Sales Figures

8/3/2019 Sales Figures

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Sales Figures

Rane Group sales for the year 2010 - 11 : INR22,415 Million (~500 million USD)Sales by product lines for the year 2010 - 11 :


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MANUAL STEERING & SUSPENSION

SYSTEMS

Lower Control Arms

Greased for life Ball joint(plastic bearing / cups)

Ball head sizes 22 & 25.4dia For passenger car with

Mcphersion strut typesuspension

Suspension Ball Joints (Lower

& Upper)

With cylindrical sockethousing for press fitting &

Flange socket housing for

bolted assemblyGreased for life Ball joint(plastic bearing / cups)

Ball head sizes 25.4, 27, 30,35 & 38 dia ForPassenger Cars & UtilityVehicles

Axle Ball Joints

With cylindrical sockethousing for press fitting


Ball head sizes 32 & 38 diaFor Utility Vehicles


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Stabilizer link Ball Joints


Ball head sizes 16 & 19 dia

For Passenger Cars &Utility Vehicles

STEERING COLUMS & ELECTRIC POWER

STEERINGElectric power steering columns

Electric power assisted steering columns (EPS) are predominantly

used in passenger car segment

Better steering comfort compared to conventional manual columns

Usage of EPS will give advantage of better fuel efficiency, Environmental

friendly product etc,.

Solid Steering Columns

For passenger Cars, MUVs/ SUVs, LCVs & HCVs

Single/double UJ options possible to satisfy varying angles of fitment


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Energy Absorbing & Collapsible Columns

For Passenger Cars & MUVs/SUVs

Products to meet 11939/FMVSS 203&208/ ECE 12-03 or equivalent

international safety standards for driver protection

Choice of cost effective collapse features depending on safety

requirement of vehicle crash targets

Tilt & Telescopic Steering Columns

Tilt & Telescopic features allow the user to adjust the steering wheels

position according to the comfort needs (viz, Up / Down; Towards/ Awayfrom Driver)

Cost effective low pivot type tilt arrangement is available

High Pivot type tilt arrangement for larger wheel tilt angles possible

Intermediate Shafts

Joint assemblies with single & double UJ for various types of body


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frame structures

Flexible rubber coupling with joint assembly/ Noise isolator for vibration

& noise absorption

Sliding shaft for telescopic / cab-tilt application

Universal Joint Assemblies

Compact sheet metal or forged yokes

Bending angle Up-to 90 deg. Maximum

Designed to suit specific Articulation torque, Torsinal strength & rigidity

requirements

Seat Belts

Retractor Pretensioner

Emergency Locking Retractor (ELR)

Load Limiters

Child Restraint Seat BeltSeat Mounted self aligning ELR

Buckle

- Strap Mount

- Web Mount

- Cable Mount

3 Point Static Belt


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2 point ELR

2 point Static Belt

Height Adjuster

Power Steering Reservoir

Future ProductsAutomatic Control Retractor (ACR)

Buckle Pretensioner

HYDRAULIC POWER STEERING SYSTEMEnd take off Rack & Pinion Gear

Application

Passenger Cars, Utility Vehicles, Light Commercial Vehicles

Specification - Hydraulic Rack & Pinion Gear


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Number of Turns2.5 to 3.5 turns lock to lock can bevariable over stroke

Rack Travel up to 155 mm

Front Axle Loading (FAW) 700 to 1600 Kgs

Weight 6.8kg

Working Fluid Automatic Transmission Fluid

Normal Operating Pressure up to 115 Bar Oil Flow 5 to 9 lpm

Operating Temperature -40 to +120 Deg. C

Power Steering Gear Assembly

Type

Re-circulating Ball Type

Worm & Roller Type

Application

Multi Utility Vehicles, Light , Medium & Heavy Commercial Vehicles


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Specification - Hydraulic Gear

Parameters RCB TypeWorm & Roller

Type

Steerable GVW (Ton) 2.5 to 40 1 to 2

Output Torque (Nm) 700 to 7000 500 to 1200Gear ratio 15 to 27 18.2

Max. design pressure (bar) 70 to 150 70 to 90

Output travel (degrees) 100 80Approx. Weight (Kg) Std. Config 19 to 42 15

Operating Temperature ( C) -40 ~ 120 -40 ~ 120

Power Steering Pump Assembly

Type

Advance Vane Pump

Application

Passenger Cars, Multi Utility Vehicles, Light , Medium & Heavy

Commercial Vehicles

Specification - Hydraulic Pump

Displacement 6 to 25 cc

Flow 5 to 24 lpm

Flow type Constant / Drooping flow

Relief pressure 60 to 160 Bar

Pump RPM500 to 7000 rpm for Passenger Cars,500 to 3500 rpm for CommercialVehicles

