Upload
vumien
View
215
Download
0
Embed Size (px)
Citation preview
WSAA Product Appraisal 1418 Issue 2 1
COPYRIGHT
Saint-Gobain PAM PRODUCT APPRAISAL REPORT 1418 Issue 2
HYDROCLASS® ZINALIUM® INTEGRAL® ZINALIUM® Saint-Gobain PAM DI Pipes DN 100 – DN 750
AS/NZS 2280:2014 Ductile iron pipes and fittings
Published: 30 July 2018
WSAA Product Appraisal 1418 Issue 2 2
COPYRIGHT
Document History
The following information indicates the changes made to this document.
Date Version
6 November 2014 Client Review
27 November 2014 Publication
24 May 2018 Issue 2 Client Review
24 July 2018 Issue 2 Publication
Peer Reviewers
Name/Title Organisation Date
Product Appraisal Technical Advisory Group WSAA 27 November 2014
WSAA Expert Panel WSAA 25 November 2014
Peter Pittard, WSAA Consultant WSAA 5 November 2014
Carl Radford, Product Appraisal Manager WSAA 6 November 2011
Peter Pittard, WSAA Consultant WSAA 23 May 2018
Carl Radford, Product Appraisal Manager WSAA 30 July 2018
WSAA Product Appraisal 1418 Issue 2 3
COPYRIGHT
Overview of WSAA
The Water Services Association of Australia (WSAA) is the peak industry body representing
the urban water industry. Our members provide water and sewerage services to over 20
million customers in Australia and New Zealand and many of Australia's largest industrial
and commercial enterprises.
Based around our vision of 'customer driven, enriching life', WSAA facilitates collaboration,
knowledge sharing, networking and cooperation within the urban water industry. We are
proud of the collegiate attitude of our members which has led to industry-wide approaches
to national water issues.
WSAA can demonstrate success in the standardisation of industry performance monitoring
and benchmarking, as well as many research outcomes of national significance. The WSAA
Executive retains strong links with policy makers and legislative bodies and their influencers,
to monitor emerging issues of importance to the urban water industry.
WSAA was formed in 1995 as a non-profit organisation to foster the exchange of information
between industry, government and the community, and to promote sustainable water
resource management.
The urban water industry is committed to anchoring its services to customers' values, and
to enrich communities where water services have broad economic, environmental and social
values. In line with this our main activities focus on four areas:
1. influencing national and state policies on the provision of urban water services and
sustainable water resource management
2. promoting debate on environmentally sustainable development and management of
water resources and the community health requirements of public water supplies
3. improving industry performance and establishing benchmarks and industry leading
practices for water service processes; and
4. fostering the exchange of information on education, training, research, water and
wastewater management and treatment and other matters of common interest.
Copyright
This document is copyrighted. Apart from any use as permitted under the Copyright Act
1968, no part of this document may be reproduced or transmitted in any form or by any
means, electronically or mechanical, for any purpose, without the express written permission
of Water Services Association of Australia Limited.
© Copyright 2018 by WATER SERVICES ASSOCIATION of Australia Limited All rights
reserved.
WSAA Product Appraisal 1418 Issue 2 4
COPYRIGHT
CONTENTS
1 EXECUTIVE SUMMARY ............................................................................................................................................. 6
1.1 Recommendations ................................................................................................................................................ 6
2 THE APPLICANT AND MANUFACTURER ................................................................................................................. 7
2.1 Saint-Gobain PAM ................................................................................................................................................. 7
3 THE PRODUCT ........................................................................................................................................................... 7
3.1 ZINALIUM® Coating............................................................................................................................................. 10
3.2 Pore Sealer ......................................................................................................................................................... 10
3.3 Seal Coating ........................................................................................................................................................ 11
4 SCOPE OF THE APPRAISAL ................................................................................................................................... 11
5 APPRAISAL CRITERIA ............................................................................................................................................. 11
5.1 Quality Assurance Requirements ........................................................................................................................ 11
5.2 Performance Requirements................................................................................................................................. 11
6 COMPLIANCE WITH APPRAISAL CRITERIA........................................................................................................... 11
6.1 Compliance with Quality Assurance Requirements ............................................................................................. 11
6.2 Compliance with the Appraisal Requirements ..................................................................................................... 12
6.2.1 Material properties ........................................................................................................................................ 12
6.2.1.1 Ductile iron tensile and hardness properties .......................................................................................... 12
6.2.2 Wall thickness ............................................................................................................................................... 12
6.2.3 Elastomeric joints .......................................................................................................................................... 12
6.2.4 Flange gaskets ............................................................................................................................................. 12
6.2.5 Linings .......................................................................................................................................................... 12
6.2.5.1 Raw materials......................................................................................................................................... 12
6.2.5.2 Cement mortar linings for HYDROCLASS® ZINALIUM® ........................................................................ 13
6.2.5.3 Seal coating. .......................................................................................................................................... 13
6.2.5.4 Cement mortar linings for INTEGRAL® ZINALIUM® ............................................................................. 13
6.2.6 ZINALIUM® COATING .................................................................................................................................. 13
6.2.7 Suitability for Use with Drinking Water .......................................................................................................... 14
6.2.8 Flanges ......................................................................................................................................................... 14
6.2.9 Joint deflections ............................................................................................................................................ 14
7 LIFE EXPECTANCY OF DI PIPE .............................................................................................................................. 14
7.1 Linings ................................................................................................................................................................. 14
7.2 Coatings .............................................................................................................................................................. 15
8 FITTING INSTRUCTIONS, TRAINING AND INSTALLATION ................................................................................... 16
8.1.1 Installation instructions .................................................................................................................................. 16
8.1.2 Availability of ductile iron fittings ................................................................................................................... 16
8.1.3 Tapped connections...................................................................................................................................... 16
8.1.4 Under pressure cut-in connections ............................................................................................................... 16
9 MAINTENANCE ......................................................................................................................................................... 16
10 PIPE LAYING TRAINING AND DEVELOPMENT OF TECHNICAL LITERATURE .................................................. 17
11 PRODUCT MARKING ............................................................................................................................................. 17
12 TRACEABILITY ....................................................................................................................................................... 17
13 PACKAGING AND TRANSPORTATION ................................................................................................................. 17
14 PRODUCT WARRANTY .......................................................................................................................................... 17
15 FUTURE WORKS .................................................................................................................................................... 17
16 DISCLAIMER ........................................................................................................................................................... 17
WSAA Product Appraisal 1418 Issue 2 5
COPYRIGHT
16.1 Issue of Report .................................................................................................................................................. 18
16.2 Limits on Reliance on Information and Recommendations................................................................................ 18
16.2.1 Disclaimer of liability ................................................................................................................................... 18
16.2.2 Intellectual Property and other rights .......................................................................................................... 18
16.2.3 Need for independent assessment ............................................................................................................. 19
16.3 No Updating ...................................................................................................................................................... 19
16.4 No Warranty ...................................................................................................................................................... 19
APPENDIX A TECHNICAL MANUAL/BROCHURES ................................................................................................... 20
APPENDIX B - QUALITY CERTIFICATIONS ............................................................................................................... 24
APPENDIX C - WSA PRODUCT SPECIFICATION ...................................................................................................... 38
APPENDIX D - ESTIMATED LIFE EXPECTANCY ....................................................................................................... 40
APPENDIX E - SUPPLIER CONTACTS ....................................................................................................................... 41
WSAA Product Appraisal 1418 Issue 2 6
COPYRIGHT
1 EXECUTIVE SUMMARY
Saint-Gobain is a leading international manufacturer and distributor of construction products,
operating in 64 countries worldwide and employing approximately 190,000 people. Saint-
Gobain PAM represents the pipeline activity of the Saint-Gobain Group and is a world leader
in the design, manufacture and supply of complete ductile iron pipeline systems dedicated
to the transport of water. Its manufacturing facilities are located in France, Italy, Spain,
Germany, China and Brazil. The Saint-Gobain PAM name has been associated with
manufacturing industry in Europe for over 150 years.
