SAE COMMITTEE A-6

Agenda issue 3 – April 18, 2016 Page 1

SAE COMMITTEE A-6

AEROSPACE

ACTUATION, CONTROL AND FLUID POWER SYSTEMS

AGENDA FOR MEETING 160 APRIL 25-28, 2016

NEW ORLEANS, LOUISIANA, USA Hyatt French Quarter New Orleans

800 Iberville Street New Orleans, LA 70112

The main features of this agenda are: - Newcomers Welcome on Monday morning - Working sessions on Monday, see the breakout session organization reminder on page 35 - Workshop Requirement consistency between documents on Monday afternoon - Training: Style manual and document quality on Tuesday afternoon - Committee Reception on Monday evening - Symposium “Actuation Power Sources Application Considerations” on Tuesday - Tour of Textron Land and Marine Systems for a restricted group on Tuesday afternoon - Panel and A-6 committee meetings from Tuesday afternoon to Thursday. - Short course, specific registration required, see details page 36 and following.

Role of DER-AR and Airworthiness Certification Process on Monday afternoon

Issue 3: changes highlighted in yellow


AEROSPACE ACTUATION, CONTROL AND FLUID POWER SYSTEMS SAE COMMITTEE A-6

Table of contents

Agenda overview ……………………………………………………………………………Page 3 Steering Council…………………………………………………………………….…...…..Page 4 Welcome and introduction to committee A-6……………………………………………..Page 6 New Comer Welcome …………………………………………………… ………………...Page 6

Family Meet and Greet……………………………………………...… ………………...Page 6 Workshop: Requirement consistency between documents.………………………..…..Page 7 Reception…………….…………………………………………………………………….….Page 7

Training: Style manual and document quality……………………………………;…..Page 7 Tour: ......................................… …………………………………….…….…….Page 7 Symposium…………………………………………………………………………………...Page 8

Breakout sessions

Appendix1 : Breakout session organization reminder…………… ……………...…..Page 35

A-6 General interest documents………………………………………………………...…Page 9 A-6A1 Commercial Aircraft……………………………………………………….….……..Page 9 A-6A2 Military Aircraft…………………………………………………………………..;.…..Page 9 A-6A3 Flight Control and Vehicle Management Systems ………………………..…..Page 9 A-6B1 Hydraulic Servo Actuation…………………………………………………… …....Page 10 A-6B2 EHA/IAP……………………………………………………………….………….…..Page 10 A-6B3 Electromechanical Actuation………………………………………….……….......Page 10

A-6C1 Contamination/Filtration………………………………………… ………..……....Page 10 A-6C2 Seals……………………………………………………………………..………..…..Page 11 A-6C3 Fluids………………………………………………………………………..…….…..Page 11 A-6C4 Power Sources..………………………………………………………………….…..Page 11 A-6C5 Components………………………………………………………..………….……..Page 11

Panel meetings

A-6A1 Commercial Aircraft…………………………………………………… .………....Page 12 A-6A2 Military Aircraft………………………………………………………………….…....Page 14 A-6A3 Flight Control and Vehicle Management Systems …………………………… Page 16

A-6B1 Hydraulic Servo Actuation…………………………………………………… …....Page 18 A-6B2 EHA...... ………………………………………………………………………….…. .Page 20 A-6B3 Electromechanical Actuation………………………………………..……………..Page 22

A-6C1 Contamination/Filtration……………………………………………………..……..Page 24 A-6C2 Seals……………………………………………………………………..…………...Page 26 A-6C3 Fluids………………………………………………………………………..……….. Page 28 A-6C4 Power Sources ……………………………………………………………………..Page 29 A-6C5 Components………………………………………………………..………………..Page 31

A-6 Meeting……………………………….…………………………………………………...Page 33

Short course

Role of DER-AR and Airworthiness Certification Process …………..….. …....Page 37 Appendix 2: Statements………………………………………………..……………………Page 39


AEROSPACE ACTUATION, CONTROL AND FLUID POWER SYSTEMS

SAE COMMITTEE A-6

Agenda Overview


STEERING COUNCIL Sunday Apr 24 6:00 - 9:00 PM

& Wednesday Apr 27 12:00 – 1:30 PM

1. Introduction, Attendance, Meeting 159 Minutes Approval

S1.1 Introduction – Chairman Halley S1.2 Attendance – Secretary Keenan S1.3 Meeting 159 Minutes Approval - Secretary Keenan S1.4 Review of actions from Meeting 159 not covered elsewhere - Secretary Keenan

S2. Overall A-6 and Panel Meeting Agenda

S2.1 Any issues/improvements for future meetings - Mr. van den Bossche S3. Operational and Organization Issues

S3.1 Leadership S3.1.1 Appointment of new Symposium Chairman - All

S3.2 Committee A-6 Structure, Appointees, and Membership S3.2.1 A-6 Structure

S2.2.1.1 Any changes suggested to A-6 structure - All S3.2.2 Appointees

S2.2.2.1 Any new appointees required - All S3.2.3 Membership

S2.2.3.1 Confirmation of members proposed from Meeting 159 - Chairman Halley S2.2.3.2 Identification of potential new members – All

S3.3 Any issues arising from Newcomer’s Survey - Mr. Schofield S4. Strategic Issues

S4.1 Strategic Objectives – All S4.2 Focus – Near/Long Term – All

S5. Symposium

S5.4.1 Spring 2016 Symposium – Mr. Jeffery S5.4.2 Fall 2016 Symposium and later – See S3.1.1

S6. Review and Action on Current Issues

S2.6.1 Inconsistent Requirements across Specs – Chairman Halley S2.6.2 Joint Projects with Other SAE TCs – All

2.6.2.1 – Follow up with joint activities with A-5 - All S7. A-6 Charters

S7.1 Review of A-6 and Panel Charters – Chairman Halley S8. Short courses

S8.1 Short courses for Spring 2016 meeting - Mr. van den Bossche S8.2 Proposals for short courses for future meetings – All


STEERING COUNCIL Sunday Apr 24 6:00 - 9:00 PM

& Wednesday Apr 27 12:00 – 1:30 PM

S9. A-6 Documents

S9.1 Any Proposals for New Documents of General Interest – All S9.2 A-6 Document Status

S9.2.1 AIR4543 “Aerospace Hydraulics and Actuation Lessons Learned” – New Sponsor Required S9.2.2 ARP4386 “Terminology and Definitions for Aerospace Fluid Power, Actuation and Control

Technologies”- Secretary Keenan S9.3 A-6/A-5 Document List – Secretary Keenan

S10. Document Quality S10.1 Document Quality Presentation – Secretary Keenan S10.2 Comments on Minutes provided by Panel Chairs – Secretary Keenan

S11. SC Technical Topics – Mr. Runkel’s Utility Actuation Paper - Mr. Besliu S12 Communication

S12.1 Fact Sheets, Overview – Secretary Keenan S13. Performance Recognition – Mr. Chenoweth S14. SAE Staff Report – Ms. Lloyd S15. Treasurer's Report - Mr. Jeffery S16. ISO Liaison - Dr. Zielinski S17. Policies & Procedures

S17.1 A-6 Policies & Procedures revisions - Dr. Zielinski S17.1 The need for A-6 affirmation of documents that were re-affirmed by a panel – Chairman Halley/

Dr. Zielinski S18. Subcommittee Reports

S18.1 A-6A System/Subsystem Integration - Mr. Covington S18.2 A-6B Actuation and Control - Mr. Besliu S18.3 A-6C Power Generation and Control - Dr. Zielinski

S19. Status of New Projects

S19.1 A-6A3 - ARPXXXX Fault Monitor Verification and Validation – Mr. Covington S19.2 A-6B2 - ARPXXXX Power Drive Electronics – Mr. Besilu S19.3 A-6B2 - ARPXXXX Recommended Trade Considerations – Mr. Besilu

S20. Future Meetings S2.20.1 Fall 2016 – San Diego - Ms. Lloyd S2.20.2 Spring 2017 - All

S21. Other Business

Please contact Chairman Halley to request additions to this agenda. S22. Meeting Adjournment


AEROSPACE ACTUATION, CONTROL

AND FLUID POWER SYSTEMS

SAE COMMITTEE A-6

Welcome and Introduction To Committee A-6 Monday Apr 25 8:00 - 8:30 AM

Chairman Ian Halley

Role and Mission of A-6

Committee A-6 Structure and Leadership: Organization and responsibilities of the Subcommittees and Panels.

