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S 281.597.03 en

ROADMASTER H4800Transport and general operating instructions

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Transport and general operating instructionsS 281.597.03 enRoadmaster H4800

Contents

Safety regulations S 050.012 en

Safety regulations General for crushing andscreening plants S 200.006 en

Declaration of conformity S 058.060

Noise levels S 050.013 en

General information S 000.005 en

Roadmaster H4800 S 281.596 en

Tightening torques S 200.005 en

Transport drawing 700.0379

Light mast Appendix A

Removing feed hopper with walkway formaintenance access Appendix B

Transport security Appendix C

Handling of hydraulic legs Appendix D

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Safety Regulations - General 21 (10)

S 050.012.02 en 2002-09-16

2. Safety Regulations - General

Contents Page

2.1 Introduction 2

2.2 Extra safety precautions 3

2.3 General safety precautions 4

Personnel safety 4

Work area safety 5

Electrical safety 6

Flammable and hazardous materials safety 7

Pressurized systems safety (air and hydraulic) 8

Welding safety 9

2.4 Ten safety rules 10

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S 050.012.02 en 2002-09-16

To avoid potential safety risks it is important that:

The recommendations in instruction manuals are studied and followed. Personnel are regularly given training on maintenance and safety. General and official safety regulations are followed. Dangerous areas are marked with warning signs. The appropriate equipment and tools are available. The owner and management live up to their responsibility to make sure that effective

safety programmes and regulations are worked out and are followed by all personnel.

2.2 Extra safety precautions

Our instruction manuals and other documentation contain important information whichmust be read and understood by all users before they operate the equipment. To make iteasier to notice information in our instruction manuals directly concerning USER SAFETYand the avoidance of problems with the EQUIPMENT, we use the terms and symbolsshown below:

Important information which alerts you to a situation whichcould lead to serious injury or death if you do not follow theinstructions given.

Important information which describes how you avoid damageto a machine and its systems or how you avoid a situation whichcould cause personal injury.

Advice about operation, inspection and maintenance of amachine and its systems.

Warning !!!

Caution !!

Note !

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S 050.012.02 en 2002-09-16

2.3 General safety precautions

The following list of general safety precautions should beconsidered as a guide only. There may be other conditions andvariations in the operation of this equipment that are not coveredin these general safety precautions. The purpose of these generalsafety precautions is to make all personnel aware of the generalhazards and dangerous situations that exist around theequipment and the work area.

Personnel safety

1. Read and understand each of the warnings, cautions and instructions in theinstruction manual and on all signs and information plates on and around theequipment. If anything is unclear, make sure that all of your questions are answered

before work is started.

2. Report all accidents immediately to your supervisor. Consult a doctor or medical personnel as soon as possible if personal injury is involved.

3. Keep a list of emergency telephone numbers close to the telephone and inform allwork area personnel about the location of the list.

4. Do not operate or work around equipment while under the influence of alcohol,medicines, tranquilizers or other drugs that can make you less alert or affect your

judgement.

5. When moving about on or around the machine, use the hand grips, ladders, guardrails and other safety equipment provided. Use a safety harness if this is required.

6. Take precautions to keep hair and loose fitting clothing from being caught onmoving parts or controls.

7. Wear safety glasses whenever there is any danger of flying debris, stone fragments,objects or dust that could enter the eyes, and when required by operating regulations.Be extra safe - always wear eye protection. Take good care of your eyes.

8. Wear gloves whenever possible to protect hands and fingers from cuts, scrapes, burns and solvents.

9. Always wear a helmet and safety shoes when appropriate for the work being doneand always when required by local or national regulations. Around and beneathmaterial transfer points - between conveyors or feeders and crushers, for example -there can be a risk of falling material. Make sure that suitable guards and warning

signs are provided.

10. Remove rings, watches, necklaces and bracelets before working in the plant.

Warning !!!

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S 050.012.02 en 2002-09-16

11. In areas where noise levels are high, wear hearing protection devices.

12. Wear a breathing apparatus or mask whenever appropriate i.e. when painting orworking with chemicals, solvents and other substances that may be hazardous toyour health. Remember that there is a risk of silicosis when there is silicious dust inthe air.

13. Do not take chances with your back. Use lifting and moving devices to help you withyour work. Always lift with your legs, not with your back.

Work Area Safety

1. Keep the general work area clean and free of debris. Avoid stone or other material build-ups on walkways, platforms, ladders and under conveyors.

