Sales & Service Centers INDIA North€¦ · X and Z-axes feature precision ball screws supported at both ends Pre-tensioning of the ball screws ensures high positioning accuracy

BangaloreNo. 240/241, 11th Main, 3rd Phase,Peenya Industrial Area,Bangalore - 560058T: +91 80 40200555E: [email protected]

Bangalore - BommasandraNo.145-B, 3rd Cross,Behind Priyadarshani Service Station,Bommasandra Industrial Area,Hosur Main Road, AnekalTaluk,Bangalore - 560099T: +91 80 27834836E: [email protected]

Chennai - SriperumbudurNo. : 2, Ground Floor, Door No: 29, Bangalore High road, Village No. 42, Sriperumbudur Madura, Panchallapattu village, Sriperumbudur Taluk, Kancheepuram Dist. – 602105T: +91 98407 85520E: [email protected]

Chennai - VillivakkamB-8, Sidco Industrial Estate,

Villivakkam, Chennai - 600 049T: +91 44 40440700E: [email protected]

CoimbatoreCOINDIA COMPLEX SF Nos : 340/1, 340/2, 341 & 342 Avarampalayam Road, KR puram,

Coimbatore - 641006.T: +91 422 4506183, 6588595E: [email protected]

BelgaumPlot No-20, S.N.345,”Shriram Building” 1st Floor,K.L.E Engineering College Road,Udyambag, Belgaum - 590008T: +91 99800 02597E: [email protected]

Chennai - VandalurNo. 1/538, Hills Colony, Muthamizh Nagar,Vandalur - Chennai - 600 048T: +91 98403 59903

E: [email protected]

Sou

th

JamshedpurNo : 426, 427 Ashiana Trade CenterAdityapur, Jamshedpur- 831013T: +91 657 6539931E: [email protected]

KolkataSaheb Bagan, Fedar Road,PO : Samabaypally,PS : Nischanda (Bally) Howrah Pin : 711 205T: +91 33 26710158/26710100, 03-364578825 E: [email protected]

Mumbai - ThaneA/38, Road No. 11,Wagle Industrial Estate, Wagle M.I.D.C Area,Behind Old Passport Office,Thane(w) - 400604.T: +91 22 25829062E: [email protected]

Pune - ChakanFlat No. 103, Wing - S 4, Shivam Guruvihar, Gat No. 482, Chakan - Talegaon Road, Nanekarwadi, Chakan,Dist: Pune - 410 501T: +91 2135 322002

KolhapurB-32, M.I.D.C., Shiroli (P),

Tal. Hatkanagale, Dist.

Kolhapur - 416 122T: +91 230 2460444E: [email protected]

Mumbai271 / 272, Udyog Bhavan, Sonawala Road,Goregaon (East), Mumbai - 400 063T: +91 22 26861009E: [email protected]

Mumbai - NasikShop no. 120, Tip Top Plaza, XLO Point, Ambad, Nashik - 422 010.T: +91 253 6610254E: [email protected]

Eas

t W

est

RohtakGiriraj Complex Hissar Bypass Chowk,Rohtak, Haryana – 124001T: +91 82950 43311E: [email protected]

Rudrapur7, Shri Ram Market (Near Voltas & Shirdi Ply),South of Sidcul Shimla Bahadur Road Rudrapur - 263153 (U.S. Nagar) UttarakhandT: +91 95570 30224E: [email protected]

Sales & Service CentersINDIA

DelhiNo : 301 Vikas Deep Bldg,Laxmi Nagar Dist. CentreDelhi - 110 092T: +91 11 22414232E: [email protected]

FaridabadNo : 5D-8D, N.I.T. Railway Road,Faridabad - 121 001T: +91 129 4047000E: [email protected]

GurgaonNo. 550-E, Sector - 37-II,Gurgaon - 122 001.T: +91 124 4745500E: [email protected]

LudhianaNo. 155, Venus House, IIN Floor, Street No. 9, Jiwan Nagar, Opp. Jamalpur Flower Nursery, Focal Point, Ludhiana - 141 010.T: +91 97791 28296E: [email protected]

Nor

th

HyderabadPlot.No.S-9, 3rd Floor,Gate No.1,T.I.E, Balanagar,Hyderabad - 500 037T: +91 40 23070496E: [email protected]

Ranipet1/41A, Othavadai Street, Navalpur,Ranipet - 632 402.T: +91 4172 272732E: [email protected]

Trichy5G, Second Floor, Krishna Complex, Malayappa Nagar, Thanjavur Main Road, Trichy - 620010.T: +91 431 2443066E: [email protected]

Pune - ChinchwadPlot No. 58 & 59/1, D-II Block, Opp. Spaco Technologies Pvt. Ltd., MIDC, Chinchwad, Pune - 411 019T: +91 21 40712111E: [email protected]

Pune - SanaswadiGat 906, Pune-Nagar Highway,Near Kalpesh Weigh Bridge,Sanaswadi, Pune - 412208T: +91 99605 72227

Rajkot4 & 5 , 3rd Floor, Samruddhi Bhavan,Opp. Bombay Petrol Pump,Gondal Road, Rajkot – 360 002.T: +91 281 6548369E: [email protected]

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Marketed and Serviced by:

Corporate�Office�:�Plot�No.�240-241,�11th�Main�Road,�3rd�Phase,�Peenya�Industrial�Area,�Bangalore-560�058,��Ph:�080�40200555,�E-mail:�[email protected]

GermanyDornier, Füssener straβe 16 - 18Pfronten Weiβbach87459 - Pfronten, GermanyT: +49 1722316688E: [email protected]

INTERNATIONAL

China (Shanghai)No.475, 4F, Fute (West)Road,Waigaoqiao Free Trade Zone, Pudong,Shanghai Code 200131T: +86 (21) 5866 5031/32E: [email protected]

[email protected]�www.acedesigners.com

AhmedabadB-125, 2nd Floor, Sumel Business Park-II,Opp.Diwan Balubhai School, B/h. Vanijya Bhavan, Kankariya, Ahmedabad - 380022T: +91 79 25471145E: [email protected]

AurangabadM-105/1/2, MIDC Waluj,Aurangabad - 431136.T: +91 240 2552309E: [email protected]

Indore12 &13, Shree Kunj Colony,On Mhow-Neemuch Highway,Near Gram Bardari, Pithampur- 454775,Dist Dhar (M.P.)T: +91 73899 39190E: [email protected]

www.acedesigners.com

INDIA’S LARGEST CNC LATHE MANUFACTURER

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X and Z-axes feature precision ball screws supported at both ends Pre-tensioning of the ball screws ensures high positioning accuracy. The guide ways are well spaced to ensure stability, fully protected and are made of hardened and ground box way strips. The mating way is bonded with turcite for its superior wear and friction characterstics. Automatic metered lubrication is provided to the guide ways and ball screw.