Summary of Meeting Agenda and Logistics o Breakout sessions : objective is to take benefit of the full day for working together o Short Course schedule: One of the courses is moved to Wednesday evening for leaving attendants

available for the breakout sessions on Monday, as one of the suggestion from the survey. This schedule is being tested, feedback will be welcome.

o Symposium

Focus on Lessons Learned

Social Events

Upcoming meetings

New Comer Welcome

and Introduction to Committee A-6 Steering Council Monday Apr 25

8:30 AM – 9:30 AM

An opportunity to meet the A-6 steering council and learn more about the A-6 organization and operations

Family Meet and Greet

Monday April 25 9:30 AM – 10:30 AM

This will be held immediately following the Newcomer Welcome and it is an opportunity for Spouses and Families of Attendees to meet each other and plan potential activities during the week



SAE COMMITTEE A-6

Workshop Requirement consistency between documents

Monday Apr 25 4:00 PM - 5:30 PM

This working group, launched at the Fall 2013 meeting, lead by Ian Halley and to include Marin Besliu, Ron Zelinski, Peter Keenan, and Dan Zierten and others is aimed to research the issue with consistent requirements between documents and to develop a requirement roadmap such that corrections can be made when standards come up for their five year review. Open to anyone interested.

A-6 Reception Monday May 11

6:00 PM - 8:00 PM

Training: Style manual and document quality Tuesday Apr 26 2:30 – 3:30 PM

This workshop led by Peter Keenan is aimed to help to be a good sponsor, how to initiate and release documents, how to write good standards, etc. Open to new comers and all those who have difficulties with the SAE style manual requirements.

Textron Land and Marine Systems Tour Tuesday Apr 26

3:30 PM Size of the group is limited to 50, and all must be US Citizens or current green card holders, open to registered attendees only (Registration: [email protected]) . Bus leaves the hotel at 3:30 PM


SAE A-6 AEROSPACE ACTUATION, CONTROL AND FLUID POWER SYSTEMS

SYMPOSIUM Tuesday Apr 26 8 AM – 2:30 PM

Symposium Organizer : Jon Jeffery

“Actuation Power Sources Application Considerations“ (with expert panel and audience participation)

Session 1 - "What are the drivers for airframers selecting ElectroHydrostatic or ElectroMechanical Actuation over Electrohydraulic Servo Actuation?"

Presentations Michel Todeschi - A380/400M/350 EHAs/EBHA Decisions Floyd Fazi - F-35 EHA Decisions

Panel Discussion (not all of the following participants are confirmed) Michel Todeschi, Airbus Neal Huynh, Boeing Floyd Fazi, Lockheed Stephen Nist, Gulfstream Edwin Macedo, Embraer Daesik Park, Pilatus

Session 2 – “What are the drivers for FCA suppliers designing EHSA / EHA / EMA actuation?”

Presentations Jerome Socheleau - EHSA vs EHA vs EMA trade off at actuator level Eric Polcuch - EHSA vs EHA vs EMA design considerations Ramesh Padmanaban - EHSA vs EHA vs EMA modeling considerations

Panel Discussion (not all of the following participants are confirmed) Jerome Socheleau, UTAS Eric Polcuch, Parker Rik Einarsson, Moog Uwe Perrin, Liebherr Brian Barker, Hummingbird Ramesh Padmanaban , Siemens

Session 3 – “What other arrangements have been used?”

Presentations Pete Stricker, Eaton – Zonal Hydraulic Systems


SAE A-6 AEROSPACE ACTUATION,

CONTROL AND FLUID POWER SYSTEMS

BREAKOUT AGENDAS

GENERAL INTEREST DOCUMENTS ~ COMMITTEE A-6 Monday Apr 25

Time Document # Title Sponsors

COMMERCIAL AIRCRAFT ~ PANEL A-6A1

Monday Apr 25


MILITARY AIRCRAFT ~ PANEL A-6A2

Monday Apr 25 8:30 AM – 2:30 PM


8:30 – 2:30 AS5440B Design and Installation Requirements for Aircraft Hydraulic Systems

Mr. Baran

FLIGHT CONTROL AND VEHICLE MANAGEMENT SYSTEMS ~ PANEL A-6A3


Time Document # Title Sponsors Requested key participants

8:30-9:30 AS94900A

Aerospace – VMS - Flight Control Functions, Piloted Mil Aircraft - , General Spec – Revision A Activity-Status report of Working Group activity on the revision of this document.

Clements Covington, Fazi,

9:30-10:30 ARP5769 Dielectric Strength and Insulation Resistance Testing Fuchs Clements

11:00-12:00 AIRXXXX Validation and Verification Process Steps for Monitors Development in Complex Systems

Beaton Fazi, Halley

1:30-2:30 AIR6252 Aerospace - Rudder and Brake Pedal Unit for FBW Trans & Bus A/C

Bettini


HYDRAULIC SERVO ACTUATION ~ PANEL A-6B1 Monday Apr 25

11:30 AM – 5:30 PM


11:30-12:00 AIR1855A Actuation System Data Summary for Missiles and Launch Vehicles

Wooddell

1:30-2:30 ARP490G Electrohydraulic Servovalves Simkin

2:30-3:00 ARP988B Electrohydraulic Mechanical Feedback Servoactuator Zierten

2:30 – 3:30 ARP5554 Guidelines for Specifying LVDTs and RVDTs. Einarsson

3:30 - 5:30 ARP1281D Actuators, Aircraft Flight Controls, Power Operated, Hydraulic, General Specification for

Patterson

EHA ~ PANEL A-6B2

Monday Apr 25 8:30 AM – 11:30 AM


8:30 - 9:00 ARP6154 Electrohydrostatic Module (EHM) J. Socheleau

9:00 – 9:30 ARP5772 EHA Reservoirs J. Bacchiocchi

9:30 – 10:00 ARP 6354 EHA Thermal Management S. Nist

10:00 –10:30 ARP 6352 Sizing Considerations for EHA Pumps and Motors B. Barker

10:30 -11:00 ARP XXXX Power Control Electronics for EHA and EMA M. Todeschi

11:00 –11:30 ARP XXXX Recommended Trade Considerations B. Barker

MECHANICAL AND ELECTROMECHANICAL ACTUATION SYSTEMS PANEL A-6B3



8:30 - 9:30 ARP4058B Actuators: Mechanical, Geared Rotary, General Specification For E. Zatloff

9:30 - 10:30 ARP5384 Aircraft Power Drive Unit (PDU) General Specification For M. Besliu E. Zatloff

10:30- 11:30 ARP5754 Electromechanical Actuator, General Description For D. Lange