Viadux Pty Ltd and Saint-Gobain PAM have established an alliance to manufacture and sell
ductile iron pipes and fittings in Australia, New Zealand and Papua New Guinea.
Saint-Gobain PAM HYDROCLASS® ZINALIUM® and INTEGRAL® ZINALIUM® ductile iron
pipe is manufactured to AS/NZS 2280 and is available in sizes from DN 100 to DN 750, in
pressure classes PN20, PN35 and Flange Class. The pipes are fully compatible with AS/NZS
2280 PN 35 and PN 16 fittings.
This Issue 2 includes a section to provide some guidance on the estimated life expectancy
of DI pipes. (see Section 7). The report has been reviewed and also includes updated quality
assurance certifications.
The Saint-Gobain PAM range of HYDROCLASS® ductile iron pipes is suitable for the
transport of drinking or recycled water. The pipes are cement mortar lined and coated
externally with metallic zinc-aluminium alloy and a finishing layer of blue synthetic resin
anticorrosive paint (pore sealer). This pipe range will complement Viadux branded TYTON®
XCEL. The enhanced ZINALIUM® coating will allow for the elimination of polyethylene
sleeving in many soil environments.
The Saint-Gobain PAM range of INTEGRAL® ductile iron pipes is suitable for the transport
of sewerage or aggressive waters with pH values of 4 to 12. The pipes are lined with a
calcium aluminate cement mortar and coated externally with metallic zinc-aluminium alloy
and a finishing layer of red synthetic resin anticorrosive paint. This pipe range will
complement Viadux branded TYTON® XTREME. The enhanced ZINALIUM® coating will
allow for the elimination of polyethylene sleeving in many soil environments.
The joining system for both the HYDROCLASS® and INTEGRAL® range of pipes is the
proven TYTON® elastomeric joint.
The pipes submitted for this Appraisal are the same as those contained in WSAA Appraisal
1314 except that the coating system is a zinc-aluminium alloy with a synthetic resin pore
sealer rather than a zinc spray with a bitumen finishing layer. The zinc-aluminium alloy/pore
sealer system offers significantly enhanced corrosion resistance and avoids the need for
polyethylene sleeving in many soil environments.
The pipes are produced at the Saint-Gobain PAM manufacturing facilities in Maanshan and
Xuzhou, China.
The product range as described in this appraisal report meets the requirements of WSA PS-
200.
1.1 Recommendations
It is recommended that WSAA members and associates accept/authorise the Saint -Gobain
PAM HYDROCLASS® ZINALIUM® and INTEGRAL® ZINALIUM® range of DI pipes as listed
in Tables 1 to 3, that are relevant to pressure pipelines in water supply and sewerage,
provided pipeline design, installation, acceptance testing and commissioning are in
accordance with applicable WSAA Codes and the manufacturer’s requirements where
specified.
WSAA Product Appraisal 1418 Issue 2 7
COPYRIGHT
2 THE APPLICANT AND MANUFACTURER
2.1 Saint-Gobain PAM
The Saint-Gobain Group is a leading international manufacturer and distributor in the habitat
and construction markets, operating in 64 countries worldwide and employing approximately
190,000 people. Saint-Gobain PAM represents the pipeline activity of the Saint-Gobain
Group and is a world leader in complete ductile cast iron pipeline systems. Saint -Gobain
PAM designs, produces and sells a complete range of solutions dedicated to the transport
of water.
The Saint-Gobain PAM HYDROCLASS® ZINALIUM® and INTEGRAL® ZINALIUM® range of
ductile iron pipe is produced from two manufacturing facilities located in China, both wholly
owned by Saint Gobain-PAM.
The manufacturing facility, located in Maanshan, Anhui, China has capacity to manufacture
Saint-Gobain PAM ductile iron pipe in sizes DN 100 to DN 600. The other manufacturing
facility, located in Yangzhuang, Xuzhou, Jiangsu, China has capacity to manufacture Saint-
Gobain PAM ductile iron pipe in sizes DN 100 to DN 750.
Saint-Gobain uses the latest ductile iron manufacturing technology, coating systems and
product design available in the world today.
3 THE PRODUCT
This appraisal applies to the Saint-Gobain PAM HYDROCLASS® ZINALIUM® and
INTEGRAL® ZINALIUM® range of ductile iron pipes, produced in manufacturing facilities
owned by Saint-Gobain PAM in Maanshan (Anhui Province) and Xuzhou (Jiangsu Province)
China.
The Saint-Gobain PAM HYDROCLASS® ZINALIUM® and INTEGRAL® ZINALIUM® range of
ductile iron pipes are manufactured to AS/NZS 2280:2014 Ductile iron pipes and fittings.
The product range submitted for appraisal consists of ductile iron pipe in sizes DN 100 to
DN 750 with spigot and socket TYTON® rubber ring joints, externally coated with 400 g/m2
of ZINALIUM® (a metallic zinc-aluminium alloy coating with anticorrosive synthetic resin
paint) and internally lined with cement mortar. The Saint-Gobain PAM HYDROCLASS®
ZINALIUM® and INTEGRAL® ZINALIUM® ductile iron pipe range is summarised in Tables 1-
3. Product Data Sheets are provided in Appendix A.
Note: TYTON® is a registered trademark of United States Pipe and Foundry Co Ltd.
The Saint-Gobain PAM HYDROCLASS® ZINALIUM® ductile iron pipe is suitable for drinking
water and recycled water applications and is finished in a blue coloured paint.
The Saint-Gobain PAM INTEGRAL® ZINALIUM® ductile iron pipe has a high alumina cement
mortar lining and is suitable for most aggressive water and sewerage applications with pH
values between 4-12 and is finished in a red coloured paint.
Both HYDROCLASS® ZINALIUM® and INTEGRAL® ZINALIUM® are available in PN 20, PN
35 and flange class. Flange class wall thickness is suitable for machining and threading for
attachment of flanges.