The tailstock consists of a hydraulically operated quill that moves inside a housing. The quill and the body are independently moveable. The tailstock is supported on V and flat guideways. Widely spaced guideways and heavy-duty design of the tailstock ensure rigidity. Foot pedal o r program activates the quill.

Bi-directional turret indexes in either direction for shortest indexing time.

These turrets are completely enclosed and robust in mechanism with oil bath lubrication. Three piece hirth coupling allows the tool disc to be indexed without lifting. It ensures repeatability, positioning accuracy and rigidity.

Tailstock

Tool Turret

Axes

Ace Turn mill centers are high precision CNC Turning centers with C axis capability to cater a wide variety of machining needs like turning, milling, drilling & tapping in single setup which increases the capability of themachine significantly.

The main spindle provides machine indexing in precise increments for part positioning and during live tool operations, the main spindle is locked by a powerful brake, which disengages while turning and indexing. The C-axis provides, bi-directional spindle motion that can be interpolated with X and / or Z motion.

The machine elements like ball screws, bearings, CNC systems and drives have been chosen from some of the best manufacturers in the world. The machine is assembled by a dedicated team of skilled craftsmen under expert technical guidance.

The machine has superior features like high rapid rates for both axes, rigid cartridge type spindle, safety clutch for both axes, rigid cartridge type spindle, safety clutch for both the axes and chip conveying from the rear or side to suit the plant layout.

Turn Mill Centers

The bed is a fine grain grade 25 cast iron casting. It is well ribbed to provide rigidity and is thermally seasoned. The bed is designed for easy chip flow and removal.

Bed

The spindle is assembled and tested in a controlled clean room environment. The spindle is of cartridge type design and uses super precision cylindrical roller bearing in front and cylindrical roller bearing in the rear. The bearing configuration gives very high sti�ness to the spindle assembly in both axial and radial direction. Other bearing configuration are also possible.

The bearings are grease lubricated for life. A high torque spindle motor provides power for heavy stock removal.

Spindle

Sub Spindle

Application Examples

Classic M

32

The sub spindle is an integral motor ,which provides better positional resolution. The spindle is supported by an angular contact bearing in the front and rear. The sub spindle can synchronised with the main spindle at speeds up to 4000 rpm.

54

l Understanding Customer requirements l Analysis of customer requirements l Definition of project objectives and scope of services.

In addition to offering a wide range of standard turning centers which can be used for varied applications, Ace has built an expertise to provide customized solutions to cater to the operation needs of specific components. Our dedicated team of engineers has extensive experience in process development, tooling, fixturing and programming of turning centers to provide the best machining solutions.

Some of the solutions we offer comprises of:

l l l Work holdings Cycle time estimation Tool engineeringl l l Process layouts Cp/Cpk evaluation Component Trials

TOOLED UP SOLUTIONS

Customer Specification: Solution Proposal

Ÿ Listing of scope of services.Ÿ Machine selection Ÿ Process proposal Ÿ Budgetary offerŸ Cycle time estimation

Order acceptance

l Performance of detailed engineering, l Preparation of tool layouts and production documentsl Work Holding drawings l Customer approval for drawings

Manufacturing

l Mounting and assembly l Tooling trials l Process capability studyl Component proving out

Inspection andAcceptance

l Internal inspection and functional test of all componentsl Quality test and reports l Receivables l Packaging and delivery

Reports andDocumentation

l Creation of project documentation by engineersl Documentation of all purchased partsl Creation of test reports and acceptance certificates

Eccentric collet system forCrank shaft pin turning

Special face clamping and ID colletfor Alloy Wheel

3 Jaw Chuck for Piston locating seatand back center drilling Robot Interface with Machine & Carousel

Stacker Type- Machine Tending Robot Gantry Automation

AUTOMATION SOLUTIONS

With the rising unavailability of skilled workmen, there has been an increasing need for automation solutions to ensure production demands are met. In addition, automation enhances production efficiency and component quality. Ace has a dedicated team of experts to understand specific automation needs of the customer and their environment to implement cost effective solutions. Some of the automation solutions offered include

l Robot interfacel Gantry interface for a line of machinesl Other simpler automation solution specific to individual machines

All

dim

ensi

ons

are

in m

m

All

dim

ensi

ons

are

in m

m

76

LT-16 300 LM M Machining range diagramInterference diagram

Power torque diagram

SPINDLE�SPEED�RPM

CONTINUOUS�RATING

S3-60%�(30�min�RATING)

POWER

�IN�KW

87.5

76.56.4

65.5

54.5

4

3

2

1

0

250

500

750

1000

1250

1500

1750

2000

2250

2500

2750

3000

3250

3500

3750

4000

T= 1

04 N

m

T=

142 N

m

Overall views

ø 280

14026147.5

40.4

R 21

9

ø 295

ø 240

ø 20 62.12

ø187

ø3105

ø 193 Maximum Turning Dia

228.5

243.5

300

120QuillStoke

Tailstock BaseStroke

275137

56.5

140

300

153.5

146.5

80

175

300

137 120 275Quill

StrokeTailstock

Base Stroke

119.5

180.5

300

137 120 275

149

52

QuillStoke

Tailstock Base Stroke

236.5

53.5

290

137 120 275

9440

QuillStoke


129.5

300

170.5

300

120137 275

40

193

QuillStoke


2300

Re

ar C

hip

Conv

eyor

1620

290

727

166

106291

202 14861718

2803 For Side ConveyorConveyor Removal

1100 For

670

1743

1170

For

Tank

Rem

oval

54

290* R6

30

290 1720

125

1620

1755

1050

30

1745

2300

1170

2890

290

For Conveyor Removal

Ÿ Cartridge type spindle

Ÿ AC spindle & axes drives

Ÿ Precision Guideways

Ÿ 12 station bi-directional turret

Ÿ Tailstock with live center

Ÿ Automatic centralized oil lubrication

Ÿ Drain line oil cooler

Ÿ Basic hydraulic system

Ÿ Built-in lighting system

Ÿ AC unit for electrical cabinets

Ÿ Door Interlock

Standard Accessories

Optional AccessoriesŸ Fully tooled up solutions to meet

customer needsŸ Chip conveyor at side or rearŸ A wide variety of power operated work-

holdingŸ Auto doorŸ Tool touch probeŸ Parts catcherŸ Bar feederŸ Programmable TailstockŸ Steady RestŸ 3 Tier lampŸ TPM Trak productivity monitoring systemŸ Built live center for tailstock LM - Linear Motion Guideways

