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WSAA Product Appraisal 1418 Issue 2 1 COPYRIGHT Saint-Gobain PAM PRODUCT APPRAISAL REPORT 1418 Issue 2 HYDROCLASS® ZINALIUM® INTEGRAL® ZINALIUM® Saint-Gobain PAM DI Pipes DN 100 – DN 750 AS/NZS 2280:2014 Ductile iron pipes and fittings Published: 30 July 2018

Saint-Gobain PAM - wsaa.asn.au · WSAA Product Appraisal 1418 Issue 2 6 COPYRIGHT 1 EXECUTIVE SUMMARY Saint-Gobain is a leading international manufacturer and distributor of construction

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Page 1: Saint-Gobain PAM - wsaa.asn.au · WSAA Product Appraisal 1418 Issue 2 6 COPYRIGHT 1 EXECUTIVE SUMMARY Saint-Gobain is a leading international manufacturer and distributor of construction

WSAA Product Appraisal 1418 Issue 2 1

COPYRIGHT

Saint-Gobain PAM PRODUCT APPRAISAL REPORT 1418 Issue 2

HYDROCLASS® ZINALIUM® INTEGRAL® ZINALIUM® Saint-Gobain PAM DI Pipes DN 100 – DN 750

AS/NZS 2280:2014 Ductile iron pipes and fittings

Published: 30 July 2018

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Document History

The following information indicates the changes made to this document.

Date Version

6 November 2014 Client Review

27 November 2014 Publication

24 May 2018 Issue 2 Client Review

24 July 2018 Issue 2 Publication

Peer Reviewers

Name/Title Organisation Date

Product Appraisal Technical Advisory Group WSAA 27 November 2014

WSAA Expert Panel WSAA 25 November 2014

Peter Pittard, WSAA Consultant WSAA 5 November 2014

Carl Radford, Product Appraisal Manager WSAA 6 November 2011

Peter Pittard, WSAA Consultant WSAA 23 May 2018

Carl Radford, Product Appraisal Manager WSAA 30 July 2018

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Overview of WSAA

The Water Services Association of Australia (WSAA) is the peak industry body representing

the urban water industry. Our members provide water and sewerage services to over 20

million customers in Australia and New Zealand and many of Australia's largest industrial

and commercial enterprises.

Based around our vision of 'customer driven, enriching life', WSAA facilitates collaboration,

knowledge sharing, networking and cooperation within the urban water industry. We are

proud of the collegiate attitude of our members which has led to industry-wide approaches

to national water issues.

WSAA can demonstrate success in the standardisation of industry performance monitoring

and benchmarking, as well as many research outcomes of national significance. The WSAA

Executive retains strong links with policy makers and legislative bodies and their influencers,

to monitor emerging issues of importance to the urban water industry.

WSAA was formed in 1995 as a non-profit organisation to foster the exchange of information

between industry, government and the community, and to promote sustainable water

resource management.

The urban water industry is committed to anchoring its services to customers' values, and

to enrich communities where water services have broad economic, environmental and social

values. In line with this our main activities focus on four areas:

1. influencing national and state policies on the provision of urban water services and

sustainable water resource management

2. promoting debate on environmentally sustainable development and management of

water resources and the community health requirements of public water supplies

3. improving industry performance and establishing benchmarks and industry leading

practices for water service processes; and

4. fostering the exchange of information on education, training, research, water and

wastewater management and treatment and other matters of common interest.

Copyright

This document is copyrighted. Apart from any use as permitted under the Copyright Act

1968, no part of this document may be reproduced or transmitted in any form or by any

means, electronically or mechanical, for any purpose, without the express written permission

of Water Services Association of Australia Limited.

© Copyright 2018 by WATER SERVICES ASSOCIATION of Australia Limited All rights

reserved.

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CONTENTS

1 EXECUTIVE SUMMARY ............................................................................................................................................. 6

1.1 Recommendations ................................................................................................................................................ 6

2 THE APPLICANT AND MANUFACTURER ................................................................................................................. 7

2.1 Saint-Gobain PAM ................................................................................................................................................. 7

3 THE PRODUCT ........................................................................................................................................................... 7

3.1 ZINALIUM® Coating............................................................................................................................................. 10

3.2 Pore Sealer ......................................................................................................................................................... 10

3.3 Seal Coating ........................................................................................................................................................ 11

4 SCOPE OF THE APPRAISAL ................................................................................................................................... 11

5 APPRAISAL CRITERIA ............................................................................................................................................. 11

5.1 Quality Assurance Requirements ........................................................................................................................ 11

5.2 Performance Requirements................................................................................................................................. 11

6 COMPLIANCE WITH APPRAISAL CRITERIA........................................................................................................... 11

6.1 Compliance with Quality Assurance Requirements ............................................................................................. 11

6.2 Compliance with the Appraisal Requirements ..................................................................................................... 12

6.2.1 Material properties ........................................................................................................................................ 12

6.2.1.1 Ductile iron tensile and hardness properties .......................................................................................... 12

6.2.2 Wall thickness ............................................................................................................................................... 12

6.2.3 Elastomeric joints .......................................................................................................................................... 12

6.2.4 Flange gaskets ............................................................................................................................................. 12

6.2.5 Linings .......................................................................................................................................................... 12

6.2.5.1 Raw materials......................................................................................................................................... 12

6.2.5.2 Cement mortar linings for HYDROCLASS® ZINALIUM® ........................................................................ 13

6.2.5.3 Seal coating. .......................................................................................................................................... 13

6.2.5.4 Cement mortar linings for INTEGRAL® ZINALIUM® ............................................................................. 13

6.2.6 ZINALIUM® COATING .................................................................................................................................. 13

6.2.7 Suitability for Use with Drinking Water .......................................................................................................... 14

6.2.8 Flanges ......................................................................................................................................................... 14

6.2.9 Joint deflections ............................................................................................................................................ 14

7 LIFE EXPECTANCY OF DI PIPE .............................................................................................................................. 14

7.1 Linings ................................................................................................................................................................. 14

7.2 Coatings .............................................................................................................................................................. 15

8 FITTING INSTRUCTIONS, TRAINING AND INSTALLATION ................................................................................... 16

8.1.1 Installation instructions .................................................................................................................................. 16

8.1.2 Availability of ductile iron fittings ................................................................................................................... 16

8.1.3 Tapped connections...................................................................................................................................... 16

8.1.4 Under pressure cut-in connections ............................................................................................................... 16

9 MAINTENANCE ......................................................................................................................................................... 16

10 PIPE LAYING TRAINING AND DEVELOPMENT OF TECHNICAL LITERATURE .................................................. 17

11 PRODUCT MARKING ............................................................................................................................................. 17