11:30- 12:00 AIR5713 In-Service Reliability Data of Continuously Active Ball Screw and Geared Flight Control Actuation Systems

M. Todeschi

1:30 - 2:30 AIR6074 Material Selection and Design Practices for Gear and Jackscrew Actuation Systems

R. Beffa

2:30 – 3:00 AIR6016 High Lift Systems Description U. Perrin 3:00 - 3:30 AIR TBD Control of Environment Inside Closed Housings of Equipment D. Manzanares

CONTAMINATION AND FILTRATION ~ PANEL A-6C1 Monday Apr 25


1:30 – 3:30 MIL-F-8815 Filter etc. – Major revision James Rieder


SEALS ~ PANEL A-6C2 Monday May 11

2:30 PM – 5:30 PM


2:30 – 4:00 ARP5312 Scraper Comparative Test Method Rao

4:00 – 5:30 ARP6010 Surface Finish Guidelines for Sealing Systems Garcia

FLUIDS ~ PANEL A-6C3

Monday Apr 25 2:30 PM – 3:30 PM

Time Document # Title Sponsors Requested key participants

2:30 – 3:30 AIR1362C Aerospace Hydraulic Fluids Physical Properties Terry Wolfe Glenn Anderson

Jean-Charles Maré Uwe Perrin

POWER SOURCES ~ PANEL A-6C4



8:30-9:00 ARP 6249 Determining Inlet Characteristics of Hydraulic Pumps Kandil/Devan

9:00-9:30 AS7997 Motors, Aircraft Hydraulic, Constant Displacement, General Specification For: Recommend disposition only

Fisher

9:30-10:00 AIR560 Missile Hydraulic Pumps, Phil should proceed with minor corrections/clarifications, and submit for a limited scope ballot.

Peters

10:00 – 10:30 ARP 4943 “Ground Support Equipment Hydraulic Systems, Design and Installation, Recommended Practices For” – Cliff Orgnon will review and provide a recommendation at the next meeting for this new 5-year review – Transfer to AGE-2 or Stabilize

Orgnon

10:30 – 11:00 NEW TBA “Application Guide for Electric Motors”, Determine type of document, rationale, and scope

Olthoff

11:00 – 11:30 ARP4150 Procedure for Inspection of In-service Airborne Accumulators for Corrosion and Damage

Gardner

11:30-12:00 AIR5872 Aerospace Hydraulic Pump Controls Stricker

COMPONENTS ~ PANEL A-6C5

Monday Apr 25 3:30 PM – 5:30 PM


10:30 – 11:15 ARP4741 Switching Valve Loftis

11:15 – 12:00 ARP4763 Relief Valves Loftis

3:30 – 4:30 ARP4946A Aerospace – Valves, Check, Hydraulic, Aircraft and Missile Aunchman

4:30 – 5:30 None HALT – Highly Accelerated Life Testing Open discussion to Determine the need for a guideline document.

Almeida/Dickey


COMMERCIAL AIRCRAFT ~ PANEL A-6A1 Wednesday 27 Apr

8:00-10:00 AM A1. Opening Remarks, Attendance and Membership Review – Vice-Chairman D. Heer

A1.1 Attendance and Membership Review – The Vice-Chairman will report on the panel membership. The secretary will conduct the roll call and new attendees will be asked to introduce themselves.

A1.2 Approval of Previous Meeting Minutes A1.3 Chairman’s Report

A1.2. Project Status – Works in Progress

A1.2.1 Project A6A1-08-02: ARP6175 - Definition, Recognition, Troubleshooting and Repair of Hydraulic System Leakage – S. Nist A1.2.2 Project A6A1-13-01: ARP6277 – Commercial Aircraft Hydraulic System Sizing - R. Juergens

A1.3. 5 Year Document Review None A1.4. Project Status – Documents in Development A1.5. Lessons Learned

Presentations and panel validation If no LLs are offered, discussion of ideas about what could be presented and commitments to do so.

A1.6. Liaison Reports

Aircraft Manufacturer Updates – Representatives from Aircraft and Helicopter manufacturers are requested to provide updates on recent developments. Certification authorities also provide activity updates. A6.1 Bell Helicopter E. Covington A6.2 Gulfstream S. Nist A6.3 Airbus M. Todeschi A6.4 Textron D. Herr A6.5 FAA R. Jones A6.6 EASA C. Harang

A1.7. Vice-Chairman’s Report A1.8. Presentations

(Continued on next page)


(Continued)

COMMERCIAL AIRCRAFT ~ PANEL A-6A1 Wednesday 27 Apr

8:00-10:00 AM A1.9. Unfinished Business A1.9.1 R. Jones of the FAA has requested SAE generate a specification for 5000 psi hoses. A1.9.2 Hydraulic Leaks Following Lightning Strikes D. Heer provided this message: Hydraulic leaks have been showing up on large transport airplanes following lightning strikes. They have shown up consistently on airplanes with carbon fiber composite structure, such as the XXXX and XXXX horizontal and vertical stabilizers. There have been leaks in hydraulic tube fittings following lightning strikes, where the lightning caused pitting in the flare surfaces and caused pinholes where the fittings are swaged to the tubes. In addition, there has been pitting on the piston and cylinder of hydraulic actuators following lightning strikes. The XXXX ACO is currently working a hydraulic leak issue on the XXXX aileron, elevator and rudder actuators. Most of the leaks have been slow drips, but have resulted in redesign of fittings and bonding jumper installation. Volunteers for lesson learned presentation?

A1.9.3 Air in Hydraulic Circuits R. Fisher, presented in Honolulu Transfer information to LL format for committee approval A1.10. New Business

A1.10.1 P. Keenan to comment on document AIR5005 – Commercial Aircraft Hydraulic Systems, and propose if and when a revision is appropriate.

A1.10.2 Other

A1.11. Adjournment


MILITARY AIRCRAFT ~ PANEL A-6A2 Wednesday Apr 27

10:00 AM– 12:00 PM

A2.1 Opening Remarks, Attendance and Membership Review

A2.1.1 Attendance and Membership Review Chairman Rieder will open the meeting and Vice-Chairman Lohe will conduct a roll call. New attendees will be asked to introduce themselves

A2.1.2 Approval of Fall 2015 Meeting Minutes Vice-Chairman Lohe will request if there are any comments on the previous Panel minutes and ask for a vote to approve the minutes

A2.1.3 Chairman’s Report Chairman Rieder will provide a presentation on news and updates within the Military Aviation

community since the last A-6A2 Meeting

A2.2 Project Status – Work in Progress

A2.2.1 AS5440B (Project A6A2-14-2), “Design and Installation Requirements for Aircraft Hydraulic Systems” Mr. Baran and Mr. Lohe

A2.2.2 AIR1899A (Project A6A2-07-1), “Aerospace Military Aircraft Hydraulic System Characteristics”

Mr. Reynolds A2.2.3 AIR1657B (Project A6A2-08-3), “Handbook of Hydraulic Metric Calculations” Mr. Marini

A2.3 Five Year Review

Three documents are up for five-year review, and are all currently in work: A2.3.1 AS5440A “Design and Installation Requirements for Aircraft Hydraulic Systems”

A2.3.2 AIR1899A “Aerospace Military Aircraft Hydraulic System Characteristics” A2.3.3 AIR1657B “Handbook of Hydraulic Metric Calculations”

A2.4 Project Status – Documents in Development

A2.4.1 Project A6A2-XX-X “Methodology for Testing Pump Pulsation in Aircraft and Iron Birds” Mr. Anderson and Mr. Lohe