M - Turnmill

Parallel Shank Transversal Right H and Short

Parallel Shank Longitudinal Right H and Short

Rotary Axial Holder Rotary Radial Holder Rotary Shank For Boring Bars

Fanuc

Power torque diagram All

dim

ensi

ons

are

in m

m

All

dim

ensi

ons

are

in m

m

98

LT-2�LM�500�M

LT-2 XL 500 M LT-2 LM 500 M

Machining range diagramInterference diagram


CONTINUOUS�RATING

30�MIN�RATING

11

1

0

POWER

�IN�KW

500

1000

1500

2000

2500

3000

3500

4000

10

9

8

7

6

5

4

3

2

T=

210 N

mT

= 1

71.8

Nm


CONTINUOUS�RATING

30�MIN�RATING

12

11

10

9

8

7

6

5

4

3

2

1

0

500

1000

1500

2000

2500

3000

3500

4000

T=

300 N

m

T=

150 N

m

Rotary Axial Holder Rotary Radial Holder

Rotary Shank For Boring Bars Parallel Shank Transversal Right Hand Short

Parallel Shank Longitudinal Right Hand Short

Overall views

1730

1050

30

305

15981798

22992772

1150For Tank Removal

698

898

1149

Tilting Type Chip Bin3630X580X700HT.

1370 ForConveyor Removal

239533263805

73

1047.51364. For Conveyor Removal

Tilting Type Chipbin3630x580x700ht.

1625

R 753

340

390

80

177.

516

2

45 131100225

410

ø200 182.

5

ø80 73

.560 69

5131 100

ø200

182.

5

425410

ø80

177.

5

60

65 425100131

ø200 18

2.5

410

ø80

41010013148 425

125

ø200

27.5

182.

5

ø80

27.5

135

7.5 131 100425410

ø200

182.

5

ø80

Axial Tool Holder Axial Rotary Tool Holder

182.5177.5

ø106

ø116

ø270

ø240

70

ø127

ø267ø187

.5 ø 25

0

125182.5

Radial Tool Holder Boring Tool Holder Ø 32

Radial Rotary Tool Holder




Ÿ Heavy duty bi-directional turret






Ÿ Over load trip clutch for axes


Ÿ Door Interlock




holdingŸ 12 station TurretŸ Auto doorŸ Tool touch probeŸ Parts catcherŸ Bar feederŸ Programmable TailstockŸ Steady RestŸ 3 Tier lampŸ TPM Trak productivity monitoring systemŸ Built live center for tailstock

LM - Linear Motion Guideways

XL - Hardened Ground Guideways

M - Turnmill

Fanuc Siemens

All

dim

ensi

ons

are

in m

m

All

dim

ensi

ons

are

in m

m

1110

LT-20C Classic XL MLT-20C Classic LM M

Machining range diagramInterference diagram


15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

0

500

1000

1500

2000

2500

3000

3500


CONTINUOUS�RATING

30�MIN�RATING


CONTINUOUS�RATING

S6-40�%�RATING

POWER

�IN�KW

POWER

�IN�KW

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

16

4000 0

250

400

592

750

1000

1500

2000

2500

3030

3500

4000

T=

286 N

mT

= 2

10 N

m

T=

241 N

m

T=

358 N

m

Fanuc Siemens

Parallel Shank Longitudinal Right Hand Short

Overall views

41783148

34432822

16481609

1720

1070

1695

1027

1578

R867 R756 R756

R499

R969

Boring Holder ø136ø140

AxialRotary192

ø230

ø93

ø158

ø340

40X3

2

40X32

ø164

R275Rotary Radial Holder

59

20Radial TooL

40X3

2

ø340

130

63

533 67113

235 120 425Quill Travel TailStock Travel

82

57.5 28

20

Rotary Axial Holder

Quill Travel TailStock Body Travel533

113 54.5120235 425

67

82

518

7.5

ø340

60

Rotary Radial Holder

ø340

9993

.5

53342

113120235 425

82

50

Quill Travel TailStock Body Travel67

Parallel Shank Transversal Right Hand Short

ø340

62.5

6812

5 32.5

54

11378

235 120 425533 67

82

Quill Travel TailStock Body Travel

20

Parallel Shank for Boring Bars

533 67 Quill Travel TailStock Body Travel

425

80 83

5.5

187.

5ø3

40

82.5

12023511331












Ÿ Door interlock




holdingŸ Auto doorŸ Tool touch probeŸ Parts catcherŸ Bar feederŸ Programmable TailstockŸ Steady RestŸ 3 Tier lampŸ TPM Trak productivity monitoring systemŸ Built live center for tailstock



M - Turnmill

All

dim

ensi

ons

are

in m

m

All

dim

ensi

ons

are

in m

m

1312

LT-30 1500M Interference diagram


CONTINUOUS�RATING

30�MIN�RATING

24

2220

18.51816

14

12

10

8

6

4

2

0

440

500

1000

1500

2000

2500

3000

3500

T=

477.5

Nm

T=

401.5

Nm

SPINDLE SPEED CHARACTERISTICS (50 - 3000 rpm)

FanucSPINDLE SPEED CHARACTERISTICS (50 - 2250rpm)

POWER

�IN�KW

Rotary Axial Tool Holder (Axial Drilling)

Overall views

Rotary Axial Tool Holder (Radial Drilling)

1245 120250

67.5

207.