WSAA Product Appraisal 1418 Issue 2 8
COPYRIGHT
FIGURE 1 HYDROCLASS® ZINALIUM® DUCTILE IRON SPIGOT – SOCKET PIPE FOR
POTABLE AND RECYCLED WATER APPLICATIONS.
FIGURE 2 INTEGRAL® ZINALIUM® DUCTILE IRON SPIGOT – SOCKET PIPE FOR
SEWERAGE APPLICATIONS
WSAA Product Appraisal 1418 Issue 2 9
COPYRIGHT
TABLE 1
HYDROCLASS® ZINALIUM® & INTEGRAL® ZINALIUM®
PN 20 DUCTILE IRON CEMENT MORTAR LINED PIPES (SPIGOT - SOCKET)
Nominal Diameter
DN
Length Class Outside Diameter
AOP
mm m PN mm MPa
225 5.75 20 259 2
250 5.75 20 286 2
300 5.75 20 345 2
375 5.75 20 426 2
450 5.75 20 507 2
500 5.75 20 560 2
600 6.00 20 667 2
750 6.00 20 826 2
TABLE 2
HYDROCLASS® ZINALIUM® & INTEGRAL® ZINALIUM®
PN 35 DUCTILE IRON CEMENT MORTAR LINED PIPES (SPIGOT - SOCKET)
Nominal Diameter
DN
Length Class Outside diameter
AOP
mm m PN mm MPa
100 5.75 35 122 3.5
150 5.75 35 177 3.5
200 5.75 35 232 3.5
225 5.75 35 259 3.5
250 5.75 35 286 3.5
300 5.75 35 345 3.5
375 5.75 35 426 3.5
450 5.75 35 507 3.5
500 5.75 35 560 3.5
600 6.00 35 667 3.5
750 6.00 35 826 3.5
WSAA Product Appraisal 1418 Issue 2 10
COPYRIGHT
TABLE 3
FLANGE CLASS DUCTILE IRON CEMENT MORTAR LINED PIPES
Nominal Diameter
DN
Length Nominal Wall
Thickness
Outside diameter
mm m mm mm
100 5.75 7.0 122
150 5.75 8.0 177
200 5.75 8.0 232
225 5.75 9.0 259
250 5.75 9.0 286
300 5.75 10.0 345
375 5.75 10.0 426
450 5.75 11.0 507
500 5.75 12.0 560
600 6.00 13.0 667
750 6.00 15.0 826
TABLE 4
CML THICKNESS FOR THE HYDROCLASS® ZINALIUM® & INTEGRAL® ZINALIUM®
DUCTILE IRON PIPES TO AS/NZS 2280
Pipe Size
DN
Nominal CML Thickness (mm)
100 to 600 5
750 6
3.1 ZINALIUM® Coating
ZINALIUM® is a corrosion protection system, based on a zinc and aluminium alloy in the
mass ratio of 85 to 15. The alloy is drawn into a wire, which feeds an electric arc where it is
melted and blown onto the as-cast surface of the pipe by high-pressure air. The alloying
ensures the intimate mixing of zinc and aluminium and the resulting microstructure optimises
the spatial distribution of the zinc in the coating, maximising corrosion protection. The
minimum coating application thickness is 400g/m2.
3.2 Pore Sealer
A pore sealer (synthetic paint) is applied to the as sprayed zinc-aluminium coating to a
minimum thickness of 100m. The pore sealer inhibits corrosion of the zinc-aluminium and
helps to trap any galvanic corrosion products. These corrosion products are insoluble and
help build a barrier that further inhibits corrosion. Pore sealers are blue for drinking water
and red for sewage. Where small quantities of pipe are required for recycled water
applications a lilac coloured sleeving is recommended for identification purposes. Where
large quantities are required, a lilac coloured pore sealer would be utilised.
WSAA Product Appraisal 1418 Issue 2 11
COPYRIGHT
3.3 Seal Coating
A bituminous seal coat may be specified for cement mortars on HYDROCLASS® ZINALIUM®.
Seal coats are applied to the requirements of AS/NZS 2280 and ISO 16132.
The intended purpose of the seal coat is to reduce the contact between the cement mortar
lining and the contents of the water main, thereby restricting lime leaching and consequent
high pH levels in supply when conveying soft (i.e. low carbonate alkalinity) water, especially
where flow rates are low and residence times are lengthy.
Consideration should be given to the use of seal coatings where the total alkalinity of the
water being conveyed is less than 30 mg/L.
4 SCOPE OF THE APPRAISAL
The scope of this product appraisal applies to the Saint-Gobain PAM HYDROCLASS®
ZINALIUM® and INTEGRAL® ZINALIUM® range of ductile iron pipes as detailed in Section
3 and listed in the Product Certification Schedule included in Appendix B.
5 APPRAISAL CRITERIA
5.1 Quality Assurance Requirements
The WSAA Product Appraisal Technical Advisory Group accepts ductile iron pipes and
fittings manufactured in compliance with AS/NZS 2280:2014 Ductile iron pipes and fittings
and duly certified by means of an ISO Type 5 product certification scheme undertaken by a
JAS-ANZ accredited Conformity Assessment Body (CAB) or by an international accreditation
system recognised by JAS-ANZ.
The manufacturer is generally expected to have a production management and control
system that has been duly accredited in accordance with AS/NZS ISO 9001 as a prerequisite
to undergoing a product certification audit.
The ISO Type 5 Product Certification Scheme shall meet the criteria described in WSA TN-
08.
5.2 Performance Requirements
The Saint-Gobain PAM HYDROCLASS® ZINALIUM® and INTEGRAL® ZINALIUM® range of
ductile iron pipes has been appraised for compliance to AS/NZS 2280:2014 Ductile iron
pipes and fittings.
Appraisal criteria are also determined by the WSAA Product Appraisal Technical Advisory
Group and regularly reviewed to ensure that the criteria reflect the requirements of WSAA
members.
The following Product Specifications are relevant to this application:
WSA PS 200 - Ductile iron pipes (CIOD) for pressure applications – Water supply and
sewerage.
WSA PS 312 - Flange Gaskets and O-Rings
WSA PS 320 – Sleeving, polyethylene (PE) for ductile iron pipes and f ittings - Water supply
and sewerage
Copies of the above Product Specifications can be found in Appendix C or downloaded from
the WSAA members website.
6 COMPLIANCE WITH APPRAISAL CRITERIA
6.1 Compliance with Quality Assurance Requirements
All Saint-Gobain PAM manufacturing facilities are 100% owned, operated and managed by
Saint-Gobain PAM. These plants operate under the same quality control/assurance systems
WSAA Product Appraisal 1418 Issue 2 12
COPYRIGHT
worldwide and maintain International and Australian Standards product and quality systems
certification.
Saint-Gobain Pipelines Co Ltd in Maanshan and Xuzhou are quality endorsed companies
with AS/NZS ISO 9001:2015 certificate of registration No. CNBJ312420-UK issued by
Bureau Veritas.
