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[SAE Heavy Lift Cargo Plane] Joe Lojek : James Koryan : Justin Sommer : Ramy Ghaly [Ducks on a Plane] : Advisor Professor Thangam : Thursday, February 22

[SAE Heavy Lift Cargo Plane] Joe Lojek : James Koryan : Justin Sommer : Ramy Ghaly [Ducks on a Plane] : Advisor Professor Thangam : Thursday, February

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Page 1: [SAE Heavy Lift Cargo Plane] Joe Lojek : James Koryan : Justin Sommer : Ramy Ghaly [Ducks on a Plane] : Advisor Professor Thangam : Thursday, February

[SAE Heavy Lift Cargo Plane]Joe Lojek : James Koryan : Justin Sommer : Ramy Ghaly

[Ducks on a Plane]

: Advisor Professor Thangam :

Thursday, February 22

Page 2: [SAE Heavy Lift Cargo Plane] Joe Lojek : James Koryan : Justin Sommer : Ramy Ghaly [Ducks on a Plane] : Advisor Professor Thangam : Thursday, February

[Competition Requirements]

Fixed Wing Aircraft Wing Platform Limit: 1000 squared inches Gross Weight Limit: 55 lbs Payload bay Specs: 4x4x16 inches rectangular

block Single unmodified O.S. .61FX Engine with

E-4010 Muffler Max Take-Off: 200ft Max Landing: 400ft Highest Flight Score Wins

Recap

Page 3: [SAE Heavy Lift Cargo Plane] Joe Lojek : James Koryan : Justin Sommer : Ramy Ghaly [Ducks on a Plane] : Advisor Professor Thangam : Thursday, February

[Project Review]

Team’s name: Ducks on a Plane

Project: Designing a remote controlled “Heavy Lift”

cargo airplane. Competition:

Society of Automotive Engineers Aero East Design Competition.

Date and Location: May 4-6, 2007 Fort Worth, Texas.

Page 4: [SAE Heavy Lift Cargo Plane] Joe Lojek : James Koryan : Justin Sommer : Ramy Ghaly [Ducks on a Plane] : Advisor Professor Thangam : Thursday, February

[Project Review]

Regular class Competition:

2 hp, O.S. .61 FX Planform Area limit: 1000 in2

Maximum take off distance: 200 ft Maximum landing distance: 400 ft Maximum total weight: 55 lb

Page 5: [SAE Heavy Lift Cargo Plane] Joe Lojek : James Koryan : Justin Sommer : Ramy Ghaly [Ducks on a Plane] : Advisor Professor Thangam : Thursday, February

[Project Review]

High Wing Monoplane: Least amount of drag Easiest for wing prototyping Ease of construction

Landing Gear: Tricycle

Tail: High T-tail

Page 6: [SAE Heavy Lift Cargo Plane] Joe Lojek : James Koryan : Justin Sommer : Ramy Ghaly [Ducks on a Plane] : Advisor Professor Thangam : Thursday, February

[Project Review]

Airfoil type:

Eppler 423:• High lift coefficient• Ease of construction

NACA 0009:• Adequately avoids the turbulent airflows

induced by the main wings.

Page 7: [SAE Heavy Lift Cargo Plane] Joe Lojek : James Koryan : Justin Sommer : Ramy Ghaly [Ducks on a Plane] : Advisor Professor Thangam : Thursday, February

[Last Semester’s Conclusions]

Fuselage:

Cylindrical shape:• Least drag

Wings:

Calculations made for straight rectangular

wings. Calculations were made for slotted flaps

and ailerons

Page 8: [SAE Heavy Lift Cargo Plane] Joe Lojek : James Koryan : Justin Sommer : Ramy Ghaly [Ducks on a Plane] : Advisor Professor Thangam : Thursday, February

[Construction Challenges]

Structural Composite support

Tapering Wing Multiple rib stencils

Dihedral Wing Aluminum blocks

Mono-coating Dimensioning

Gluing Pinning Clamping

Mounting Rubber banding

Wing

Page 9: [SAE Heavy Lift Cargo Plane] Joe Lojek : James Koryan : Justin Sommer : Ramy Ghaly [Ducks on a Plane] : Advisor Professor Thangam : Thursday, February

[Construction Challenges]

Cylindrical Design New design Hexagonal

Structural support Composite tubing

Framing Plywood Balsa/Basswood

Mono-coating Boom

Composite tubing

Fuselage

Page 10: [SAE Heavy Lift Cargo Plane] Joe Lojek : James Koryan : Justin Sommer : Ramy Ghaly [Ducks on a Plane] : Advisor Professor Thangam : Thursday, February

[Construction Challenges]

Structural support

Balsa ribbing Composite tubing

Foil

Rib stencils Mono-coating

T-Tail

Page 11: [SAE Heavy Lift Cargo Plane] Joe Lojek : James Koryan : Justin Sommer : Ramy Ghaly [Ducks on a Plane] : Advisor Professor Thangam : Thursday, February

[Construction Challenges]

Mounting

Hexagonal fuselage Construction

Will be purchased

Landing Gear

Page 12: [SAE Heavy Lift Cargo Plane] Joe Lojek : James Koryan : Justin Sommer : Ramy Ghaly [Ducks on a Plane] : Advisor Professor Thangam : Thursday, February

[Calculations]

Last Semester’s Model

)( rolldmean FFTmaF

mean

TO

a

Vs2

Where s is the takeoff distance,

amean is the mean acceleration,

VTO is the takeoff velocity.