2. Do not allow unauthorized personnel in or around the work area. Keep a constantcheck on who is in your work area. If necessary, keep a list.

3. Keep equipment surfaces that will be touched by hands and feet clean, dry and freeof oil or grease.

4. Keep parts and tools in the designated places when not in use.

5. Keep safety equipment in a designated place and ensure that work area personnelknow the location and the proper use of the safety equipment.

6. Make a daily check of starting alarms and warning devices in the work area, andensure that each device is working properly before starting or operating theequipment.

7. Do not stand under or allow anyone else to stand under equipment that is beinghoisted or suspended. Use a safety hook or hook with a safety latch when hoistingequipment and use spreader bars when necessary.

8. Learn the weight limitations and clearances in and around your work area and for theequipment in use.

9. Do not overload walkways. They are intended for personnel, not equipment.

10. Be alert to conditions that may obscure vision in and around your work area.

11. Always isolate the drive motor(s) of equipment before removing guards or carryingout any inspection or maintenance work.

12. Ensure that the machine and the working area are sufficiently well illuminated.

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S 050.012.02 en 2002-09-16

Electrical safety

1. Permit only trained and competent personnel to work onelectrical components, in the plant or on any equipment.

2. Always assume that an electrical circuit is live until it is proven dead by propertesting procedures.

3. Lock out the appropriate safety isolating switch or the main breaker, and display theWork in progress warning sign in an appropriate place before performing anyinspection, maintenance, lubrication or adjustment procedure on a machine.

4. Repair or replace electrical wires, cables and connectors that are broken or damagedin any way.

5. Check that electrical earth wires, motor and power cable connections are properlyand securely connected before starting any equipment.

6. Make sure you know the location of all power lines and underground cables. Useextreme caution when working around these areas. Memorize the location of all mainelectrical isolating switches.

7. Never work on electrical equipment while it is raining or while standing in water oron wet surfaces unless you know that the power is disconnected.

8. Be alert when working around or with electricity. Report any electrical hazardimmediately to your supervisor.

Warning !!!

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S 050.012.02 en 2002-09-16

Flammable and Hazardous Materials safety

1. Store flammable, combustible or hazardous materials in a safe place and incontainers specifically designed for that purpose and clearly marked in accordancewith the relevant regulations.

2. Store used and oily cleaning rags in a properly designed container as required bynational and local rules and regulations, and away from flammable and combustiblematerials.

3. Do not store flammable or combustible materials in, on or around the equipment,electrical installations or personnel facilities.

Do not permit smoking or an open flame around fuel tanks orother storage facilities for combustible materials.

4. Keep several fully charged fire extinguishers located throughout the work area.Make sure that all personnel know their location and how to operate them. Havethem readily available during fueling operations or when other fire hazards are

present. Check the charge on each fire extinguisher at least once a month or whenotherwise specified.

5. Shut down all engines and motors when fueling or transferring flammable,combustible or hazardous materials. Follow the recommended fueling and transfer procedures for the substance or material being worked with.

6. Fill fuel storage tanks and other combustible materials storage facilities in a wellventilated area, well away from equipment which can cause sparks and thus igniteflammable materials.

7. When refueling or transferring flammable or combustible materials, ground thenozzle or spout to prevent sparks caused by static electricity.

8. Never start a diesel or gasoline engine in an enclosed area unless there is adequateventilation.

Exhaust fumes can kill !

9. Do not use flammable or combustible substances such as gasoline, kerosene or dieselfuel for cleaning parts, unless specifically mentioned in our instruction manual. Inother cases, always use a nonflammable solvent for cleaning.

Caution !!

Warning !!!

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S 050.012.02 en 2002-09-16

6. Never adjust pressure relief valves beyond therecommended values.

7. Follow the manufacturer's recommended inspection and maintenance procedures for pressurized systems to ensure that safe operating conditions exist at all times.

8. Take extreme care when working with hydraulicaccumulators. They must never be heated or subjected towelding or mechanical damage.

Welding Safety

1. Any welding or cutting operations should only be performed by experiencedwelders who are familiar with the welding equipment and the materials to be welded.

2. Take all necessary precautions to avoid dropping sparks or welding splatter on belts,hoses, tanks or other parts of equipment, or on personnel in the work area. Alwayskeep the risk of fire in mind.

3. Attach the welding earth cable as close as possible to the

piece being welded to avoid damage to the equipment and potential injury to personnel.

