1

RZR DOOR UPHOLSTERY FOR FACTORY POLARIS FRONT DOOR POLARIS LOWER DOOR / KIMPEX / SUPER ATV / POLARIS FULL ALUMINUM / UTV GIANT /

PRO ARMOR LOWER

1003 9/19/17

Polaris Lower Door W/ Premium Panel

TOOLS NEEDED:

T-27 / T-40 TORX DRIVE

PHILLIPS DRIVE

1/8” DRILL BIT

1/4” DRILL BIT

DRILL

4MM ALLEN

10MM

Kimpex Lower Door w/ Premium Panel

2

STOP

THIS DOOR IS MADE FOR MORE THAN

ONE LOWER SECTION

YOU

NEED TO PUT HOLES IN THE VINYL

FOR THE RIGHT DOOR.

SEE NEXT

PAGE

3

4

POLARIS LOWER:

1. LOCATE MOUNTING HOLES USING PAGE 3 AS A GUIDE.

2. PUNCH MOUNTING HOLES THROUGH UPHOLSTERY.

3. USING T-27 TORX BIT REMOVE THESE TWO

BOLTS AND INSTALL THE TWO BENT

BRACKETS (RZR2D-F-B2) WITH THE WIDER

FACE UP. USE THE TORX BOLT TO SECURE

THEM IN PLACE.

4. USING A T-40 TORX BIT REMOVE THIS BOLT

AND INSTALL FLAT BRACKET (RZR2D-F -B3),

FACING DOWN, AND REUSE THE BOLT TO

SECURE IT IN PLACE.

5. AFTER ALL BRACES ARE INSTALLED CLIP

UPHOLSTERY PANEL TO UPPER DOOR. HOLES

MATCH FACTORY DRILLED HOLES IN DOOR.

6. MAKE SURE TOP EDGE OF PANEL IS PARALLEL

TO UPPER DOOR. PILOT DRILL UPPER HOLE

NEAR LATCH WITH A 1/8” DRILL (USE

UPHOLSTERY PROTECTOR). INSTALL

DURASNAP WITH WASHER.

7. THROUGH PREVIOUSLY PUNCHED HOLES DRILL PILOT HOLES USING A 1/8” BIT AND

CARDBOARD PROTECTOR AND INSTALL 4 DURASNAPS WITH WASHERS. INSTALL BUTTON

SNAPS

8. PROCEED TO ARM REST INSTRUSTIONS ON PAGE 13.

5

SUPER ATV LOWER / PRO ARMOR LOWER:

1. LOCATE MOUNTING HOLES USING PAGE 3 AS A

GUIDE.

2. PUNCH MOUNTING HOLES THOUGH UPHOLSTERY IF NECESSARY.

(SHOWN BELOW IS THE SPORT VERSION,

NO HOLES WILL NEED TO BE PUNCHED

OUT.)

3. CLIP UPHOLSTERY PANEL TO DOOR.

HOLES MATCH FACTORY DRILLED HOLES

IN DOOR.

4. MAKE SURE TOP EDGE OF PANEL IS

PARALLEL TO UPPER DOOR. PILOT DRILL

UPPER HOLE NEAR LATCH WITH A 1/8”

DRILL (USE UPHOLSTERY PROTECTOR).

5. WITH HOLES FOUND IN STEP 1, USE A

DRILL TO SCRIBE A MARK ON YOUR

DOOR. (DO NOT DRILL THROUGH YOUR

DOOR, THIS IS JUST A LOCATIONAL

MARK)

6. REMOVE YOUR DOOR PANEL. ONCE REMOVED, FIND SCRIBED HOLES

SUPER ATV - MEASURE 1 1/4” UP FROM MARKS AND DRILL USING A 1/4” DRILL BIT.

PRO ARMOR – MEASURE 1 1/4” IN FROM MARKS AND DRILL USING A 1/4” DRILL BIT.

7. REMOVE THE SCREW USING A T-40 TORX WRENCH AND INSTALL (RZR2D-F -B3)

8. ONCE HOLES ARE DRILLED, INSTALL BRACES (RZR2D-F-B2)

USING M6-1.0x20 SCREWS AND FLANGE NUTS AS SHOWN BELOW. RE USE T-40 BOLT REMOVED IN

PREVIOUS STEP TO SECURE BRACE.

SUPER ATV

PRO ARMOR

6

9. RECLIP UPHOLSTERY PANEL TO UPPER DOOR AND INSTALL DURASNAP WITH WASHER NEAR

LATCH. USING 1/8” DRILL BIT WITH CARDBOARD PROTECTOR DRILL 3 PILOT HOLES INTO

BRACES, ATTACH UPHOLSTERY PANEL WITH DURASNAPS AND WASHERS.

10. AFTER ALL SCREWS HAVE BEEN SECURED, INSTALL BUTTON SNAPS.

11. CONTINUE TO ARM REST INSTRUCTIONS ON PAGE 13.

7

KIMPEX LOWER:

1. LOCATE MOUNTING HOLES USING PAGE 3 AS A

GUIDE.

2. PUNCH MOUNTING HOLES THOUGH UPHOLSTERY.

3. ATTACH LOWER BRACKETS (RZR2D-F -B1) USING

DURASNAPS.

4. CLIP UPHOLSTERY PANEL TO DOOR. HOLES MATCH

FACTORY DRILLED HOLES IN DOOR.

5. MAKE SURE TOP EDGE OF PANEL IS PARALLEL TO

UPPER DOOR. PILOT DRILL UPPER HOLE NEAR LATCH

WITH A 1/8” DRILL (USE UPHOLSTERY PROTECTOR).

INSTALL DURASNAP WITH WASHER.