12 TRACEABILITY ....................................................................................................................................................... 17

13 PACKAGING AND TRANSPORTATION ................................................................................................................. 17

14 PRODUCT WARRANTY .......................................................................................................................................... 17

15 FUTURE WORKS .................................................................................................................................................... 17

16 DISCLAIMER ........................................................................................................................................................... 17

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16.1 Issue of Report .................................................................................................................................................. 18

16.2 Limits on Reliance on Information and Recommendations................................................................................ 18

16.2.1 Disclaimer of liability ................................................................................................................................... 18

16.2.2 Intellectual Property and other rights .......................................................................................................... 18

16.2.3 Need for independent assessment ............................................................................................................. 19

16.3 No Updating ...................................................................................................................................................... 19

16.4 No Warranty ...................................................................................................................................................... 19

APPENDIX A TECHNICAL MANUAL/BROCHURES ................................................................................................... 20

APPENDIX B - QUALITY CERTIFICATIONS ............................................................................................................... 24

APPENDIX C - WSA PRODUCT SPECIFICATION ...................................................................................................... 38

APPENDIX D - ESTIMATED LIFE EXPECTANCY ....................................................................................................... 40

APPENDIX E - SUPPLIER CONTACTS ....................................................................................................................... 41

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1 EXECUTIVE SUMMARY

Saint-Gobain is a leading international manufacturer and distributor of construction products,

operating in 64 countries worldwide and employing approximately 190,000 people. Saint-

Gobain PAM represents the pipeline activity of the Saint-Gobain Group and is a world leader

in the design, manufacture and supply of complete ductile iron pipeline systems dedicated

to the transport of water. Its manufacturing facilities are located in France, Italy, Spain,

Germany, China and Brazil. The Saint-Gobain PAM name has been associated with

manufacturing industry in Europe for over 150 years.

Viadux Pty Ltd and Saint-Gobain PAM have established an alliance to manufacture and sell

ductile iron pipes and fittings in Australia, New Zealand and Papua New Guinea.

Saint-Gobain PAM HYDROCLASS® ZINALIUM® and INTEGRAL® ZINALIUM® ductile iron

pipe is manufactured to AS/NZS 2280 and is available in sizes from DN 100 to DN 750, in

pressure classes PN20, PN35 and Flange Class. The pipes are fully compatible with AS/NZS

2280 PN 35 and PN 16 fittings.

This Issue 2 includes a section to provide some guidance on the estimated life expectancy

of DI pipes. (see Section 7). The report has been reviewed and also includes updated quality

assurance certifications.

The Saint-Gobain PAM range of HYDROCLASS® ductile iron pipes is suitable for the

transport of drinking or recycled water. The pipes are cement mortar lined and coated

externally with metallic zinc-aluminium alloy and a finishing layer of blue synthetic resin

anticorrosive paint (pore sealer). This pipe range will complement Viadux branded TYTON®

XCEL. The enhanced ZINALIUM® coating will allow for the elimination of polyethylene

sleeving in many soil environments.

The Saint-Gobain PAM range of INTEGRAL® ductile iron pipes is suitable for the transport

of sewerage or aggressive waters with pH values of 4 to 12. The pipes are lined with a

calcium aluminate cement mortar and coated externally with metallic zinc-aluminium alloy

and a finishing layer of red synthetic resin anticorrosive paint. This pipe range will

complement Viadux branded TYTON® XTREME. The enhanced ZINALIUM® coating will

allow for the elimination of polyethylene sleeving in many soil environments.

The joining system for both the HYDROCLASS® and INTEGRAL® range of pipes is the

proven TYTON® elastomeric joint.

The pipes submitted for this Appraisal are the same as those contained in WSAA Appraisal

1314 except that the coating system is a zinc-aluminium alloy with a synthetic resin pore

sealer rather than a zinc spray with a bitumen finishing layer. The zinc-aluminium alloy/pore

sealer system offers significantly enhanced corrosion resistance and avoids the need for

polyethylene sleeving in many soil environments.

The pipes are produced at the Saint-Gobain PAM manufacturing facilities in Maanshan and

Xuzhou, China.

The product range as described in this appraisal report meets the requirements of WSA PS-

200.

1.1 Recommendations

It is recommended that WSAA members and associates accept/authorise the Saint -Gobain

PAM HYDROCLASS® ZINALIUM® and INTEGRAL® ZINALIUM® range of DI pipes as listed

in Tables 1 to 3, that are relevant to pressure pipelines in water supply and sewerage,

provided pipeline design, installation, acceptance testing and commissioning are in

accordance with applicable WSAA Codes and the manufacturer’s requirements where

specified.

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2 THE APPLICANT AND MANUFACTURER

2.1 Saint-Gobain PAM

The Saint-Gobain Group is a leading international manufacturer and distributor in the habitat

and construction markets, operating in 64 countries worldwide and employing approximately

190,000 people. Saint-Gobain PAM represents the pipeline activity of the Saint-Gobain

Group and is a world leader in complete ductile cast iron pipeline systems. Saint -Gobain

PAM designs, produces and sells a complete range of solutions dedicated to the transport

of water.

The Saint-Gobain PAM HYDROCLASS® ZINALIUM® and INTEGRAL® ZINALIUM® range of

ductile iron pipe is produced from two manufacturing facilities located in China, both wholly

owned by Saint Gobain-PAM.

The manufacturing facility, located in Maanshan, Anhui, China has capacity to manufacture

Saint-Gobain PAM ductile iron pipe in sizes DN 100 to DN 600. The other manufacturing

facility, located in Yangzhuang, Xuzhou, Jiangsu, China has capacity to manufacture Saint-

Gobain PAM ductile iron pipe in sizes DN 100 to DN 750.

Saint-Gobain uses the latest ductile iron manufacturing technology, coating systems and

product design available in the world today.

3 THE PRODUCT

This appraisal applies to the Saint-Gobain PAM HYDROCLASS® ZINALIUM® and

INTEGRAL® ZINALIUM® range of ductile iron pipes, produced in manufacturing facilities

owned by Saint-Gobain PAM in Maanshan (Anhui Province) and Xuzhou (Jiangsu Province)

China.

The Saint-Gobain PAM HYDROCLASS® ZINALIUM® and INTEGRAL® ZINALIUM® range of

ductile iron pipes are manufactured to AS/NZS 2280:2014 Ductile iron pipes and fittings.

The product range submitted for appraisal consists of ductile iron pipe in sizes DN 100 to

DN 750 with spigot and socket TYTON® rubber ring joints, externally coated with 400 g/m2

of ZINALIUM® (a metallic zinc-aluminium alloy coating with anticorrosive synthetic resin

paint) and internally lined with cement mortar. The Saint-Gobain PAM HYDROCLASS®

ZINALIUM® and INTEGRAL® ZINALIUM® ductile iron pipe range is summarised in Tables 1-

3. Product Data Sheets are provided in Appendix A.

Note: TYTON® is a registered trademark of United States Pipe and Foundry Co Ltd.