4. Always consult with the manufacturers of the equipment to be welded before anywelding operation.

5. Never weld vessels or pipework which are pressurized.

6. If a radio control system is installed, disconnect the radio system including theantenna before starting any welding work. This is in order to avoid damage to theradio equipment.

Caution !!

Warning !!!

Caution !!

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S 050.012.02 en 2002-09-16

2.4 TEN SAFETY RULES1. Support all efforts to make your work-area safe and healthy.

2. Act responsibly and with concern for the safety of others, as well as yourself.

3. Check all tools and protective equipment frequently, to make sure they are in safeworking order.

4. Educate yourself and others in the hazards associated with your job so that they can be avoided in a safe manner.

5. To avoid injury and damage, familiarize yourself in advance with the risks and safetyaspects of procedures which are new to you.

6. Think over accident and injury possibilities before starting on any project. Takeappropriate precautions to protect yourself and others. Revise and improve working

procedures regularly.

7. Warn others of the possibility of accidents and injuries if you see them workingunsafely or creating potential hazards.

8. Be alert for changes in working conditions and process characteristics.

9. Report unsafe acts and conditions immediately to your supervisor. Don't assume thatsomeone else will do it.

10. Keep your work area and your tools clean. Pick up tools and materials after use andreturn them to the appropriate storage place.

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Safety regulations General forcrushing and screening plants

31 (3)

S 200.006.01 en 2003-09-23

3. General safety precautions for

crushing and screening plants

1. In a crushing plant the environment can be dusty, noisy and exposed to bad weatherconditions.

A cabin should be provided to give protection for the operators.

These should always be a possibility to observe the material thatis being fed to the primary section of a crushing plant - eitherdirectly from a platform or cabin near the crusher - or by aremote observation facility within a control room.

2. In cases where feeders or crushers are preceded by a dump hopper there is always arisk of vehicles reversing into the hopper.

Always install stop blocks across the full width of the accessroad.

The height of these stop blocks must be at least 50% of thediameter of the rear wheels of the largest vehicle used.

Additional safety devices such as guard rails must be providedround the rest of the hopper.

3. Lifting gear of adequate capacity should be available to allow all machines to be properly serviced.

Note !

Note !

Note !

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32 (3)

S 200.006.01 en 2003-09-23

4. Crushing plants can sometimes give rise to duty conditions.

If the dust concentration in the atmosphere exceeds permissiblelevels, then dust extraction or dust suppression must be

provided.

Sandvik Rock Processing can provide you with the properequipment.

The most common type of dust extraction equipment is a dustcollector as shown on the conveyor in the figure below.

5. Do not alter, deface or remove warning and information signs.

6. Before setting up transportable equipment, be sure that the ground surface is firm andlevel. Make sure that all supporting and locking devices are securely in place. Followmanufacturers recommended procedures for supporting and locking the equipmentwhere applicable.

7. Before moving mobile equipment, check that the brakes and running lights operate properly. Ensure that supporting legs are raised high enough off the ground to provide sufficient clearance for safe transport. Check that there are no loose itemsthat could fall off during transport.

Never climb aboard equipment while it is in transit or beinghoisted, or allow anyone else to do so.

8. Inspect all equipment components before each operating shift to ensure that no partsare damaged or suspected of being damaged.

Repair or replace damaged parts before starting or operating theequipment. Use only original parts.

9. Starting or operating equipment

Before starting or operating equipment, walk around the work

area and the equipment to check that no personnel, animals,tools, parts or other foreign objects are in, on, under or aroundthe equipment. Make sure that all guards and safety devices are

properly installed and in good working condition.

Caution !!

Warning !!!

Note !

Caution !!

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33 (3)

S 200.006.01 en 2003-09-23

10. Before starting equipment, make sure that all work area personnel and visitors knowthe equipment is going to be started.

Use appropriate devices such as sirens or flashing lights, to warn personnel and visitors.

11. When starting equipment, follow the manufacturers recommended starting sequence.Do not allow unskilled persons to start or operate any equipment without the propersupervision of a skilled operator.

Never leave equipment controls unattended. Always have aqualified operator relieve you if you must leave.

12. During start-up and while equipment is operating, be alert for improper reading,visual defects, odours or unusual sounds that could be a warning of a potentialhazard. Shut down equipment immediately, following established shut-down

procedures, if any unsafe condition should arise.

