

® REGISTERED TRADEMARK OF STAR PIPE PRODUCTS

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www.starpipeproducts.com

Page 7

REV.07

ANSI/AWWA C153/A21.53Compact MJ Fittings

Utility Pipe Fittings and Accessories

MJ x FE TEESNOM.SIZE T T1 h J WT

(lBS.)

3 x 3 0.33 0.33 3.00 5.50 304 x 2 0.52 0.39 4.80 4.80 534 x 3 0.34 0.33 3.50 6.50 344 x 4 0.34 0.34 4.00 6.50 406 x 3 0.36 0.33 3.50 8.00 506 x 4 0.36 0.34 4.00 8.00 656 x 6 0.36 0.36 5.00 8.00 628 x 4 0.38 0.34 4.50 9.00 758 x 6 0.38 0.36 5.50 9.00 788 x 8 0.38 0.38 6.50 9.00 88

10 x 4 0.40 0.34 4.00 11.00 9010 x 6 0.40 0.36 5.00 11.00 10610 x 8 0.40 0.38 6.50 11.00 114

10 x 10 0.40 0.40 7.50 11.00 12612 x 4 0.42 0.34 4.50 12.00 11812 x 6 0.42 0.36 5.50 12.00 13312 x 8 0.42 0.38 6.50 12.00 134

12 x 10 0.42 0.40 7.50 12.00 14512 x 12 0.42 0.42 8.75 12.00 17014 x 6 0.47 0.36 6.50 14.00 185

14 x 10 0.47 0.40 8.50 14.00 24414 x 12 0.47 0.42 9.50 14.00 28414 x 14 0.47 0.47 10.50 14.00 30516 x 6 0.50 0.36 6.50 15.00 20716 x 8 0.50 0.38 7.50 15.00 260

16 x 10 0.50 0.40 8.50 15.00 28716 x 12 0.50 0.42 9.50 15.00 31216 x 14 0.50 0.47 10.50 15.00 34816 x 16 0.50 0.50 11.50 15.00 37418 x 6 0.54 0.36 6.50 15.50 32518 x 8 0.54 0.38 7.50 15.50 351

18 x 12 0.54 0.42 9.50 15.50 35818 x 18 0.54 0.54 12.50 16.50 44520 x 6 0.57 0.36 6.50 17.00 36020 x 8 0.57 0.38 8.00 17.00 33924 x 6 0.61 0.36 7.00 19.00 40624 x 8 0.61 0.38 8.00 19.00 472

24 x 12 0.61 0.42 10.00 19.00 58024 x 16 0.61 0.50 12.00 19.00 74424 x 24 0.61 0.61 16.00 22.00 95030 x 6 0.66 0.36 8.00 23.00 67530 x 8 0.66 0.38 8.50 23.00 695

30 x 12 0.66 0.42 10.00 23000 71530 x 16 0.66 0.50 12.50 23.00 1125

(Con’t)

J T1

HHT

MJ x FE TEES (Con’t)NOM.SIZE T T1 h J WT

(lBS.)

30 x 24 0.66 0.61 16.00 25.00 129036 x 6 0.74 0.36 8.00 26.00 1175

36 x 16 0.74 0.50 12.50 26.00 1475

MJ x SWIvEl PARAllEl TEENOM.SIZE T T1 h J l WT

(lBS.)

6 x 6 0.36 0.36 8.00 12.50 10.00 838 x 6 0.38 0.36 9.00 13.50 11.00 105

10 x 6 0.40 0.38 11.00 14.00 13.00 125

H H

J

L

T

T1

MJ x MJ TRuE WyESNOM.SIZE T T1 A B WT

(lBS.)24 x 14 0.61 0.47 9.00 11.50 39530 x 24 0.66 0.61 8.00 17.00 815

A

B B

TT1

Not Included in AWWA C153

Page 22: RUEDI SHORES METROPOLITAN DISTRICT

Page 8

REV.07® REGISTERED TRADEMARK OF STAR PIPE PRODUCTS

STAR® PIPE PRODUCTSHOUSTON CORPORATE TOLL FREE 1-800-999-3009 FAX 281-558-9000www.starpipeproducts.com

Compact MJ Fittings Utility Pipe Fittings and Accessories

ANSI/AWWA C153/A21.53

MJ CROSSESNOM.SIZE T T1 h J WT

(lBS.)

3 x 3 0.33 0.33 3.00 3.00 35 4 x 3 0.34 0.33 3.50 4.00 38

4 x 4 0.34 0.34 4.00 4.00 40 6 x 4 0.36 0.34 4.00 5.00 68

6 x 6 0.36 0.36 5.00 5.00 80 8 x 4 0.38 0.34 4.00 6.00 99 8 x 6 0.38 0.36 5.00 6.00 100

8 x 8 0.38 0.38 6.00 6.00 106 10 x 4 0.40 0.34 4.00 7.00 120 10 x 6 0.40 0.36 5.00 7.00 125 10 x 8 0.40 0.38 6.50 7.00 130

10 x 10 0.40 0.40 7.00 7.00 145 12 x 4 0.42 0.34 4.00 8.50 123 12 x 6 0.42 0.36 5.00 8.50 142 12 x 8 0.42 0.38 6.00 8.50 157 12 x 10 0.42 0.40 7.50 8.50 189

12 x 12 0.42 0.42 8.50 8.50 200 14 x 6 0.47 0.36 6.50 10.50 210 14 x 8 0.47 0.38 7.50 10.50 231 14 x 10 0.47 0.40 8.50 10.50 255 14 x 12 0.47 0.42 9.50 10.50 269

14 x 14 0.47 0.47 10.50 10.50 335 16 x 6 0.50 0.36 6.50 11.50 250 16 x 8 0.50 0.38 7.50 11.50 264 16 x 10 0.50 0.40 8.50 11.50 286 16 x 12 0.50 0.42 9.50 11.50 310

16 x 16 0.50 0.50 11.50 11.50 385 18 x 12 0.54 0.42 9.50 12.50 348

18 x 18 0.54 0.54 12.50 12.50 478 20 x 8 0.57 0.38 8.00 14.00 379 20 x 12 0.57 0.42 10.00 14.00 413 20 x 18 0.57 0.54 13.00 14.00 554

20 x 20 0.57 0.57 14.00 14.00 590 24 x 6 0.61 0.36 7.00 16.00 481 24 x 8 0.61 0.38 8.00 16.00 500 24 x 12 0.61 0.42 10.00 16.00 529 24 x 16 0.61 0.50 12.00 16.00 576 24 x 18 0.61 0.54 13.00 16.00 868 24 x 20 0.61 0.57 14.00 16.00 1015

24 x 24 0.61 0.61 16.00 16.00 881 30 x 12 0.66 0.42 10.00 20.00 870 30 x 24 0.66 0.61 16.00 20.00 1333

30 x 30 0.66 0.66 22.00 22.00 1691 36 x 24 0.74 0.61 16.00 23.50 1840

J

HH

T1

J

T

(Con’t)

MJ CROSSES (Con’t)NOM.SIZE T T1 h J WT

(lBS.)36 x 36 0.74 0.74 26.00 26.00 2811

42 x 24 0.82 0.61 20.00 27.50 2480 42 x 36 0.82 0.74 30.00 30.00 3900 48 x 24 0.90 0.61 23.00 32.00 3670 48 x 30 0.90 0.66 23.00 32.00 4505 48 x 36 0.90 0.74 33.50 32.25 4700

MJ SlEEvESNOM.SIZE T

ShORT SlEEvES lONg SlEEvESl1 WT (lBS.) l2 WT (lBS.)