The Saint-Gobain PAM HYDROCLASS® ZINALIUM® ductile iron pipe is suitable for drinking

water and recycled water applications and is finished in a blue coloured paint.

The Saint-Gobain PAM INTEGRAL® ZINALIUM® ductile iron pipe has a high alumina cement

mortar lining and is suitable for most aggressive water and sewerage applications with pH

values between 4-12 and is finished in a red coloured paint.

Both HYDROCLASS® ZINALIUM® and INTEGRAL® ZINALIUM® are available in PN 20, PN

35 and flange class. Flange class wall thickness is suitable for machining and threading for

attachment of flanges.

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FIGURE 1 HYDROCLASS® ZINALIUM® DUCTILE IRON SPIGOT – SOCKET PIPE FOR

POTABLE AND RECYCLED WATER APPLICATIONS.

FIGURE 2 INTEGRAL® ZINALIUM® DUCTILE IRON SPIGOT – SOCKET PIPE FOR

SEWERAGE APPLICATIONS

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TABLE 1

HYDROCLASS® ZINALIUM® & INTEGRAL® ZINALIUM®

PN 20 DUCTILE IRON CEMENT MORTAR LINED PIPES (SPIGOT - SOCKET)

Nominal Diameter

DN

Length Class Outside Diameter

AOP

mm m PN mm MPa

225 5.75 20 259 2

250 5.75 20 286 2

300 5.75 20 345 2

375 5.75 20 426 2

450 5.75 20 507 2

500 5.75 20 560 2

600 6.00 20 667 2

750 6.00 20 826 2

TABLE 2

HYDROCLASS® ZINALIUM® & INTEGRAL® ZINALIUM®

PN 35 DUCTILE IRON CEMENT MORTAR LINED PIPES (SPIGOT - SOCKET)

Nominal Diameter

DN

Length Class Outside diameter

AOP

mm m PN mm MPa

100 5.75 35 122 3.5

150 5.75 35 177 3.5

200 5.75 35 232 3.5

225 5.75 35 259 3.5

250 5.75 35 286 3.5

300 5.75 35 345 3.5

375 5.75 35 426 3.5

450 5.75 35 507 3.5

500 5.75 35 560 3.5

600 6.00 35 667 3.5

750 6.00 35 826 3.5

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TABLE 3

FLANGE CLASS DUCTILE IRON CEMENT MORTAR LINED PIPES

Nominal Diameter

DN

Length Nominal Wall

Thickness

Outside diameter

mm m mm mm

100 5.75 7.0 122

150 5.75 8.0 177

200 5.75 8.0 232

225 5.75 9.0 259

250 5.75 9.0 286

300 5.75 10.0 345

375 5.75 10.0 426

450 5.75 11.0 507

500 5.75 12.0 560

600 6.00 13.0 667

750 6.00 15.0 826

TABLE 4

CML THICKNESS FOR THE HYDROCLASS® ZINALIUM® & INTEGRAL® ZINALIUM®

DUCTILE IRON PIPES TO AS/NZS 2280

Pipe Size

DN

Nominal CML Thickness (mm)

100 to 600 5

750 6

3.1 ZINALIUM® Coating

ZINALIUM® is a corrosion protection system, based on a zinc and aluminium alloy in the

mass ratio of 85 to 15. The alloy is drawn into a wire, which feeds an electric arc where it is

melted and blown onto the as-cast surface of the pipe by high-pressure air. The alloying

ensures the intimate mixing of zinc and aluminium and the resulting microstructure optimises

the spatial distribution of the zinc in the coating, maximising corrosion protection. The

minimum coating application thickness is 400g/m2.

3.2 Pore Sealer

A pore sealer (synthetic paint) is applied to the as sprayed zinc-aluminium coating to a

minimum thickness of 100m. The pore sealer inhibits corrosion of the zinc-aluminium and

helps to trap any galvanic corrosion products. These corrosion products are insoluble and

help build a barrier that further inhibits corrosion. Pore sealers are blue for drinking water

and red for sewage. Where small quantities of pipe are required for recycled water

applications a lilac coloured sleeving is recommended for identification purposes. Where

large quantities are required, a lilac coloured pore sealer would be utilised.

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3.3 Seal Coating

A bituminous seal coat may be specified for cement mortars on HYDROCLASS® ZINALIUM®.

Seal coats are applied to the requirements of AS/NZS 2280 and ISO 16132.

The intended purpose of the seal coat is to reduce the contact between the cement mortar

lining and the contents of the water main, thereby restricting lime leaching and consequent

high pH levels in supply when conveying soft (i.e. low carbonate alkalinity) water, especially

where flow rates are low and residence times are lengthy.

Consideration should be given to the use of seal coatings where the total alkalinity of the

water being conveyed is less than 30 mg/L.

4 SCOPE OF THE APPRAISAL

The scope of this product appraisal applies to the Saint-Gobain PAM HYDROCLASS®

ZINALIUM® and INTEGRAL® ZINALIUM® range of ductile iron pipes as detailed in Section

3 and listed in the Product Certification Schedule included in Appendix B.

5 APPRAISAL CRITERIA

5.1 Quality Assurance Requirements

The WSAA Product Appraisal Technical Advisory Group accepts ductile iron pipes and

fittings manufactured in compliance with AS/NZS 2280:2014 Ductile iron pipes and fittings

and duly certified by means of an ISO Type 5 product certification scheme undertaken by a

JAS-ANZ accredited Conformity Assessment Body (CAB) or by an international accreditation

system recognised by JAS-ANZ.

The manufacturer is generally expected to have a production management and control

system that has been duly accredited in accordance with AS/NZS ISO 9001 as a prerequisite

to undergoing a product certification audit.

The ISO Type 5 Product Certification Scheme shall meet the criteria described in WSA TN-

08.

5.2 Performance Requirements

The Saint-Gobain PAM HYDROCLASS® ZINALIUM® and INTEGRAL® ZINALIUM® range of

ductile iron pipes has been appraised for compliance to AS/NZS 2280:2014 Ductile iron

pipes and fittings.

Appraisal criteria are also determined by the WSAA Product Appraisal Technical Advisory

Group and regularly reviewed to ensure that the criteria reflect the requirements of WSAA

members.

The following Product Specifications are relevant to this application:

WSA PS 200 - Ductile iron pipes (CIOD) for pressure applications – Water supply and

sewerage.