Page 13: [SAE Heavy Lift Cargo Plane] Joe Lojek : James Koryan : Justin Sommer : Ramy Ghaly [Ducks on a Plane] : Advisor Professor Thangam : Thursday, February

[Calculations]

This Semester’s Model

Where, s is the takeoff distance,

a is now ,

V is the velocity from 0 to the takeoff velocity.

2

0

2

0 )(2

)(180

V

rolld

S

FFT

vdmds

dt

dV

Continued…

Page 14: [SAE Heavy Lift Cargo Plane] Joe Lojek : James Koryan : Justin Sommer : Ramy Ghaly [Ducks on a Plane] : Advisor Professor Thangam : Thursday, February

[EES Influence]

•Airplane Dimensions

•Takeoff Distance

•Maximum Payload

•Takeoff velocity

•Cruising velocityEES

EES allows the group to adjust the dimensions of the airplane, and to see what effect that adjustment has on performance.

Page 15: [SAE Heavy Lift Cargo Plane] Joe Lojek : James Koryan : Justin Sommer : Ramy Ghaly [Ducks on a Plane] : Advisor Professor Thangam : Thursday, February

Item Qty/Amount

3/4" Tailwheel 4

1" Tail Wheel 2

1-1/4" Tail Wheel 1

1-1/2" Foam Servos Wheel 6

1" Rubber Servos Replacement pads 3

Precision Magnetic Balancer (propeller) 1

Glow-Starter 1

0.35-0.61 Landing Gear 1

Aluminum Landing Gear 1

8oz Country Blue Paint 1

8oz Sun Yellow Paint 1

4oz Gloss Black Paint 1

8oz Apple Red Paint 1

1/4" Polyethylene Tubing 15"

Multiple Honey comb 1

5'x2' Red Mono-shell 1

Soldering Gun 1

4" Wheel 1

3.5" Wheel 8

4.5" Wheel 1

Remote 2

TX/RX AC Charger 1

Fiberglass Push Rods 2

Carbon Fiber Tape 12'

Easy Cutter Shears 1

Hand Crank Fuel Pump 1

Nitro Fuel 1 gallon

Adjustable Engine Mount 1

One Amp Battery Charger 1

Lead Solder  

X-acto Knife Set (missing a lot of blades) 1

Quickgrip Clamps 2

Used Propeller 1

[2007 Inventory]

Page 16: [SAE Heavy Lift Cargo Plane] Joe Lojek : James Koryan : Justin Sommer : Ramy Ghaly [Ducks on a Plane] : Advisor Professor Thangam : Thursday, February

[Building Needs] Parts List

Thin sheets of balsa wood Lite Plywood X-acto Knives Set Composite tubing Tower Hobbies Build-It CA+ Medium Glue 2 oz. Great Planes Landing Gear Large .60 Dubro Nose Gear Bent Ohio Cover Tugger Top Flite Monokote (Assorted Colors) Tower Hobbies Custom Sealing Iron Top Flite Hot Glove Covering Tool Top Flite Trim Seal Tool Top Flite Monokote Cleaner Polish 8oz. O.S. .61FX Engine Great Planes Silicone Fuel Tubing Standard 3” Great Planes Ultra Percision Fuel Filter An assortment of propellers Misc. Nuts and Bolts

Estimated cost $350.00

Page 17: [SAE Heavy Lift Cargo Plane] Joe Lojek : James Koryan : Justin Sommer : Ramy Ghaly [Ducks on a Plane] : Advisor Professor Thangam : Thursday, February

[Key SAE Dates]

Construction will begin Sat. 2/24/07

Aero East Design Report due Sat. 3/24/07

Flight testing should begin early April

Competition Fri 5/4/07 – Sun 5/6/07

Page 18: [SAE Heavy Lift Cargo Plane] Joe Lojek : James Koryan : Justin Sommer : Ramy Ghaly [Ducks on a Plane] : Advisor Professor Thangam : Thursday, February

[Coming Up This Semester]

Making all calculations consistent.

Taking into account that our wing will be

swept and tapered and determining the

overall performance of the airplane.

Adding Hoerner plates and a dihedral

angle to enhance and stabilize the flight.

Page 19: [SAE Heavy Lift Cargo Plane] Joe Lojek : James Koryan : Justin Sommer : Ramy Ghaly [Ducks on a Plane] : Advisor Professor Thangam : Thursday, February

[Coming Up This Semester]

Final Design

Final EES model accurately determining

flight performance

Adequate flight testing

Fully constructed and functional airplane

Completed SAE Final Report

Continued…