A2.5 Lessons Learned

A2.5.1 “Flight Control System (FCS) Hydraulic System Sizing” Lesson Learned was approved by the Panel following the Fall A-6A2 meeting. Lesson Learned

will be submitted for inclusion in AIR4543B A2.5.2 Presentation of new Lessons Learned

If no LLs are offered, discussion of ideas about what could be presented and commitments to do so



(Continued)

MILITARY AIRCRAFT ~ PANEL A-6A2

Wednesday Apr 27 10:00 AM– 12:00 PM

A2.6 Liaison Reports

A2.6.1 None Planned

A2.7 Vice-Chairman’s Report A2.8 Presentations

A2.8.1 Mr. Anderson will provide a presentation on Hydraulic Line Sizing and Fluid Velocity

A2.9 Unfinished Business

A2.9.1 Chairman Rieder will discuss the vacant Panel Secretary position and nominate Mr. Marini to fulfill the role

A2.10 New Business A2.11 Adjournment


FLIGHT CONTROL AND VEHICLE MANAGEMENT SYSTEMS ~ PANEL A-6A3 Wednesday Apr 27

1:30 – 5:30 PM

A3.1 Opening Remarks, Attendance and Membership Review - Chairman Fazi A3.1.1 Attendance and Membership Review - Secretary Covington will call the roll. New attendees will be asked

to introduce themselves. Chairman Fazi will review the panel charter and report on recent changes to panel membership.

A3.1.2 Review and Approval of Minutes from Oct 2015 Meeting – Secretary Covington will call upon members to approve the published minutes of the Oct 2015 meeting in Honolulu.

A3.1.3 Chairman’s Report. A3.2 Project Status – Work in Progress A3.2.1 AIR4094A (Project A6A3-94-2) “Aircraft Flight Control System Descriptions” Sponsors Levek and

Fuchs will report on the status of the 5-year update to this document. A3.2.2 AIR5273A (Project A6A3-12-04) “Actuation System Failure Detection Methods” Sponsor Perrin

will report on the status of this revision. A3.2.3 AIR6853 (Project A6A3-13-01) “Aerospace - Thrust Vectoring Flight Controls” Sponsor Wooddell

will report on the status of this document. A3.2.4 ARP5769 (Project A6A3-07-01) “Dielectric Strength and Insulation Resistance Testing of Flight

and Utility Control Systems and Components” Sponsor Fuchs will report on the status of this document.

A3.2.5 ARP5775 (Project A6A3-07-03) “Skew and Disconnect Detection in High Lift Systems” Sponsor

Perrin will report on the status of this document. A3.2.6 ARP6252 (Project A6A3-13-02) AIR6252 (Project A6A3-13-XX) ”Integrated Rudder and Brake

Pedal Unit, General Requirements for Fly by Wire Transport and Business Aircraft” Sponsor Bettini will report on the status of this document.

A3.2.7 AS94900 (Project A6A3-12-02) “Aerospace - Flight Control Systems - Design, Installation and

Test of Piloted Military Aircraft, General Specification.” Sponsor Clements will report on the status of the 5-year update of this document.

A3.3 Five Year Review A3.3.1 ARP4895 “Flight Control Actuators - Dynamic Seals, Collection Of Duty Cycle Data.”

Subcommittee Chairman Halley will report on revisions to this document. A3.4 Project Status – Documents in Development A3.4.1 AIRXXX (Project A6A3-16-01) “Validation and Verification Process Steps for Monitors

Development in Complex Systems.” Sponsor Beaton will report on the status of this document.



(Continued)

FLIGHT CONTROL AND VEHICLE MANAGEMENT SYSTEMS ~ PANEL A-6A3 Wednesday Apr 27

1:30 – 5:30 PM

A3.5 Lessons Learned If no lessons learned are provided, the panel will brainstorm ideas and solicit commitments to bring lessons

learned to future meeting. A3.6 Liaison Reports A3.6.1 Government Agencies None yet scheduled. A3.6.2 SAE ASG - Avionic Systems Group, Mr. Fazi A3.7 Vice Chairman Report

Vice Chairman Clements will invite Mr. D van den Bossche to present his views on technology trends in the area of flight controls. Then Vice Chairman Clements will discuss upcoming document reviews, new technology trends, ideas for technical presentation for next panel meeting, and potential new projects for panel consideration.

A3.8 Presentations

A3.8.1 Active Side Sticks: Presented by Mr. R. Clements A3.8.2 Bell 525 test rig: Presented by Mr. E. Covington A3.8.3 CH-53K test rig: Presented by Mr. C. Marini A3.8.4 F-35 test rig: Presented by F. Fazi

A3.9 Unfinished Business None anticipated. A3.10 New Business

None scheduled.


HYDRAULIC SERVO ACTUATION ~ PANEL A-6B1 Thursday Apr 28

8:00 AM – 10:00 AM

B1.1 Opening Remarks – Chairman Dan Zierten B1.1 Attendance and Membership Review – Secretary Roman Simkin B1.2 Approval of Spring 2015 Meeting Minutes - Chairman Dan Zierten B1.3 Chairman’s Report – Dan Zierten B1.2 Project Status – Work in Progress

B1.2.1 ARP5554 (Project A6B1-07-01), “Guidelines for Specifying LVDTs and RVDTs.” Mr. Rikk Einarsson will present and discuss the status of this new document.

B1.2.2 ARP1281D(Project A6B1-07-02), “Actuators, Aircraft Flight Controls, Power Operated,

Hydraulic, General Specification for.” Mr. Bob Patterson will report on the status of the revision to this document.

B1.2.3 ARP988B (Project A6B1-08-01) “Electrohydraulic Mechanical Feedback Servoactuator.” Mr.

Dan Zierten will report on the status of the revision to this document. B1.2.4 AIR1855B (Project A6B1-11-01) “Actuation System Data Summary for Missiles and Launch

Vehicles” Mr.Keith Wooddell will report the status of the revision to this document. B1.2.5 AIR4066C (Project A6B1-13-01) "Aerospace Fluid Power - Materials and Characteristics of

Flight Control Servoactuators of Various Aircraft" Mr. Mark Williams will report on the status of the revision to this document.

B1.2.6 ARP490G (Project A6B1-13-02) “Electrohydraulic Servovalves” Mr. Roman Simkin will

report the status of the revision to this document.

B1.3 Five-Year Document Review No documents for 5-year review.

B1.4 Project Status – Documents in Development None at this time B1.5 Lessons Learned

B1.5.1 “Streaming Current Deposition Issues” by Rik Einarsson, Moog Aircraft Group B1.5.2 “ Overlapped Control Valve Supply Land” by Dan Zierten, Boeing B1.5.3 Presentation and validation of new Lessons Learned If no new lessons learned are provided, the panel will brainstorm ideas and solicit

commitments to bring lessons learned to future meeting. (continued next page)


(continued)

HYDRAULIC SERVO ACTUATION ~ PANEL A-6B1 Thursday Apr 28

8:00 AM – 10:00 AM B1.6 Liaison Report

A6C2 Seal Panel Updates by Chairman Torben Andersen

B1.7 Vice Chairman Report Vice Chairman Tom Greetham will emphasize and discuss potential Hydraulic Servo Actuation topics for the panel consideration.

B1.8 Presentations

None

B1.9 Unfinished Business None B1.10 New Business

Panel attendants are encouraged to present specific matters pertinent to Hydraulic Servo Actuation technologies.