WSA PS 312 - Flange Gaskets and O-Rings

WSA PS 320 – Sleeving, polyethylene (PE) for ductile iron pipes and f ittings - Water supply

and sewerage

Copies of the above Product Specifications can be found in Appendix C or downloaded from

the WSAA members website.

6 COMPLIANCE WITH APPRAISAL CRITERIA

6.1 Compliance with Quality Assurance Requirements

All Saint-Gobain PAM manufacturing facilities are 100% owned, operated and managed by

Saint-Gobain PAM. These plants operate under the same quality control/assurance systems

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worldwide and maintain International and Australian Standards product and quality systems

certification.

Saint-Gobain Pipelines Co Ltd in Maanshan and Xuzhou are quality endorsed companies

with AS/NZS ISO 9001:2015 certificate of registration No. CNBJ312420-UK issued by

Bureau Veritas.

Saint-Gobain Pipelines Co Ltd (Maanshan) has product certification to AS/NZS 2280:2014,

issued by BSI Benchmark. Refer to product certification licence No. BMP 549624 (ID 5061)

and product schedule in Appendix B.

Saint-Gobain Pipelines Co Ltd (Xuzhou) has product certification to AS/NZS 2280:2014,

issued by BSI Benchmark. Refer to product certification schedule licence No. BMP 557769

and Product Schedule in Appendix B.

Saint-Gobain PAM worldwide manufacturing facilities are also fully accredited and certified

to ISO 14001 Environmental Management Systems.

Refer to Appendix B for details of relevant quality certificates. Copies of Quality Assurance

certificates not attached are available from the WSAA members website.

6.2 Compliance with the Appraisal Requirements

6.2.1 Material properties

6.2.1.1 Ductile iron tensile and hardness properties

AS/NZS 2280 requires DI pipe to conform to a minimum tensile strength of 420 MPa and

minimum elongation of 10%. Saint-Gobain PAM has submitted copies of test results to

demonstrate compliance.

6.2.2 Wall thickness

The minimum wall thicknesses of the HYDROCLASS® ZINALIUM® and INTEGRAL®

ZINALIUM® range of PN 35, PN 20 and flange class DI pipes comply with minimum

requirements specified in AS/NZS 2280:2014.

6.2.3 Elastomeric joints

The HYDROCLASS® ZINALIUM® and INTEGRAL® ZINALIUM® range of ductile iron pipes

incorporate the well-known and proven TYTON® spigot and socket elastomeric joint. The

pipes are supplied with dual hardness EPDM TYTON® gaskets.

The gaskets are supplied by Hultec and manufactured by Thai Duong, Vietnam, in

accordance with AS1646. Thai Duong is licenced with an AS1646 ApprovalMark Product

Certification, issued by ApprovalMark International.

The BK Bactericidal jointing lubricant is supplied by Thomas Grozier & Son Pty Ltd. under

WaterMark Licence No WMKA00103, issued by SAI Global, for compliance with WMTS

014:2016 - Jointing materials.

6.2.4 Flange gaskets

The flange gasket materials comply with industry standard WSA 109.

Viadux supply solid EPDM gaskets 3 mm thick complying with WSA PS 312 Flanged Gasket

and O-rings for Flanges rated up to and including PN 16. Sealing Devices Qld supplies the

PN 16 flange gaskets. For flanges rated up to PN 35 the flange gaskets are Teadit brand

supplied by Sealing Devices Qld.

6.2.5 Linings

6.2.5.1 Raw materials

The materials used for the cement mortar lining are locally sourced from approved sub-

suppliers in China.

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6.2.5.2 Cement mortar linings for HYDROCLASS® ZINALIUM®

HYDROCLASS® ZINALIUM® ductile iron pipes are cement mortar lined using a Type GP,

GB or SR cement mortar in accordance with AS/NZS 2280 and the cements comply with AS

3972 Portland and blended cement. The cement mortar lining used with HYDROCLASS®

ZINALIUM® ductile iron pipe complies with AS/NZS 4020 Testing of products for use in

contact with drinking water.

The cement mortar lining is applied at the site of manufacture by the centrifugal process.

The cement mortar lining thickness for the HYDROCLASS® ZINALIUM® ductile iron pipe is

given in Table 4 and complies with cement mortar lining thickness in Table 2.1 of AS/NZS

2280.

Saint-Gobain has submitted Test Report No. 51829 from the NATA Accredited Australian

Water Quality Centre Water for Cement Mortar Lining (applied to Viadux/Saint-Gobain

Classic DI pipes) to demonstrate compliance with AS/NZS 4020.

6.2.5.3 Seal coating.

HYDROCLASS® ZINALIUM® ductile iron pipe can be supplied with cement mortar lining and

seal coat if required. The seal coat is applied at the Maanshan manufacturing facilities in

China in accordance with ISO 16132 Ductile iron pipes and fittings – Seal coats for cement

mortar linings.

Saint-Gobain PAM has submitted test reports confirming that Interline 876 and Endolac®

245.10 meets the requirements of AS/NZS 4020 for water contact at an area to volume ratio

of 42,000mm2/L at 20ºC.

The seal coat is applied at a minimum thickness of 100μm.

The coating thickness and adhesion rating of the seal coat complies with ISO 16132 - Ductile

iron pipes and fittings – Seal coats for cement mortar linings, for product conveying drinking

water and for other applications.

6.2.5.4 Cement mortar linings for INTEGRAL® ZINALIUM®

INTEGRAL® ZINALIUM® ductile iron pipes are cement mortar lined with calcium aluminate

cement (CAC) mortar in accordance with AS/NZS 2280. The HAC complies with EN 14647

Calcium aluminate cement.

The cement mortar lining thickness for the INTEGRAL® ZINALIUM® ductile iron pipe is given

in Table 4 and complies with cement mortar lining thickness in Table 2.1 of AS/NZS 2280.

CAC mortar lining is intended for aggressive water applications and is not suitable for

drinking water applications.

CAC lining is not AS/NZS 4020 compliant and is typically used in gravity and pressure

sewerage and aggressive conveyants with pH4 to pH12.

A synthetic resin coating with minimum 100μm thickness, is applied to the spigot and socket

surfaces that interface with the conveyant.

6.2.6 ZINALIUM® COATING

Saint-Gobain PAM HYDROCLASS® ZINALIUM® and INTEGRAL® ZINALIUM® ductile iron

pipes are externally protected with metallic zinc-aluminium coating in accordance with

International Standard ISO 8179 Ductile iron pipes - External zinc-based coating - Part 1:

Metallic zinc with finishing layer. The standard external coating is 400 g/m2 metallic zinc-

aluminium complying with EN 545. The metallic coating is applied by electric arc melting of

a zinc and aluminium alloy wire sprayed with compressed air to the ductile iron pipe surface.