13. Use extreme caution whenever any equipment is required to be operating during aninspection, maintenance, lubrication or adjustment procedure.

This may only be permitted if it is absolutely essential andshould only be carried out under the direction of a qualifiedsupervisor. Under normal circumstances the machine must bestopped and safety switches locked out before any work iscarried out.

14. Perform all inspection, maintenance, lubrication and adjustment procedures withcaution and in accordance with the manufacturers recommended procedures.

15. Always install adequate lighting and power points to facilitate maintenance.

16. Be extremely cautions when crawler-mounted units are to be moved. The operator incharge of the radio control must be absolutely certain that no personnel are workingor climbing on the equipment during movement.

Stand clear from the unit when it is being moved.

Make sure that the ground upon which the crawler-mounted unitis to be moved is suitable as there is otherwise a risk of the unitskidding or tipping over.

Note !

Caution !!

Warning !!!

Warning !!!

Caution !!

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Declaration of conformityFrskran om verensstmmelse

S 058.060.02 ru 1 (1)

2003-12-02

Frskran om verensstmmelseDeclaration of conformityKonformittserklrungCertificat de conformit

Declaracin de conformidadDichiarazione di conformitVerklaring van overeenstemmingForsikring om overensstemmelse

Forsikring om overensstemmelseAtestado de concordncia

Yhdenmukaisuusvakuutus

Krossverk typ:Crushing unit type:Brechwerk, Typ:Type de concasseur:

Tipo de triturador:Tipo di frantumatrice:Breekinstallatie, type:Knuseanlgstype:

Knuseverk-type:Tipo de dispositivo triturador:Murskavaunu tyyppi:

Roadmaster RM H4000; RM S3000; RM H3000 (HJ-H4000-USS; HJ-S3000-USS; HJ-H3000-USS)Roadmaster RM H4800; RM S3800; RM H3800

(sv) Vi frskrar att produkten somomfattas av denna frskran r iverensstmmelse med fljandedirektiv och harmoniseradestandarder:

(es) Garantizamos que el producto objetode esta declaracin cumple lasdisposiciones de las directivas ynormas armonizadas siguientes:

(no) Vi forsikrer at produktet somomfattes av denne forsikring er ioverensstemmelse med flgendedirektiver og harmoniserendestandarder:

(en) We declare that the product to

which this declaration relates is inconformity with the followingstandards and normativedocuments:

(it) Dichiariamo che il prodotto

contemplato da questa dichiarazione conforme alle direttive seguenti ealle norme armonizzate.

(pt) Para os devidos efeitos, declaramos

que o produto abrangido por esteatestado est de acordo com asdirectivas e padres harmonizadosseguintes:

(de) Wir bescheinigen, dass das Produkt,auf das sich diese Erklrung

bezieht, mit folgenden Richtlinienund harmonisierenden Normenbereinstimmt:

(nl) Wij garanderen dat het productwaarvoor deze verklaring geldt inovereenstemming is met devolgende richtlijnen engeharmoniseerde normen:

(fi) Vakuutamme ett kone, jota tmvakuutus koskee, onyhdenmukainen seuraaviennormien ja ohjeellisten asiakirjojenkanssa:

(fr) Nous garantissons que le produitfaisant lobjet du prsent certificatest conforme la directive suivanteet aux normes qui lui sont relatives:

(da) Vi forsikrer hermed, at dette produkt, som omfattes af denneforsikring, er i overensstemmelsemed flgende direktiver og

harmoniserede standarder:

(ru) , , ,

:

93/68/EEC Direktivet om CE-mrkningDirective on CE-markingRichtlinie zur CE-KennzeichnungDirective sur le marquage CE

Directiva de certificacin CEDirettiva sul marchio CERichtlijn voor CE-merkDirektivet om CE-mrkning

Direktivet om CE-merkingDirectiva sobre a gravao deCECE-merkinnn direktiivi

98/37/EG MaskindirektivetMachinery DirectiveMaschinenrichtlinieDirective sur les machines

Directiva sobre maquinariaDirettiva macchineMachinerichtlijnMaskindirektivet

MaskindirektivetDirectiva sobre mquinasKonedirektiivi

89/336/EECEN 50081-2EN 50082-2EN 60439-1-am11

EMC-direktivetEMC DirectiveEMC-RichtlinieDirective EMC

Directiva EMCDirettiva EMCEMC-richtlijnEMC-direktivet

EMC-direktivetDirectiva EMCEMC direktiivi

73/23/EECEN 60439-1EN 60204-1

LgspnningsdirektivetLow-voltage Directive

NiederspannungsrichtlinieDirective sur les basses tensions

Directiva sobre baja tensinDirettiva bassa tensioneRichtlijn voorlaagspanningsinstallatiesLavspndingsdirektivet