Operating Temperature -40 to +125 Deg. C

Drive Type Direct / Belt / Gear


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VALVE TRAIN COMPONENTS

Engine Valves

Dimension

Stem Dia 4.5 - 15 mmHead Dia 18 - 65 mm

Length 65 - 195 mmMaterial

Martensitic & Austentic grades of valve steels and super alloysSpecial Features

Hard faced seat (Cobalt base, Iron base and Nickel base)

Bi-metal construction

Wafer-welded Stem End

Through Hardened & Case hardened Stem End

Stellite Tip valveSpiral-polished under head

Chrome / Nitrided Stem


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Valve Guides

DimensionOuter Dia 10 - 30 mm

Bore Dia 4 - 14 mm


Cast Iron, SinteredSpecial Features

Nitrided / Phospated finish

Semi finished, Fully finished and Super finished Bore

Threaded and Plain Bore

Guide with Shoulder

Mechanical Tappets



Chilled Cast Iron, Cold Forgings

Special Features



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Engine Valves

Applications ranging from 5 H.P. to4000 H.P. engines in segments such as:

Agricultural / Industrial /Stationary

Marine

Locomotives

Battle Tanks

Farm Tractors

Automotive - Passenger cars /Light commercial vehicle / Heavy

commercial vehicles

High performance cars


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Manufacturing capability :

MIn Max

Head Dia 18 mm 105 mmStem Dia 5 mm 22 mm

Overall Length 50 mm 450 mm

Configuration:

Monometal

Bimetal Friction weldedProjection welded

Head Finish Machine finishForge finish

Seat HardfacedInduction Hardened

Tip end Flame HardenedInduction HardenedStellite faced

Material used :

Low Carbon SteelMartensitic Valve Steel

Austenitic Valve Steel

Nickel Alloy

Stainless Steel

Surface Treatment :

Hard Chrome Plated

Tufftrided

Phosphated

FRICTION MATERIAL PRODUCTS


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DIE CASTING PRODUCTS

Engine Valves

DimensionStem Dia 4.5 - 15 mm

Head Dia 18 - 65 mm

Length 65 - 195 mm

Material

Martensitic & Austenticgrades of valve steels andsuper alloys

Special Features

Hard faced seat (Cobalt

base, Iron base and Nickelbase)Bi-metal construction

Wafer-welded Stem End

Through Hardened & Casehardened Stem EndStellite Tip valve

Spiral-polished under head

Chrome / Nitrided Stem

Valve Guides


Bore Dia 4 - 14 mm


Cast Iron, SinteredSpecial Features

Nitrided / Phospated finishSemi finished, Fully


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finished and Super finishedBoreThreaded and Plain Bore

Guide with Shoulder

Mechanical Tappets



Chilled Cast Iron, ColdForgings

Special Features


Tie Rod Assemblies

Ball joint with greased nipple (metallic bearing / cups)

Ball head sizes 24, 26, 28.5, 30, 35 & 40 dia

Greased for life Ball joint (metallic bearing / cups)

Ball head sizes 26, 30, 35 & 40 dia

Greased for life Ball joint (plastic bearing / cups)

Ball head sizes 22, 25, 25.4, 28 & 30 dia

For CV / UV & Farm Tractors

Drag Link Assemblies


Ball head sizes 24, 26, 28.5, 30, 35 & 40 dia

Greased for life Ball joint (metallic bearing / cups)



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Ball head sizes 22, 25, 25.4, 28 & 30 dia

For CV / UV & Farm Tractors

Center Link Assemblies

Ball joint with greased nipple (metallic bearing / cups)(Two types: Serviceable & Non serviceable)

Ball head size 26 dia


Ball head size 25.4 dia For Utility Vehicles

Gear Shift Ball Joints


Ball head size 24 dia


Ball head sizes 19 & 22 dia For Commercial Vehicles


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Outer Ball Joints


Ball head sizes 20, 22, 25, 25.4 & 28 dia

For Passenger Cars & Utility Vehicles

Inner Ball Joints



For Passenger Cars & Utility Vehicles

Career Openings


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NoCompany /Location

PositionEducationalQualificatio

n

Age

Experienc

eJob Description

1

Rane BrakeLining Ltd.Ambattur -

Chennai

DyManager -

DirectTaxation

CA28-

335

Preparation, finalization &uploading of annual tax returns |

Computation of overall tax liability& advance tax details | Annual

returns & related inputs to DSIR (U/s35(2AB)) | Deferred tax & Current

tax liabilities | Supervising theadherence of Statute across the

Plants ie., TDS deduction &remittance, Quarterly returns,

Annual returns & issue of relevant

forms etc. | Drafting replies to ITnotices & attending / representing onbehalf of the Company with IT