Following the metallic zinc-aluminium alloy coating application, HYDROCLASS® ZINALIUM®

ductile iron pipes are coated with a blue synthetic resin anticorrosive paint to a minimum

thickness of 100 μm.

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Following the metallic zinc-aluminium alloy coating application, INTEGRAL® ZINALIUM®

ductile iron pipes are coated with a red synthetic resin anticorrosive paint, to a minimum

thickness of 100 μm.

6.2.7 Suitability for Use with Drinking Water

The Saint-Gobain PAM HYDROCLASS® ZINALIUM® range of ductile iron pipes, joint seals,

flange gaskets and jointing lubricant comply with AS/NZS 4020.

INTEGRAL® ZINALIUM® uses Calcium Aluminate Cement for aggressive waters (i.e. non-

drinking water). Guidelines for the use of cement mortar linings in sewerage applications are

contained in WSA-TN6. Seal coats are not normally applied to these pipes.

6.2.8 Flanges

Flanges are screwed and glued to flange class pipe and integrally cast on fittings. All flange

class pipe is hydrostatically tested to AS/NZS 2280. Flanged joints on flange class pipe are

type tested to prove the integrity and fitness for purpose of the flange attachment method.

The Viadux/Saint-Gobain PAM flanges comply with AS/NZS 4087. Class PN 16 flanges

conform to Figure B5 and PN 35 flanges conform to Figure B6.

6.2.9 Joint deflections

The minimum required elastomeric seal joint deflections detailed in AS/NZS 2280 are shown

in Table 5. The HYDROCLASS® and INTEGRAL® elastomeric joints comply with these

minimum requirements.

TABLE 5

ELASTOMERIC SEAL JOINT DEFLECTIONS

Nominal size DN Minimum joint deflections (degrees)

100 – 300 3½o

375 – 600 2½o

750 1 o

7 LIFE EXPECTANCY OF DI PIPE

7.1 Linings

Cement mortar lining is considered to be the default internal protection system for potable

and recycled water applications.

Seal coating may be applied over cement mortar lining. The intended purpose of a seal

coating is to reduce the contact between the cement mortar lining and the contents of the

water main, thereby restricting lime leaching and consequent high pH levels when conveying

soft (i.e. low carbonate alkalinity) water, especially in small diameter pipelines where flow

rates are low and residence times are lengthy.

AS/NZS 2280 suggests that consideration should be given to the use of seal coatings where

the total alkalinity of the water being conveyed is less than 30 mg/L.

Many Australian water utilities specify seal coatings as mandatory for pipes up to and

including DN 300.

Calcium aluminate cement mortar linings are intended for aggressive water applications and

are typically used in gravity and pressure sewerage mediums with pH between 4 and 12. For

applications outside of this pH range consideration should be given to polymeric lining

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systems. Calcium Aluminate Cement is not AS/NZS 4020 compliant and is therefore not

suitable for potable water applications.

WSA Technical Note 6 - Guidelines for the use of cement mortar linings in sewerage

applications provides details of operating limits for different cements used for the cement

mortar lining of DI and steel pipes for sewers. It reviews literature with regard to the use of

cement mortar lining for sewerage conveyance and in particular focuses on the prime water

chemistry constituents that need to be considered viz. sulphate(SO4), pH, and hydrogen

sulphide (H2S) (which can be transformed to sulphuric acid). A copy of WSA Technical Note

6 is available for download from the WSAA website.

Polyurethane linings may also be considered for aggressive medium applications.

7.2 Coatings

The majority of Australian Water Agencies have adopted a policy of specifying loose

polyethylene sleeving (LPS) for all ductile iron pipes as a corrosion protection measure,

unless specialised coatings such as polyurethane or polyethylene, for example, are

employed. Properly installed LPS provides a high degree of corrosion protection by creating

a passive uniform environment around the pipe and limiting oxygen exposure. LPS should

be installed in accordance with AS 3681 and only accredited pipe layers trained in the

application of sleeving should be utilised.

The need for LPS depends on the type of soil and the required service life of the pipeline.

Ductile iron pipes may be buried without extra external protection in soils that are not

aggressive. In soils that are aggressive, and where either the time or the cost of soil

assessment is prohibitive, LPS is the recommended solution.

The application of zinc coatings has not historically been utilised on ductile iron pipes in

Australia, although they have been used in Europe for more than 60 years. Zinc coatings are

now provided in Australia as a standard offering with 200 g/m2 thickness complete with a

finishing layer and are considered to enhance the external corrosion benefits of pipe in buried

applications. In some soil applications it is considered acceptable to install zinc coated pipes

without polyethylene sleeving.

Enhancements to zinc coatings are also available where 85/15 Zinc-Aluminium alloy, copper

enhanced Zinc-Aluminium alloy and rare earth element enhanced Zinc-Aluminium alloys are

offered with 400 g/m2 thickness complete with a finishing layer. It is reported that these

coatings provide improved corrosion protection over standard zinc coating and allows for

installation in a wider range of soils, without the need for sleeving.

EN 545 nominates that DI pipes with zinc coating of 200 g/m2 thickness and min 100m thick

finishing layer or enhanced zinc alloy coating with 400 g/m2 thickness and min 100m thick

finishing layer can be buried without sleeving except:

For Zinc coatings

- soils with a resistivity less than 1500 Ω cm when laid above the water table, or less than

2500 Ω cm when laid below the water table

- mixed soils i.e. comprising two or more soil natures

- soils with a pH below 6 and a high reserve of acidity

- soils containing refuse, cinders, slags or polluted by wastes or industrial effluents

- areas where there are stray currents

For Zinc-Aluminium or enhanced Zinc-Aluminium alloys

- acidic peaty soils

- soils containing refuse, cinders, slag or polluted by wastes or industrial effluents

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- soils below the marine water table with a resistivity lower than 500 Ω cm,

- areas where there are stray currents

EN 545 also advises that evidence of the long-term performance of the above-mentioned

solution (e.g. tests and references) should be provided by the manufacturer .

It should be noted however that there has been no proven experience or data to support the

extrapolation of European experience to Australian conditions and environments. It is

considered imperative that testing be undertaken to ensure that the soil environment meets

any necessary pre-conditions.

Manufacturers should be consulted for life expectancy estimates.

Refer to Appendix D for the manufacturers life expectancy estimates for the DI pipe

considered in this Appraisal.

8 FITTING INSTRUCTIONS, TRAINING AND INSTALLATION

8.1.1 Installation instructions

Installation methods for DI pipes are generally in accordance with AS/NZS 2566 Buried

flexible pipelines Part 2: ‘Installation’. The standard specifies the requirements for the

installation, field testing and commissioning of buried flexible pipelines with structural design

in accordance with AS/NZS 2566.1. Saint-Gobain also offers a comprehensive range of

literature.