B1.11 Adjournment


EHA ~ PANEL A-6B2 Thursday Apr 28

10:00 AM – 12:00 PM

B2.1 Opening Remarks Attendance and Membership review - Chairman Brian Barker

B2.1.1 Attendance and Membership review - Secretary Uwe Perrin B2.1.2 Fall ‘15 meeting minutes review and approval - Secretary Uwe Perrin B2.1.3 Chairman’s Report – Brian Barker

B2.3 Project Status

B2.3.1 Review of and comments for ISO 22072 “EHA Characteristics to be defined in procurement

specifications” Chairman Brian Barker will report the status of this activity.

B2.3.2 Project ARP 6154 "Electrohydrostatic Module (EHM)” Mr. J. Socheleau will report the status of this activity (results of re-ballot).

B2.3.3 Project ARP 5772 “EHA Reservoirs” – Mr. J. Bacchiocchi will report the status of this activity

– document still in first draft preparation. B2.3.4 Project ARP 6025 “Duty Cycle Considerations for EHAs” – Mr. S. Shafer will report the

status of this activity (results of re-ballot). B2.3.5 Project ARP 6354 “EHA Thermal Management” – Mr. S. Nist or Mr. T. Wylie will report the

status of this activity. B2.3.6 Project ARP 6352 “Sizing Considerations for EHA Pumps and Motors” – Chairman Brian

Barker will report the status of this activity. B2.3.7 Project AIR 6353 “EHA/EBHA Applications on Aircraft Programs” – Chairman B. Barker will

report the status of this activity. B2.3.8 Project ARP XXXX “Power Control Electronics for EHA and EMA” – Mr. M. Todeschi will

report he status of this activity. B2.3.9 Project ARP XXXX “Recommended Trade Considerations” – Chairman Barker will present

the status of this activity.

(continued next page)


(continued)

EHA ~ PANEL A-6B2 Thursday Apr 28

10:00 AM – 12:00 PM B2.4 EHA Activity Update B2.4.1 Airbus: Mr. Michel Todeschi B2.4.2 Goodrich: Mr. Jérôme Socheleau B2.4.3 Liebherr: Mr. Uwe Perrin B2.4.4 Moog: Mr. R. Anderson B2.4.5 Parker: Mr. Glenn Zwicker B2.4.6 F-35 JSF: Mr. Floyd Fazi (Lockheed) B2.4.7 Gulfstream: Mr. S. Nist B2.4.8 Any other updates by meeting attendees B2.5 Lessons Learned Vice Chairman J. Socheleau will discuss ongoing Lessons Learned activities.

Presentation and validation of new Lessons Learned. If no LLs are offered, discussion of ideas about what could be presented and commitments to do so.

B2.6 Liaison Reports Mr. David Manzanares will present liaison activity from the Electromechanical Panel A-6B3 B2.7 Vice Chairman’s Report – Vice Chairman J. Socheleau will lead a discussion on other specific matters

pertinent to EHA technologies and invite input from the panel attendees on the future activity of the panel.

B2.8 Presentations B2.9 Unfinished Business B2.10 New Business

New Business Items pertaining to Electrohydrostatic Actuation may be presented at this time.

B2.11 Adjournment


MECHANICAL AND ELECTROMECHANICAL ACTUATION SYSTEMS PANEL A-6B3

Thursday Apr 28 1:30 AM – 3:30 PM

B3.1 Opening Remarks, Attendance and Membership Review – Chairman Jim Babinski

B3.1.1 Attendance and Membership Review – Secretary David Manzanares B3.1.2 Fall ’15 meeting minutes review and approval – Secretary David Manzanares B3.1.3 Chairman’s Report – Chairman Jim Babinski

B3.2 Project Status – Work in Progress

B3.2.1 ARP 5384 (Project A6B3-87-1) “Aircraft Power Driver Unit (PDU) General Specification For” Mr. Besliu and Mr. Zatloff will report on status of this project. B3.2.2 AIR6074 (Project A6B3-02-2)

”Material Selection and Design Practices for Gear and Jackscrew Actuation Systems.” Mr. Beffa will report.

B3.2.3 AIR6016 (Project A6B3-06-1)

“High Lift Systems Description” Mr. Perrin and Mr. Anderson will report.

B3.2.4 ARP5754 (Project A6B3-06-3) “Electromechanical Actuator General Description For” Mr. Lange will report

B3.3 Five-Year Document Review

B3.3.1 ARP4058A (Project A6B3-13-01)

“Actuators: Mechanical, Geared Rotary, General Specification For” Mr. Zatloff will report

B3.3.2 AIR5713 (Project A6B3–14-01)

“In-Service Reliability Data of Continuously Active Ball Screw and Geared Flight Control Actuation Systems” Mr. Todeschi will report.

B3.3.3 B3.5.4 ARP5777 (Project A6B3–15-01)

“Maintenance and Inspection Procedures for Acme Screw Assemblies” Mr. Babinski will report.

B3.3.4 ARP5812 (Project A6B3–15-02) “Actuators, Mechanical, Linear Mechanical, General Specifications For” Mr. Babinski will report.

(continued next page)


(continued)

MECHANICAL AND ELECTROMECHANICAL ACTUATION SYSTEMS

PANEL A-6B3 Thursday Apr 28

1:30 PM – 3:30 PM

B3.4 Project Status – Documents in Development

B3.4.1 ARP(TBD) (Project A6B3-05-2) ”System Safety Assessment Methodology As It Applies To Mechanical Systems” Mr. Besliu will report.

B3.4.2 AIR Proposal Control of Environment Inside Closed Housings of Equipment

Mr. Manzanares will report B3.5 Lessons Learned - Vice Chairman Errol Zatloff

Presentation and validation of new Lessons Learned. If no LLs are offered, discussion of ideas about what could be presented and commitments to do so.

B3.6 Liaison Reports – Mr. Babinski to invite reports as applicable from:

B3.6.1 Hydraulic Pump/Motor Panel – Mr. Peter Stricker

B3.6.2 Flight Controls Panel – Mr. Floyd Fazi B3.6.3 EHA/IAP Panel – Mr. Brian Barker

B3.6.4 Academia and Research - Prof. Giovanni Jacazio B3.7 Vice Chairman’s Report – Vice Chairman Errol Zatloff B3.8 Presentations - B3.9 Unfinished Business

B3.9.1 Discussion of Volcanic Ash on Flight Safety - Request from the SAE Aerospace Standards to technically address the volcanic ash effects on

mechanical and electro-mechanical systems and components. B3.9.2 Discussion of EMA Prognostics and Health Monitoring

- Liaison with the SAE IVHM Steering Group for direct work on the EMA PHM.

B3.10 New Business B3.11 Adjournment


CONTAMINATION AND FILTRATION ~ PANEL A-6C1 Wednesday Apr 27 1:30 PM – 3:30 PM

C1.1 Opening Remarks, Attendance and Membership Review C1.1.1 Attendance and Membership Review C1.1.2 Approval of Fall 2015 Meeting Minutes C1.1.3 Chairman’s Report C1.2 Project Status – Work in Progress

C1.2.1 MIL-F-8815 (Project A6C1-94-3) “Filter Housings and Elements” Mr. Lundquist to advise on US Navy updating MIL-F-8815 per SAE recommendations. C1.2.2 ARP785B (Project A6C1-07-2) “Procedure for the Determination of Particulate Contamination in Hydraulic Fluids by the Control Filter Gravimetric Procedure” Mr. Rao will report on the progress of this document. C1.2.3 ARP1302 (Project A6C1-09-3) “Filter Patch Testing Procedure for Aerospace Hydraulic Non-Rotating Equipment” Mr. Gao will report on evaluation of this document. C1.2.4 ARP4205 (Project A6C1-11-3) “Hydraulic Filter Elements – Method for Evaluating Dynamic Efficiency with Cyclic Flow” Mr. Brown will report on evaluation of this document. C.1.2.5 ARP4285 (Project A6C1-16-1) “Evaluation of Particulate Contamination in Hydraulic Fluid – Membrane Procedure” Mr. Gao will report on evaluation of this document.