5

Z Axis Stroke 1540

Tailstock Base Travel QuillTravel

ø20Max Drill Dia

75

Max

Dril

l Le

ngth

100 Max Boring

Bar Dia

Max Mach

ining D

ia

ø40 ø390

ø490

ø230 Spindle Centre

320 112.5 195 80

1245120250

137.

5137

.5ø20 75127.5


Z Axis Stroke 1540

Boring Tool Holder

1245 120 250 113

8086 ø40

ø254

39.5

Z Axis Stroke 1540


QuillTravel

Left Hand Short OD Tool Holder

Z Axis Stroke 1540

1245 Tailstock Base Travel

120 250113

ø25

4 27.557.570

25

8019

5

1900

410

1090

4560

5005

6000

1850

1980

7150

187012676037304042

0

R 785

815R 500

2745

R 860R 1141 R 1141

31.565ø2

0

Ÿ Cartridge type spindle Ÿ AC spindle & axes drivesŸ Precision Guideways Ÿ 12 station bi-directional turretŸ Tailstock with live centerŸ Automatic centralized oil lubricationŸ Overload trip clutches on both axesŸ Failsafe brake for X axisŸ Drain line oil coolerŸ Basic hydraulic systemŸ Built-in lighting system Ÿ Over load trip clutch for axesŸ AC unit for electrical cabinet Ÿ Door interlock




holdingŸ Auto doorŸ Tool touch probeŸ Parts catcherŸ Bar feederŸ Programmable TailstockŸ Steady RestŸ 3 Tier lampŸ Torque enhancement by star delta

featureŸ TPM Trak productivity monitoring systemŸ Built live center for tailstock

24

T=

740 N

mT

= 6

20.5

Nm

2220

18.51816

1412

10

8

6

4

2

0

285

500

1000

1500

1725

2000

2250

M - Turnmill

Machining range diagram



CONTINUOUS�RATING

30�MIN�RATING

Fanuc

Overall views All

dim

ensi

ons

are

in m

m

All

dim

ensi

ons

are

in m

m

LT-40M (2000) Interference diagram

POWER

�IN�KW


CONTINUOUS�RATING

30�MIN�RATING

T= 5

37 N

m

T= 3

97 N

m

0

125

25

0

375

50

0

53

3

625

75

0

875

100

011

25

120

0125

0133

3137

5150

0

162

5175

01

77

71

87

5

20

00

Δ CONNECTION (HIGH SPEED WINDING OUTPUT)32

30

28

26

24

22

20

1816

1412

10

8

6

4

2

15

POWER

�IN�KW


CONTINUOUS�RATING

30�MIN�RATING

32

30

28

26

24

22

20

18

16

14

12

10

8

6

4

2

0

50

10

0

15

0

20

0

25

025

530

0

35

0

40

0

45

0

50

053

355

060

0

65

06

66

70

0

Y CONNECTION (LOW SPEED WINDING OUTPUT)

T= 1

123 N

m

T= 8

23 N

m

Fanuc

14 15

1123

646

2090

2272

2180

2324

2296

300

491 5695

5346

6927

3188

R588 R927R588R927 R927

R927

R611

R1048



holdingŸ Auto doorŸ Tool touch probeŸ Parts catcherŸ Bar feederŸ Programmable TailstockŸ Steady RestŸ 3 Tier lampŸ Torque enhancement by star delta

featureŸ TPM Trak productivity monitoring systemŸ Built live centre for tailstock

Ÿ Cartridge type spindle Ÿ AC spindle & axes drivesŸ Precision Guideways Ÿ 12 station bi-directional turretŸ Tailstock with live centerŸ Automatic centralized oil lubricationŸ Drain line oil coolerŸ Basic hydraulic systemŸ Built-in lighting system Ÿ Over load trip clutch for axesŸ AC unit for electrical cabinets Ÿ Door interlock


7460

50 60

ø5050

ø520

ø250 ø7

00Ma

x Mac

hining

Dia

430 85 350 39

Tailstock Base Travel2220200

QuillTravel

182

2220Z-axis Stroke11545

72

257

3550

ø700

388

X-ax

is St

roke

4638

X Axis Stroke222072

115100

ø50

ø678

ø388

X Ax

is str

oke

ø46

50

QuillTravel

200182 2220Tailstock Base Travel

6036

2220Z Axis Stroke

72115

ø25 Max 60

145

(Max

185

)

ø582 38

8X

Axis

Stro

ke46

99

182 200 Quill

Travel Tailstock Base Travel2220

X Axis Stroke2220

11510972

60

ø25

Max

ø752

388

X- A

xis S

troke

4614

Tailstock Base Travel2220

QuillTravel

200182

M - Turnmill

Accessories shown may not be a part of standard

Rotary Axial Tool Holder Rotary Radial Tool Holder Parallel Shank Longitudinal Right Hand Short

Parallel Shank Transversal Right Hand Short



Fanuc

All

dim

ensi

ons

are

in m

m

All

dim

ensi

ons

are

in m

m

Vantage 800 XL MVantage 800 LM M

Interference diagram

Vantage800M

16 17

Overall views

1822

740

350

765

1906

4781

42733689

1731

250

801

1231

Console Box

4360

R 858

R 478

R 77

0

Electrical Cabinet

5421

10032

3.5

Ø 520

104

Ø 638 27.5

320

Ø20Max. Drill Dia.

Max

. 55

SLIDING GUARD300 X Axis Stroke

112.5

202 98

* Ø40

4 Max

.

Spindle CentreØ230Ø490

Ø40

Max. Borin

g Bar D

ia.

Ø400 Between

Centre Turning Dia.

Ø640 Max.

Swing

Turni

ng D

ia.

Spindle Centre Line

800 Z-axis Stroke

300

X-ax

is St

roke

#195.5*151.5

120 80044 92

3B 315CHUCK

3B250

3291.5

58

181.51575.5

142.5

99.5

66

75 82.5140

100

138Ø20

Tailstock Base TravelQuill Travel

62

800 Z-axis Stroke

181.5

142.5

99.5

85

90.5

#195.544 92 62

3B315CHUCK

3B250 Spindle Centre Line

3291.5

58

*150.5120Quill

Travel

800Tailstock Base Travel

66

300

X-ax

is St

roke

112.