LavspenningsdirektivetDirectiva sobre baixa tensoPienjnnite direktiivi

____________________________

Gran ForsbergKonstruktionschefEngineering ManagerKonstruktionsleiterDirecteur technique

Director de diseoDirettore tecnicoChef constructieKonstruktionschef

KonstruksjonsjefO chefe de construoSuunnittelupllikk

Sandvik SRP (Arbr) ABBox 85SE-820 10 Arbr, Sweden

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Declaration of conformityFrskran om verensstmmelse

S 058.060.02 ru 2 (1)

2003-12-02

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Noise levels S 050.013.03 en 1 (1)

2003-12-03

Measurement conditions

All values are equivalent continuous sound levels (L eq) measured during a period of 60seconds with an integrating sound level meter. All readings are taken at a distance ofapprox. 1 m from the machine and at a height of approx. 1.6 m from the floor level (or

platform where applicable).

All values are approximate. Noise levels vary, depending on whether dust encapsulation isfitted or not, installation and feeding arrangements, size and Work Index of feed material,motor size, etc. Different types of screening elements have a large effect on the noiselevels of screens.

Product

Test conditions inworkshop (running

empty) dB(A)

Typical values inoperation, withmaterial dB(A)

Hydrocone crusher 95 95 - 106

Jaw crusher - JM 87 102 - 108

Impact breakers - VSI type

90 93 - 105Screens Free-Flo type 85 90 - 100

Screens Free Classifier type 85 90 - 100

Screens Master-Flo, CS & XS type 85 90 - 100

Screens Master-Flo, GS type 85 95 - 105

Screens Linel-Flo type 85-90 90 100

Screens BS type (Scorpion) 85-90 90 100

Screens MGS type 85 95 - 105

Feeders PF, GF type 85 90 - 100

Feeders FS type 85 90 - 100

Feeders HGF, MGF type 90 95 - 105

Feeders MV type (Scorpion) 90 95 - 105

Ear protection should be worn by all plant operators.Caution !!

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General Information 11 (2)

S 000.005.00 en 2002-08-16

1. General Information

General maintenance conditions

The person who carries out maintenance work on this machine must be well acquaintedwith its design.

The person who is responsible for the operation of the machine must have goodknowledge of the machine and must know when and how adjustments should be made.He must also be familiar with the machine's permissible load limits.

For this reason you should read carefully through this maintenance instruction manualand study the spare parts list and the drawings included therein before you install oroperate the machine. In addition, make sure that the operator responsible for the machinehas a copy of this manual.

It is especially important to read thesafety regulations included in the instructionmanual.

Guarantee policy

In addition to the information given in the general delivery conditions, we should like to point out the following:

Sandvik Rock Processing undertakes to correct faults in machines sold by us, under thecondition that:

- the fault is due to defective design, material or manufacturing.

- the fault is reported to Sandvik Rock Processing's representatives within theapplicable guarantee period.

- the machine is used only in accordance with the operating conditions specified byus and in applications for which it is intended.

- maintenance work and repairs are carried out by competent service personnel, inaccordance with Sandvik Rock Processing's recommendations.

- only genuine Sandvik Rock Processing parts are used.

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General Information 12 (2)

S 000.005.00 en 2002-08-16

Our obligation thus does not cover faults caused by the use of non-genuine parts,inadequate maintenance, incorrect installation, incorrect operation, incorrectly carried outrepairs or normal wear.

Sandvik Rock Processing takes no responsibility for damage beyond what is mentionedabove - neither injuries to people, damage to property nor consequential damage.

We reserve the right to alter the design and specifications of our products without priornotice.

Spare parts policy

In order to achieve optimal reliability and operating economics throughout the entire lifeof the machine, only genuine Sandvik Rock Processing original parts may be used.

The use of genuine Sandvik Rock Processing parts automatically gives access to thedevelopment and quality advances constantly made by Sandvik Rock Processing.

Sandvik Rock Processing guarantees that spare parts will be available for at least 10 yearsafter the cessation of manufacture of the machine in question.