C1.3 Five-Year Document Review

C1.3.1 ARP5376B – “Methods, Locations and Criteria for System Sampling and Measuring the Solid Particle Contamination of Hydraulic Fluids”.

C1.4 Project Status – Documents in Development

C1.4.1 AS6333 (Project A6C1-14-1) “Hydraulic Purifier Performance Standards” Mr. Mothersbaugh will report on the development of this document.

C1.5 Lessons Learned

Presentations and Panel Validation

Vice Chairman Brown will update the panel on the status of new lessons learned. If no Lessons Learned are offered, discussion of ideas about what could be presented and commitments to do so.

.

C1.6 Liaison Reports

Chairman Mothersbaugh to provide updates on NFPA and ISO documents.



(Continued)

CONTAMINATION AND FILTRATION ~ PANEL A-6C1 Wednesday Apr 27 1:30 PM – 3:30 PM

C1.7 Vice Chairman’s Report C1.8 Presentations C1.9 Unfinished Business C1.10 New Business

Chairman Mothersbaugh will call for new business items. C1.11 Adjournment


SEALS ~ PANEL A-6C2 Thursday Apr 28

10:00 AM- 12:00 PM

C2.1 Opening Remarks, Attendance and Membership Review

C2.1.1 Attendance and Membership Review – Secretary Morgan Gilbert C2.1.2 Approval of Minutes – Secretary Morgan Gilbert C2.1.3 Chairman’s Report – Chairman Torben Andersen

C2.2 Project Status – Work in Progress

C2.2.1 AIR1244B (Project number A6C2-94-4) “Selection of Slipper Seals for Hydraulic-Pneumatic Fluid Power

Applications”. Mr. Andersen to report on the document status

C2.2.2 AIR6079A (Project initiation 11-20-2015) “Selection of Metallic Spring Energized Seals for Aerospace”.

Mr. Andersen to report on document status following five year review C2.2.3 ARP5312 (Project number A6C2-95-1) “Scraper Comparative Test Method”.

Mr. Rao to report on the document status C2.2.4 AS6235A (Project initiation 10-20-2014) “Groove Dimensions and Recommended Seal Design

Practices for face Mounted Applications”. Mr. Schofield to report on document status

C2.2.5 AS4716C (Project initiation 10-29-2015) “Gland Design, O-Ring and Other Elastomeric Seals”.

Mr. Schofield to report on document status following five year review C2.2.6 ARP5555 (Project number A6C2-06-03) “Recommendations on Installation of Seals in Standard

Glands”. Mr. Gilbert to report on the document status

C2.2.7 ARP 6010 (Project number A6C2-08-04) “Surface Finish Guidelines for Sealing Systems”.

Mr. Garcia will report on the document status. C2.2.8 AS5616 (Project initiation 11-20-2015) “O-Rings Molded from AMSXXX Material”.

Mr. Fletcher to report on the document status C2.2.9 AS83461/2B (Project number TBA) “O-Ring M83461 Straight Thread Tube Fitting Boss”.

Dr. Zielinski to report on document status following five year review

C2.2.10 AS28778B (Project initiation 11-17-2014) “Packing, Preformed, Straight Thread Tube Fitting Boss”. Dr. Zielinski to report on document status following five year review

C2.2.11 AS5729A (Project initiation 11-13-2015) “O-Ring Molded from AMS7379 (Fluorocarbon) Material”.

Dr. Zielinski to report on document status following five year review C2.2.12 AS5857A (Project number TBA) “Gland Design, O-Ring and Other Elastomeric Seals, Static

Applications”. Mr. Lindahl to report on document status following five year review



(Continued)

SEALS ~ PANEL A-6C2

Thursday Apr 28 10:00 AM- 12:00 PM

C2.3 Five Years Document Review

AIR6082 “Calculations to Determine Dimensions for Backup Rings to AS5781, AS5782, AS5860, AS5861”. New Sponsor required for five year review.

C2.4 Project Status – Documents in Development


Presentations and Panel Validation If no Lessons Learned are offered, discussion of ideas about what could be presented and commitments to do so.

C2.6 Liaison Reports

ISO Liaison Report – ISO/TC20/SC10 – WG1 Liaison Report.

C2.7 Vice-Chairman’s Report

Vice Chairman Magdy Kandil to provide report.

C2.8 Presentations

TBA

C2.9 Unfinished Business

Approval of Minutes of Meeting from Spring 2015 (Charleston, SC)

C2.10 New Business

C2.11 Adjournment


FLUIDS ~ PANEL A-6C3 Thursday Apr 28 8:00 - 10:00 AM

C3.1. Opening Remarks, Attendance and Membership Review

C3.1.1 Attendance and Membership Review C3.1.2 Approval of Fall 2015 Meeting Minutes C3.1.3 Chairman’s Report


C3.2.1 AS1241 (Project ?) “Fire Resistant Phosphate Ester Hydraulic Fluids”. Steve Millett C3.2.2 AIR5829 (Project A6C3-14-01) “Air in Aircraft Hydraulic Systems”. Bob Fisher C3.2.3 AIR1362C (Project A6C3-14-02) “Aerospace Hydraulic Fluids Physical Properties”. Terry Wolfe

C3.3. Five-Year Document Review

C3.4. Project Status – Documents in Development

C3.5. Lessons Learned


C3.6. Liaison Reports C3.7. Vice Chairman’s Report C3.8. Presentations

C3.9. Unfinished Business C3.10. New Business C3.11. Adjournment


POWER SOURCES ~ PANEL A-6C4 Wednesday Apr 27

3:30 – 5:30 PM C4.1 Opening remarks, Attendance and Membership Review

C4.1.1 Attendance and membership review C4.1.2 Approval of minutes from last meeting - Secretary S. Devan

C4.1.3 Chairman’s Report - Chairman G. Warner C4.2 Project Status – Work in Progress

C4.2.1 ARP6249 (Project A6C4-13-1) “Determining Inlet Characteristics of Hydraulic Pumps” Mr. Magdy Kandil and Mr. Steve Devan to report.

C4.2.2 AS7997 (Project A6C4-13-2) “Motors, Aircraft Hydraulic, Constant Displacement, General Specification For” Mr. R. Fisher to report on revised scope and document updates.

C4.2.3 AIR560 (Project A6C4-13-3) “Missile Hydraulic Pumps”, Mr. Jim Peters to report.

C4.2.4 ARP4943 (Project TBA) “Ground Support Equipment Hydraulic Systems, Design and Installation, Recommended Practices For” Mr. Cliff Orgnon to report.

C4.2.5 ARP4553 (Project A6C4-13-5) “Aerospace - Accumulator, Hydraulic, Self-Displacing”, Mr. Peter

Keenan to report. C4.2.6 ARP4378 (Project A6C4-13-6) “Aerospace - Accumulator, Hydraulic, Welded Bellows, Factory Pre-

charged”, Mr. Peter Keenan to report. C4.2.7 AIR5872 – (Project A6C4-15-1) “Aerospace Hydraulic Pump Controls” – Mr. Peter Stricker and Mr.