2 0.30 7.50 8 12.00 133 0.33 7.50 13 12.00 184 0.34 7.50 17 12.00 206 0.36 7.50 28 12.00 368 0.38 7.50 38 12.00 46

10 0.40 7.50 49 12.00 6212 0.42 7.50 56 12.00 7614 0.47 9.50 93 15.00 12516 0.50 9.50 108 15.00 17218 0.54 9.00 160 15.00 22520 0.57 9.00 195 15.00 25524 0.61 9.00 255 15.00 33530 0.66 15.00 500 24.00 67036 0.74 15.00 725 24.00 109142 0.82 15.00 877 24.00 139048 0.90 15.00 1406 24.00 1740

L2

T

L1

T

MJ DuAl PuRPOSE SlEEvES W/ OvERSIZE glANDSNOM.SIZE PIPE SIZE T l (I.D.) WT

(lBS.)

4 4.80 - 5.00 0.34 12.00 5.10 206 6.90 - 7.10 0.36 12.00 7.20 368 9.05 - 9.30 0.38 12.00 9.40 46

10 11.10 - 11.40 0.40 12.00 11.50 6212 13.20 - 13.50 0.42 12.00 13.60 7616 17.40 - 17.80 0.50 15.00 17.94 172

L2

T

ID

Not Included in AWWA C153

Page 23: RUEDI SHORES METROPOLITAN DISTRICT

® REGISTERED TRADEMARK OF STAR PIPE PRODUCTS

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www.starpipeproducts.com

Page 9

REV.07

ANSI/AWWA C153/A21.53Compact MJ Fittings

Utility Pipe Fittings and Accessories

Y A

Y

T1

T

45° MJ lATERAlSNOM.SIZE T T1 A y WT

(lBS.)

3 x 3 0.33 0.33 2.50 8.50 364 x 3 0.34 0.33 2.50 8.50 404 x 4 0.34 0.34 2.50 8.50 416 x 4 0.36 0.34 1.50 11.00 536 x 6 0.36 0.36 3.00 12.50 858 x 4 0.38 0.34 0.50 13.00 738 x 6 0.38 0.36 2.00 14.50 908 x 8 0.38 0.38 3.50 16.00 102

10 x 4 0.40 0.34 0.00 15.00 15010 x 6 0.40 0.36 1.00 16.00 15810 x 8 0.40 0.38 2.50 17.00 172

10 x 10 0.40 0.40 3.50 19.00 21012 x 4 0.42 0.34 0.00 16.50 18412 x 6 0.42 0.36 1.50 18.50 18612 x 8 0.42 0.38 1.50 18.50 188

12 x 10 0.42 0.40 3.00 20.00 25012 x 12 0.42 0.42 4.50 22.50 27214 x 14 0.47 0.47 6.00 25.00 47416 x 6 0.50 0.36 0.00 21.00 30016 x 8 0.50 0.38 0.50 22.50 349

16 x 12 0.50 0.42 3.50 25.00 45316 x 16 0.50 0.50 6.50 28.00 575

LL1

A

TT1

ID

MJ x PE CuTTINg IN SlEEvE W/ OvER SIZE glANDNOM.SIZE ID T T1 A l l1 WT

(lBS.)

4 5.10 0.36 0.34 4.80 20.00 9.00 506 7.20 0.38 0.36 6.90 20.00 9.00 628 9.40 0.40 0.38 9.05 20.00 9.00 90

10 11.50 0.42 0.40 11.10 20.00 9.00 10512 13.60 0.47 0.42 13.20 20.00 9.00 12816 17.90 0.54 0.50 17.40 20.00 9.00 275

MJ CAPS & PlugS (SOlID OR TAPPED)NOM.SIZE T MAX.

TAPWT (lBS.)

PlugS CAPS3 0.48 2 9 84 0.34 2 12 96 0.42 2 21 158 0.44 2 32 22

10 0.46 2 40 3212 0.48 2 54 4214 0.55 2 ½ 77 8616 0.56 2 ½ 101 9418 0.60 3 126 11620 0.66 3 139 12924 0.68 3 181 17130 0.82 4 434 39536 1.00 4 688 62842 1.00 4 1200 89348 1.00 4 1550 1076

TT

TT

30"- 48"

CAPS30"-48"

PLUGS

Threads in Accordance with ANSI/ASME B1.20.1

MJ x PE x MJ TEESNOM.SIZE T h J Z WT

(lBS.)

6 x 6 0.36 5.00 5.00 12.00 578 x 6 0.38 5.50 6.50 11.50 698 x 8 0.38 6.50 6.50 12.50 77

10 x 10 0.40 7.50 7.50 13.00 120

H Z

J

T

Not Included in AWWA C153

Page 24: RUEDI SHORES METROPOLITAN DISTRICT

Page 10

REV.07® REGISTERED TRADEMARK OF STAR PIPE PRODUCTS

STAR® PIPE PRODUCTSHOUSTON CORPORATE TOLL FREE 1-800-999-3009 FAX 281-558-9000www.starpipeproducts.com

Utility Pipe Fittings and Accessories

ANSI/AWWA C153/A21.53

MJ x MJ TANgENTIAl TEESNOM.SIZE T T1 h J WT

(lBS.)

16 X 6 0.50 0.38 6.50 11.50 22516 X 12 0.50 0.42 9.50 11.50 30018 X 6 0.54 0.36 6.50 12.50 28524 X 6 0.61 0.36 7.00 16.00 455

24 X 12 0.61 0.42 10.00 16.00 540H H

T

J

T1

MJ OFFSETS MJ x MJ MJ x PE

NOM.SIZE T A l WT

(lBS.) l WT(lBS.)