To ensure that spare parts deliveries are correct, consult the applicable spare parts list and

with all orders, specify the following: Machine type

Serial number/SW-number

Description, part number and quantity required.

Service assistance

Service work or service personnel can be ordered through the nearestSandvik Rock Processing company, agent or representative or directly from:

Sandvik SRP (Arbr) AB Telephone + 46-278-64 22 00Service Dept. Telefax + 46-278-64 22 02S-820 10 ARBRSweden

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Roadmaster H4800Transportable Crushing Unit

Instruction Manual

S 281.596.04 en 1 (10)

2004-09-15

Contents Page

1. Introduction 2

2. Warning symbols 2

3. Description 3

4. Transport 3

5. Erection 5

6. Crushing 7

7. Starting and stopping 8

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Instruction Manual

S 281.596.04 en 2 (10)

2004-09-15

1. Introduction

During the design and manufacture of the unit, a lot of effort is put into the avoidance ofhealth and safety risks.

When the crushing unit is in operation, there are many potential risks and to avoid these itis important that:

- You study and follow our recommendations.

- Personnel are regularly given training on maintenance and safety procedures.

- Suitable equipment and tools are available.- The owner and the management live up to their responsibility to make sure that

effective safety programmes and directions are developed and are followed by all personnel.

- Safety helmets are always worn during operation and also during erection andstripping down.

- Ear protection is always used during operation.

2. Warning symbols

Our instruction manuals contain important information which must be read and understood by all users before they operate the equipment. To make it easier to notice information inour instruction manuals directly concerning USER SAFETY and the avoidance of

problems with the EQUIPMENT , we use the following terms and symbols:

Important information which alerts you to a situation whichcould lead to serious injury or death if you do not follow theinstructions given.

Important imformation which describes how you avoid damageto a machine and its systems or how you avoid a situation whichcould cause personal injury.

Advice about operation, inspection and maintenance of amachine and its systems.

Warning !!!

Caution !!

Note !

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Instruction Manual

S 281.596.04 en 4 (10)

2004-09-15

5. Lower the sideboard sections on the telescopic portion of the conveyor. Remove thelocking bolts.

6. Rectract the telescopic portion of the conveyor and lower the conveyor to thetransport position.

Keep clear of the conveyors area of movement!

7. Lift off any other discharge conveyors that are fitted.

8. Remove the guardrails from the walkways. Fold up the walkways and secure themwith the transport locks. Raise the feeders side aprons and lock them in position.Fold down the extension plates on the top of the feed hopper.

9. Raise the safety legs and lock them in position. Lower the unit by moving the controllever for the air suspension to the running position. Back the towing unit in beneaththe unit.

Control lever for air suspension

Keep clear of the crushing unit and the area around the wheels

of the towing vehicle.Warning !!!

Warning !!!

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Instruction Manual

S 281.596.04 en 5 (10)

2004-09-15

10. Raise the hydraulic legs and connect the unit to the towing vehicle. Use the winch toswing up the hydraulic legs to the transport position. Lock the legs in position with

the locking pins and safety bolt. For more details, see Using the hydraulic supportinglegs in Section 1.

11. Connect up the brake hoses and the lighting cables to the towing vehicle.

12. Check the tightness of all wheel nuts after the first 40 km and then at intervals of1000 km.

5. Erection

Work out how the unit is to be placed on the site with the help of Fig. 1. See also Points3 - 4 in Section 6 Crushing . Carefully level the ground in the areas where the hydraulicleg footplates and the wheels will be positioned and make sure that these areas are all atthe same level.

When lifting: Keep clear of suspended loads!

Take care to avoid risks of slipping, or falling!

Keep in mind that there is a risk of pinching in the stepsdescribed below!

When this has been done, follow the directions given below.

1. Pump up the air suspension to the highest position, i.e. with the top of the chassisapprox. 1900 mm above the ground.

2. Disconnect the brake lines and lighting cable from the towing vehicle.

3. Swing down the hydraulic legs and lock them in position (see Using the hydraulic

supporting legs in Section 1).

4. Remove the footplate locking pins on the hydraulic legs. Position the loaddistribution plates supplied on the ground, beneath the hydraulic legs. Lower the legsto the ground and take the load off the towing vehicle.

5. Drive the towing vehicle out from beneath the crushing unit.

Keep clear of the crushing unit and the area around the wheelsof the towing vehicle.

Warning !!!

Warning !!!

