Saipem’s technological way to autonomous Life Of Field ... · MCE Deepwater Development 2018 . 2 . Overview on subsea LOF . Saipem Objectives for Life Of Field Services . i. enhanced

MILAN MARRIOTT HOTEL • MILAN, ITALY • 9-11 APRIL 2018

Saipem’s technological way to autonomous Life Of Field interventions: Sonsub Hydrone Stefano Meggio Saipem

MCE Deepwater Development 2018

2

Overview on subsea LOF Saipem Objectives for Life Of Field Services

i. enhanced Oil/Gas recovery, ii. asset uptime maximization, iii. operational de-risking, and iv. Informed design (e.g. capex and opex rationalization) v. Project sustainability In a nutshell: to change the Risk profile of subsea field management

Leveraging on:

i. engineering competences, ii. deployment of tooling/technologies iii. intervention capabilities

.

In Life of field, digitalization is a mean by which we provide value to the client; value is created by: collecting, managing and interpreting data, in our different service lines.


3

The challenge behind the LOF Informed Risk Management

SUBSEA DATA COLLECTION: - SPS Integrated sensors (smart assets) - Survey Robots - Integration between robotics and assets (IoT)

SUBSEA DATA MANAGEMENT:

SUBSEA DATA INTERPRETATION: - AIM

INFORMED RISK MANAGEMENT

To foster our clients’ agility in decision-making, which will further allow, e.g. :

Optimization of supply chain Reduction of delays of intervention Pro-active planning Predictive asset integrity Regulatory Compliance Etc.

KNOWLEDGE

RISK

Our target: reduce RISKS by increasing KNOWLEDGE

KNO

WLE

DG

E

To change the Risk profile of subsea fields manegement


4

The challenge behind the LOF New scenarios

Actual challenge: 1) Oil price Future New Challenges: 2) New Field Architectures with increased complexity and in remote areas 3) Aged Infrastructures

Problem Statement: tangible requirement for new methods to support LOFS for existing and new complex subsea scenarios

enabling: 1- increased IMR (frequency, data, etc.) 2- operations in areas with limited accessibility 3- OPEX costs reduction 4- Enhanced up-time (asset availability)

New Opportunities: reshape the subsea field services:

Need to increase field & subsea equipment complexity

Need for project sustainability also in remote areas

New Criticalities and Needs

New Opportunities New Scenarios with higher operational complexity

New Opportunities

From reactive approach based on planned interventions

To proactive or even predictive approach based on permanently deployed technologies

1) Reduce OPEX costs 2) Create New Value for Clients

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5

The challenge behind the LOF 4 Main Service Lines

Environmental Sustainability (Monitoring & Conservation) • Flora & Fauna preservation • Seawater quality monitoring, Leakage detection • Geohazards monitoring • Metocean data acquisition

Production Optimization • Reservoir surveillance • Production monitoring • Operations support

Assets Integrity Management •Training of personnel • Inspection and maintenance •Pipeline Repair •Life Extension

Remote troubleshooting & Emergency Response • Well capping subsea operations • Intervention on wrecks (Fuel & Chemical recovery)


6

The challenge behind the LOF A technology driven approach

Introduction


7

Overview on Hydrone Platform

First Concept and market

analysis

THE BASIC IDEA a Subsea Resident Intervention System directly integrated with the field and capable to work subsea for long time without MSV support

THE INITIAL IDEA

PATENT PENDING

The HYDRONE Platform includes: • One/More Electric Hybrid Vehicle • One/More Subsea Bases • Several Subsea Tools • One/More topside

remote control stations


8

Overview on Hydrone Platform 2017-2020 Objectives: Project Status

INNOVATIVE TECHNOLOGY

SERVICES OPPORTUNITIES

Market Hydrone

Platform

THE INITIAL IDEA

Analyze new needs and opportunities in term of

subsea robotics to support LOF and EPCI projects

THE BASIC IDEA a Subsea Resident Intervention System directly integrated with the field and capable to work subsea for long time without MSV support


9

Overview on Hydrone Platform Vehicles:

one INTEGRATED family of subsea vehicles with different specifications functions, shapes and capabilities: - Hydrone-R - > LOF - Hydrone-S -> LOF - Hydrone-W ->LOF / EPCI

Deployment Infrastructures: a set of deployment modes allowing their operation at sea: - HyBase (permanent) - HyBuoy (temporary/permanent) - From Light MSV (conventional)

Missions Payloads (POD): a set of POD that implement specific functionalities for: - Subsea Intervention (e.g. Torque Tool Skid) - Advanced Survey missions (3D reconstruction, CP, Leakage, etc.)


