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SUGARINDUSTRY
>> One Single Partner for all Your Needs <<
CAST IRON AND STEEL FABRICATION MACHINING POWER TRANSMISSION EQUIPMENT ROTATING EQUIPMENT
# SUGAR PROCESSING
32
SUGAR CANE ShREddiNG & MiLLiNGSUGAR BEET
DIFFUSION(horizontal or vertical)
CRYSTALLIZATION
Cane shredding and extraction Juice purification
Evaporation
crystallization and continous centrifugation
Drying
Juice purificationBeet washing and slicing Extraction
PULP PRESS:REFURBISHMENT
(> 50 tons and more)
SUGAR CANEDIFFUSION
Diffusion
CAST IRON AND STEEL FABRICATION MACHINING POWER TRANSMISSION EQUIPMENT ROTATING EQUIPMENT 54
# SUGAR CANE ShREddiNG & MiLLiNG
1 mission, several solutions!CANEflex®
CANEmaster®
ERsun®
ERsun®CANEmaster®CANEflex®
Bogiflex® gearbox
Output torque capacity range: T2N < 6000 kNm
ERsun® gearbox
Output torque capacity range: T2N < 3900 kNm
SUGAR CANE
# HORIZONTAL DIFFUSION
Output torque
capacity range:
T2N= 2800 - 7600 kNm
Output torque
capacity range:
T2N= 2400 - 6400 kNm
Output torque
capacity range:
T2N= 130 - 3900 kNm
Today CMD has got ready the largest sugarcane mill drive gearbox available for the future extra large mills of 60’’ x120’’ size.
CAST IRON AND STEEL FABRICATION MACHINING POWER TRANSMISSION EQUIPMENT ROTATING EQUIPMENT 76
Vertical diffuser upper part shell
# HORIZONTAL DIFFUSION & DRYING
SUGAR BEET
# VERTICAL DIFFUSION
Gears up to Ø16MBearings & Shafted support roller
Support rings (cast steel or ductile iron)
ERsun® planetary gearbox
Riding ring fitted on diffuser shell
Bogiflex® gearbox
Bogiflex® gearbox for horizontal diffuser drive or dryers
CAST IRON AND STEEL FABRICATION MACHINING POWER TRANSMISSION EQUIPMENT ROTATING EQUIPMENT8 9
CRYSTALLIZATION SUGARCANE MILL DRIVE COUPLINGS
SHREDDER & KNIVES CUTTER
Worm gearboxes for mixer and crystalliser
Torque Measurement : OPTION CM
Flexident Senior®
Jumboflex® worm gearbox
Single stage reducer ERmaster®
Input coupling
Output coupling
CAST IRON AND STEEL FABRICATION MACHINING POWER TRANSMISSION EQUIPMENT ROTATING EQUIPMENT10
# SERVICE
Over thirty qualified engineers and technicians within Groupe CIF are capable of travelling the world over for operations ranging from installation and commissioning of supplied products, to preventive maintenance and technical assessments.
Reverse Engineering
Supervision - Commissioning
Monitoring
Assessments/Recommendations
Refurbishment of all types/brands of gearboxes
# OUR ADDED VALUE
# R&D - EnginEERing
# MATERIAL DEvELopMEnT
Proprietary metal casting grades (FerryNod®, Ferrynox)
Full metallurgical test lab
Finite Element Analysis (FEA)Solidification and Flow Simulation ModelingMechanical drive train design (open and enclosed gearing)Development of custom mechanical couplingsConversion of fabrications to castings (iron or steel)Technical staff of approx. 100 engineers/techni-ciansMultiple patents each year
11
BEFORE AFTER
Compagnie Industrielle et Financière de Bussy
Vecqueville - BP 33F-52301 JOINVILLE CEDEXTél. : +33 (0)3 25 94 04 24www.legroupecif.com
Febr
uary
20
17
FERRY CAPITAIN Usines de Bussy
Vecqueville - BP 33F-52301 JOINVILLE
CEDEXTél. : +33 (0)3 25 94 04 24
www.ferrycapitain.fr
ATELIERS ROCHE15, Boulevard Marcelin
Berthelot - BP50F-51052 REIMS CEDEX
Tél. : +33 (0)3 26 07 17 65www.ateliersroche.fr
www.roche-meshmaker.com
FAD17, Rue Pierre Bériot
BP 329F-59723 DENAIN CEDEX
Tél. : +33 (0)3 27 21 44 00www.fad-denain.com
FCMDSchmiedestrasse 5
D - 45527 HATTINgENTel. : +49 (0) 2324 686 520
www.fcmd-gmbh.de
CMD36, Avenue de l’Europe
Immeuble Étendard BP43F-78142 VELIZY-VILLACOUBLAY
Tél. : +33 (0)1 34 63 12 24www.cmdgears.com
AHD 11, Avenue du général
Sarrail F - 52100 SAINT DIZIER
Tel. : +33(0)3 25 56 75 00www.ahd.fr