Officials | Other Direct tax relatedmatters

2

Rane EngineValve Ltd.Alandur -Chennai

Engineer- Product

Engineering

DME /DAE

20-

251 - 3

Experience on Validation tests |testing of Rigs & Engines |Inspection of thermometric valves| Inspection of tested & fieldsamples | Maintenance of spares

3

Rane EngineValve Ltd.T Nagar -Chennai

Asst.Manager -Marketing

B.Tech,MBA

27-30

3 - 5

Achieve OEM Sales | MaintainMarket Share | Focus on EnquiryGeneration | Improve CustomerSatisfaction | Improve ReceivableManagement | Improve RawMaterial Price Correction

4

Rane(Madras)

Ltd.Velachery -

Chennai

Sr.Manager /Manager

- Materials

B.E / DME -12 -15

Knowledge on costing, pricing,material science | Analysingmarket trend | Relevantexpericence in auto / autoancillary

5 Rane(Madras)

Ltd.Velachery -

Chennai

DyManager /ManagerExports -

NewBusiness

B.E, MBA - 8

Understands the various featuresand parameters | Knowledge invarious kind of vechicles and itscomponents | Support to MIS, HRand Finance | Predict trend inmarket


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Dev

6

Rane(Madras)

Ltd.Velachery -

Chennai

Sr.Executive /

Asst.

Manager-ProgrammeManageme

nt

B.E, MBA - 3 - 5

New product development |Review project I Date tracking of

NPD | New Business viability

check

7

Rane(Madras)

Ltd.Velachery -

Chennai

AsstManager -

MEDBE - 4 - 6

Sequential Engineeringoperation that are required toarrive at the end product |Knowledge in raw materials,machines, tools

News & Events

RBL won prizes in ACMA Kaizen Competition 2011

Rane (Madras) Limited received the best TPM practice - 2011award from ABK-AOTS

Mr.Harish Lakshman received the Japanese Quality Medal (JQM)award for RTSSL - SGD from Chairman of Deming PrizeCommittee, on 9th November 2011 at Japan

RML won 3rd prize in the "Gyandhara" competition held byMaruti Suzuki India Ltd

KML Tumkur has won the Silver medal in the 20th QCCconvention conducted by "QUALITY CIRCLE FORUM OFINDIA" (QCFI) Bangalore chapter held on 25th Sept 2011
http://www.rane.co.in/pdf/nerbl_kaizen.pdfhttp://www.rane.co.in/pdf/nerml_tpm.pdfhttp://www.rane.co.in/pdf/nerml_tpm.pdfhttp://www.rane.co.in/pdf/nertssl_jqm.pdfhttp://www.rane.co.in/pdf/nertssl_jqm.pdfhttp://www.rane.co.in/pdf/nertssl_jqm.pdfhttp://www.rane.co.in/pdf/nerml_gyan.pdfhttp://www.rane.co.in/pdf/nerml_gyan.pdfhttp://www.rane.co.in/pdf/nekml_qcfi.pdfhttp://www.rane.co.in/pdf/nekml_qcfi.pdfhttp://www.rane.co.in/pdf/nekml_qcfi.pdfhttp://www.rane.co.in/pdf/nerml_tpm.pdfhttp://www.rane.co.in/pdf/nerml_tpm.pdfhttp://www.rane.co.in/pdf/nertssl_jqm.pdfhttp://www.rane.co.in/pdf/nertssl_jqm.pdfhttp://www.rane.co.in/pdf/nertssl_jqm.pdfhttp://www.rane.co.in/pdf/nerml_gyan.pdfhttp://www.rane.co.in/pdf/nerml_gyan.pdfhttp://www.rane.co.in/pdf/nekml_qcfi.pdfhttp://www.rane.co.in/pdf/nekml_qcfi.pdfhttp://www.rane.co.in/pdf/nekml_qcfi.pdfhttp://www.rane.co.in/pdf/nerbl_kaizen.pdf


19/21

RTSSL - SGD won the first prize at the ACMA's 6th National QCCompetition held on5th August 2011

Rane Group won the 2nd Asia's Best Employer Brand Award2011 for Excellence in Training from the Employer BrandingInstitute at Singapore on 22nd July 2011

RTSSL and RNSSL won first and third prize in 6th QCCompetition of ACMA Southern Region