Saint-Gobain Pipelines Co Ltd (Maanshan) has product certification to AS/NZS 2280:2014,
issued by BSI Benchmark. Refer to product certification licence No. BMP 549624 (ID 5061)
and product schedule in Appendix B.
Saint-Gobain Pipelines Co Ltd (Xuzhou) has product certification to AS/NZS 2280:2014,
issued by BSI Benchmark. Refer to product certification schedule licence No. BMP 557769
and Product Schedule in Appendix B.
Saint-Gobain PAM worldwide manufacturing facilities are also fully accredited and certified
to ISO 14001 Environmental Management Systems.
Refer to Appendix B for details of relevant quality certificates. Copies of Quality Assurance
certificates not attached are available from the WSAA members website.
6.2 Compliance with the Appraisal Requirements
6.2.1 Material properties
6.2.1.1 Ductile iron tensile and hardness properties
AS/NZS 2280 requires DI pipe to conform to a minimum tensile strength of 420 MPa and
minimum elongation of 10%. Saint-Gobain PAM has submitted copies of test results to
demonstrate compliance.
6.2.2 Wall thickness
The minimum wall thicknesses of the HYDROCLASS® ZINALIUM® and INTEGRAL®
ZINALIUM® range of PN 35, PN 20 and flange class DI pipes comply with minimum
requirements specified in AS/NZS 2280:2014.
6.2.3 Elastomeric joints
The HYDROCLASS® ZINALIUM® and INTEGRAL® ZINALIUM® range of ductile iron pipes
incorporate the well-known and proven TYTON® spigot and socket elastomeric joint. The
pipes are supplied with dual hardness EPDM TYTON® gaskets.
The gaskets are supplied by Hultec and manufactured by Thai Duong, Vietnam, in
accordance with AS1646. Thai Duong is licenced with an AS1646 ApprovalMark Product
Certification, issued by ApprovalMark International.
The BK Bactericidal jointing lubricant is supplied by Thomas Grozier & Son Pty Ltd. under
WaterMark Licence No WMKA00103, issued by SAI Global, for compliance with WMTS
014:2016 - Jointing materials.
6.2.4 Flange gaskets
The flange gasket materials comply with industry standard WSA 109.
Viadux supply solid EPDM gaskets 3 mm thick complying with WSA PS 312 Flanged Gasket
and O-rings for Flanges rated up to and including PN 16. Sealing Devices Qld supplies the
PN 16 flange gaskets. For flanges rated up to PN 35 the flange gaskets are Teadit brand
supplied by Sealing Devices Qld.
6.2.5 Linings
6.2.5.1 Raw materials
The materials used for the cement mortar lining are locally sourced from approved sub-
suppliers in China.
WSAA Product Appraisal 1418 Issue 2 13
COPYRIGHT
6.2.5.2 Cement mortar linings for HYDROCLASS® ZINALIUM®
HYDROCLASS® ZINALIUM® ductile iron pipes are cement mortar lined using a Type GP,
GB or SR cement mortar in accordance with AS/NZS 2280 and the cements comply with AS
3972 Portland and blended cement. The cement mortar lining used with HYDROCLASS®
ZINALIUM® ductile iron pipe complies with AS/NZS 4020 Testing of products for use in
contact with drinking water.
The cement mortar lining is applied at the site of manufacture by the centrifugal process.
The cement mortar lining thickness for the HYDROCLASS® ZINALIUM® ductile iron pipe is
given in Table 4 and complies with cement mortar lining thickness in Table 2.1 of AS/NZS
2280.
Saint-Gobain has submitted Test Report No. 51829 from the NATA Accredited Australian
Water Quality Centre Water for Cement Mortar Lining (applied to Viadux/Saint-Gobain
Classic DI pipes) to demonstrate compliance with AS/NZS 4020.
6.2.5.3 Seal coating.
HYDROCLASS® ZINALIUM® ductile iron pipe can be supplied with cement mortar lining and
seal coat if required. The seal coat is applied at the Maanshan manufacturing facilities in
China in accordance with ISO 16132 Ductile iron pipes and fittings – Seal coats for cement
mortar linings.
Saint-Gobain PAM has submitted test reports confirming that Interline 876 and Endolac®
245.10 meets the requirements of AS/NZS 4020 for water contact at an area to volume ratio
of 42,000mm2/L at 20ºC.
The seal coat is applied at a minimum thickness of 100μm.
The coating thickness and adhesion rating of the seal coat complies with ISO 16132 - Ductile
iron pipes and fittings – Seal coats for cement mortar linings, for product conveying drinking
water and for other applications.
6.2.5.4 Cement mortar linings for INTEGRAL® ZINALIUM®
INTEGRAL® ZINALIUM® ductile iron pipes are cement mortar lined with calcium aluminate
cement (CAC) mortar in accordance with AS/NZS 2280. The HAC complies with EN 14647
Calcium aluminate cement.
The cement mortar lining thickness for the INTEGRAL® ZINALIUM® ductile iron pipe is given
in Table 4 and complies with cement mortar lining thickness in Table 2.1 of AS/NZS 2280.
CAC mortar lining is intended for aggressive water applications and is not suitable for
drinking water applications.
CAC lining is not AS/NZS 4020 compliant and is typically used in gravity and pressure
sewerage and aggressive conveyants with pH4 to pH12.
A synthetic resin coating with minimum 100μm thickness, is applied to the spigot and socket
surfaces that interface with the conveyant.
6.2.6 ZINALIUM® COATING
Saint-Gobain PAM HYDROCLASS® ZINALIUM® and INTEGRAL® ZINALIUM® ductile iron
pipes are externally protected with metallic zinc-aluminium coating in accordance with
International Standard ISO 8179 Ductile iron pipes - External zinc-based coating - Part 1:
Metallic zinc with finishing layer. The standard external coating is 400 g/m2 metallic zinc-
aluminium complying with EN 545. The metallic coating is applied by electric arc melting of
a zinc and aluminium alloy wire sprayed with compressed air to the ductile iron pipe surface.
Following the metallic zinc-aluminium alloy coating application, HYDROCLASS® ZINALIUM®
ductile iron pipes are coated with a blue synthetic resin anticorrosive paint to a minimum
thickness of 100 μm.
WSAA Product Appraisal 1418 Issue 2 14
COPYRIGHT
Following the metallic zinc-aluminium alloy coating application, INTEGRAL® ZINALIUM®
ductile iron pipes are coated with a red synthetic resin anticorrosive paint, to a minimum
thickness of 100 μm.
6.2.7 Suitability for Use with Drinking Water
The Saint-Gobain PAM HYDROCLASS® ZINALIUM® range of ductile iron pipes, joint seals,
flange gaskets and jointing lubricant comply with AS/NZS 4020.
INTEGRAL® ZINALIUM® uses Calcium Aluminate Cement for aggressive waters (i.e. non-
drinking water). Guidelines for the use of cement mortar linings in sewerage applications are
contained in WSA-TN6. Seal coats are not normally applied to these pipes.