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Instruction Manual

S 281.596.04 en 7 (10)

2004-09-15

9. Raise the conveyor to the crusher and then extend the telescopic section by using thecontrol lever and the push buttons (see decals). Fit the sideboards and locking bolts.

Keep clear of the conveyors area of movement!

10. Raise the crushers feed hopper and lock it in place with the load pins and the threelocking screws (the locking screws are locked with lock nuts). NOTE! Do not over-tighten the locking screws.

11. Lower the lifting post.

12. If the unit is completely encapsulated, fit the encapsulation hood on top of thecrushers feed hopper.

13. Fold down the walkways and install the guardrails.

14. If the unit is completely encapsulted, fit the encapsulation above the discharge end ofthe conveyor (B3) to the screen.

15. Before raising B3 see Fig. 2 to the operating position, the feed hopper extension plates must be raised and locked in position with the M16 bolts (2 off).

16. Install any additional product discharge conveyors.

17. Connect the switchgear unit to the power supply.

6. Crushing

For each of the individual machines incorporated in the crushing unit there are separateinstruction manuals. In addition to reading these, before you put the crushing unit intooperation, you should go through the following checklist:

1. The amount of sand (= Natural F ines = N.F.) which is removed can be varied withthe help of the unperforated rubber cloth provided. This can be extended to thedesired extent over the screening element of the N.F. screens second deck.

2. If no N.F. fraction is to be taken out, the second deck of the N.F. screen must becompletely blinded with an unperforated plate shaped for the job. (ContactSandvik Rock Processing).

Warning !!!

Caution !!

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Tightening torques 61 (1)

S 200.005.01 en 2003-02-10

6. Tightening torques

Tightening threaded fasteners

Tightening torques (Mv) in Nm for oiled uncoated/unplated steel threaded fasteners, whenusing a torque wrench or a screw/nut runner with torque control.

Max. torque spread 5%. Metric coarse threads.

ThreadM

Strenght guard( SS-ISO 898/1)

8.8 12.9

68

1012

9.8244781

174079

136

16202430

197385665

1310

333649

11202210

364248

228036405450

385061409190

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A-1RM H4800 Sandvik SRP AB Doc. no. S 281.597 en Ver. 3

A.1 Light mast

Light combinations

Red

Blue

Yellow

Red AlarmBlue+Red MetalYellow High levelYellow+RedMax level

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A-2 Sandvik SRP AB Doc. no. S 281.597 en Ver. 3 RM H4800

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B-1RM H4800 Sandvik SRP AB Doc. no. S 281.597 en Ver. 3

B.2 Removing feed hopper with walkway formaintenance access

Instructiona) Retract the end of the conveyor to the crusher so that it does not interfere

with the lifting off of the hopper.

b) The upper feed hopper section must be in the working position, with thethree M24 locking screws tight.

c) Remove the cables from the level monitor transmitter and receiver.

d) Remove the cap from the post which holds the upper hopper section andthe walkway.

e) Attach lifting chains to the lifting device and the three lifting lugs on theinside of the lower hopper section see photo.

f) Remove the screws that hold the lower hopper section on the crusher(12xM16).

g) The feed hopper and walkway can be lifted by a crane as a single unit.Make sure that the cone plates in the lower hopper section do not jamagainst the topshell arms.

h) If the whole assembly shows signs of tilting, this can be corrected byadjusting the length of the middle lifting chain.

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B-2 Sandvik SRP AB Doc. no. S 281.597 en Ver. 3 RM H4800

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C-1RM H4800 Sandvik SRP AB Doc. no. S 281.597 en Ver. 3

C.3 Transport security

a) Hydraulic legs b) Deposition of conveyor

c) Side walkway d) Light and signal post

e) Side walls near feeder f) Handrail to the big screen

g) Crusher h) Small screen

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C-2 Sandvik SRP AB Doc. no. S 281.597 en Ver. 3 RM H4800

i) Support to the walkway j) Feeder

k) Breaker bolt l) Between side walkway

m) Big screen n) Safety legs

o) Walkway at the big screen p) Conveyor under the crusher

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D-1RM H4800 Sandvik SRP AB Doc. no. S 281.597 en Ver. 3

D.4 Handling of hydraulic legs

a) Command view b) Transport position

c) Crank with barrier (Note! Hold the crank) d) Put back the breaker bolt

e) Important! Breaker bolt in this position (sensor)for function

f) Working position (breaker bolt and taps in place)

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Documents

S 281.597 en.pdf