8.1.2 Availability of ductile iron fittings

A complete range of ductile iron bends, tees, reducers and flange-spigot pieces, etc. are

available from Viadux and other suppliers in sizes DN 100 to DN 750.

8.1.3 Tapped connections

HYDROCLASS® ZINALIUM®, INTEGRAL® ZINALIUM® and Flange Class ductile iron pipe

can be direct tapped but may require either a tapping band, flanged off take clamp or pre-

tapped connector, depending on the pressure class, diameter and off -take of the branch

required. Most agencies specify the use a tapping band, flanged off take or a pre-tapped

connector when tapping into a DI pipe.

Specialist contractors should be used when tapping mains under pressure.

NOTE: The Water Agency’s requirements for “dry” or “under-pressure” tapping should be outlined in

the Specification.

Electrical insulation of copper water service pipes and fire services to ductile iron is

recommended to prevent galvanic corrosion and for safety reasons.

8.1.4 Under pressure cut-in connections

The under pressure cut-in performed according to the method described in WSA 03:2011

Appendix C – Under Pressure Cut-In-Connections to Pressure Pipe ≥ DN 80 has proved to

be satisfactory.

Mechanical flanged off-take clamps complying AS 4181:2013 Repair and off-take clamps for

water industry purposes is recommended.

9 MAINTENANCE

A range of mechanical couplings and repair clamps to suit HYDROCLASS® and INTEGRAL®

pipes are readily available.

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10 PIPE LAYING TRAINING AND DEVELOPMENT OF TECHNICAL

LITERATURE

Viadux provides training, assessment and accreditation through its ASQA approved

CENTURY PLUS course. It also provides technical support services, such as water analysis,

soil survey and hydraulic and mechanical calculations. Special and appropriate training is

available, upon request.

11 PRODUCT MARKING

All Saint-Gobain PAM ductile iron pipes are branded clearly with markings in compliance

with AS/NZS 2280 as follows:

(a) Manufacturers name or mark – PAM

(b) Nominal size – DN xxx (100-750)

(c) Classification – PN 20, PN35, FC

(d) Australian Standard – AS/NZS 2280

INTEGRAL® ZINALIUM® ductile iron pipes are marked ‘Not suitable for drinking water’

continuously along the length with legible lettering of minimum 20 mm height.

Refer to Appendix A for details of marking.

12 TRACEABILITY

All Saint-Gobain PAM ductile iron pipes are provided with traceability using identification

batch marking cast in to the internal surface of the socket.

13 PACKAGING AND TRANSPORTATION

Pipes are packed in fully sealed shipping containers and/or carefully stacked in bulk vessels

at the place of manufacture, transported to shipping port facilities, then shipped to the most

appropriate Australian port where the containers are off loaded and transported to Viadux

storage facilities for national distribution. Alternately containers can be shipped to the

nearest port for a specific project.

Pipes are protected in the shipping containers by bundling with vertical and horizontal timber

spacers to ensure the coatings are not damaged. Saint-Gobain PAM successfully ships

approximately 40,000 km of pipe products to world markets each year.

Viadux has distribution centres located strategically within Australia to provide a

comprehensive nationwide warehousing and distribution network.

14 PRODUCT WARRANTY

The products are covered by the normal commercial and legal requirements of the

Competition and Consumer Act 2010 (Cth), which covers manufacture to the relevant

standard, and details of Saint-Gobain PAM warranty is included in their terms and conditions

of sale.

15 FUTURE WORKS

No future works have been identified for this Appraisal.

16 DISCLAIMER

This Product Appraisal Report (Report) is issued by the Water Services Association of

Australia Limited on the understanding that:

This Report applies to the product(s) as submitted. Any changes to the product(s) either

minor or major shall void this Report.

To maintain the recommendations of this Report any such changes shall be detailed and

notified to the Product Appraisal Manager for consideration and review of the Report and

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appropriate action. Appraisals and their recommendations will be the subject of continuous

review dependent upon the satisfactory performance of products.

WSAA reserves the right to undertake random audits of product manufacture and installation.

Where products fail to maintain appraised performance requirements the appraisal and its

recommendations may be modified and reissued. Appraisal reports will be reviewed and

reissued at regular intervals not exceeding five (5) years.

The following information explains a number of very important limits on your ability to rely on

the information in this Report. Please read it carefully and take it into account when

considering the contents of this Report.

Any enquiries regarding this report should be directed to the Program Manager, Carl

Radford, Phone: 03 8605 7601 email [email protected].

16.1 Issue of Report

This Report has been published and/or prepared by the Water Services Association of

Australia Limited and nominated Project Manager and peer group of technical specialists

(the Publishers).

The Report has been prepared for use within Australia only by technical specialists that have

expertise in the function of products such as those appraised in the Report (the Recipients).

By accepting this Report, the Recipient acknowledges and represents to the Publisher(s)

and each person involved in the preparation of the Report that the Recipient has understood

and accepted the terms of this Disclaimer.

16.2 Limits on Reliance on Information and Recommendations

16.2.1 Disclaimer of liability

Neither the Publisher(s) nor any person involved in the preparation of the Report accept(s)

any liability for any loss or damage suffered by any person however caused (including

negligence or the omission by any person to do anything) relating in any way to the Report

or the product appraisal criteria underlying it. This includes (without limitation) any liability

for any recommendation or information in the Report or any errors or omissions.

16.2.2 Intellectual Property and other rights

The Water Services Association of Australia Limited does not undertake any assessment of

whether the importation, manufacture, sale or use of the Product the subject of this Report

infringes the intellectual property rights or proprietary rights of any person. Recipients of the

report should undertake their own assessment of whether (as relevant) the importation,

manufacture, sale or use of the relevant Products infringe the intellectual property rights or

other proprietary rights of any person. If the Product infringes intellectual property rights or

other proprietary rights there is potential for the supply of the Products to be interrupted.

From time to time the Water Services Association of Australia Limited and the other Publishers may receive notice of allegations that the importation, manufacture, sale or use of the Product infringes intellectual property rights or other proprietary rights. The Water Services Association of Australia Limited's policy is to not refer to such allegations in its reports or take any other steps to put Recipients on notice of such allegations, unless and until it is aware that the allegations have been admitted or proved in Court. As such, Recipients acknowledge, agree and accept that the Water Services Association of Australia Limited may have information in its possession about intellectual property rights infringement allegations or other infringement allegations in relation to the Product which are not referred to or disclosed in this Report and which are not otherwise communicated to Recipients.