6.2.8 Flanges
Flanges are screwed and glued to flange class pipe and integrally cast on fittings. All flange
class pipe is hydrostatically tested to AS/NZS 2280. Flanged joints on flange class pipe are
type tested to prove the integrity and fitness for purpose of the flange attachment method.
The Viadux/Saint-Gobain PAM flanges comply with AS/NZS 4087. Class PN 16 flanges
conform to Figure B5 and PN 35 flanges conform to Figure B6.
6.2.9 Joint deflections
The minimum required elastomeric seal joint deflections detailed in AS/NZS 2280 are shown
in Table 5. The HYDROCLASS® and INTEGRAL® elastomeric joints comply with these
minimum requirements.
TABLE 5
ELASTOMERIC SEAL JOINT DEFLECTIONS
Nominal size DN Minimum joint deflections (degrees)
100 – 300 3½o
375 – 600 2½o
750 1 o
7 LIFE EXPECTANCY OF DI PIPE
7.1 Linings
Cement mortar lining is considered to be the default internal protection system for potable
and recycled water applications.
Seal coating may be applied over cement mortar lining. The intended purpose of a seal
coating is to reduce the contact between the cement mortar lining and the contents of the
water main, thereby restricting lime leaching and consequent high pH levels when conveying
soft (i.e. low carbonate alkalinity) water, especially in small diameter pipelines where flow
rates are low and residence times are lengthy.
AS/NZS 2280 suggests that consideration should be given to the use of seal coatings where
the total alkalinity of the water being conveyed is less than 30 mg/L.
Many Australian water utilities specify seal coatings as mandatory for pipes up to and
including DN 300.
Calcium aluminate cement mortar linings are intended for aggressive water applications and
are typically used in gravity and pressure sewerage mediums with pH between 4 and 12. For
applications outside of this pH range consideration should be given to polymeric lining
WSAA Product Appraisal 1418 Issue 2 15
COPYRIGHT
systems. Calcium Aluminate Cement is not AS/NZS 4020 compliant and is therefore not
suitable for potable water applications.
WSA Technical Note 6 - Guidelines for the use of cement mortar linings in sewerage
applications provides details of operating limits for different cements used for the cement
mortar lining of DI and steel pipes for sewers. It reviews literature with regard to the use of
cement mortar lining for sewerage conveyance and in particular focuses on the prime water
chemistry constituents that need to be considered viz. sulphate(SO4), pH, and hydrogen
sulphide (H2S) (which can be transformed to sulphuric acid). A copy of WSA Technical Note
6 is available for download from the WSAA website.
Polyurethane linings may also be considered for aggressive medium applications.
7.2 Coatings
The majority of Australian Water Agencies have adopted a policy of specifying loose
polyethylene sleeving (LPS) for all ductile iron pipes as a corrosion protection measure,
unless specialised coatings such as polyurethane or polyethylene, for example, are
employed. Properly installed LPS provides a high degree of corrosion protection by creating
a passive uniform environment around the pipe and limiting oxygen exposure. LPS should
be installed in accordance with AS 3681 and only accredited pipe layers trained in the
application of sleeving should be utilised.
The need for LPS depends on the type of soil and the required service life of the pipeline.
Ductile iron pipes may be buried without extra external protection in soils that are not
aggressive. In soils that are aggressive, and where either the time or the cost of soil
assessment is prohibitive, LPS is the recommended solution.
The application of zinc coatings has not historically been utilised on ductile iron pipes in
Australia, although they have been used in Europe for more than 60 years. Zinc coatings are
now provided in Australia as a standard offering with 200 g/m2 thickness complete with a
finishing layer and are considered to enhance the external corrosion benefits of pipe in buried
applications. In some soil applications it is considered acceptable to install zinc coated pipes
without polyethylene sleeving.
Enhancements to zinc coatings are also available where 85/15 Zinc-Aluminium alloy, copper
enhanced Zinc-Aluminium alloy and rare earth element enhanced Zinc-Aluminium alloys are
offered with 400 g/m2 thickness complete with a finishing layer. It is reported that these
coatings provide improved corrosion protection over standard zinc coating and allows for
installation in a wider range of soils, without the need for sleeving.
EN 545 nominates that DI pipes with zinc coating of 200 g/m2 thickness and min 100m thick
finishing layer or enhanced zinc alloy coating with 400 g/m2 thickness and min 100m thick
finishing layer can be buried without sleeving except:
For Zinc coatings
- soils with a resistivity less than 1500 Ω cm when laid above the water table, or less than
2500 Ω cm when laid below the water table
- mixed soils i.e. comprising two or more soil natures
- soils with a pH below 6 and a high reserve of acidity
- soils containing refuse, cinders, slags or polluted by wastes or industrial effluents
- areas where there are stray currents
For Zinc-Aluminium or enhanced Zinc-Aluminium alloys
- acidic peaty soils
- soils containing refuse, cinders, slag or polluted by wastes or industrial effluents
WSAA Product Appraisal 1418 Issue 2 16
COPYRIGHT
- soils below the marine water table with a resistivity lower than 500 Ω cm,
- areas where there are stray currents
EN 545 also advises that evidence of the long-term performance of the above-mentioned
solution (e.g. tests and references) should be provided by the manufacturer .
It should be noted however that there has been no proven experience or data to support the
extrapolation of European experience to Australian conditions and environments. It is
considered imperative that testing be undertaken to ensure that the soil environment meets
any necessary pre-conditions.
Manufacturers should be consulted for life expectancy estimates.
Refer to Appendix D for the manufacturers life expectancy estimates for the DI pipe
considered in this Appraisal.
8 FITTING INSTRUCTIONS, TRAINING AND INSTALLATION
8.1.1 Installation instructions
Installation methods for DI pipes are generally in accordance with AS/NZS 2566 Buried
flexible pipelines Part 2: ‘Installation’. The standard specifies the requirements for the
installation, field testing and commissioning of buried flexible pipelines with structural design
in accordance with AS/NZS 2566.1. Saint-Gobain also offers a comprehensive range of
literature.
8.1.2 Availability of ductile iron fittings
A complete range of ductile iron bends, tees, reducers and flange-spigot pieces, etc. are
available from Viadux and other suppliers in sizes DN 100 to DN 750.
8.1.3 Tapped connections
HYDROCLASS® ZINALIUM®, INTEGRAL® ZINALIUM® and Flange Class ductile iron pipe
can be direct tapped but may require either a tapping band, flanged off take clamp or pre-
tapped connector, depending on the pressure class, diameter and off -take of the branch
required. Most agencies specify the use a tapping band, flanged off take or a pre-tapped
connector when tapping into a DI pipe.
Specialist contractors should be used when tapping mains under pressure.
NOTE: The Water Agency’s requirements for “dry” or “under-pressure” tapping should be outlined in
the Specification.
Electrical insulation of copper water service pipes and fire services to ductile iron is
recommended to prevent galvanic corrosion and for safety reasons.