3 X 6 0.33 6.00 9.00 20 --- ---4 X 6 0.34 6.00 10.00 25 15.50 25

4 X 12 0.34 12.00 18.00 55 23.50 464 X 18 0.34 18.00 22.00 65 27.50 594 X 24 0.34 24.00 28.00 75 33.50 656 X 6 0.36 6.00 12.00 29 17.50 51

6 X 12 0.36 12.00 18.00 69 23.50 686 X 18 0.36 18.00 24.00 87 29.50 966 X 24 0.36 24.00 30.00 107 35.50 1178 X 6 0.38 6.00 13.00 80 18.50 78

8 X 12 0.38 12.00 19.00 105 24.50 1108 X 18 0.38 18.00 25.00 135 30.50 1248 X 24 0.38 24.00 30.00 141 35.50 18910 X 6 0.40 6.00 15.00 110 20.50 130

10 X 12 0.40 12.00 21.00 135 26.50 17210 X 18 0.40 18.00 27.00 183 32.50 18910 X 24 0.40 24.00 33.00 175 38.50 23712 X 6 0.42 6.00 17.00 118 22.50 115

12 X 12 0.42 12.00 23.00 203 28.50 19812 X 18 0.42 18.00 27.00 190 32.50 27012 X 24 0.42 24.00 35.00 277 40.50 33416 X 12 0.50 12.00 26.00 206 --- ---16 X 18 0.50 18.00 36.00 250 --- ---

L

T

A

T

L

A

Compact MJ Fittings

Not Included in AWWA C153

Page 25: RUEDI SHORES METROPOLITAN DISTRICT

® REGISTERED TRADEMARK OF STAR PIPE PRODUCTS

STAR® PIPE PRODUCTSHOUSTON CORPORATE TOLL FREE 1-800-999-3009 FAX 281-558-9000

www.starpipeproducts.com

Page 11

REV.07

ANSI/AWWA C153/A21.53Compact MJ Fittings

Utility Pipe Fittings and Accessories

REDuCERS MJ x MJ SEB lEB PE x PE MJ x FE ECCENTRIC

NOM.SIZE T T1 l WT

(lBS.) l WT(lBS.) l WT

(lBS.) l WT(lBS.) l WT

(lBS.) l WT(lBS.)

4 x 3 0.34 0.33 3.00 18 8.50 17 8.50 18 14.00 14 5.00 19.00 --- ---6 x 3 0.36 0.33 5.00 22 10.62 24 10.50 19 16.00 19 --- --- --- ---6 x 4 0.36 0.34 4.00 24 9.50 23 9.50 23 15.00 22 5.00 30.00 --- ---8 x 4 0.38 0.34 5.00 32 10.50 30 10.50 34 16.00 30 --- --- --- ---8 x 6 0.38 0.36 4.00 36 9.50 35 9.50 32 15.00 33 6.00 41.00 --- ---

10 x 4 0.40 0.34 7.00 46 12.50 44 12.50 43 --- --- --- --- --- ---10 x 6 0.40 0.36 5.00 47 10.50 46 10.50 46 16.00 46 --- --- --- ---10 x 8 0.40 0.38 4.00 50 9.50 49 9.50 50 15.00 47 --- --- --- ---12 x 4 0.42 0.34 9.00 58 14.50 60 14.50 57 20.00 58 --- --- --- ---12 x 6 0.42 0.36 7.00 60 12.50 53 12.50 57 18.00 57 --- --- --- ---12 x 8 0.42 0.38 5.00 60 10.50 61 10.50 59 16.00 54 7.00 82 --- ---

12 x 10 0.42 0.40 4.00 64 9.50 53 9.50 58 15.00 54 --- --- --- ---14 x 6 0.47 0.36 9.00 110 16.90 100 14.50 105 --- --- --- --- --- ---14 x 8 0.47 0.38 7.00 122 14.90 99 12.40 98 --- --- --- --- --- ---

14 x 10 0.47 0.40 5.00 120 12.90 96 10.40 92 --- --- --- --- --- ---14 x 12 0.47 0.42 4.00 132 11.90 90 9.40 92 17.30 88 --- --- --- ---16 x 6 0.50 0.36 11.00 148 21.00 125 16.50 144 24.30 93 --- --- --- ---16 x 8 0.50 0.38 9.00 155 18.00 124 14.50 136 22.30 119 --- --- --- ---

16 x 10 0.50 0.40 7.00 160 15.00 124 12.50 125 20.50 119 --- --- --- ---16 x 12 0.50 0.42 5.00 161 12.90 122 10.50 116 18.30 99 --- --- --- ---16 x 14 0.50 0.47 4.00 173 12.00 133 12.00 135 19.70 129 --- --- --- ---18 x 8 0.54 0.38 13.00 201 20.00 170 19.50 195 --- --- 16.00 190 --- ---

18 x 10 0.54 0.40 10.00 196 18.00 165 17.40 185 25.50 160 --- --- --- ---18 x 12 0.54 0.42 7.00 180 15.50 150 14.00 150 19.50 150 12.00 198 --- ---18 x 14 0.54 0.47 6.00 200 15.00 175 15.00 200 --- --- --- --- --- ---18 x 16 0.54 0.50 5.00 196 12.50 170 12.50 192 --- --- --- --- --- ---

20 x 8 0.57 0.38 16.00 227 --- --- --- --- --- --- --- --- --- ---20 x 10 0.57 0.40 16.00 220 22.12 200 19.00 210 --- --- --- --- --- ---20 x 12 0.57 0.42 12.00 227 17.50 170 16.00 205 --- --- --- --- --- ---20 x 14 0.57 0.47 10.00 200 18.00 190 17.90 205 --- --- --- --- --- ---20 x 16 0.57 0.50 7.00 231 13.50 185 13.50 200 --- --- --- --- --- ---20 x 18 0.57 0.54 4.00 225 12.00 200 12.00 215 --- --- --- --- 8.00 235

24 x 8 0.61 0.38 20.00 263 --- --- --- --- --- --- --- --- --- ---24 x 12 0.61 0.42 16.00 263 21.50 275 21.00 290 --- --- 18.00 318 --- ---24 x 14 0.61 0.47 14.00 310 22.00 310 21.90 315 --- --- --- --- --- ---24 x 16 0.61 0.50 13.00 279 21.00 285 17.50 285 --- --- --- --- --- ---24 x 18 0.61 0.54 10.00 284 18.00 300 18.00 310 --- --- --- --- --- ---24 x 20 0.61 0.57 7.00 328 15.00 276 13.50 275 --- --- --- --- --- ---

30 x 12 0.66 0.42 30.00 763 --- --- --- --- --- --- --- --- --- ---30 x 16 0.66 0.50 30.00 633 39.00 565 39.00 623 48.00 690 --- --- --- ---30 x 18 0.66 0.54 28.00 658 37.00 654 37.00 635 --- --- --- --- --- ---30 x 20 0.66 0.57 24.00 628 33.00 590 33.00 603 --- ---30 x 24 0.66 0.61 10.00 478 24.50 536 24.50 526 --- --- --- --- --- ---

36 x 12 0.74 0.42 36.00 1135 --- --- --- --- --- --- --- --- --- ---

L

T T1

L

T T1

L

T1T

L

TT1

L

TT1

(Con’t)

L

TT1

Not Included in AWWA C153

Page 26: RUEDI SHORES METROPOLITAN DISTRICT

Page 12

REV.07® REGISTERED TRADEMARK OF STAR PIPE PRODUCTS

STAR® PIPE PRODUCTSHOUSTON CORPORATE TOLL FREE 1-800-999-3009 FAX 281-558-9000www.starpipeproducts.com

Utility Pipe Fittings and Accessories

ANSI/AWWA C153/A21.53

REDuCERS* (Con’t) MJ x MJ SEB lEB PE x PE MJ x FE ECCENTRIC

NOM.SIZE T T1 l WT

(lBS.) l WT(lBS.) l WT

(lBS.) l WT(lBS.) l WT

(lBS.) l WT(lBS.)