5

57.5

40 98

Spindle Centre Line

800 Z-axis Stroke

300

X-ax

is St

roke

#195.5*151.5

120 800Quill

TravelTailstock Base Travel

44 92 62

3B315CHUCK

3B250

3291.5

58181.5

90.5

147.5

99.5

66

159 104

55 Ø20

142.5800 Z-axis Stroke

181.5

90.5

142.5

99.5

72.5

Spindle Centre Line

300

X-ax

is St

roke

#195.5*151.5

120 800Quill

Travel Tailstock Base Travel

44 92 62

3B315

CHUCK

3B250

66

39.5 70 54

3291.5

58

CONTINUOUS�POWERS6-40%�RATING


POWER

�IN�KW

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

0

310

455

500

1000

1500

2000

2500

2750

2800

3000

462N

m315N

m

CONTINUOUS�POWER30�min�POWER�


POWER

�IN�KW

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

0

375

500

1000

1500

2000

2500

3000

3500

4000

T=

382N

m

T=

280N

m

Siemens

Holder Used Left Hand Over Head

Holder Used Left Hand Short Over Head Rotary Tool Used Duplomatic Axial Rotary Tool Used Duplomatic Radial












Ÿ Door Interlock







M - Turnmill



Fanuc

All

dim

ensi

ons

are

in m

m

All

dim

ensi

ons

are

in m

m

19

Vantage 800 MY Interference diagram

800 Z-axis Stroke

181.5

142.5

99.5

85

90.5

#195.544 92 62

3B315CHUCK

3B250Spindle Centre Line

3291.5

58

*150.5120Quill

Travel

800Tailstock Base Travel

66

300

X-ax

is St

roke

112.

5

57.5

40 98

800 Z-axis Stroke

181.5

90.5

142.5

99.5

72.5

Spindle Centre Line

300

X-ax

is St

roke

#195.5*151.5

120 800Quill

Travel Tailstock Base Travel

44 92 62

3B315CHUCK

3B250

66

39.5 70

54

3291.5

58

Spindle Centre Line

800 Z-axis Stroke

300

X-ax

is St

roke

#195.5*151.5

120 800Quill


44 92 62

3B 315CHUCK

3B250

3291.5

58

181.515

75.5

142.5

99.5

66

75 82.5140

100

138Ø20

Spindle Centre Line

800 Z-axis Stroke

300

X-ax

is St

roke

#195.5*151.5

120 800Quill


44 92 62

3B315CHUCK

3B250

3291.5

58181.5

90.5

147.5

99.5

6615

9 104

55

Ø20

142.5

100

Ø 520

104

Ø 638 27.5

320

Ø20Max. Drill Dia.

Max

. 55

300 X Axis Stroke112.5

202 98

* Ø40

4 Max

.

Spindle CentreØ230

Ø490Ø40

Max. Borin

g Bar D

ia.

Ø400 Between

Centre Turning Dia.

Ø640 Max.

Swing

Turni

ng D

ia.

159320 300 X Axis Stoke

144.5155.5300 X Axis Stoke129.9

95.26 X Stroke 300 Spindle Centre55104

474.5

ø638

ø520 -75

+55

Y St

roke

130

Radial Tool

300 X Axis Stoke

214.5 85.5474.5100

300 X Axis Stoke129.9

320

95.26 X Stroke 300Spindle Centre

ø 520

ø 638

-75

+55

Y St

roke

130

Axial Tool

Holder Used Left Hand Over Head Holder Used Left Hand Short Over Head

Rotary Tool Used Duplomatic Axial Rotary Tool Used Duplomatic Radial




Ÿ 12 Station bi-directional turret








Ÿ Door Interlock





18

M - Turnmill

Y - Y Axis





POWER

�IN�KW

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

0

375

500

1000

1500

2000

2500

3000

3500

4000

T=

382N

m

T=

280N

m

Fanuc

Note : For overall dimensions please refer specification page (Pg No - 30 )

All

dim

ensi

ons

are

in m

m

All

dim

ensi

ons

are

in m

m

VTL-30M Interference diagram

Left Hand Tool Holder- Axial (form C2) Boring Bar Holder

Rotary Tool Holder Axial (used As Radial)

X Rotary Tool Holder Radial ( Used As axial)

20 21

Overall views

Ø20Max Drill Dia55 M

ax D

rill

Leng

th

Ø40

Max Borin

g Bar Dia

Ø490

Ø230

Ø425

Max M

achin

ing D

ia

Spindle Centre

320 112.5 212.5 87.5

(87.5)

X Axis Stroke

212.5

120

175

A2-8 Spindle112.5

40

25 57.5

159.

515

8

112.

562

5Z-

axis

Stro

ke

132

66

300X Axis Stroke

253 (47)

120

175ø40

10028

8043

Z Ax

is St

roke

625

158

225

47

132

66

A2-8 Spindle

300X Axis Stroke

175 (125)

120

175

150

55

A2-8 Spindle

170

260

Z Ax

is St

roke

625

132

66

ø20

300

Z-ax

is St

roke

625

X Axis Stroke300225 (75)

120

175

100ø20

65 96

198

158

74

132

66

A2-8 Spindle

2911

2611

1836

970

R 1090

2863

1440

120

775 775 138

488

875

560

1012 598

1400(ConveyorRemoval)

1600286629063320

80

941

Ÿ Cartridge type spindle Ÿ AC spindle & axes drivesŸ Precision Guideways Ÿ Heavy duty bi-directional turretŸ Hydraulic counter balance system for Z axisŸ Automatic centralized oil lubricationŸ Drain line oil coolerŸ Basic hydraulic systemŸ Built-in lighting system Ÿ Over load trip clutch for axesŸ AC unit for electrical cabinet Ÿ Door interlock




holdingŸ 12 station TurretŸ Auto doorŸ Tool touch probeŸ 3 Tier lampŸ TPM Trak productivity monitoring

systemtŸ ZF gearboxŸ Torque enhancement by star delta

M - Turnmill

24

POWER

�IN�KW


CONTINUOUS�RATING

30�MIN�RATING

2220

18.5181614

12

10

8

6

4

2

0

255

500

750

1000

1250

1500

1535

1750

2000

High�Speed�Winding�(�Delta�Connection) LowSpeed�Winding�(Y�Connection)