8.1.4 Under pressure cut-in connections
The under pressure cut-in performed according to the method described in WSA 03:2011
Appendix C – Under Pressure Cut-In-Connections to Pressure Pipe ≥ DN 80 has proved to
be satisfactory.
Mechanical flanged off-take clamps complying AS 4181:2013 Repair and off-take clamps for
water industry purposes is recommended.
9 MAINTENANCE
A range of mechanical couplings and repair clamps to suit HYDROCLASS® and INTEGRAL®
pipes are readily available.
WSAA Product Appraisal 1418 Issue 2 17
COPYRIGHT
10 PIPE LAYING TRAINING AND DEVELOPMENT OF TECHNICAL
LITERATURE
Viadux provides training, assessment and accreditation through its ASQA approved
CENTURY PLUS course. It also provides technical support services, such as water analysis,
soil survey and hydraulic and mechanical calculations. Special and appropriate training is
available, upon request.
11 PRODUCT MARKING
All Saint-Gobain PAM ductile iron pipes are branded clearly with markings in compliance
with AS/NZS 2280 as follows:
(a) Manufacturers name or mark – PAM
(b) Nominal size – DN xxx (100-750)
(c) Classification – PN 20, PN35, FC
(d) Australian Standard – AS/NZS 2280
INTEGRAL® ZINALIUM® ductile iron pipes are marked ‘Not suitable for drinking water’
continuously along the length with legible lettering of minimum 20 mm height.
Refer to Appendix A for details of marking.
12 TRACEABILITY
All Saint-Gobain PAM ductile iron pipes are provided with traceability using identification
batch marking cast in to the internal surface of the socket.
13 PACKAGING AND TRANSPORTATION
Pipes are packed in fully sealed shipping containers and/or carefully stacked in bulk vessels
at the place of manufacture, transported to shipping port facilities, then shipped to the most
appropriate Australian port where the containers are off loaded and transported to Viadux
storage facilities for national distribution. Alternately containers can be shipped to the
nearest port for a specific project.
Pipes are protected in the shipping containers by bundling with vertical and horizontal timber
spacers to ensure the coatings are not damaged. Saint-Gobain PAM successfully ships
approximately 40,000 km of pipe products to world markets each year.
Viadux has distribution centres located strategically within Australia to provide a
comprehensive nationwide warehousing and distribution network.
14 PRODUCT WARRANTY
The products are covered by the normal commercial and legal requirements of the
Competition and Consumer Act 2010 (Cth), which covers manufacture to the relevant
standard, and details of Saint-Gobain PAM warranty is included in their terms and conditions
of sale.
15 FUTURE WORKS
No future works have been identified for this Appraisal.
16 DISCLAIMER
This Product Appraisal Report (Report) is issued by the Water Services Association of
Australia Limited on the understanding that:
This Report applies to the product(s) as submitted. Any changes to the product(s) either
minor or major shall void this Report.
To maintain the recommendations of this Report any such changes shall be detailed and
notified to the Product Appraisal Manager for consideration and review of the Report and
WSAA Product Appraisal 1418 Issue 2 18
COPYRIGHT
appropriate action. Appraisals and their recommendations will be the subject of continuous
review dependent upon the satisfactory performance of products.
WSAA reserves the right to undertake random audits of product manufacture and installation.
Where products fail to maintain appraised performance requirements the appraisal and its
recommendations may be modified and reissued. Appraisal reports will be reviewed and
reissued at regular intervals not exceeding five (5) years.
The following information explains a number of very important limits on your ability to rely on
the information in this Report. Please read it carefully and take it into account when
considering the contents of this Report.
Any enquiries regarding this report should be directed to the Program Manager, Carl
Radford, Phone: 03 8605 7601 email [email protected].
16.1 Issue of Report
This Report has been published and/or prepared by the Water Services Association of
Australia Limited and nominated Project Manager and peer group of technical specialists
(the Publishers).
The Report has been prepared for use within Australia only by technical specialists that have
expertise in the function of products such as those appraised in the Report (the Recipients).
By accepting this Report, the Recipient acknowledges and represents to the Publisher(s)
and each person involved in the preparation of the Report that the Recipient has understood
and accepted the terms of this Disclaimer.
16.2 Limits on Reliance on Information and Recommendations
16.2.1 Disclaimer of liability
Neither the Publisher(s) nor any person involved in the preparation of the Report accept(s)
any liability for any loss or damage suffered by any person however caused (including
negligence or the omission by any person to do anything) relating in any way to the Report
or the product appraisal criteria underlying it. This includes (without limitation) any liability
for any recommendation or information in the Report or any errors or omissions.
16.2.2 Intellectual Property and other rights
The Water Services Association of Australia Limited does not undertake any assessment of
whether the importation, manufacture, sale or use of the Product the subject of this Report
infringes the intellectual property rights or proprietary rights of any person. Recipients of the
report should undertake their own assessment of whether (as relevant) the importation,
manufacture, sale or use of the relevant Products infringe the intellectual property rights or
other proprietary rights of any person. If the Product infringes intellectual property rights or
other proprietary rights there is potential for the supply of the Products to be interrupted.
From time to time the Water Services Association of Australia Limited and the other Publishers may receive notice of allegations that the importation, manufacture, sale or use of the Product infringes intellectual property rights or other proprietary rights. The Water Services Association of Australia Limited's policy is to not refer to such allegations in its reports or take any other steps to put Recipients on notice of such allegations, unless and until it is aware that the allegations have been admitted or proved in Court. As such, Recipients acknowledge, agree and accept that the Water Services Association of Australia Limited may have information in its possession about intellectual property rights infringement allegations or other infringement allegations in relation to the Product which are not referred to or disclosed in this Report and which are not otherwise communicated to Recipients.
WSAA Product Appraisal 1418 Issue 2 19
COPYRIGHT
16.2.3 Need for independent assessment
The information and any recommendation contained (expressly or by implication) in this
Report are provided in good faith (and subject to the limitations noted in this Report).
However, you should treat the information as indicative only. You should not rely on that
information or any such recommendation except to the extent that you reach an agreement
to the contrary with the Publisher(s).
This Report does not contain all information that a person might require for the purposes of
assessing any product discussed or appraised within it (Product). The product appraisal
criteria used in preparing this Report may not address all relevant aspects of the Product.
Recipients should seek independent evidence of any matter which is material to their
decisions in connection with an assessment of the Product and consult their own advisers
for any technical information required. Any decision to use the Product should take into
account the reliability of that independent evidence obtained by the Recipient regarding the
Product.
Recipients should also independently verify and assess the appropriateness of any
recommendation in the Report, especially given that any recommendation will not take into
account a Recipient’s particular needs or circumstances.
WSAA has not evaluated the extent of the product liability and professional indemnify
insurance that the provider of the product maintains. Recipients should ensure that they
evaluate the allocation of liability for product defects and any professional advice obtained
in relation to the product or its specification including the requirements for product liabi lity
and professional indemnity insurance.