36 x 16 0.74 0.50 40.00 1078 27.00 700 --- --- --- --- --- --- --- --- 36 x 18 0.74 0.54 38.00 1329 37.00 800 --- --- --- --- --- --- --- --- 36 x 20 0.74 0.57 36.00 1165 45.00 850 45.00 950 --- --- --- --- --- ---

36 x 24 0.74 0.61 19.00 822 33.12 746 33.00 810 --- --- --- --- 19.00 82036 x 30 0.74 0.66 15.50 650 24.62 788 24.50 758 --- --- --- --- 15.50 65042 x 24 0.82 0.61 40.00 1356 49.00 1204 49.00 1320 --- --- --- --- --- ---42 x 30 0.82 0.66 20.00 1083 29.12 1150 29.00 1015 --- --- --- --- --- ---42 x 36 0.82 0.74 15.50 1114 24.62 962 24.50 1013 --- --- --- --- 15.50 1114

48 x 24 0.90 0.61 40.00 1700 --- --- --- --- --- --- --- --- --- ---48 x 30 0.90 0.66 40.00 1779 49.00 1594 49.00 1711 --- --- --- --- 40.00 196048 x 36 0.90 0.74 28.00 1641 37.00 1456 37.00 1540 --- --- --- --- --- ---48 x 42 0.90 0.82 15.50 1426 24.50 1241 24.50 1275 --- --- --- --- --- ---

54 X 36 { Dimensions Available On Request }60 X 48

Compact MJ Fittings

SWIvEl x SOlID hyDRANT ADAPTERS W/ SWIvEl glAND

NOM.SIZE T l WT

(lBS.)

4 x 13 0.34 13.00 296 x 13 0.36 11.50 476 x 18 0.36 18.00 566 x 24 0.36 24.00 606 x 36 0.36 36.00 756 x 48 0.36 48.00 948 x 13 0.38 13.00 548 x 18 0.38 18.00 678 x 24 0.38 24.00 828 x 48 0.38 48.00 143

12 x 13 0.42 13.00 120

L

T

MJ x SWIvEl hyDRANT TEES W/ SWIvEl glANDNOM.SIZE T T1 h J WT

(lBS.)

6 x 6 0.36 0.36 5.00 10.25 658 x 6 0.38 0.36 5.00 11.25 858 x 8 0.38 0.38 6.50 11.50 100

10 x 6 0.40 0.36 5.00 12.75 10510 x 8 0.40 0.38 6.50 12.75 11812 x 6 0.42 0.36 5.00 13.75 12612 x 8 0.42 0.38 6.50 13.75 12814 x 6 0.47 0.36 6.50 15.00 21116 x 6 0.50 0.36 6.50 16.00 27918 x 6 0.54 0.36 6.50 18.00 27820 x 6 0.57 0.36 6.50 18.50 35824 x 6 0.61 0.36 7.00 19.00 460

J T1

THH

Not Included in AWWA C153

Page 27: RUEDI SHORES METROPOLITAN DISTRICT

® REGISTERED TRADEMARK OF STAR PIPE PRODUCTS

STAR® PIPE PRODUCTSHOUSTON CORPORATE TOLL FREE 1-800-999-3009 FAX 281-558-9000

www.starpipeproducts.com

Page 13

REV.07

ANSI/AWWA C153/A21.53

Utility Pipe Fittings and Accessories

SWIvEl x SWIvEl hyDRANT Ell W/ 2 SWIvEl glANDSNOM.SIZE T A B WT

(lBS.)

6 0.36 10.50 16.00 50

A

B

T

SWIvEl x SWIvEl hyDRANT ADAPTERS W/ 2 SWIvEl glANDS

NOM.SIZE T l WT

(lBS.)

6 x 12 0.36 12.00 286 x 18 0.36 18.00 496 x 24 0.36 24.00 52

L

T

Compact MJ Fittings

SWIvEl glANDSNOM.SIZE

WT(lBS.)

4 86 128 10

12 24

Material: Cast Grey Iron per ASTM A 48 Extensions include two (2) break-away grooves

hyDRANT EXTENSIONS (STANDARD 6 hOlE)NOM. SIZE T

DIMENSIONS FlANgEhOlE DIA.

WT(lBS.)l B.C. O.D.

6 x 6 0.56 6.00 9.50 11.12 0.75 506 x 12 0.56 12.00 9.50 11.12 0.75 73

L

T

B.C.O.D.

Not Included in AWWA C153

Page 28: RUEDI SHORES METROPOLITAN DISTRICT

Page 14

REV.07® REGISTERED TRADEMARK OF STAR PIPE PRODUCTS

STAR® PIPE PRODUCTSHOUSTON CORPORATE TOLL FREE 1-800-999-3009 FAX 281-558-9000www.starpipeproducts.com

Utility Pipe Fittings and Accessories

ANSI/AWWA C153/A21.53

STANDARD6 HOLE

STANDARDNO. 1

SPECIALNO. 2

SPECIALNO. 3

8 HOLE

0.503.50

Ø3/4 HOLE6 EVENLY SPACED

ON 9.50 B.C.

Ø3/4 HOLE6 EVENLY SPACED

ON 9.375 B.C.

Ø7/8 HOLE8 EVENLY SPACED

ON 9.50 B.C.

Ø7/8 HOLE6 EVENLY SPACED

ON 9.50 B.C.

Ø11.12

Ø6.38

A

5.50

8.00

0.41

MJ hyDRANT BuRyNOM. SIZE A WT

(lBS.)

6 x 22 22.00 856 x 24 24.00 906 x 30 30.00 1036 x 36 36.00 1176 x 42 42.00 1306 x 48 48.00 1466 x 54 54.00 160

STANDARDNO. 1

SPECIALNO. 2

SPECIALNO. 3

8 HOLE

Ø3/4 HOLE6 EVENLY SPACED

ON 9.375 B.C.

Ø7/8 HOLE8 EVENLY SPACED

ON 9.50 B.C.

Ø7/8 HOLE6 EVENLY SPACED

ON 9.50 B.C.

16.00

5.50

19.50

0.41

STANDARD6 HOLE

Ø3/4 HOLE6 EVENLY SPACED

ON 9.50 B.C.Ø11.12

Ø6.38

MJ lONg RADIuS hyDRANT BuRyNOM. SIZE RADIuS WT

(lBS.)