17.5

14.5

242220

18.518

1614131211108

6

4

2

0

180

250

445

500

665

750

1000


CONTINUOUS�RATING

15�MIN�RATING

POWER

�IN�KW



Fanuc Fanuc

All

dim

ensi

ons

are

in m

m

All

dim

ensi

ons

are

in m

m

VTL-40M Interference diagram

POWER

�IN�KW


CONTINUOUS�RATING

30�MIN�RATING

T= 5

37 N

m

T= 3

94 N

m

0

125

25

0

375

50

0

53

3

625

75

0

875

100

011

25

120

0125

0133

3137

5150

0

162

5175

01

77

71

87

5

20

00

Δ CONNECTION (HIGH SPEED WINDING OUTPUT)32

30

28

26

24

22

20

1816

1412

10

8

6

4

2

15

POWER

�IN�KW


CONTINUOUS�RATING

30�MIN�RATING

32

30

28

26

24

22

20

18

16

14

12

10

8

6

4

2

0

50

10

0

15

0

20

0

25

025

530

0

35

0

40

0

45

0

50

053

355

060

0

65

06

66

70

0

Y CONNECTION (LOW SPEED WINDING OUTPUT)

T= 1

123 N

m

T= 8

23 N

m

22 23

Overall views

1007

2201

2614

1855

182

132 960 960

582 670

3290

R 1095

1800For Conveyor Removal

3788

3375

2070

670

1001

2951

3244

Ø800

Max. Turni

ng

Swing

4308546230

ø527

ø764

ø500ø235

ø251

Ø50 Max

BoringBar Dia

100Max

Ø1000

Max Swing

Ø924

Turning Dia

Spindle Centre

25x2

5 T

ool S

hank ø6

00

ø550

492X Axis Stroke

462

30

Z AX

IS S

TRO

KE80

0

250X Tel Cover Interference 78

162

133

133

4229

20

918

0

3BX500 PhncGmt Make

A2-11 Spindle

X Axis Stroke492

90 402

250X Tel Cover Interference

Z Ax

is St

roke

800

778

162 3BX500 Phnc

Gmt MakE

A2-11 Spindle

74.5

4226

7.5

180

(185 Max)145

60(100 Max)

ø 25

Max

X Axis Stroke492

45141

Z Ax

is St

roke

800

7816

2

X Tel Cover Interference

250

A2-11 Spindle

3BX500 PhncGmt Make 10

0267.

5

603674

.54287

.518

0

ø50

Ÿ Cartridge type spindle Ÿ AC spindle & axes drivesŸ Precision Guideways Ÿ Heavy duty bi-directional turretŸ Hydraulic counter balance system for Z axisŸ Automatic centralized oil lubricationŸ Drain line oil coolerŸ Basic hydraulic systemŸ Built-in lighting system Ÿ Over load trip clutch for axesŸ AC unit for electrical cabinet Ÿ Door interlock



customer needsŸ Chip conveyor at rearŸ A wide variety of power operated work-

holdingŸ 12 station TurretŸ Auto doorŸ Tool touch probeŸ 3 Tier lampŸ TPM Trak productivity monitoring systemŸ ZF gearboxŸ Torque enhancement by star delta

M - Turnmill

Right Hand Tool Holder Axial

492X Axis Stroke

487

718.

5

Z Ax

is St

roke

800

5

80.5

7816

2

2503BX500 PhncGmt Make

180

81.5 26

1.5

80.542

603BX500 PhncGmt Make

A2-11 Spindle

Ø25 Max. Drill

X-Rotary Tool Holder RadialRotary Tool Holder AxialBoring Bar Holder



Fanuc Fanuc

All

dim

ensi

ons

are

in m

m

All

dim

ensi

ons

are

in m

m

LT-2 XL 500 MS LT-2 LM 500MS

Interference diagram

3B 165

Sub Spindle Stroke 480(195)

78.5

10

7.5

223

X Ax

is St

roke

36

145

17

Z Stroke-500

20

MAX.675

85 77

213

470.5

100

40

270

608

500

53

200

165

20

313

Spindle Centre Line

3B 200

Main SpindleA2-6 Cartridge Built In Spindle

HeadstockFace

Sub Spindle Stroke 480(195)78.5

22

3X

Axis

Stro

ke68

10

7.5

17

Z Stroke-500

20

Max.675

85 77

110

53 45

213

22

500 Z Axis Stroke

110 615.5 313

3B 2

00

3B 165

A2-6 CartridgE Built In Spindle

Headstock Face


78.5

1022

3X

Axis

Stro

ke

36

7.5

17

Z Stroke-500

20

Max.675

85 77

40

213 31

3

470.5

11

53 45

100

16

3B 2

00

3B 165

A2-6 Cartridge Built In Spindle

Headstock Face

Left Hand Tool Holder (sphoorti)

Right Hand Tool Holder Left Boring Tool Holder

Right Boring Tool Holder Axial Tool Holder

Ews Axial Tool Holder Ews Radial Rotating Tool Holder

24 25

POW

ER IN

KW

SPINDLE SPEED RPM

CONTINUOS RATING

30 MIN RATING

S6-40% RATING

1413.5

131211

10.810

9

8

7

6

5

43

2

1

0

500

1000

1500

2000

2500

3000

3500

4000

S1-CONTINOUS

S2-30MIN

S6-40%

3200

2500

2100

475

POW

ER IN

KW

11

109

8

7

65

4

3

2

1

0

500

1000

1500

2000

2500

3000

3500

4000

SPINDLE SPEED RPM

CONTINUOS RATING

30 MIN RATING

T=

210N

m

T=

171N

m

T=

271N

m

T=217Nm

T=

180N

m

Head

Sto

ck F

ace

A2-6

3B 200

Spindle Centre Line

Z Stroke 500

470.5 500

78.554.6

270

100 5.6

7.5

7 85 53 480 Sub Spindle Stroke

Max 675

45 77 20

1021

322

3 313

X Ax

is St

roke

40

36

Build In Spindle

3B 165

ø14

71.588.5

305

ø590

ø201

40

ø409

ø470

100 ø3

2

Max Bo

ring

Bar D

ia

Ø590

Max

Bori

ng

Bar D

iaØ4

36 M

ax

Machin

ing D

ia

Ø350 Betw

een Centr

e

Turning

Dia

270 100 213 10


223

X Ax

is St

roke

68

10

7.5

36

17

Z Stroke-500

20

Max.675

85 77

110

100

22

8.5

213

379.5

53 45

270

313

Spindle Centre Line3B 200

3B 1

65


Headstock Face


68

223

X Ax

is St

roke

43.5

7.5

36

17

Z Stroke-500

20

MAX.675

85 77

16 31340

93.5

500Z Axis Stroke

524.75

270

53 45

54.25

Spindle Centre Line3B 2

00

3B 165


Headstock Face

3B 1

65


78.5

1022

3X-

axis

Stro

ke627.5

36

17 20

Max.675

85 77

40

100

53 45

313

213

500470.5

16

Headstock Face





Ÿ 12 Station bi-directional turret







Ÿ Door interlock




holdingŸ Auto doorŸ Tool touch probeŸ Parts catcherŸ Bar feederŸ Steady RestŸ 3 Tier lampŸ TPM Trak productivity monitoring system