16.3 No Updating
Neither the Publisher(s) nor any person involved in the preparation of this Report [has] [have]
any obligation to notify you of any change in the information contained in this Report or of
any new information concerning the Publisher(s) or the Product or any other matter.
16.4 No Warranty
The Publisher(s) do[es] not, in any way, warrant that steps have been taken to verify or audit
the accuracy or completeness of the information in this Report, or the accuracy,
completeness or reasonableness of any recommendation in this Report.
WSAA Product Appraisal 1418 Issue 2 20
COPYRIGHT
APPENDIX A TECHNICAL MANUAL/BROCHURES
SAINT-GOBAIN PAM HYDROCLASS® ZINALIUM® Pipe
DN 100-750
DN mm
Lu mm
PN e
mm ØDE mm
ØDI mm
P mm
ØB mm
Mass kg/m
100 5.75 35 5.0 122 124.7 89 174.0 17.0
150 5.75 35 5.0 177 179.7 89 230.6 25.2
200 5.75 35 5.0 232 235.2 102 293.3 33.3
225 5.75 35 5.2 259 262.1 102 322.0 38.4
250 5.75 35 5.6 286 289.0 102 349.1 44.9
300 5.75 35 6.3 345 348.4 102 408.4 59.6
375 5.75 35 7.3 426 430.5 127 503.5 83.0
450 5.75 35 8.3 507 511.2 127 585.6 110.0
500 5.75 35 9.0 560 564.3 127 640.8 130.1
600 6.00 35 10.3 667 671.2 135 751.4 174.0
750 6.00 35 12.2 826 830.2 157 912.7 255.9
225 5.75 20 5.0 259 262.1 102 322 38.4
250 5.75 20 5.0 286 289.0 102 349.1 44.9
300 5.75 20 5.0 345 348.4 102 408.4 59.6
375 5.75 20 5.1 426 430.5 127 503.5 83.0
450 5.75 20 5.6 507 511.2 127 585.6 110.0
500 5.75 20 6.0 560 564.3 127 640.8 130.1
600 6.00 20 6.8 667 671.2 135 751.4 174.0
750 6.00 20 7.9 826 830.2 157 912.7 255.9
NOTES:
1. Dimensions and mass are given as nominal values
2. Higher pressure is available for Flange Class
WSAA Product Appraisal 1418 Issue 2 21
COPYRIGHT
Legend
DN: nominal diameter
Lu: laying length, in m
PN: pressure rating according to AS/NZS 2280:2014
e: nominal thickness according to AS/NZS 2280:2014, in mm
ØDE: external nominal diameter of the barrel according to AS/NZS 2280:2014, in mm
ØDI: internal nominal diameter of the socket, in mm
P: nominal depth of the socket, in mm
ØB: nominal external diameter of the socket, in mm
Mass: mean total mass per meter
Field of use:
For drinking water networks and other water networks
Main characteristics:
- AS TYTON® type elastomeric joint with EPDM gasket (supplied by Hultec) to AS1646
- External coating:
ZINALIUM® alloy Zn85Al15 (400 g/m²)
Blue cobalt synthetic pore sealer minimum 100 microns to AS3750.19
- Internal coating:
Blast Furnace Slag Cement mortar (BFSC) to AS3972 type GB
If required can seal coated with Interline 876 to ISO 16132
- In conformance to AS/NZS 2280:2014
- Water contact areas tested to AS/NZS 4020:2005
Details:
HYDROCLASS® ZINALIUM®
Available Diameter Range DN100, 150, 200, 225, 250, 300, 375, 450, 500, 600, 750
Pressure Rating
PN20 – Green mark on socket face
PN35 – Red mark on socket face
Flange Class – Blue mark on socket face
Joints Automatic push in TYTON® type rubber ring joint - DN100 to 750
Anchoring System Restraint joint available - DN100 to 375
Deflection
DN 100-250: 3.5o
DN 300-600: 2.5o
DN 750: 1o
External coating The external & socket area is coated with a ‘’blue cobalt’’ synthetic coating
Internal coating Blast furnace cement mortar (BFSC)
Length DN 100 to DN 500: L=5.75m
DN 600 & DN 750: L=6.00m
WSAA Product Appraisal 1418 Issue 2 22
COPYRIGHT
SAINT-GOBAIN PAM INTEGRAL® ZINALIUM® Pipe
DN 100-750
DN mm
Lu mm
PN e
mm ØDE mm
ØDI mm
P mm
ØB mm
Mass kg/m
100 5.75 35 5.0 122 124.7 89 174.0 17.0
150 5.75 35 5.0 177 179.7 89 230.6 25.2
200 5.75 35 5.0 232 235.2 102 293.3 33.3
225 5.75 35 5.2 259 262.1 102 322.0 38.4
250 5.75 35 5.6 286 289.0 102 349.1 44.9
300 5.75 35 6.3 345 348.4 102 408.4 59.6
375 5.75 35 7.3 426 430.5 127 503.5 83.0
450 5.75 35 8.3 507 511.2 127 585.6 110.0
500 5.75 35 9.0 560 564.3 127 640.8 130.1
600 6.00 35 10.3 667 671.2 135 751.4 174.0
750 6.00 35 12.2 826 830.2 157 912.7 255.9
225 5.75 20 5.0 259 262.1 102 322 38.4
250 5.75 20 5.0 286 289.0 102 349.1 44.9
300 5.75 20 5.0 345 348.4 102 408.4 59.6
375 5.75 20 5.1 426 430.5 127 503.5 83.0
450 5.75 20 5.6 507 511.2 127 585.6 110.0
500 5.75 20 6.0 560 564.3 127 640.8 130.1
600 6.00 20 6.8 667 671.2 135 751.4 174.0
750 6.00 20 7.9 826 830.2 157 912.7 255.9
NOTES:
1. Dimensions and mass are given as nominal value
2. Higher pressure is available for Flange Class
WSAA Product Appraisal 1418 Issue 2 23
COPYRIGHT
Legend
DN: nominal diameter
Lu: laying length, in m
PN: pressure rating according to AS/NZS 2280:2014
e: nominal thickness according to AS/NZS 2280:2014, in mm
ØDE: external nominal diameter of the barrel according to AS/NZS 2280:2014, in mm
ØDI: internal nominal diameter of the socket, in mm
P: nominal depth of the socket, in mm
ØB: nominal external diameter of the socket, in mm
Mass: mean total mass per meter
Field of use:
For gravity sewer and pressure or pumped sewer networks
Domestic waste water
Very hard raw water and irrigation
For effluents between pH4 and pH12
Main characteristics:
AS TYTON® type elastomeric joint with NBR gasket (supplied by Hultec) to AS1646
- External coating:
ZINALIUM® alloy Zn85Al15 (400 g/m²)
Red synthetic pore sealer minimum 100 microns to AS3750.19
- Internal coating
High Alumina Cement (HAC) to AS3972 type GB
- In conformance to AS/NZS 2280:2014
Details:
HYDROCLASS® ZINALIUM®
Available Diameter Range DN100, 150, 200, 225, 250, 300, 375, 450, 500, 600, 750
Pressure Rating
PN20 – Green mark on socket face
PN35 – Red mark on socket face
Flange Class – Blue mark on socket face
Joints Automatic push in TYTON® type rubber ring joint - DN100 to 750
Anchoring System Refer to Saint-Gobain PAM
Deflection
DN100-250: 3.5o
DN300-600: 2.5o
DN750: 1o
External coating The external & socket area is coated with a ‘red’ synthetic coating
Internal coating High Alumina Cement (HAC)
Length DN100 to DN500: L=5.75m
DN600 & DN750: L=6.00m
WSAA Product Appraisal 1418 Issue 2 24
COPYRIGHT
APPENDIX B - QUALITY CERTIFICATIONS
Copies of the following Quality Certification Certificates are available for downloading from
the WSAA ‘Members Only’ website.
