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Safety Contacts Meeting April 10, 2014

Safety Contacts Meeting April 10, 2014. Agenda New Safety ContactsGene Roberts Safety TopicAll Vernor IncidentDouglas Zamora McGill IncidentScott Potter

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Safety Contacts MeetingApril 10, 2014

Agenda

• New Safety Contacts Gene Roberts• Safety Topic All• Vernor Incident Douglas Zamora• McGill Incident Scott Potter• Data Review Jim Sutherland• Recognition Jim Sutherland• Red Tags and You MEC Team• Reminders Gene Roberts• Test Attendance• Meet & Greet at Entrance New Contacts

All New Safety Contacts

• Please come to the front if you are a new safety contact

• “New” means you have never been to a meeting and/or you are new to the company you are working for!

• Share a brief safety moment with us• If audience likes your safety moment, you may sit

down• If they don’t, you will need to try again• Meet and greet at the end of the meeting

VERNOR INCIDENT

MCGILL NEAR MISS

DATA REVIEW

29

14

12

14

3

12

0

0.63

0.28

0.210.24 0.23

0.26

0.46

0.00 0

5

10

15

20

25

30

35

0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

2010 2011 2012 2013 2014 YTD Jan Feb Mar

Contractor OSHA Recordable RatesContractor injuries year to date- 3

Dow Injuries year to date- 2

Contractor OSHA rate year to date- 0.23Site OSHA rate year to date- .19

2014 Dow/Contractor Injuries

Jan- logistics platform collapse DowJan- EOB slip trip and fall DowJan- Chemical exposure Contractor- BTTFeb- Slipped off pipe Contractor- D&WFeb 14- hand injury Contractor- BMEMarch- ZERO!

55 days since last recordable injury

0

10

20

30

40

50

60

Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr

2013 2013 2013 2013 2013 2013 2013 2013 2013 2013 2013 2014 2014 2014 2014

DAWC

RWC

RMTC

First Aid

MVA

Personal

Precautionary

Incidents Year To Date

0 5 10 15 20 25

Improper use of tool/equipment

Improperly guarded

Inadequate instruction, logic

Teamwork breakdown

Poor work practice

Inadequate equipment design

Inattention to footings or surroundings

Lost control of tool/equipment

Inattention/auto pilot

Housekeeping

Communications

Improper use of protective equipment

Human Behavior

Procedure not followed

Line of Fire

Condition of equipment/walking surface

1

1

1

1

1

1

2

2

2

2

2

2

4

5

5

21

Incident Safety Factors Current Year

Job site hazardsAddress thru STAC card or during permitting process.

0.0%

2.0%

4.0%

6.0%

8.0%

10.0%

12.0%

14.0%

16.0%

Calendar Year SOIC Unsafe = 05.9% March SOIC Unsafe = 06.2%

CurrentMonth%UnSafe

Year to date SOIC Observations

Job site hazardsAddress thru STAC card or during permitting process.

3

19

0

3

25

0

5

20

4

1

3

2

0

5

10

15

20

25

30

OSHA First Aid Precautionary

2011201220132014

Hand Injury Classifications

2 Precautionaries in March

2

11

43

1918

3

13

11

12

10

5

10

15

20

25

30

OSHA First Aid Precautionary

2011

2012

2013

2014

Repeater Injuries Classifications

1 Precautionary in March

2

49

27

6

48

55

6

32

45

1

9

5

0

10

20

30

40

50

60

OSHA First Aid Precautionary

2011

2012

2013

2014

At Risk Injuries Classifications

2 Precautionaries and 5 First Aids in

March

6

5

4

6

33

2

5

1.6

1.3

0.9

1.2

0.8 0.8

0.5

1.1

0

1

2

3

4

5

6

7

0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.6

1.8

2010 2011 2012 2013 2014 YTD Jan Feb Mar

Contractor MVA Rates

Average monthly number of MVAs

Observation Participation

243

219

135

75

72

67

43

43

41

38

35

35

28

27

26

24

22

0 50 100 150 200 250 300

PPE Requirements

STAC

Safe Work Permit

Housekeeping

JEP Policy (Documentation)

