Safety and Health · Safety and Health State of the ... Crash of a Drilling Machine step steps defined route cleftbuilding ... 5200 Folders and CD‘s ditributed. 16

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StBGSteinbruchs-Berufsgenossenschaft

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5th Atlantic Alliance Conference – September 2008

Safety and Health

State of theExtractive Industry

in Germany

Safety and Health

State of theExtractive Industry

in Germany

Helmut Ehnes


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OSH-Statistics

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Branches of the StBG member companies

aggregates and quarries; 1682

precast concrete/blocks ;

1256

ready mixed concrete; 846

gravel and sand; 1380

oil and gas; 109

cement; 39

lime and gypsum; 78

5,390 member

companies

5,390 member

companies

Averagecompany size= 26 employees


3


Employees in the branches of the StBG

aggregates and quarries; 31500

precast concrete/blocks ;

39000

ready mixed concrete; 17500

gravel and sand; 28000

oil and gas; 7500

cement; 8000

lime and gypsum; 9500

141,000 employees141,000 employees

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2007

accidents at work 12.634 -2,91% 12.266

notifiable accidents at work 6.115 -5,30% 5.791

new accident pensions 210 -4,29% 201

fatal accidents 10 40% 14

suspected/reportedocc. diseases

417 6,47% 444

new pensions occ. diseases 57 -1,75% 56

notifiable accidents at work per 1000 full-time-employees

49,14 -5,74% 46,32

2006

OSH-Statistics 2006/2007


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201

450

0

100

200

300

400

500

600

1988

1990

1992

1994

1996

1998

2000

2002

2004

2006

New Accident Pensions 1988 – 2007

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46,32

79,19

0

10

20

30

40

50

60

70

80

90

100

1988

1990

1992

1994

1996

1998

2000

2002

2004

2006

Notifiable Accidents per 1000 Fulltime-Employees


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0

20

40

60

80

100

120

1998 1999 2000 2001 2002 2003 2004 2005 2006 2007Aggregates Precast Concrete Gravel und SandLime and Gypsum Cement Crude Oil and Natural GasReadymix Concrete StBG

Notifiable Accidents per 1000 Fulltime-Employees

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555

66

89

1119

2526

0 5 10 15 20 25 30

conveyor belt

concrete plant

heavy duty vehicle

fall from hight

concrete pumps

fork-lift

falling, tumbling, tilting parts

excavator

trucks

ladder

slip, trip, fall

2007

New Accident Pensions 2007 caused by …


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Remarkable Accidents 2007

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10


Crash of a Drilling Machine

stepsteps

defined routecleftbuilding


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Dumper Crash - Safety Belt not Applied

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Pulled in while Cleaning Belt


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Pulled in while manually removing Rocks of Crusher

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14


Thrown out after hitting Quarry Face – No Safety Belt available


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Conveyor Belt – serious skin injury

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Severe Burns by hot raw material (Cement Plant)


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National OSH-Strategy in Germany (GDA)

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National OSH-Strategy in Germany (GDA)

3 Main-Targets: Reduction of occupational accidentsReduction of muscoskeletal disordersReduction of skin disease


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Prevention activities for the

Extractive Industry 2007/2008

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Systematic Safety

Employers (large concerns)

Executives

Employee representatives

Company physicians

Safety representatives

Qualified employees for safety

Insured

Employers (SME)

Safety inspectors

Safety engineers

Com

pany physicians

Technical supervisors

Safety engineers

Com

pany physicians

Mem

bership magazine

BA

UZ new

spaper (yellow press style)

Letters of information

Annual reports

Pamphlets

VideosC

D-R

oms

Safety packagesPractical aids W

ork. Health. Life.

Practical manual

FairsInhouse

eventsForum

protecTB

ranch related congresses

Associations

Trades and labour unions

Universities

Aw

ard Work. Safety. H

ealth

Bonus system

Rew

ard system

Safety seal

Within the company

During seminars

Personal contactsMediaEventsCoope-rations

Incentive systems

Manage-mentaids

Contacts+

Products

TargetGroups

Targets Of Prevention


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Education/Qualification

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EmployersEmployers

ExecutivesExecutives

Concrete-Plant-EngineersConcrete-Plant-Engineers

Safety-ExpertsSafety-Experts

Cargo Securing TrainingCargo Securing Training

ForemenForemen

Concrete Pumps Operator TrainingConcrete Pumps Operator Training

Concrete Mixer DriversConcrete Mixer Drivers

Per year:

6,000 participants

in 300 coursesPer year:

6,000 participants

in 300 courses


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Forum protecT2007/2008:Safe use of Vehicles (630 participants)

2008/2009:Qualification: Targets – Standards – Methods26.-27. November 2008 3.-4. Februar 2009

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Symposium„Safety

in Heat Exchanger Areas of Cement Plants“

Topics:• State of Technology• Derivate Fuels• PPE


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Motivation Video Project „Use of Personal

Protective Equipment“

Partners: Holcim, RAG, BBG, StBGAim: Motivate to wear/apply PPEReady to use: Spring 2009

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Safety Management


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Safety Management – Safety Seal

• 440 companies got our safety seal

• 8% of extractive industry in germany

• the accident rate of companies having been auditedis on avarage 54% lower than in the rest of companies

• 440 companies got our safety seal

• 8% of extractive industry in germany

• the accident rate of companies having been auditedis on avarage 54% lower than in the rest of companies

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Safety Management

Forum protecT special„5 Years of Safety Seal“

September 2008:(220 participants)


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Safety Manual

Relaunched Internet Presentation5200 Folders and CD‘s ditributed

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Safety First - Video-based Training

Cooperation withLafarge/Monier

Slip, Trip and FallLifting and Carrying

ForkliftersPortable Ladders

Pedestrians and Vehicles


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Health Initiatives

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Praxis-Guide „Work. Health. Life.“

1,500 folders and Cd‘s distributed


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Mailing in January 2008 (1,900 folders)Sold out in four weeksUpdated reprint

9 seminars with approx. 350 participants

Praxis-Guide „Silica Dust“

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Fit for Job and Life-Video-Magazine

Topics:SkinStress at workPhysical fitness


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Incentive Systems

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Bonus System

Do more,Get more !


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Bonus For Investments In Health and Safety

Safe Technology

Safety Management Systems

Safety and Health Initiatives

Health Prevention

Less than average accidents

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Bonus For Investments In Health and Safety

Bonus max.: 30 % of Investment/30.000 Euro

Premias paid since 2005: 7.2 Million Euro

Average Bonus: 2.200 Euro


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Steinexpo 2008

STEINEXPO 2008

Do more,Get more !

at the Safepoint

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Steinexpo 2008


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Award Work Safety Health

Balance of 11 years:• 3,559 Best Practice Ideas• 117 Awards• 770,000 Euros Awarded Money

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Expectations and Recommendations

for the Atlantic Alliance


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Expectations and Recommendationsfor the Atlantic Alliance

• Recommendations for Design of Mobile Equipment in the Extractive Industry

• Recommendations for Design of Fixed Machinery in the Extractive Industry

• Recommendations for Education and Training in the Extractive Industry

• Active Use of quarry-Safety-website

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ThankThank youyouforfor listeninglistening!!

[email protected]

Documents

Safety and Health · Safety and Health State of the ... Crash of a Drilling Machine step steps defined route cleftbuilding ... 5200 Folders and CD‘s ditributed. 16