RNSSL received Best Supplier award for the superiorperformance in the Vehicle Proprietary category for the M&MAuto division for F11in the M&M Supplier meet - July 2011

REVL Bags Excellent Supplier Award at Cummins Vendor Meet- June 2011

Rane Group received National award for 'Excellence in Training'from the Employer Branding Institute and figures in the top 40Best Employers for the year 2010 -11

Kar Mobiles Limited won vendor award in the meet organized byEscorts Limited forsuccessful implementation of VA / VE programme on Enginevalves

Rane (Madras) Limited won the Second Price of CII NationalCluster ChampionshipAward 2010

Rane Brake Lining Limited won Gold medal in International
http://www.rane.co.in/pdf/nertsslsgd_acma.pdfhttp://www.rane.co.in/pdf/nertsslsgd_acma.pdfhttp://www.rane.co.in/pdf/nertsslsgd_acma.pdfhttp://www.rane.co.in/pdf/nerg_ebi02.pdfhttp://www.rane.co.in/pdf/nerg_ebi02.pdfhttp://www.rane.co.in/pdf/nerg_ebi02.pdfhttp://www.rane.co.in/pdf/nertssl_acma.pdfhttp://www.rane.co.in/pdf/nertssl_acma.pdfhttp://www.rane.co.in/pdf/nernssl_mm.pdfhttp://www.rane.co.in/pdf/nernssl_mm.pdfhttp://www.rane.co.in/pdf/nernssl_mm.pdfhttp://www.rane.co.in/pdf/nerevl_cummins.pdfhttp://www.rane.co.in/pdf/nerevl_cummins.pdfhttp://www.rane.co.in/pdf/nerg_ebi.pdfhttp://www.rane.co.in/pdf/nerg_ebi.pdfhttp://www.rane.co.in/pdf/nerg_ebi.pdfhttp://www.rane.co.in/pdf/nekml_escorts.pdfhttp://www.rane.co.in/pdf/nekml_escorts.pdfhttp://www.rane.co.in/pdf/nekml_escorts.pdfhttp://www.rane.co.in/pdf/nekml_escorts.pdfhttp://www.rane.co.in/pdf/nerml_cii.pdfhttp://www.rane.co.in/pdf/nerml_cii.pdfhttp://www.rane.co.in/pdf/nerml_cii.pdfhttp://www.rane.co.in/pdf/nerbl_icqcc.pdfhttp://www.rane.co.in/pdf/nertsslsgd_acma.pdfhttp://www.rane.co.in/pdf/nertsslsgd_acma.pdfhttp://www.rane.co.in/pdf/nertsslsgd_acma.pdfhttp://www.rane.co.in/pdf/nerg_ebi02.pdfhttp://www.rane.co.in/pdf/nerg_ebi02.pdfhttp://www.rane.co.in/pdf/nerg_ebi02.pdfhttp://www.rane.co.in/pdf/nertssl_acma.pdfhttp://www.rane.co.in/pdf/nertssl_acma.pdfhttp://www.rane.co.in/pdf/nernssl_mm.pdfhttp://www.rane.co.in/pdf/nernssl_mm.pdfhttp://www.rane.co.in/pdf/nernssl_mm.pdfhttp://www.rane.co.in/pdf/nerevl_cummins.pdfhttp://www.rane.co.in/pdf/nerevl_cummins.pdfhttp://www.rane.co.in/pdf/nerg_ebi.pdfhttp://www.rane.co.in/pdf/nerg_ebi.pdfhttp://www.rane.co.in/pdf/nerg_ebi.pdfhttp://www.rane.co.in/pdf/nekml_escorts.pdfhttp://www.rane.co.in/pdf/nekml_escorts.pdfhttp://www.rane.co.in/pdf/nekml_escorts.pdfhttp://www.rane.co.in/pdf/nerml_cii.pdfhttp://www.rane.co.in/pdf/nerml_cii.pdfhttp://www.rane.co.in/pdf/nerml_cii.pdfhttp://www.rane.co.in/pdf/nerbl_icqcc.pdf


20/21

Convention on Quality Concept Circles (ICQCC)

Rane Group won QCFI Gold Awards

Rane (Madras) Limited won Second Prize and Cash Award inIMTMA -Siemens Productivity Championship Award

Rane TRW Steering Systems Ltd won Gold Award in QCFI 2010

Rane (Madras) Limited won Best Supplier Award for Overall

performance 2009 -10 fromTAFE

Rane TRW Steering Systems Limited (Steering Gear Division)won the Best Supplier - Silver Medal 2009-10 from AshokLeyland Limited