TABLE B1 SAINT-GOBAIN PIPELINES CO LTD (MAANSHAN AND XUZHOU)
MANAGEMENT SYSTEM
Quality Systems Standard ISO 9001:2015
Certification licence no. CNBJ312420-UK
Certifying agency Bureau Veritas
First date of certification 17 October 1999
Current date of certification 15 November 2017
Expiry date of certification 14 November 2020
TABLE B2 SAINT-GOBAIN PIPELINES CO LTD, MAANSHAN, CHINA – PRODUCT
CERTIFICATION
Product Certification Licence AS/NZS 2280:2014
Certificate No. BMP 549624 (ID 5061)
Issuing certification body BSI Benchmark
First date of certification 16 June 2009
Current date of certification 29 January 2016
Expiry date of certification 15 June 2019
TABLE B3 SAINT-GOBAIN PIPELINES CO LTD, XUZHOU, CHINA – PRODUCT
CERTIFICATION
Product Certification Licence AS/NZS 2280:2012
Certificate No. BMP 557769
Issuing certification body BSI Benchmark
First date of certification 14 December 2009
Current date of certification 29 January 2016
Expiry date of certification 15 December 2019
WSAA Product Appraisal 1418 Issue 2 25
COPYRIGHT
WSAA Product Appraisal 1418 Issue 2 26
COPYRIGHT
WSAA Product Appraisal 1418 Issue 2 27
COPYRIGHT
WSAA Product Appraisal 1418 Issue 2 28
COPYRIGHT
WSAA Product Appraisal 1418 Issue 2 29
COPYRIGHT
WSAA Product Appraisal 1418 Issue 2 30
COPYRIGHT
WSAA Product Appraisal 1418 Issue 2 31
COPYRIGHT
WSAA Product Appraisal 1418 Issue 2 32
COPYRIGHT
WSAA Product Appraisal 1418 Issue 2 33
COPYRIGHT
WSAA Product Appraisal 1418 Issue 2 34
COPYRIGHT
WSAA Product Appraisal 1418 Issue 2 35
COPYRIGHT
WSAA Product Appraisal 1418 Issue 2 36
COPYRIGHT
WSAA Product Appraisal 1418 Issue 2 37
COPYRIGHT
WSAA Product Appraisal 1418 Issue 2 38
COPYRIGHT
APPENDIX C - WSA PRODUCT SPECIFICATION
WSAA Product Appraisal 1418 Issue 2 39
COPYRIGHT
WSAA Product Appraisal 1418 Issue 2 40
COPYRIGHT
APPENDIX D - ESTIMATED LIFE EXPECTANCY
The following estimated life expectancies have been provided by Saint-Gobain PAM.
Life expectancy estimates are indicative only and may increase or decrease as a result of
the system operating conditions, preventative maintenance programs, operating
environment and other geographical and site-specific factors.
It should be noted that service life for a pipeline is not necessarily defined as the time to first
failure but as the typical service life achievable before major rehabilitation is required.
TABLE D1
ESTIMATED LIFE EXPECTANCY OF DI PIPE – SAINT-GOBAIN PAM
COATING AND LINING OPTIONS
ENVIRONMENT
BENIGN MODERATELY AGGRESSIVE
AGGRESSIVE
INTERNAL LINING
Portland Cement >100 years >50 years >25 years
Portland Cement + Seal Coat >100 years >100 years > 75 years
Calcium Aluminate Cement >100 years >75 years >50 years
EXTERNAL COATING
200 g/m² zinc + finishing layer >100 years >50 years >20 years
200 g/m² zinc + finishing layer + PE sleeving >100 years >100 years >75 years
400 g/m² Zn-Al + finishing layer >100 years >100 years >75 years
Saint Gobain-PAM has also provided a recommended guide for external protection systems
based on soil resistivity. See Figure D1
FIGURE D1 RELATIONSHIP BETWEEN SOIL RESISTIVITY AND EXTERNAL CORROSION
PROTECTION SYSTEMS
Annex D of EN 545 includes a statement advising that “Evidence of the long-term performance of the above-mentioned solution (e.g. tests and references) should be provided by the manufacturer”. Saint-Gobain PAM has provided a copy of an Approval Certificate / Attestation issued by Bureau Veritas that declares “Saint-Gobain PAM has provided the evidence of the long-term performance of external coating BioZinalium for the specified field of use according with the Annex D2.2 of EN 545 (2010) standard.” A copy of the BV certificate is attached in Appendix B.
WSAA Product Appraisal 1418 Issue 2 41
COPYRIGHT
APPENDIX E - SUPPLIER CONTACTS
VIADUX CUSTOMER CENTRES
Townsville Customer Centre (CCT) 19-29 Corporate Crescent, Garbutt, QLD, 4814 Tel: (07) 4725 5940 Email: [email protected]
South East Queensland Customer Centre (CCSEQ) 27-29 Industrial Avenue, Molendinar, QLD, 4214. Tel: (07) 9334 8100 Email: [email protected]
Newcastle Customer Centre (CCN) 14 Yangan Drive, Beresfield, NSW, 2323 Tel: (02) 4914 0700 Email: [email protected]
Sydney Customer Centre (CCS) 21 Frank Street, Wetherill Park, NSW. 2164 Tel: (02) 9794 3440 Email: [email protected]
Melbourne Customer Centre (CCM) 125-175 Patullos Lane, Somerton, VIC. 3062 Tel: (03) 9309 9133 Email: [email protected]
Adelaide Customer Centre (CCA) 20 Taminga St, Regency Park, S.A. 5010 Tel: (08) 8340 3411 Email: [email protected]
Perth Customer Centre (CCP) 29 Colin Jamieson Drive, Welshpool, WA. 6106 Tel: (08) 9334 8100 Email: [email protected]
WSAA Product Appraisal 1418 Issue 2 42
COPYRIGHT
Melbourne Office
Level 8, 401 Docklands Drive Docklands VIC 3008
Phone: (03) 8605 7666 Sydney Office
Level 9, 420 George Street Sydney NSW 2000
GPO Box 915 Sydney NSW 2001
Phone: (02) 9221 5966
www.wsaa.asn.au