6 15.00 84

Compact MJ Fittings

0.503.50

Not Included in AWWA C153

Page 29: RUEDI SHORES METROPOLITAN DISTRICT

® REGISTERED TRADEMARK OF STAR PIPE PRODUCTS

STAR® PIPE PRODUCTSHOUSTON CORPORATE TOLL FREE 1-800-999-3009 FAX 281-558-9000

www.starpipeproducts.com

Page 15

REV.07

ANSI/AWWA C153/A21.53

Utility Pipe Fittings and Accessories

MJ glANDSNOM.SIZE O.D. A B C I.D. B.C. BOlT

hOlEBOlTqTy

WT(lBS.)

2 6.12 0.62 1.12 3.40 2.61 4.75 Ø0.75 2 13 7.69 0.62 1.37 4.84 4.06 6.19 Ø0.75 4 24 9.12 0.75 1.50 5.92 4.90 7.50 Ø0.88 4 36 11.12 0.88 1.63 8.02 7.00 9.50 Ø0.88 6 58 13.37 1.00 1.75 10.17 9.15 11.75 Ø0.88 6 6

10 15.62 1.00 1.75 12.22 11.20 14.00 Ø0.88 8 812 17.88 1.00 1.75 14.32 13.30 16.25 Ø0.88 8 914 20.25 1.25 2.00 16.40 15.44 18.75 Ø0.88 10 1316 22.50 1.31 2.06 18.50 17.54 21.00 Ø0.88 12 1718 24.83 1.38 2.13 20.60 19.64 23.25 Ø0.88 12 3020 27.08 1.44 2.19 22.70 21.74 25.50 Ø0.88 14 3524 31.58 1.56 2.31 26.90 25.94 30.00 Ø0.88 16 5030 39.12 2.00 2.75 33.29 32.17 36.88 Ø1.13 20 8536 46.00 2.00 2.75 39.59 38.47 43.75 Ø1.13 24 11542 53.12 2.00 2.75 45.79 44.67 50.62 Ø1.38 28 14348 60.00 2.00 2.75 52.09 50.97 57.50 Ø1.38 32 23754

{ Dimensions Available On Request }6064

O.D.B.C.

I.D.C

B

A

Compact MJ Fittings

MJ OvERSIZE glANDSNOM.SIZE O.D. A B C I.D. B.C. BOlT

hOlEBOlTqTy

WT(lBS.)

4 9.12 0.75 1.50 5.92 5.10 7.50 Ø0.88 4 36 11.12 0.88 1.63 8.02 7.20 9.50 Ø0.88 6 58 13.37 1.00 1.75 10.17 9.40 11.75 Ø0.88 6 6

10 15.62 1.00 1.75 12.22 11.50 14.00 Ø0.88 8 812 17.88 1.00 1.75 14.32 13.60 16.25 Ø0.88 8 916 22.50 1.31 2.06 18.50 17.90 21.00 Ø0.88 12 17

O.D.B.C.

I.D.C

B

A

Not Included in AWWA C153

Page 30: RUEDI SHORES METROPOLITAN DISTRICT

Page 16

REV.07® REGISTERED TRADEMARK OF STAR PIPE PRODUCTS

STAR® PIPE PRODUCTSHOUSTON CORPORATE TOLL FREE 1-800-999-3009 FAX 281-558-9000www.starpipeproducts.com

Utility Pipe Fittings and Accessories

ANSI/AWWA C153/A21.53Compact MJ Fittings

ANTI-ROTATION T-hEAD (lOW AllOy STEEl) BOlT & NuTS

NOM.SIZE A B C D E ThREADS

PER IN. F h J R

⅝ x 3 1.50 0.625 3.00 2.00 0.63 11 0.625 1.062 0.625 0.312¾ x 3 ½ 1.75 0.750 3.50 2.50 0.63 10 0.750 1.250 0.750 0.375¾ x 4 1.75 0.750 4.00 3.00 0.63 10 0.750 1.250 0.750 0.375

¾ x 4 ½ 1.75 0.750 4.50 3.00 0.63 10 0.750 1.250 0.750 0.375¾ x 5 1.75 0.750 5.00 3.00 0.63 10 0.750 1.250 0.750 0.375

T-hEAD (lOW AllOy STEEl) BOlT & NuTS

NOM.SIZE A B C D ThREADS

PER IN. F h J R

⅝ x 3 1.50 0.625 3.00 2.00 11 0.625 1.062 0.625 0.312⅝ x 3 ½ 1.50 0.625 3.50 2.70 11 0.625 1.062 0.625 0.312¾ x 3 ½ 1.75 0.750 3.50 2.50 10 0.750 1.250 0.750 0.375¾ x 4 1.75 0.750 4.00 3.00 10 0.750 1.250 0.750 0.375

¾ x 4 ½ 1.75 0.750 4.50 3.00 10 0.750 1.250 0.750 0.375¾ x 5 1.75 0.750 5.00 3.00 10 0.750 1.250 0.750 0.375

¾ x 5 ½ 1.75 0.750 5.50 3.70 10 0.750 1.250 0.750 0.3751 x 6 2.25 1.000 6.00 3.00 8 1.000 1.625 1.000 0.500

1 ¼ x 6 ½ 2.50 1.250 6.50 3.50 7 1.250 2.000 1.250 0.625

C

D

B/2

J

A

R

B

F

H1/8-in. Radius Maximum

Steel Bolts Shall Have Minimum 1/16-in. x 45˚ Chamfer.

C

D

B/2

J

A

R

B

F H1/8-in. Radius Maximum

Steel Bolts Shall Have Minimum 1/16-in. x 45˚ Chamfer.

E

Not Included in AWWA C153

Page 31: RUEDI SHORES METROPOLITAN DISTRICT

® REGISTERED TRADEMARK OF STAR PIPE PRODUCTS

STAR® PIPE PRODUCTSHOUSTON CORPORATE TOLL FREE 1-800-999-3009 FAX 281-558-9000

www.starpipeproducts.com

Page 17

REV.07

ANSI/AWWA C153/A21.53

Utility Pipe Fittings and Accessories

MEChANICAl-JOINT gASkETNOM.SIZE

PIPEO.D. A B C ØD

±1 % E F g

2 2.50 0.48 0.62 0.31 2.48 0.12 0.15 1.053 3.96 0.48 0.62 0.31 3.86 0.12 0.15 1.054 4.80 0.62 0.75 0.31 4.68 0.16 0.22 1.226 6.90 0.62 0.75 0.31 6.73 0.16 0.22 1.228 9.05 0.62 0.75 0.31 8.85 0.16 0.22 1.22

10 11.10 0.62 0.75 0.31 10.87 0.16 0.22 1.2212 13.20 0.62 0.75 0.31 12.95 0.16 0.22 1.2214 15.30 0.62 0.75 0.31 14.99 0.16 0.22 1.2216 17.40 0.62 0.75 0.31 17.07 0.16 0.22 1.2218 19.50 0.62 0.75 0.31 19.13 0.16 0.22 1.2220 21.60 0.62 0.75 0.31 21.20 0.16 0.22 1.2224 25.80 0.62 0.75 0.31 25.34 0.16 0.22 1.2230 32.00 0.73 1.00 0.38 31.47 0.16 0.37 1.5436 38.30 0.73 1.00 0.38 37.67 0.16 0.37 1.5442 44.50 0.73 1.00 0.38 43.78 0.16 0.37 1.5448 50.80 0.73 1.00 0.38 49.98 0.16 0.37 1.5454

{ Dimensions Available On Request }6064

Compact MJ Fittings

MJ

s

(siz

e)

(Year)

(Mfg.(No.)