Robert Hastings to report. C4.3 Five Year Document Review

C4.3.1 AIR1922A – (Five year review status update) “Aerospace – System Integration Factors That Affect Hydraulic Pump Life” Mr. Peter Keenan to report on review findings.

C4.3.2 ARP4150 – (Five year review status update) “Procedure for Inspection of In-service Airborne

Accumulators for Corrosion and Damage” – Mr. Bryan Gardner to report on review findings. C4.4 Project Status – Documents in Development

C4.4.1 ARP4943 (Project TBA) “Ground Support Equipment Hydraulic Systems, Design and Installation, Recommended Practices For” Mr. Cliff Orgnon to report.

C4.4.2 New Project – Application Guide for Electric Motors – Mr. Tim Olthoff to report





(Continued)

POWER SOURCES ~ PANEL A-6C4 Wednesday Apr 27

3:30 – 5:30 PM

C4.6 Liaison reports

C4.6.1 ISO – Mr. Peter Keenan C4.6.2 USAF, Navy, FAA, etc.

C4.7 Vice Chairman’s Report Vice Chairman Mr. Olthoff C4.8 Presentations C4.9 Unfinished Business

AS19692A – “Pumps, Hydraulic, Variable Flow, General Specification For” – Mr. Jeff Skinner to provide update on current status.

C4.10 New Business

C4.11 Adjournment


COMPONENTS ~ PANEL A-6C5 Thursday Apr 28

1:30 PM- 3:30 PM C5.1 Opening Remarks, Attendance, and Membership Review

C5.1.1 Attendance and Membership Review – Secretary Novak C5.1.2 Fall 2015 (meeting 159) minutes review and approval – Secretary Novak C5.1.3 Chairman’s Report – Chairman Dickey


C5.2.1 ARP 4763 (Project A6C5-91-4) “Pressure Relief Valves” Mr. Loftis will report on the status of this document.

C5.2.2 AS 5467 (Project A6C5-97-2) “Fuse, Hydraulic Flow Rate Measuring” Mr. Tschauner will report on the status of this document.

C5.2.3 AS 8775 (Project A6C5-09-1) “Hydraulic System Components, Aircraft and Missiles, General Specification For” Mr. Russell will report on the status of this document.

C5.2.4 ARP4946 (Project A6C5-11-1) ”Aerospace-Valves, Check, Hydraulic, Aircraft and Missile” Mr. Aunchman will report on the status this document.

C5.2.5 AS4835 (Project A6C5-11-2) “Aerospace Fluid Power – Hydraulic Thermal Expansion Relief Valves”

Mr. Dickey will report on the status of this document.

C5.2.6 AS5586 (Project A6C5-11-02) “Aerospace-General Requirements for Hydraulic System Reservoirs”

Mr. Scranton will report on the status of this document.

C5.2.7 AS 4741 (Project A6C5-14-01) “Aerospace – Hydraulic Switching Valve, Pressure or Pilot Operated”

Mr. Loftis will report on the status of this document

C5.2.8 ARP994A (Project A6C5-14-02) “Recommended Practice for the Design of Tubing Installations for Aerospace Fluid Power Systems”

Mr. Herr will report on the status of this document

C5.3 Five Year Document Review New 5 Year review items will be discussed C5.4 Project Status – Documents in Development C5.4.1 HALT Testing Discussion – Chairman Dickey and Mr. Alameda C5.4.2 Shuttle Valve



(Continued)

COMPONENTS ~ PANEL A-6C5

Thursday Apr 28 1:30 PM- 3:30 PM


Presentations and Panel Validation If no new Lessons Learned are offered, discussion of ideas about what could be presented and commitments todo so.

C5.9 Unfinished Business C5.9.1 AS4941 Update Review possible updates C5.9.2 ARP5586 Landing Extension/Retraction Systems Report A-5 Support Update on the support of this document C5.10 New Business

Panel members and guests are encouraged to introduce items of general interest for panel action. C5.11 Adjournment



SAE COMMITTEE A-6 Thursday Apr 28 3:30 – 5:30 PM

1. Welcome and Introduction To All A-6 Members and Guests Chairman Ian Halley.

1.1 Committee A-6 Structure and Leadership 1.2 Meeting 160 Feedback/Reminders .

2. Committee A-6 Roll Call and Review of Membership Secretary Peter Keenan 3. Approval of Minutes of Meeting No. 159 Secretary Peter Keenan 4. Membership Changes Secretary Peter Keenan 5. Project status Vice Chairman Dominique van den Bossche

5.1 AIR454 Aerospace Hydraulics and Actuation Lessons Learned (formerly A-6A3) Sponsor Steve Krane – new sponsor required

5.2 ARP4386 Terminology and Definitions for Aerospace Fluid Power, Actuation and Control Technologies (formerly A-6A3)

Sponsor Peter Keenan 6. Steering Council Summary Report Secretary Peter Keenan 7. SAE Report Ms. Lloyd will report. There will be information on arrangements in progress for future meeting. 8. Liaison Reports

8.1 EASA 8.2 FAA 8.3 Military Services 8.4 Other SAE Committees 8.5 Other Technical Committees



(Continued)


SAE COMMITTEE A-6 Thursday Apr 28 3:30 – 5:30 PM

9. Recognition/Awards Chairman Ian Halley 10. Sub-committee and Panel Reports

10.1 A-6A Report - Subcommittee Chairman Covington

10.2 A-6B Report - Subcommittee Chairman Besliu

10.3 A-6C Report - Subcommittee Chairman Zelinski

11 Panel presentations Panel presentations of special or general interest :

12. New Business/Chairman’s Summary



SAE COMMITTEE A-6

SHORT COURSE

Role of DER-AR and Airworthiness Certification Process

by Magdy A. Kandil Monday Apr 25 1:30 – 5:30 PM

Overview This four hour short course will provide an overview of the airworthiness certification process and role of FAA designated Engineering Representative (DER) and Authorized Representative (AR) with insight into the type design, minor/ major Changes, FAA conformity process and test witnessing. It also provides familiarity with FAA forms. Objectives By attending this seminar, you will be able to understand:

Airworthiness Certification Process

Type Design

Certification and qualification plans

FAA Conformity and Test witness

Role of FAA Engineering Designees (DER / AR)

Minor and major Change classification

Familiarity with FAA & EASA forms Target Audience

This seminar is designed for Design/ system engineers, Company DER(s) and candidates/ Certification Engineers, Quality Engineers, Engineering mangers / leads and Staff involved with requirement management.