6. SWIVEL LOWER BRACKETS SO THAT THEY

LINE UP WITH THE “V” IN THE LOWER

RUBBER GASKET OF DOOR.

7. USING A ¼” DRILL BIT, DRILL THROUGH

LOWER BRACKETS AND DOOR.

8. BOLT LOWER BRACKETS TO DOORS USING

M6-1.0x20 SCREWS AND FLANGE NUTS.

8

9. USING AN 1/8” DRILL BIT, DRILL THOUGH UPHOLSTERY

UNDER POCKET USING PROTECTOR AND ATTACH USING DURASNAP.

10. COVER SCREW HEAD BUTTON SNAPS.

11. CONTINUE TO ARM REST INSTRUCTIONS

ON PAGE 13.

9

POLARIS FULL ALUMINUM DOOR:

1. LOCATE MOUNTING HOLES USING PAGE 3 AS A

GUIDE.

2. PUNCH MOUNTING HOLES THOUGH UPHOLSTERY.

3. ATTACH LOWER BRACKETS (RZR2D-F -B1) TO BACKSIDE OF PANEL USING

DURASNAPS.

4. REMOVE THE SCREW USING A T-40 TORX WRENCH AND INSTALL (RZR2D-F -B3) 5. USING AN 1/8” DRILL BIT, DRILL THOUGH UPHOLSTERY

NEAR POCKET USING PROTECTOR AND ATTACH USING DURASNAP.

10

6. CLIP UPHOLSTERY PANEL TO DOOR. HOLES MATCH

FACTORY DRILLED HOLES IN DOOR.

7. MAKE SURE TOP EDGE OF PANEL IS PARALLEL TO

UPPER DOOR. PILOT DRILL UPPER HOLE NEAR LATCH

WITH A 1/8” DRILL (USE UPHOLSTERY PROTECTOR).

INSTALL DURASNAP WITH WASHER.

8. SWIVEL LOWER BRACKETS SO THAT IT LANDS FLAT ON

THE DOOR.

9. USING A ¼” DRILL BIT, DRILL THROUGH

LOWER BRACKETS AND DOOR.

10. BOLT LOWER BRACKETS TO DOORS USING

M6-1.0x20 SCREWS AND FLANGE NUTS.

11. COVER SCREW HEAD BUTTON SNAPS.

12. CONTINUE TO ARM REST INSTRUCTIONS

ON PAGE 13.

11

UTV GIANT LOWER:

1. LOCATE MOUNTING HOLES USING PAGE 3 AS A

GUIDE.

2. PUNCH MOUNTING HOLES THOUGH UPHOLSTERY

IF NECESSARY.

(SHOWN BELOW IS THE SPORT VERSION, NO

HOLES WILL NEED TO BE PUNCHED OUT.)

3. CLIP UPHOLSTERY PANEL TO DOOR. HOLES

MATCH FACTORY DRILLED HOLES IN DOOR.

4. MAKE SURE TOP EDGE OF PANEL IS PARALLEL TO

UPPER DOOR. PILOT DRILL UPPER HOLE NEAR

LATCH WITH A 1/8” DRILL (USE UPHOLSTERY

PROTECTOR).

5. WITH HOLES FOUND IN STEP 1, USE A DRILL TO

SCRIBE A MARK ON YOUR DOOR. (DO NOT DRILL

THROUGH YOUR DOOR, THIS IS JUST A

LOCATIONAL MARK)

6. REMOVE YOUR DOOR PANEL. ONCE REMOVED, FIND SCRIBED HOLES, CENTER SMALL HOLE OF

BRACES (RZR2D-F -B1) AT SCRIBE, POSITION BRACES AS SHOWN IN PHOTO BELOW. DRILL

MOUNTING HOLES USING A 1/4” DRILL BIT.

7. ONCE HOLES ARE DRILLED, INSTALL BRACES (RZR2D-F-B1) USING M6-1.0x20 SCREWS AND

FLANGE NUTS AS SHOWN BELOW.

12

8. RECLIP UPHOLSTERY PANEL TO UPPER DOOR AND INSTALL DURASNAP WITH WASHER NEAR

LATCH. USING 1/8” DRILL BIT WITH CARDBOARD PROTECTOR DRILL PILOT HOLES INTO

DOOR AT HOLE CLOSEST TO HINGE, ATTACH UPHOLSTERY PANEL WITH DURASNAPS AND

WASHERS.

9. AFTER ALL SCREWS HAVE BEEN SECURED, INSTALL BUTTON SNAPS.

10. CONTINUE TO ARM REST INSTRUCTIONS ON PAGE 13.

13

ARM REST: (ALL MODELS)

1. ONCE YOUR DOORS ARE INSTALLED, PROCEED TO

INSTALLING ARM RESTS. EACH ARM REST WILL BE MARKED

DRIVER OR PASSENGER ON THE BACK, AND MOUNTING

HOLES WILL BE PUNCHED THROUGH. AFTER DETERMINING

THE PROPER SIDE, MATCH THE FRONT POINT OF THE ARM

REST TO THE CORNER OF THE DOOR, NEXT TO THE DOOR

LATCH. 2. PRE DRILL HOLE USING 1/8” DRILL BIT WITH CARDBOARD

PROTECTOR. USE DURASNAP WITH WASHER TO ATTACH.

DRILL AND SCREW ONE HOLE AT A TIME TO INSURE SNUG

FIT. (MAKE SURE SCREWS GO IN STRAIGHT, IF THEY DO

NOT THE BUTTON WILL NOT FIT PROPER) 3. PRE DRILL TOP HOLES ON TOP OF ARM REST USING SAME

1/8” DRILL BIT. INSTALL SCREWS WITH WASHER

ATTACHED. ATTACH BUTTON SNAPS.