Rane NSK Steering Systems Limited won Kaizen Award 2009from Maruti Suzuki India Limited

Rane (Madras) Limited won Outstanding Performance Award2009 fromMahindra & Mahindra (FES)

Rane Group Regional Award for "Excellence in Training" 2008-

09

Rane TRW Steering Systems Ltd (Tata Motors Ltd, Gold Award(Excellence in Cost Efficiency) 2008-09
http://www.rane.co.in/pdf/nerbl_icqcc.pdfhttp://www.rane.co.in/pdf/nerg_qcfi.pdfhttp://www.rane.co.in/pdf/nerml_imtma.pdfhttp://www.rane.co.in/pdf/nerml_imtma.pdfhttp://www.rane.co.in/pdf/nertssl_qcfi.pdfhttp://www.rane.co.in/pdf/nerml_tafe.pdfhttp://www.rane.co.in/pdf/nerml_tafe.pdfhttp://www.rane.co.in/pdf/nerml_tafe.pdfhttp://www.rane.co.in/pdf/nertssl_ashok.pdfhttp://www.rane.co.in/pdf/nertssl_ashok.pdfhttp://www.rane.co.in/pdf/nertssl_ashok.pdfhttp://www.rane.co.in/pdf/nernssl_kaizen.pdfhttp://www.rane.co.in/pdf/nernssl_kaizen.pdfhttp://www.rane.co.in/news.htmlhttp://www.rane.co.in/news.htmlhttp://www.rane.co.in/news.htmlhttp://www.rane.co.in/pdf/nerg_ebi09.pdfhttp://www.rane.co.in/pdf/nerg_ebi09.pdfhttp://www.rane.co.in/pdf/nertssl_tata.pdfhttp://www.rane.co.in/pdf/nertssl_tata.pdfhttp://www.rane.co.in/pdf/nerbl_icqcc.pdfhttp://www.rane.co.in/pdf/nerg_qcfi.pdfhttp://www.rane.co.in/pdf/nerml_imtma.pdfhttp://www.rane.co.in/pdf/nerml_imtma.pdfhttp://www.rane.co.in/pdf/nertssl_qcfi.pdfhttp://www.rane.co.in/pdf/nerml_tafe.pdfhttp://www.rane.co.in/pdf/nerml_tafe.pdfhttp://www.rane.co.in/pdf/nerml_tafe.pdfhttp://www.rane.co.in/pdf/nertssl_ashok.pdfhttp://www.rane.co.in/pdf/nertssl_ashok.pdfhttp://www.rane.co.in/pdf/nertssl_ashok.pdfhttp://www.rane.co.in/pdf/nernssl_kaizen.pdfhttp://www.rane.co.in/pdf/nernssl_kaizen.pdfhttp://www.rane.co.in/news.htmlhttp://www.rane.co.in/news.htmlhttp://www.rane.co.in/news.htmlhttp://www.rane.co.in/pdf/nerg_ebi09.pdfhttp://www.rane.co.in/pdf/nerg_ebi09.pdfhttp://www.rane.co.in/pdf/nertssl_tata.pdfhttp://www.rane.co.in/pdf/nertssl_tata.pdf


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Rane NSK Steering Systems Limited won Vendor PerformanceAward 2008-09 from (Maruti Suzuki India Limited

Rane Engine Valve Limited won Golden Award 2008-09 fromAshok Leyland Limited

Rane Engine Valve Limited (Volkswagen Group Award 2008)

Rane Engine Valve Limited (Deutz, Germany - Supplier Award2003)
http://www.rane.co.in/pdf/nernssl_msil.pdfhttp://www.rane.co.in/pdf/nernssl_msil.pdfhttp://www.rane.co.in/pdf/nerevl_ashok.pdfhttp://www.rane.co.in/pdf/nerevl_ashok.pdfhttp://www.rane.co.in/pdf/nerevl_volks.pdfhttp://www.rane.co.in/pdf/nerevl_deutz.pdfhttp://www.rane.co.in/pdf/nerevl_deutz.pdfhttp://www.rane.co.in/pdf/nernssl_msil.pdfhttp://www.rane.co.in/pdf/nernssl_msil.pdfhttp://www.rane.co.in/pdf/nerevl_ashok.pdfhttp://www.rane.co.in/pdf/nerevl_ashok.pdfhttp://www.rane.co.in/pdf/nerevl_volks.pdfhttp://www.rane.co.in/pdf/nerevl_deutz.pdfhttp://www.rane.co.in/pdf/nerevl_deutz.pdf

Documents

Sales Figures