M - Turnmill

S - Sub Spindle




SiemensFanuc

All

dim

ensi

ons

are

in m

m

All

dim

ensi

ons

are

in m

m

LT-2 LM 500 MSY Machining range diagramOD Turning

Axial Rotating Tool

26 27

POW

ER IN

KW

11

109

8

7

65

4

3

2

1

0

500

1000

1500

2000

2500

3000

3500

4000

SPINDLE SPEED RPM

CONTINUOS RATING

30 MIN RATING

T=

210N

m

T=

171N

m

Y Movement113.14

56.5756.57

Y Axis

Str

oke

80-40+4

0

Software LimitDeadstop/Referemce

15

Swing Over Dia

ø610

Max Turning Dia

ø386

ø246Max Turning Dia

Spindle centreø438

10 5

193

100

270

ø610

Max To

ol Sw

ing

Spindle Centre

45°

ø438223

X Axis True Stroke163

193X Axis Stroke

ø470

193

ø32

4060

15

100

ø220ø167ø14

71.5 88.5

500Z Axis Stroke

500Z Axis Stroke

Spindle Centre Line

100

198

X Ax

is St

roke

5

205.5

23 142

40

102

480Sub Spindle Stroke

675 Max.

39181

A2-6

205.5

23

40

55

B208

B208

3B 165

149

500Z Axis Stroke

500Z Axis Stroke

675 Max.Sub Spindle Stroke

480

Spindle Centre Line 5

50100

ø14ø14

100

5039181

A2-6

3B 165

142

198

X Ax

is St

roke

B208149

500Z Axis Stroke

X Ax

is Str

oke

198

11011010

0

ø32

181 39

Spindle Centre Line 5

22

500Z Axis Stroke

ø32

100

142

3B 165

B208149480

Sub Spindle Stroke675 Max

A2-6

Radial Rotating Tool

675 Max.Sub Spindle Stroke

480

Spindle Centre Line

149B208

3B 165

142

198

X Ax

is S

troke

500Z Axis Stroke93

.550

39

103

ø14181

A2-6 B208

Boring OpenŸ Cartridge type spindle



Ÿ 12 Station bi-directional turret3







Ÿ Door interlock




holdingŸ Auto doorŸ Tool touch probeŸ Parts catcherŸ Bar feederŸ Steady RestŸ 3 Tier lampŸ TPM Trak productivity monitoring system



M - Turnmill

S - Sub Spindle

Y - Y Axis

20471795

8291150

Coolant tank removal

1948

1834

1132

30 130

530

97

347

1838

519 17742394 700

730

614

2484

108

500Door Opeing

Overall views 3094

420 R485

1991 16

6123

4

Interference diagramPower torque diagram

Fanuc

All

dim

ensi

ons

are

in m

m

All

dim

ensi

ons

are

in m

m

Vantage 800 MSYInterference diagram

Sub Spindle Guard

Sub Spindle Centre

Max Turning Ø 404

ø20Max Drill Dia

Max

55

104

ø520ø638

100

ø545

ø490

ø40

ø230

320 112.5202202 33

X Axis Stroke235(limited)

28 29

X Axis Stroke235(Limited)

214.5 20.5

25.76

100320

235 109.4

Sub Spindle Guard

Spindle Centre

X Stroke 145(Limited)

ø 210 Max On Sub Spindle

Y St

roke

130

+55

-7530°


155.5159 20.5

235 164.5

114.1

2075

Y St

roke

95

ø 210 Max ON Sub Spindle

30°

235 Sub Spindle Guard

Spindle Centre104 55 Max

320


155.5159

235 50.484.76

ø210 Max On Sub Spindle

Y St

roke

130

+55

-75

Spindle Centre

Sub Spindle GuardX Stroke 145(Limited)

30°320

3B 315CHUCK

X Ax

is St

roke

23582

87.5

Spindle Centre Line

2.5

232.

5

720Sub Spindle Travel

30944

9262

Head

Sto

ck F

ace

88.5 181.532

91.558

37.5

125

50

3B 250CHUCK

3B 1

65CH

UCK

3B 1

65CH

UCK

800Z Axis Stroke

87.5

Spindle Travel720309*150.5

#195.592 6288.544

Spindle Centre Line

3B 1

65CH

UCK

3B 1

65CH

UCK3B 250

CHUCK

3B 315CHUCK

32 91.5 58181.5

Head

Sto

ck F

ace

50

125

75 82.5 82.5 75

ø20

138

100

214.

523

520

.5

Radial Prr Bs 40 Er 32/41 BrRadial Prr 40 Er 32/41 Br

ø20

Z Axis Stroke

Spindle Centre Line

800Z Axis Stroke

X Ax

is St

roke

Head

Sto

ck F

ace

5012536.5

32 91.5181.5 58

3B 250CHUCK

3B 315CHUCK

3B 1

65CH

UCK 155.

