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Extended Process Proofing and Printing William Li Toronto Graphic Arts Day October 13, 2017

Ryerson 2017 ExtendedProcess LiThe Problem Spot colours are expensive - Costly inks - Inconsistent printability - Ink changes/wash-ups - Increased makeready times - >6 unit presses

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Page 1: Ryerson 2017 ExtendedProcess LiThe Problem Spot colours are expensive - Costly inks - Inconsistent printability - Ink changes/wash-ups - Increased makeready times - >6 unit presses

Extended Process

Proofing and Printing

William LiToronto Graphic Arts DayOctober 13, 2017

Page 2: Ryerson 2017 ExtendedProcess LiThe Problem Spot colours are expensive - Costly inks - Inconsistent printability - Ink changes/wash-ups - Increased makeready times - >6 unit presses

WYGIWYG: Zeroth Age of Printing

2

Page 3: Ryerson 2017 ExtendedProcess LiThe Problem Spot colours are expensive - Costly inks - Inconsistent printability - Ink changes/wash-ups - Increased makeready times - >6 unit presses

Brands and Packaging

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Page 4: Ryerson 2017 ExtendedProcess LiThe Problem Spot colours are expensive - Costly inks - Inconsistent printability - Ink changes/wash-ups - Increased makeready times - >6 unit presses

Brands and Packaging

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Page 5: Ryerson 2017 ExtendedProcess LiThe Problem Spot colours are expensive - Costly inks - Inconsistent printability - Ink changes/wash-ups - Increased makeready times - >6 unit presses

Print as Manufacture

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Page 6: Ryerson 2017 ExtendedProcess LiThe Problem Spot colours are expensive - Costly inks - Inconsistent printability - Ink changes/wash-ups - Increased makeready times - >6 unit presses

Graphic Communications Group

Process Printing

Make colour by overprinting other colours.

Page 7: Ryerson 2017 ExtendedProcess LiThe Problem Spot colours are expensive - Costly inks - Inconsistent printability - Ink changes/wash-ups - Increased makeready times - >6 unit presses

The Problem

Spot colours are expensive- Costly inks- Inconsistent printability- Ink changes/wash-ups- Increased makeready times- >6 unit presses- Multiple passes- Increased ink inventories

Page 8: Ryerson 2017 ExtendedProcess LiThe Problem Spot colours are expensive - Costly inks - Inconsistent printability - Ink changes/wash-ups - Increased makeready times - >6 unit presses

Impact & Value

4 minute change over from job 1 (30 spot colours) to job 2 (35 spot colours)

Page 9: Ryerson 2017 ExtendedProcess LiThe Problem Spot colours are expensive - Costly inks - Inconsistent printability - Ink changes/wash-ups - Increased makeready times - >6 unit presses

Ganging

Page 10: Ryerson 2017 ExtendedProcess LiThe Problem Spot colours are expensive - Costly inks - Inconsistent printability - Ink changes/wash-ups - Increased makeready times - >6 unit presses

Create Cross-Printer “Safe” colours

Printer A Printer B

PMS 123

Page 11: Ryerson 2017 ExtendedProcess LiThe Problem Spot colours are expensive - Costly inks - Inconsistent printability - Ink changes/wash-ups - Increased makeready times - >6 unit presses

… and Punch!

CMYK CMYKOGV

Page 12: Ryerson 2017 ExtendedProcess LiThe Problem Spot colours are expensive - Costly inks - Inconsistent printability - Ink changes/wash-ups - Increased makeready times - >6 unit presses

Which Inks Should I ChooseCMYK

CMYK

Page 13: Ryerson 2017 ExtendedProcess LiThe Problem Spot colours are expensive - Costly inks - Inconsistent printability - Ink changes/wash-ups - Increased makeready times - >6 unit presses

Which Inks Should I ChooseCMYK +O

CMYK +O

Page 14: Ryerson 2017 ExtendedProcess LiThe Problem Spot colours are expensive - Costly inks - Inconsistent printability - Ink changes/wash-ups - Increased makeready times - >6 unit presses

Which Inks Should I ChooseCMYK +O +G

CMYK +O +G

Page 15: Ryerson 2017 ExtendedProcess LiThe Problem Spot colours are expensive - Costly inks - Inconsistent printability - Ink changes/wash-ups - Increased makeready times - >6 unit presses

Which Inks Should I ChooseCMYK +O +G +B

CMYK +O +G +B

Page 16: Ryerson 2017 ExtendedProcess LiThe Problem Spot colours are expensive - Costly inks - Inconsistent printability - Ink changes/wash-ups - Increased makeready times - >6 unit presses

Which Inks Should I ChooseCMYK +O +G +V

CMYK +O +G +V

Page 17: Ryerson 2017 ExtendedProcess LiThe Problem Spot colours are expensive - Costly inks - Inconsistent printability - Ink changes/wash-ups - Increased makeready times - >6 unit presses

Perspective

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Page 18: Ryerson 2017 ExtendedProcess LiThe Problem Spot colours are expensive - Costly inks - Inconsistent printability - Ink changes/wash-ups - Increased makeready times - >6 unit presses

Art vs. Science, Prepress vs. Printing

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Page 19: Ryerson 2017 ExtendedProcess LiThe Problem Spot colours are expensive - Costly inks - Inconsistent printability - Ink changes/wash-ups - Increased makeready times - >6 unit presses

Conversions: Which Way?

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Page 20: Ryerson 2017 ExtendedProcess LiThe Problem Spot colours are expensive - Costly inks - Inconsistent printability - Ink changes/wash-ups - Increased makeready times - >6 unit presses

Conversions: Which Way?

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Page 21: Ryerson 2017 ExtendedProcess LiThe Problem Spot colours are expensive - Costly inks - Inconsistent printability - Ink changes/wash-ups - Increased makeready times - >6 unit presses

Conversions: Which Way?

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Page 22: Ryerson 2017 ExtendedProcess LiThe Problem Spot colours are expensive - Costly inks - Inconsistent printability - Ink changes/wash-ups - Increased makeready times - >6 unit presses

People can have the Model T in any colour – so long as it’s black.

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– Henry Ford

Page 23: Ryerson 2017 ExtendedProcess LiThe Problem Spot colours are expensive - Costly inks - Inconsistent printability - Ink changes/wash-ups - Increased makeready times - >6 unit presses

Thank you