Mold Mark)

B

F

E

for sizes 3-24 in.for sizes 30-60 in.

G

A

C

ØD

TRANSITION MEChANICAl-JOINT gASkETNOM.SIZE

PIPEO.D. A B C (REF.) ØD

±1 % E F g

2 2.375 0.56 0.66 0.31 2.32 0.12 0.21 1.103 3.500 0.72 0.64 0.34 3.43 0.12 0.38 1.104 4.500 0.76 0.73 0.33 4.43 0.20 0.37 1.266 6.625 0.75 0.73 0.32 6.53 0.20 0.36 1.258 8.625 0.82 0.73 0.34 8.50 0.20 0.43 1.27

10 10.750 0.79 0.75 0.31 10.59 0.20 0.39 1.2612 12.750 0.84 0.75 0.33 12.56 0.20 0.44 1.28

TRANS

(siz

e)

(Year)

(Mfg.(No.)

MoldMark)

MJ

B

F

E

G

A

C

ØD

Not Included in AWWA C153

Page 32: RUEDI SHORES METROPOLITAN DISTRICT

® REGISTERED TRADEMARK OF STAR PIPE PRODUCTS

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Page 18

NOTES:

Page 33: RUEDI SHORES METROPOLITAN DISTRICT

DocumentsPDFComplete

Click Here & UpgradeExpanded Features

Unlimited Pages

Page 34: RUEDI SHORES METROPOLITAN DISTRICT

4.�Rev. 8-07

MUELLER® BR�B & BR�S SERIES BRONZE SERVICE SADDLES - DOUBLE STRAP MUELLER® Service Saddles for use on A-C, cast iron, ductile iron, and AWWA C900 PVC plastic pipe

Pipe O.D. range Kind and size of pipe*

Bronze double strapwith AWWA taper thread (C.C.)

Optional stainless steel double strapwith AWWA taper thread (C.C.)

Inch

Base Catalog Base Catalog

mm A-CNumber Size of tapping

(add to “Base” tocomplete catalog number)

Number Size of tapping(add to “Base” to

complete catalog number)

3/4" 1" 1-1/4" 1-1/2" 2" 5/8" 3/4" 1" 1-1/4" 1-1/2" 2"

4.74"-5.32" 121.0-135.0 4" BR 2 B 0474 CC 075 100 125 150 200 BR 2 S 0474 CC 062 075 100 125 150 2006.84"-7.45" 174.0-189.0 6" BR 2 B 0684 CC 075 100 125 150 200 BR 2 S 0684 CC 062 075 100 125 150 2008.99"-9.67" 229.0-245.0 8" BR 2 B 0899 CC 075 100 125 150 200 BR 2 S 0899 CC 062 075 100 125 150 20011.04"-12.12" 281.0-307.0 10" BR 2 B 1104 CC 075 100 125 150 200 BR 2 S 1104 CC 062 075 100 125 150 200

13.14"-14.58" 334.0-370.0 12" BR2B1314CC 075 100 125 150 200 BR2S1314CC 062 075 100 125 150 20015.22"-16.88" 386.6-428.7 14" BR2B1522CC 075 100 150 200- BR2S1522CC 075 100 150 200

-- -

17.32"-19.19" 439.9-487.4 16" BR2B1732CC 075 100 150 200 BR2S1732CC 075 100 150 200- -

5/8"

062062062062

062--

Cast orductile iron,C900 PVC

plastic pipe

Pipe O.D. range Kind and size of pipe* Bronze double strapwith AWWA I.P. thread (F.I. P.T.)

Optional stainless steel double strapwith AWWA I.P. thread (F.I. P.T.)

InchCast orductile

iron, C900PVC pipe

Base Catalog Base Catalog

mm A-CNumber Size of tapping

(add to “Base” tocomplete catalog number)

Number Size of tapping(add to “Base” to

complete catalog number)

3/4" 1" 1-1/4" 1-1/2" 2" 3/4" 1" 1-1/4" 1-1/2" 2"

4.74"-5.32" 121.0-135.0 4" BR 2 B 0474 IP 075 100 125 150 200 BR 2 S 0474 IP 075 100 125 150 2006.84"-7.45" 174.0-189.0 6" BR 2 B 0684 IP 075 100 125 150 200 BR 2 S 0684 IP 075 100 125 150 2008.99"-9.67" 229.0-245.0 8" BR 2 B 0899 IP 075 100 125 150 200 BR 2 S 0899 IP 075 100 125 150 20011.04"-12.12" 281.0-307.0 10" BR 2 B 1104 IP 075 100 125 150 200 BR 2 S 1104 IP 075 100 125 150 200

13.14"-14.58" 334.0-370.0 12" BR2B1314IP 075 100 125 150 200 BR2S1314IP 075 100 125 150 20015.22"-16.88" 386.6-428.7 14" BR2B1522IP 075 100 150 200- BR2S1522IP 075 100 150 200

--

17.32"-19.19" 439.9-487.4 16" BR2B1732IP 075 100 150 200 BR2S1732IP 075 100 150 200-

**

These machines may be used with the service saddles illustrated on this page

Machine Service saddle tap size3/4" 1"

E-5TM X XD-5TM X XTRU-CUTTM X XMEGA-CUTTM X XPL-2TM X X

5/8"X--X-

BR 2 B Series BR 2 S Series

MUELLER® Service Saddles with AWWA taper thread

TO ORDER SPECIFY QUANTITY, OUTLET TAPPING SIZE AND CATALOG NUMBER

*A-Cpipe,classes150-200perASTMC295andAWWAC400–actualO.D.ofpipebeingusedmustfallwithinthepipeO.D.rangelistedinthepreceedingcharts.Centrifugallycastpipe,classes50-250perANSI/AWWAC102/A21.2;ANSI/AWWAC106/A21.6;ANSI/AWWAC108/A21.8,andFederalspecificationWW-P-421.Ductileironpipe,classes50-56perANSI/AWWAC151/A21.51;CastironO.D.PVCplasticpipeperAWWAC900.**TheoutsidediameterofA-Cpipevariesfrommanufacturertomanufacturer.,tomakecertainyouselecttheproperclamp:1)DeterminetheO.D.ofthepipeatthepointofsaddleinstallation; 2)FromthepipeO.D.rangecolumnoftheabovechart,chooseasaddlethathasapipeO.D.rangethatincludesthedeterminedpipediameter.