5 ø20

5515

9

Sub Spindle Travel 720

3B 1

65CH

UCK

30962

924488.5

125

50

67.5 32 91.5 58181.53B 250CHUCK

3B 315CHUCK

44 9262

309779

720Spindle Travel

Spindle Centre Line

3B 1

65CH

UCK

Head

Sto

ck F

ace

X Ax

is St

roke

23511

2.5

202

33

57.5 53

800Z Axis Stroke

3B 1

65CH

UCK

Holder Used Multi Square Seat Holder

Rotary Tool Used Duplomatic Axial Rotary Tool Used Duplomatic Radial




Ÿ 12 Sation bi-directional turret







Ÿ Door interlock




holdingŸ Auto doorŸ Tool touch probeŸ Parts catcherŸ Bar feederŸ Steady RestŸ 3 Tier lampŸ TPM Trak productivity monitoring systemŸ

M - Turnmill

S - Sub Spindle

Y - Y Axis





POWER

�IN�KW

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

0

375

500

1000

1500

2000

2500

3000

3500

4000

T=

382N

m

T=

280N

m

Fanuc


1. Refer interference diagram2. Refer machining range diagram3. Refer appropriate work-holding

30

Ÿ XL - Hardened ground box type steel guideways

Ÿ HGBT - Hardened ground box type

Ÿ LM - Linear motion guideways

Ÿ (F/S) - Fanuc / Siemens

Ÿ NA - Not Applicable

31

Note: Siemens power rating available on request, for applicable models.

Specifications

UnitsModel LT-2 XL 500 MLT-2 LM 500 M LT-30 1500M

Control SystemCapacitySwing Over BedSwing over carriageDistance between centers¹Maximum Turning DiaMaximum Turning Length²SpindleSpindle Size / NoseBore Through SpindleMaximum Bar capacity³Chuck sizeFront Bearing BoreSpindle Motor Power(continuos / 30 min rating) Fanuc Full Power RangeSpindle Speed Max Sub Spindle Spindle Nose Bore Through Spindle Front Bearing Spindle Max Spindle Speed Spindle Motor Power(30Min rating/Continuos) Full Power RangeAxes

Types of guideways

X-Axis strokeZ- Axis StrokeFeed Rate (inf.variable)X&ZAxis Rapid TurretNo of StationBoring Bar Dia MaxOD Turning Tool SizeRotary Tool Motor Power (Continuous)Rotary Tool Motor Speed

TailStock Quill Qia Quill StrokeTaper in QuillThrust ( Adjustable) MaxCoolant Tank Capacity Hydraulic SystemHydraulic Pump CapacityHydraulic Power Pack Tank Capacity Over all Dimensions (LxWxH)Over all Weight (without packing) Aprrox

500 260 / 225

550250500

A2-66351

200100

9/11

500-40004000

NANANANANANA

HGBT / LM

183500

0-10,00020

1232

20x202.2

6000

80100

MT-4500110

1445

2495x1850x17254000

LT-20C Classic XL MLT-20C Classic LM M

550290/330

740250600

A2-6 (A2-8)63(86)51(74)

200 (250)100 (120)

11/15

500-40004000(3000)

NANANANANANA

HGBT / LM

192600

0-10,00020

1240

25x253.7

3000

80120

MT-4500180

1445

3310x1535x17605000

650415

15003901500

A2-8(A-11)80(105)68(90)

Ref. Quote 120(150)

18.5/22

440-2630/ 255-15303000 (2000)

NANANANANANA

HGBT

2551540

0-10,00015

1240

25x254.5

4000

100120

MT-5650250

2570

5000x1875x19908500

Vantage 800 XL MVantage 800 LM MLT-40M (2000)

800575

2300700

2200

A2-11132117

Ref. Quote 180

22/30

533-13332000

NANANANANANA

X- HGBT/Z-Roller type LM

3802200

0-10,00020

1260

32x325

3000

150200

MT-61150300

3870

6500x2300x235012000

640400/390

1025400800

A2-6(A2-8)63(86)51(74)

250 100(120)

11/15

500-40004000(3000)

NANANANANANA

HGBT / LM

300800

0-10,00020

1240

25x254.5

4000

80120

MT-4500155

1445

3690x1850x18605500

Vantage 800 MY

6404001025400800

A2-863(86)51(74)

250 100(120)

11/15

375-30004000(3000)

NANANANANANA

HGBT

300800

0-10,00020

1240

25x254.5

4000

80120

MT-4500155

1445

3690x1900x25006000

800240NA425615

A2-8NANA

400120

18.5/22

440-26302500

NANANANANANA

LM

300625

0-10,00015(20)

1240

25x254.5

4000

NANANANA140

1445

1840X2210X29506800

VTL 30M

1000920NA500800

A2-11NANA

500150

22/30

535-17752000

NANANANANANA

LM

500800

0-10,00020

1250

25x255

3000

NANANANA200

1445

2210x2530x32509500

VTL-40M Vantage 800 MSY

640400NA

400

A2-88674

250 120

11/15

375-30003000

Flat Nose4780

60005.5/7.5

50-6000

HGBT

300800

0-10,00020

1240

25x254.5

4000

NANANANA155

1445

3690x1885x24106500

450225296250300

A2-552.52516580

5.5/7.5

500-40004000

NANANANANANA

LM

200310

0-10,00030

1225

16x162.2

6000

50120

MT-4150 (at 15 bar)

110

1245

2150x1750x17503000

LT-16 300 LM M

610350NA350

A2-66351

200 100

9/11

565-45004500

Flat Nose4780

60005.5/7.5

1200-6000

HGBT/LM

223500

0-10,00020

1232

20x202.2

6000

NANANANA120

1445

3163x1800x18804500

LT-2 XL 500 MSLT-2LM 500 MS

610330NA375

A2-66351

200 100

9/11

565-45004000(5000)

Flat Nose4780

60005.5/7.5

1200-6000

LM

198500

0-10,00020

1232

20x202.2

6000

NANANANA120

1445

3200x1900x19504800

LT-2 LM 500 MSY

mmmmmmmmmm

mmmmmmmm

kW

rpmrpm

mmmmrpmkW rpm

mmmm

mm/minm/min

mmmmkWrpm

mm mm

kgf ltr

lpmlitremm Kg

Fanuc / Siemens Fanuc / Siemens Fanuc / Siemens Fanuc / Siemens Fanuc / Siemens Fanuc / Siemens Fanuc Fanuc / Siemens Fanuc / Siemens Fanuc / Siemens Fanuc Fanuc

Refer machining range diagram

Specifications correct at the time of print. Owing to continuous up-gradation of our products, the specification may change and to be reconfirmed at the time of ordering .

Documents

Sales & Service Centers INDIA North€¦ · X and Z-axes feature precision ball screws supported at both ends Pre-tensioning of the ball screws ensures high positioning accuracy