10

Overview on Hydrone Platform

a Subsea Resident Intervention System directly integrated with the field and capable to work subsea for long time without MSV support POSSIBLE EXTENSION: - EPCI - Pre-Commissioning - Commissioning

THE IDEA A Total Field-Life Approach


11

Technology


12

Overview on Hydrone Platform Roadmap

Integrtaed Technological platform

Batteries Tether/TMS Remote Manipulation Tooling Navigation

Modes Deployment

Modes

Advanced Survey

Subsea WiFi

Subsea Bases Endurance

SPS Interface Inductive recharging Artificial Intelligence

HyBuoy

Special Instrument

Supply Chain

Integrated LOFS SERVICES

Operation Management

R W S

To offer a complete portfolio of LOF subsea services based on the privileged access to a portfolio of Technologies / Products integrated in a comprehensive technology platform Key Enablers:

BUILDING BLOCK Enabling technologies

Enabling Products

SERVICES Integrated Services

MARKET

Pilot Projects

Qualification

tools


13

Overview on Hydrone Platform Technology

Development of some Key enabling technologies (building blocks): • Subsea hybrid wireless

• High Reliability Subsea batteries

• Tether cable

• Inductive connectors

• Remote control

• Autonomy sofware framework (AI)

• Universal docking garage

• Subsea long-term preservation

Qualification Strategy: • Target TRL6 (requires a pilot)

• Reliability driven engineering


14

Overview on Hydrone Platform Hydrone-R and HyBase

Hydrone-R: Advanced Resident hybrid ROV/AUV capable of complex autonomous inspection and remote intervention

Main characteristics: • 3000m water depth • ROV / Wireless ROV / AUV Modes • 8-12h / 20km autonomy • Horizontal inspection • Interchangeable Tooling Skid

Multi missions: • Troubleshooting / Emergency Intervention • Acoustic / visual survey • Manipulation (valves, flying leads, …) • Contactless CP • Leak detection • Environmental monitoring


15

Overview on Hydrone Platform Hydrone-S

Hydrone-S: Advanced Resident AUV capable of complex autonomous inspection of subsea assets

Main characteristics: • 3000m water depth • 8-12h / 50km autonomy • Horizontal and vertical inspection • Interchangeable Tooling Skid Multi missions: • Acoustic / visual survey • sensor harvesting • 3D reconstruction • Advanced pipe tracking • Contactless CP • Leak detection • Environmental monitoring • Riser monitoring


16

Overview on Hydrone Platform HyBuoy

HyBuoy: Power and communication Buoy capable to support temporary resident deployment of all the vehicles part of the Hydrone Platform Extendable to other subsea equipment

Main characteristics: • Operational condition: Hs = 4m

(Survival condition: Hs = 15m) • Multi channels communications • Autonomy: 12 months of Hydrone-R / S • Easy deployment More HyBuoy versions might be required to power lighter tools / equipment.


17

Overview on Hydrone Platform Playground

100m

B

A

F

E


18

Overview on Hydrone Platform Remote control and Manipulation Aberdeen

(control station)

CastorOne (Inn150)

Rijeka (Inn250)

Tests carried out with Innovator ROV on board CastorOne during a construction work, executing online remote offshore ROV control and manipulation on valves and hot stab connections from Aberdeen offices. Connection through satellite link

delay up to 1500 ms Portable solution being

developed, to be imported on Hydrone-R integrated with augmented reality features


FlatFish

An innovative AUV designed to provide efficient and continuous Life of Field support to subsea field operations

Capable of advanced autonomous inspection tasks, e.g. 3D reconstruction of subsea assets

It can be permanently integrated with a subsea production system and receive missions from a remote control station

Industrialized and commercialized by Saipem under an exclusive license granted by Shell

It will share the technologies developed by Saipem for the Hydrone Platform


20

Conclusions and Next Steps

Saipem key factors for LOF services exploitation: • Combined Engineering / Technology / Intervention capability

• Subsea Industry Digital Transformation

• Offered to the market a comprehensive set of LOF services

• Hydrone technology platform as key enabler

Next Steps (How? When?)

Slide Number 1Overview on subsea LOFThe challenge behind the LOF�Informed Risk ManagementThe challenge behind the LOF�New scenariosThe challenge behind the LOF�4 Main Service LinesThe challenge behind the LOF�A technology driven approachOverview on Hydrone PlatformOverview on Hydrone Platform�2017-2020 Objectives: Project StatusOverview on Hydrone Platform�Overview on Hydrone Platform�Slide Number 11Overview on Hydrone Platform�RoadmapOverview on Hydrone Platform�TechnologyOverview on Hydrone Platform�Hydrone-R and HyBaseOverview on Hydrone Platform�Hydrone-SOverview on Hydrone Platform�HyBuoyOverview on Hydrone Platform�Playground�Overview on Hydrone Platform�Remote control and�Manipulation�Slide Number 19Conclusions and Next Steps�

Documents

Saipem’s technological way to autonomous Life Of Field ... · MCE Deepwater Development 2018 . 2 . Overview on subsea LOF . Saipem Objectives for Life Of Field Services . i. enhanced