Topics Covered

Acronyms

FAA History and Mission

FAA Designated Engineers (DERs) o Why DERs? o FAA Designees o Players & Roles o What is DER? o DER Qualification Requirements o Types of DERs o DER Designations o What Does a DER do? o DER Responsibilities o DER Activities o DER Liabilities

Type Design Airworthiness Certification o (Video) o Certification Roadmap o Cert Roles o Typical Certification Cycle


o Type Design o Certification Plan o Qualification Plan

FAA Conformity/ Conformity Process

DER Data Approval/ FAA Forms o “Request for conformity” / 8120-10 o “Statement of conformity” / 8130-9/ Deviations o Conformity Record 8100-1 o “Airworthiness Approval” Tag / 8130-3 o “Statement of compliance with airworthiness standards” 8110-3 (DER)& 8100-9 (AR)

Major and Minor Changes

Takeaways

Q& A Instructor: Magdy Kandil Magdy Kandil is an Engineering Fellow with UTC Aerospace systems, a company DER and a Boeing 787 AR for RAT and EMP programs. He has 30 + years of experience in the design, research, development, qualification and airworthiness certification of mechanical, hydraulic, electrical power generation, and emergency power for aerospace commercial and military systems. He pioneered the development of high power density hydraulics for electrical power and actuation systems, 8000 psi servo controlled variable displacement hydraulic motors and starter drive generator for UTAS/ Hamilton Sundstrand 737 AEWC IDG, A380 and F-22 programs. Magdy is recognized by his peers as an expert and mentor in Hydraulics, Sealing Technology, Mechanical Design, and Airworthiness Certification with specialty in high pressure axial piston pumps/motors, control valves, static and dynamic seals with solid experience in failure analysis and C/A, evaluating supplier capabilities, technical adequacy assessment and controlled builds for supplier engineered components. He is currently the vice chair of SAE A6C-2 Seals committee and contributed to the creation of new industry standards, update and revision of numerous SAE publications including SAE AIR744C, development of AS6235, and co-authored SAE technical paper 901794 on the “Design, Development and Demonstration of High Pressure, Over- Center Variable Displacement Hydraulic Motor”. He was voted as best presenter by SAE A-6 for his tech presentation “Types of Wear & Galling Process in Hydraulic Pumps”. Magdy’s FAA DER delegations cover order 8110.37 E Chart C1, Chart C2, Chart E, Chart B for CFR14, Part 25, Part 21, Part 33 including Flight controls, PMA identicality and Major repairs and alterations. He is also a Boeing BDCO Authorized Representative (AR) for hydraulic system on 787-8 and 787-9 and his responsibilities include airworthiness compliance finding, development of qualification and certification plans, Approval of test plans, FAA conformity and test witnessing. Magdy is a 1975 graduate of the University of Alexandria, Egypt with BS in mechanical engineering. He holds Five US patents, three pending patents and numerous patent disclosures under review.

Fees: $295.00 ;

The class is available for registration at: http://training.sae.org/seminars/c1507/ or contact SAE Customer Service at 1-877-606-7323 (724/776-4970 outside the U.S. and Canada) or at [email protected]

http://training.sae.org/seminars/c1507/

mailto:[email protected]?subject=Web%20-%20PD%20event%20Registration%20C1131



SAE COMMITTEE A-6

Appendix 1

Breakout session organization reminder Background The Steering Council has concerns that the breakout sessions are not working in the best interest of the Committee (as experienced in the Milwaukee meeting)... and would like to remind the Panels that these sessions are meant to provide the opportunity for the panels to more efficiently develop their documents in a more timely manner to better meet the needs of the industry. Objectives of the breakout sessions The breakout sessions consist of a succession of approx 1 hour individual project working group meetings, generally following the format defined below. The objective is to provide the opportunity for the working group members to more efficiently plan, schedule, review, and address issuesto get documents approved and released in a more timely manner. Progress and issues need to be tracked and reported to the Panel. Document sponsors Document Sponsor assess the need for, and proposes, a working session for the next A-6 meeting, ahead of time, i.e. at the panel meeting or at the latest, 2 months prior to the meeting, to be mentioned in the meeting agenda. Net meetings between A-6 meetings shall also be considered. Document Sponsor runs the project meeting Sponsor contacts key document participants ahead of meeting, open to any others Sponsor makes sure that electronic/hard copies of the document to be discussed are available at the meeting Sponsor follows Project Meeting format:

- Document Status/Schedule - Document Needs - Document Issues - Document Actions including net meetings or a break out session at the next A-6 meeting

Sponsor prepares Panel Meeting presentation according to the attached Project Reporting slides to be provided to Panel Vice Chair before the panel meeting. These two slides are required for all panel documents, whether there has been a breakout meeting or not. Ideally, these are the only slides needed. If other slides are needed to obtain a voice vote during the panel meeting, they can be added. The technical issues should be resolved prior to vote at the panel. Sponsors planning not to attend the A-6 meeting make sure ahead of meeting that either co-sponsors or specifically delegated persons will run the project meeting and let the Panel Chair know prior to the meeting. Panel chair Panel chair makes sure prior to the meeting that

- all documents in progress that deserve a project meeting are addressed - either the sponsor or an identified co-sponsor will be available for running the project meeting

Provides to the Subcommittee Chair prior to the meeting a list of the proposed project meetings with the names of the sponsor in charge and of the key participants


Makes sure throughout the day that the project meetings are running well, helps where necessary, and directs panel members and new comers if necessary In the event that there is no working session proposed by document sponsors, or not enough to take benefit of available time, it is the duty of the panel chair to propose activities for the full day like collectively looking at the 5 year review candidates, or discussing impact of emerging technologies, or discussing industry concerns, or discussing need for short courses, or reviewing lessons learned, or thinking about contribution of the panel to future symposium etc... Subcommittee chair The subcommittee chairman has the visibility on 3 to 6 panel workshop agendas, he is then in a position to: - Balance attendance and time dedicated to each project meeting - Prepare time allocation for the project meetings taking into account as far as possible availability of sponsors and key

participants throughout the day - Provide ahead of meeting a table presenting the data above (projects, sponsor, key participant, time). These tables are to

be shown as part of the A-6 meeting agenda, at the Welcome meeting and to be posted during the day - Make sure throughout the day that the projects meetings are running well, helps where necessary, and directs panel

members and new comers if necessary Panel members Those identified as “key participants” by the sponsors will be invited to attend the associated meetings Others will be invited to select the project meetings of their choice or may be directed by the Sub committee or panel chair if attendance needs to be balanced Newcomers Will be invited to select the project meetings of their choice on the basis of the information displayed at the Welcome meeting, or details given by sponsors, panel or sub committee chairs Facilities Rooms will be available for each panel, to run meetings in parallel, digital projectors will be provided. Between meetings Sponsor are encouraged to continue working through e-mail, or arrange net meetings if appropriate. Reporting slides The 2 boxes in the yellow section of slide 2, to be checked by the sponsor, are intended to encourage Web meetings between our biennial committee meetings, or to better plan working sessions ahead of time.



SAE COMMITTEE A-6

Appendix 2

Statements

Anti-Trust Statement: In discharging their responsibilities, members of the Technical Standards Board, Councils/Division, and Technical Committees function as individuals and not as agents or representatives of any organization with which they may be associated, except that government employees participate in accordance with governmental regulations. Members are appointed to SAE Technical Committees on the basis of their individual qualifications which enable them to contribute to the work of the Committee.

Patent Disclosure: Each SAE Technical Committee or SAE working group member would be required to disclose at specified times during a development process all patents and patent applications that are owned, controlled or licensed by the member, member’s employer or third party and that the member believes may become essential to the draft specification under development. The member would make this disclosure based on the member’s good faith and reasonable inquiry. If SAE International receives a notice that a proposed SAE Technical Report may require the use of an invention claimed in a patent, the respective part of the SAE Technical Standards Board Policy will be followed.

IP Statement: SAE's intellectual property is its most valuable asset. As such, the Society expends considerable

resources maintaining and protecting its rights to its intellectual property.

SAE reserves the right to copyright any of its print products, electronic products, databases, audio/visual products and any other subject matter. This is intended to protect SAE and its members from unauthorized copying and distribution of SAE intellectual property. SAE's intellectual property may only be used in a manner that furthers the organization's purposes.

It is also SAE policy that the copyrights and other intellectual property rights of third parties be respected and not infringed upon by SAE or any of its committees, or any employee, member or other person acting on behalf of SAE.

As a participant in SAE Technical Committees, individuals agree that the collective work of the committee(s) is the property of SAE, and SAE is charged with its publication, dissemination, and protection.