MUELLER® Service Saddles with AWWA iron pipe thread

❏ OutlettappedwitheitherAWWAtaper(C.C.)orAWWAI.P.thread(F.I.P.T.)❏ ForuseonA-Cpipe,castironorductileironpipeandcastironO.D.PVCpipe❏ 200psig(1379kPa)maximumworkingpressure❏ Availableindoublestrapdesigns❏ Brassbody❏ Flattenedsiliconbronzestraps(standard)❏ Optional304Lstainlesssteelstraps❏ Rolledstrapthreads❏ O-ringsealedoutlet❏ 3/4"thru2"tapsizes(5/8"somestyles)❏ MeetsallapplicablepartsofANSI/AWWAC800❏ NSF61certified

Page 35: RUEDI SHORES METROPOLITAN DISTRICT

5.�Machine inserted corporation stops were developed by Hieronymus Mueller in conjunction with his development of the drilling and tapping machine used to make pressure taps in water mains. During the development of the machine inserted corporation stop, Mr. Mueller designed an inlet thread which be-came known as the MUELLER or “CC” thread. This thread form was eventually adopted by the American Water Works Association and is listed in ANSI/AWWA Standard C800 as the AWWA Taper thread.

MUELLER Co. pioneered other design concepts in the waterworks industry such as the copper flare connection, MUELLER 110® Compression Connec-tion and the MUELLER ORISEAL® Valves, which

use O-ring seals to assure leak-tight performance.

MUELLER Co. offers corporation stops in three designs: machined key (commonly referred to as ground key), ORISEAL type (1-1/2" and 2" sizes only) and ball type.

All three designs are available with a wide range of inlet/outlet combinations including the MUEL-LER 110 Compression Connection and Pack Joint Connection. These three designs are all compatible with the MUELLER line of drilling and tapping machines, and small drilling machines.

❏ BLOW-OUT PROOF STEM DESIGN -pre-vents separation and assures dependable, safe �operation.

❏ DOUBLE O-RING STEM SEALS - are supported in precision machined grooves and provide secure, leak tight sealing.

❏ INLET THREADS - are either AWWA ta-per (MUELLER “CC”) or AWWA iron pipe.

❏ STAINLESS STEEL REINFORCED SEAT SEAL - assures reli-able seal under full flow and pressure.

MUELLER® CORPORATION VALVES

MUELLER 300™ Ball Type Corporation Valves

❏ HEAVY BRASS COMPONENTS are constructed of 85-5-5-5 ASTM B62 brass for strength and durability.

❏ STRAIGHT-DESIGN allows maximum flow with minimum pres-sure loss.

❏ MANUFACTURED AND TESTED - to ANSI/AWWA C800 standard.

❏ END PIECE O-RING provides secondary seal to prevent leakage.

❏ 300 PSIG -maximum working pressure.

❏ EXTRA STRONG - key to ball connec-tion provides strong, reliable performance and resists breakage.

❏ OUTLETS - include copper flare connection, MUELLER 110 Com-pression Connection, MUELLER INSTA-TITE, Pack Joint Connection and iron pipe thread connection.

❏ STEM ROTATION - full 360 degree.

❏ FLUOROCARBON COATED BALL - ensures smooth , easy turning operation.

Rev. 4-01

Page 36: RUEDI SHORES METROPOLITAN DISTRICT

7.�MUELLER® 300™ BALL CURB VALVE

The MUELLER 300 Ball Valve is an optimized de-sign combining a strong, reliable ball/stem connec-tion with other desired features, including a blow-

out-proof stem, double O-rings and a 300 psig working pressure rating. The design offers true bi-directional (two way) flow.

MUELLER 300 Ball Curb Valve

❏ OPTIMIZED KEY TO BALL CONNECTION provides strong, reliable performance and resists breakage.

❏ BLOW-OUT-PROOF STEM DESIGN - prevents separation and assures dependable, safe operation.

❏ FULL THREAD DEPTH - and drill depth on F.I.P. thread ends (meets ANSI/ AWWA C800 Standard).

❏ FULL ROUNDWAY provides straight - through flow (reduced port available).

❏ END PIECES O-RING SEALED - to provide additional protection against leaking.

❏ MANUFACTURED AND TESTED - to ANSI/AWWA C800 Standard.

❏ DOUBLE O-RING SEALS - are supported in preci-sion machined grooves and provide secure, leak - tight sealing.

❏ SUITABLE - for use as test valves on Backflow Preventers (complies with Notice 89-001 of F.C.C.C. and H.R.).

❏ 300 PSIG - maximum work-ing pressure.

❏ QUARTER TURN CHECK - is integrally cast on body to assure positive action. Checkless 360° turn is optional.

❏ FLUOROCARBON COAT-ED BALL - ensures smooth, easy turning operation.

❏ STAINLESS STEEL REIN-FORCED SEAT assures reliable seal under full flow and pressure.

❏ END CONNECTIONS in-clude copper flare, MUELLER 110® Compression Connec-tion, Pack Joint Connection, Copper Flare, M.I.P and F.I.P. thread.

❏ HEAVY BRASS COMPO-NENTS - constructed of solid 85-5-5-5 ASTM B62 brass for strength and durability.

Rev. 4-01

Page 37: RUEDI SHORES METROPOLITAN DISTRICT

7.�� Rev. 8-04

CURB BOXES - EXTENSION TYPEWITH ARCH PATTERN BASE

Curbboxcatalognumber

Boxlengthextended

Box lengthfully retracted

Weight Optionalstationaryrod

Inch mm Inch mm lbs. kg. PartNo.

L'gth

inchH-10306 24 610 18.00 457.0 12.0 5.4 84774 12.75

30 762 18.00 457.0 14.0 6.4 84346 15.0

36 914 24.00 610.0 15.0 6.8 84275 21.0

42 1067 30.00 762.0 16.0 7.3 84233 27.0

48 1219 36.00 914.0 17.0 7.7 84245 33.0

54 1372 42.00 1067.0 18.0 8.2 84247 39.0

60 1524 48.00 1219.0 19.0 8.6 84154 45.0

66 1676 54.00 1372.0 20.0 9.1 84261 51.0

72 1829 60.00 1524.0 22.0 10.0 84341 57.0

78 1981 66.00 1676.0 23.0 10.4 84297 63.0

84 2134 72.00 1829.0 24.0 10.9 84152 69.0

90 2286 78.00 1981.0 25.0 11.3 88703 75.0

96 2438 84.00 2143.0 26.0 11.8 84274 81.0

H-10308 24 610 20.44 519.2 13.0 5.9

30 762 20.44 519.2 15.0 6.8 84742 15.0

36 914 24.00 610.0 16.0 7.3 84256 21.0

42 1067 30.00 762.0 17.0 7.7 84326 27.0

48 1219 36.00 914.0 18.0 8.2 84305 33.0

54 1372 42.00 1067.0 20.0 9.1 84338 39.0

60 1524 48.00 1219.0 21.0 9.5 84353 45.0

66 1676 54.00 1372.0 22.0 10.0 88702 51.0

72 1829 60.00 1524.0 23.0 10.4 84255 57.0

78 1981 66.00 1676.0 25.0 11.3 83299 63.0

84 2134 72.00 1829.0 26.0 11.8 80643 69.0

90 2286 78.00 1981.0 27.0 12.2 84832 75.0

96 2438 84.00 2143.0 28.0 12.7 88139 81.0

H-10306 and H-10308 Curb Boxes

1-1/4" upper

section

1-1/2" upper

section

* Stationary rods are supplied with H-10314 and H-10334 only. Stationary rods are optional with all other boxes shown on this page and must be orderedseparately. ** The H-10314 and H-10334 boxes are the same except the H-10314 is furnished with a one piece lid, the H-10334 has a combination lid and pentagon plug.