M-64 Barricades and Guards Standard

Unsafe Condition

Barricade Tags

Block Requirements

Safety Rule E, Miscellaneous Work Requirements

At-Risk Policy

Safety Rule H, Chemicals and Materials

Safety Rule G, Machinery and Tools

Line of Fire

Inspections

At-Risk Documents

PTA

Current Year Unacceptable Count

02468

1012141618202224262830

2014 PPE Violations

March

February

January

26.4520.93

17.9116.89

16.3414.64

13.9013.02

12.1611.62

10.269.31

7.896.91

6.685.75

5.453.70

0.000.000.000.00

0.00 5.00 10.00 15.00 20.00 25.00 30.00

RailserveTIC

McGillJVI

HydrochemBrazos M&E

Marquis Construction ServicesInfinity Maint Svcs

WolfensonICS

VernorBrand

STSMiken

Infinity Constr SvcsUEI

Sprint PipelineDriver Pipeline

SGS Petroleum Services CorporationHBS National Corporation

Doyle & WachtstetterKelly Services

Company Severity Rate Large Year To Date

33.0328.2128.07

27.4425.00

23.7821.74

20.5717.02

16.6713.73

10.1710.10

8.978.51

8.117.697.467.35

5.415.15

2.220.000.00

0.00 5.00 10.00 15.00 20.00 25.00 30.00 35.00 40.00 45.00 50.00

United RentalsAxionPiling

EnduroUnion Tank

VeoliaUnited Pipeline

CMITEAM

MaximSpecialty Tank Services

Standard ConstructorTracer Construction

SulzerAmeriTrac

SkylineBrevard

IGIRPM

Tri-ConEAI

SafwaySPX

Pipelogic ServicesNorrell

Webb Murray

Company Severity Rate Medium Year To Date

111.1100.0100.0

80.075.075.0

50.048.0

44.438.5

25.425.0

21.419.8

18.418.3

14.313.4

12.512.0

10.07.7

6.55.65.3

4.02.22.22.12.11.9

0.00.00.00.00.00.00.00.00.00.0

Brazosport PlumbingCat-Spec, Ltd

AmeriTek Plant ServicesHydratight

Carrier Rental SystemsPrism Response

Conco Industrial ServicesEnvirotest, Inc.

Filter MaintenanceFoster Fence Ltd

Hunton Trane ServicesAIMM Technologies

Alliance Wireless Technologies Inc.Car-Ber Testing Svcs

Pioneer WirelineSTARCON International

Dingee PlumbingCust-o-Fab

DaconThermon

MistrasBaker Hughes

Elliott CompanyTNT Crane & Rigging

Superior GroutingWeigh Tech

Chem FabricationPioneer Well ServicesSouthwest Refractory

Universal Plant Service (UPS)JACO Construction

Clean Harbors Catalyst TechnologiesClean Harbors Environmental Services

Hunter & HunterFrontier Industrial Corp.

Sonic SurveysDredgit Environmental Corp

Flare Ignitors PipelineFrank's Casing Crew

Indepth Underwater SvcsInstrumentation, Inc.

Integra Svcs TechMammoet

Measurementation (Division of Yokogawa)Mustang Engineering

Weatherford International

Severity Rate Small Year To Date

RECOGNITION

Date of Recognition: 03/31/2014 Company: Maxim Crane Works Workers Name (s): James Kalishco, Kevin Dawson, Therron

Linscombe, Jordan Solis

Work Location: EPI 3 @ B 2320

Description of Recognition: I would like to recognize these guys for the safe and efficient work they did for us in the EPI3 pit-stop and the compressor reassembly at B-2320. They were asked to move their equipment around frequently and work with multiple crews around a tight window of time. They always showed professionalism and high regard for safety before, during, and after their lifts.

Recognized By: Gene Mitchamore - WAC

Date of Recognition:April 8th 2014 Company: Industrial Gunite, Inc. Work Location:B-7200/H-4 Description of Recognition: IGI made refractory

repairs on H-4 Furnace working 2,000+ Man-hours without any incidents.

Recognized By: Thomas Carter, Kenny Domel, Freeport MTS Dept., and IGI Management and Safety

Workers Name (s): Kenneth Moore, Matt Gambino, Brian Parnell, David Deen, Eddie McKissack, Jessie Solis, Clinton Rodriguez, Forrest Whitley, David Walden, Preston Williams, Ben Jackson, Carlos Negrete, Oscar Escalante, John Williams, Erik Williams, Erbey Escalante, Justin Underwood, Tirso Rodriguez, Luis Rodriguez And Cleofas Alonso.

Date of Recognition: 4-2-2014

Company: Miken Specialties

Workers Name (s): C. Wade, R. Caloca, H. Levario, C. Villareal, V. Chacon, J. Arredondo, D. Bustamante, R. Garcia, H. Bravo, M. Rodriguez, E. Avalos, and R. Woodard

Work Location: OC-5

Description of Recognition: Miken scaffold builders set up to build the "dance floor" above the coils in R-2100. These folks accomplished this work safely and in record time. This reactor is critical path for our shutdown and their hard work helped us move forward. Roger Hood led our night crew and kept the roadblocks out of the way.

Recognized By: Leo Knopp

Date of Recognition: 3/22/14 Company: STS Workers Name (s): Louie Lara Work Location: OC 708/Unit 5 TA Description of Recognition: Louie Lara

recognized a co worker in serious distress and Immediately escalated the situation and got the EE medical attention.

Recognized By: Rodrick Williams, and John Dent MEC team

Add picture on this side

RED TAGS AND YOU

REMINDERS

NEXT SAFETY CONTACT MEETING 5/8/14

TEST

ALL SAFETY CONTACTS MEET & GREET

AT THE ENTRANCE