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16.2.3 Need for independent assessment

The information and any recommendation contained (expressly or by implication) in this

Report are provided in good faith (and subject to the limitations noted in this Report).

However, you should treat the information as indicative only. You should not rely on that

information or any such recommendation except to the extent that you reach an agreement

to the contrary with the Publisher(s).

This Report does not contain all information that a person might require for the purposes of

assessing any product discussed or appraised within it (Product). The product appraisal

criteria used in preparing this Report may not address all relevant aspects of the Product.

Recipients should seek independent evidence of any matter which is material to their

decisions in connection with an assessment of the Product and consult their own advisers

for any technical information required. Any decision to use the Product should take into

account the reliability of that independent evidence obtained by the Recipient regarding the

Product.

Recipients should also independently verify and assess the appropriateness of any

recommendation in the Report, especially given that any recommendation will not take into

account a Recipient’s particular needs or circumstances.

WSAA has not evaluated the extent of the product liability and professional indemnify

insurance that the provider of the product maintains. Recipients should ensure that they

evaluate the allocation of liability for product defects and any professional advice obtained

in relation to the product or its specification including the requirements for product liabi lity

and professional indemnity insurance.

16.3 No Updating

Neither the Publisher(s) nor any person involved in the preparation of this Report [has] [have]

any obligation to notify you of any change in the information contained in this Report or of

any new information concerning the Publisher(s) or the Product or any other matter.

16.4 No Warranty

The Publisher(s) do[es] not, in any way, warrant that steps have been taken to verify or audit

the accuracy or completeness of the information in this Report, or the accuracy,

completeness or reasonableness of any recommendation in this Report.

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APPENDIX A TECHNICAL MANUAL/BROCHURES

SAINT-GOBAIN PAM HYDROCLASS® ZINALIUM® Pipe

DN 100-750

DN mm

Lu mm

PN e

mm ØDE mm

ØDI mm

P mm

ØB mm

Mass kg/m

100 5.75 35 5.0 122 124.7 89 174.0 17.0

150 5.75 35 5.0 177 179.7 89 230.6 25.2

200 5.75 35 5.0 232 235.2 102 293.3 33.3

225 5.75 35 5.2 259 262.1 102 322.0 38.4

250 5.75 35 5.6 286 289.0 102 349.1 44.9

300 5.75 35 6.3 345 348.4 102 408.4 59.6

375 5.75 35 7.3 426 430.5 127 503.5 83.0

450 5.75 35 8.3 507 511.2 127 585.6 110.0

500 5.75 35 9.0 560 564.3 127 640.8 130.1

600 6.00 35 10.3 667 671.2 135 751.4 174.0

750 6.00 35 12.2 826 830.2 157 912.7 255.9

225 5.75 20 5.0 259 262.1 102 322 38.4

250 5.75 20 5.0 286 289.0 102 349.1 44.9

300 5.75 20 5.0 345 348.4 102 408.4 59.6

375 5.75 20 5.1 426 430.5 127 503.5 83.0

450 5.75 20 5.6 507 511.2 127 585.6 110.0

500 5.75 20 6.0 560 564.3 127 640.8 130.1

600 6.00 20 6.8 667 671.2 135 751.4 174.0

750 6.00 20 7.9 826 830.2 157 912.7 255.9

NOTES:

1. Dimensions and mass are given as nominal values

2. Higher pressure is available for Flange Class

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Legend

DN: nominal diameter

Lu: laying length, in m

PN: pressure rating according to AS/NZS 2280:2014

e: nominal thickness according to AS/NZS 2280:2014, in mm

ØDE: external nominal diameter of the barrel according to AS/NZS 2280:2014, in mm

ØDI: internal nominal diameter of the socket, in mm

P: nominal depth of the socket, in mm

ØB: nominal external diameter of the socket, in mm

Mass: mean total mass per meter

Field of use:

For drinking water networks and other water networks

Main characteristics:

- AS TYTON® type elastomeric joint with EPDM gasket (supplied by Hultec) to AS1646

- External coating:

ZINALIUM® alloy Zn85Al15 (400 g/m²)

Blue cobalt synthetic pore sealer minimum 100 microns to AS3750.19

- Internal coating:

Blast Furnace Slag Cement mortar (BFSC) to AS3972 type GB

If required can seal coated with Interline 876 to ISO 16132

- In conformance to AS/NZS 2280:2014

- Water contact areas tested to AS/NZS 4020:2005

Details:

HYDROCLASS® ZINALIUM®

Available Diameter Range DN100, 150, 200, 225, 250, 300, 375, 450, 500, 600, 750

Pressure Rating

PN20 – Green mark on socket face

PN35 – Red mark on socket face

Flange Class – Blue mark on socket face

Joints Automatic push in TYTON® type rubber ring joint - DN100 to 750

Anchoring System Restraint joint available - DN100 to 375

Deflection

DN 100-250: 3.5o

DN 300-600: 2.5o

DN 750: 1o

External coating The external & socket area is coated with a ‘’blue cobalt’’ synthetic coating

Internal coating Blast furnace cement mortar (BFSC)

Length DN 100 to DN 500: L=5.75m

DN 600 & DN 750: L=6.00m

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SAINT-GOBAIN PAM INTEGRAL® ZINALIUM® Pipe

DN 100-750

DN mm

Lu mm

PN e

mm ØDE mm

ØDI mm

P mm

ØB mm

Mass kg/m

100 5.75 35 5.0 122 124.7 89 174.0 17.0

150 5.75 35 5.0 177 179.7 89 230.6 25.2

200 5.75 35 5.0 232 235.2 102 293.3 33.3

225 5.75 35 5.2 259 262.1 102 322.0 38.4

250 5.75 35 5.6 286 289.0 102 349.1 44.9

300 5.75 35 6.3 345 348.4 102 408.4 59.6

375 5.75 35 7.3 426 430.5 127 503.5 83.0

450 5.75 35 8.3 507 511.2 127 585.6 110.0

500 5.75 35 9.0 560 564.3 127 640.8 130.1

600 6.00 35 10.3 667 671.2 135 751.4 174.0

750 6.00 35 12.2 826 830.2 157 912.7 255.9

225 5.75 20 5.0 259 262.1 102 322 38.4

250 5.75 20 5.0 286 289.0 102 349.1 44.9

300 5.75 20 5.0 345 348.4 102 408.4 59.6

375 5.75 20 5.1 426 430.5 127 503.5 83.0

450 5.75 20 5.6 507 511.2 127 585.6 110.0

500 5.75 20 6.0 560 564.3 127 640.8 130.1

600 6.00 20 6.8 667 671.2 135 751.4 174.0

750 6.00 20 7.9 826 830.2 157 912.7 255.9

NOTES:

1. Dimensions and mass are given as nominal value

2. Higher pressure is available for Flange Class

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Legend

DN: nominal diameter

Lu: laying length, in m

PN: pressure rating according to AS/NZS 2280:2014

e: nominal thickness according to AS/NZS 2280:2014, in mm

ØDE: external nominal diameter of the barrel according to AS/NZS 2280:2014, in mm

ØDI: internal nominal diameter of the socket, in mm

P: nominal depth of the socket, in mm

ØB: nominal external diameter of the socket, in mm

Mass: mean total mass per meter

Field of use:

For gravity sewer and pressure or pumped sewer networks

Domestic waste water

Very hard raw water and irrigation

For effluents between pH4 and pH12

Main characteristics:

AS TYTON® type elastomeric joint with NBR gasket (supplied by Hultec) to AS1646

- External coating:

ZINALIUM® alloy Zn85Al15 (400 g/m²)

Red synthetic pore sealer minimum 100 microns to AS3750.19

- Internal coating

High Alumina Cement (HAC) to AS3972 type GB

- In conformance to AS/NZS 2280:2014

Details:

HYDROCLASS® ZINALIUM®

Available Diameter Range DN100, 150, 200, 225, 250, 300, 375, 450, 500, 600, 750

Pressure Rating

PN20 – Green mark on socket face

PN35 – Red mark on socket face

Flange Class – Blue mark on socket face

Joints Automatic push in TYTON® type rubber ring joint - DN100 to 750

Anchoring System Refer to Saint-Gobain PAM

Deflection

DN100-250: 3.5o

DN300-600: 2.5o

DN750: 1o

External coating The external & socket area is coated with a ‘red’ synthetic coating

Internal coating High Alumina Cement (HAC)

Length DN100 to DN500: L=5.75m

DN600 & DN750: L=6.00m

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APPENDIX B - QUALITY CERTIFICATIONS

Copies of the following Quality Certification Certificates are available for downloading from

the WSAA ‘Members Only’ website.

TABLE B1 SAINT-GOBAIN PIPELINES CO LTD (MAANSHAN AND XUZHOU)

MANAGEMENT SYSTEM

Quality Systems Standard ISO 9001:2015

Certification licence no. CNBJ312420-UK

Certifying agency Bureau Veritas

First date of certification 17 October 1999

Current date of certification 15 November 2017

Expiry date of certification 14 November 2020

TABLE B2 SAINT-GOBAIN PIPELINES CO LTD, MAANSHAN, CHINA – PRODUCT

CERTIFICATION

Product Certification Licence AS/NZS 2280:2014

Certificate No. BMP 549624 (ID 5061)

Issuing certification body BSI Benchmark

First date of certification 16 June 2009

Current date of certification 29 January 2016

Expiry date of certification 15 June 2019

TABLE B3 SAINT-GOBAIN PIPELINES CO LTD, XUZHOU, CHINA – PRODUCT

CERTIFICATION

Product Certification Licence AS/NZS 2280:2012

Certificate No. BMP 557769

Issuing certification body BSI Benchmark

First date of certification 14 December 2009

Current date of certification 29 January 2016

Expiry date of certification 15 December 2019

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APPENDIX C - WSA PRODUCT SPECIFICATION

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APPENDIX D - ESTIMATED LIFE EXPECTANCY

The following estimated life expectancies have been provided by Saint-Gobain PAM.

Life expectancy estimates are indicative only and may increase or decrease as a result of

the system operating conditions, preventative maintenance programs, operating

environment and other geographical and site-specific factors.

It should be noted that service life for a pipeline is not necessarily defined as the time to first

failure but as the typical service life achievable before major rehabilitation is required.

TABLE D1

ESTIMATED LIFE EXPECTANCY OF DI PIPE – SAINT-GOBAIN PAM

COATING AND LINING OPTIONS

ENVIRONMENT

BENIGN MODERATELY AGGRESSIVE

AGGRESSIVE

INTERNAL LINING

Portland Cement >100 years >50 years >25 years

Portland Cement + Seal Coat >100 years >100 years > 75 years

Calcium Aluminate Cement >100 years >75 years >50 years

EXTERNAL COATING

200 g/m² zinc + finishing layer >100 years >50 years >20 years

200 g/m² zinc + finishing layer + PE sleeving >100 years >100 years >75 years

400 g/m² Zn-Al + finishing layer >100 years >100 years >75 years

Saint Gobain-PAM has also provided a recommended guide for external protection systems

based on soil resistivity. See Figure D1

FIGURE D1 RELATIONSHIP BETWEEN SOIL RESISTIVITY AND EXTERNAL CORROSION

PROTECTION SYSTEMS

Annex D of EN 545 includes a statement advising that “Evidence of the long-term performance of the above-mentioned solution (e.g. tests and references) should be provided by the manufacturer”. Saint-Gobain PAM has provided a copy of an Approval Certificate / Attestation issued by Bureau Veritas that declares “Saint-Gobain PAM has provided the evidence of the long-term performance of external coating BioZinalium for the specified field of use according with the Annex D2.2 of EN 545 (2010) standard.” A copy of the BV certificate is attached in Appendix B.

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APPENDIX E - SUPPLIER CONTACTS

VIADUX CUSTOMER CENTRES

Townsville Customer Centre (CCT) 19-29 Corporate Crescent, Garbutt, QLD, 4814 Tel: (07) 4725 5940 Email: [email protected]

South East Queensland Customer Centre (CCSEQ) 27-29 Industrial Avenue, Molendinar, QLD, 4214. Tel: (07) 9334 8100 Email: [email protected]

Newcastle Customer Centre (CCN) 14 Yangan Drive, Beresfield, NSW, 2323 Tel: (02) 4914 0700 Email: [email protected]

Sydney Customer Centre (CCS) 21 Frank Street, Wetherill Park, NSW. 2164 Tel: (02) 9794 3440 Email: [email protected]

Melbourne Customer Centre (CCM) 125-175 Patullos Lane, Somerton, VIC. 3062 Tel: (03) 9309 9133 Email: [email protected]

Adelaide Customer Centre (CCA) 20 Taminga St, Regency Park, S.A. 5010 Tel: (08) 8340 3411 Email: [email protected]

Perth Customer Centre (CCP) 29 Colin Jamieson Drive, Welshpool, WA. 6106 Tel: (08) 9334 8100 Email: [email protected]

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Melbourne Office

Level 8, 401 Docklands Drive Docklands VIC 3008

Phone: (03) 8605 7666 Sydney Office

Level 9, 420 George Street Sydney NSW 2000

GPO Box 915 Sydney NSW 2001

Phone: (02) 9221 5966

www.wsaa.asn.au