TO ORDER BOXES SPECIFY EXTENDED LENGTH AND CATALOG NUMBER

Extra lids and plug

Curbboxcatalognumber

Onepiece lidPartnumber

Lid withbrasspentagonplug - Partnumber

Plug partonly numberCastIron

Brass

H-10306 - 89369 58039 63670

H-10308 - 581642 58116 63683

H-10310 - 681714 59478 63684

H-10314 89982 - - -

H-10334 - 89376 - 36571

Lid withbrassbushingand cast iron plug89375

89980

89981

-

89376

Lids are cast iron with an integrally cast brass bushing which allows for easy removal of pentagon plug.

Lid with Plug One piece lid Plug only

Dimensions and Optional Stationary Rod

Curbboxcatalognumber

Boxlengthextended

Box lengthfully retracted

Weight Optionalstationaryrod*

Inch mm Inch mm lbs. kg. PartNo

L'gthinches

H-10310 24 610 21.44 544.5 21.0 9.5

30 762 21.44 544.5 23.0 10.4 84146 15.0

36 914 24.00 610.0 25.0 11.3 84162 21.0

42 1067 30.00 762.0 27.0 12.2 84147 27.0

48 1219 36.00 914.0 28.0 12.7 84176 33.0

54 1372 42.00 1067.0 30.0 13.6 84139 39.0

60 1524 48.00 1219.0 32.0 14.5 84140 45.0

66 1676 54.00 1372.0 34.0 15.4 84128 51.0

72 1829 60.00 1524.0 35.0 15.9 84143 57.0

78 1981 66.00 1676.0 37.0 16.8 84222 63.0

84 2134 72.00 1829.0 39.0 17.7 84169 69.0

90 2286 78.00 1981.0 41.0 18.6

96 2438 84.00 2134.0 43.0 19.5

H-10314**H-10334**

24 610 18.00 305.0 9.5 4.3 82875 11.25

30 762 18.00 457.0 10.0 4.5 82892 16.75

36 914 24.00 610.0 11.0 5.0 82862 21.0

42 1067 30.00 762.0 12.0 5.4 82863 27.0

48 1219 36.00 914.0 14.0 6.4 82864 33.0

54 1372 42.00 1067.0 15.0 6.8 82865 39.0

60 1524 48.00 1219.0 16.0 7.3 82866 45.0

66 1676 54.00 1372.0 17.0 7.7 82867 51.0

72 1829 60.00 1524.0 18.0 8.2 82868 57.0

78 1981 66.00 1676.0 19.0 8.6 82869 63.0

84 2134 72.00 1829.0 20.0 9.1 82870 69.0

90 2286 78.00 1981.0 21.0 9.5 82871 75.0

H-10310, H-10314 and H-10334 Curb boxes

2" upper

section

1" upper

section

H-10306 and H-10308 Curb Boxes H-10310, H-10314 and H-10334 Curb boxes

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Doug Mc Millin
Perimeter Measurement
Lower McLaughlan Non Road 524.02 ft
Doug Mc Millin
Perimeter Measurement
McLaughlin 8" DIP3212.87 ft
Doug Mc Millin
Perimeter Measurement
McLaughlin 8"DIP1058.47 ft
Doug Mc Millin
Perimeter Measurement
McLaughlin 8" DIP 3" HDPE 1.5" Conduit1146.44 ft
Doug Mc Millin
Perimeter Measurement
Wild Strawbeary 8" Dip594.85 ft
Doug Mc Millin
Perimeter Measurement
Hawk 8" DIP 1454.08 ft
Doug Mc Millin
Perimeter Measurement
Silver Spruce 8" DIP350.24 ft
Doug Mc Millin
Perimeter Measurement
Mglaughlin 8" DIP 3" HDPE 1.5" Conduit1426.05 ft
Doug Mc Millin
Perimeter Measurement
Hawk 8" DIP 4"DIP 1.5" Conduit562.92 ft
Doug Mc Millin
Perimeter Measurement
Wapiti 3" HDPE 1.5" Conduit220.63 ft
Doug Mc Millin
Perimeter Measurement
Wapiti 8" DIP1551.11 ft
Doug Mc Millin
Distance Measurement
Hawk to Wapiti connector 8" DIP730.42 ft�
Doug Mc Millin
Perimeter Measurement
10" DIP 4" DIP 1.5" Conduit960.71 ft
Doug Mc Millin
Text Box
Total Lots 76 Total Homes Curbstops 41 Total Hydrants 24
Doug Mc Millin
Callout
Page 50: RUEDI SHORES METROPOLITAN DISTRICT

n

10 DIP from Tank to Hawk 10" DIP 4" DIP 1.5" Conduit s 961 lf * Awarded Total 961

8" DIP & Source Lines Spring Pump House to Access RoadCombined 8" DIP 3" HDPE 1.5" Conduit Spring Pump house to Hawk s 1426 lfCombined 8" DIP 4"DIP 1.5" Conduit McLaughlinn to Access Road in Hawk La s 563 lf

Total 1989

8" DIP & Source Lines Pump 1 & 2 to HawkCombined 3" HDPE & 1.5" Conduit Wapiti s 221 lfCombined 8" DP 3" HDPE 1.5" Conduit Pump 1 to Hawk s 1146 lf

Total 1367

8" DIP Only In RoadHawk 8" DIP 1454 lfSilver Spruce 8" DIP 350 lfWild Strawbeary 8" Dip 595 lfMcLaughlin 8"DIP 1058 lfMcLaughlin 8" DIP 3213 lfWapiti 8" DIP 1551 lf

Total 8222

8" DIP Off Road8" DIP Lower McLaughlan to Cul de sac Non Road 524 lf8" DIP Hawk to Wapiti connector Non Road 730 lf

Total 1254

Totals TrenchRegular Backfill DIP Only Trench 8515Combined lines with Select Backfill Trench 4317 lfTotal Trench for distribution Lines Contract 3 * 12832 lf

Totals Each Group Assembly

10 " DIP 961 lf4" DIP 1524 lf8" DIP 12611 lf3" HDPE 2793 lf

Page 1 of 2

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Gate Valves 8" 16 eaAppertuances: Allowance as required per plans 1 allow

Page 2 of 2

1.5" Conduit 4317 lfHydrants 25 eaCurb Stops 41 eaTracer Wire 13572 lfGate Valves 10" 2 ea