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ET 200SP AI Energy Meter

Sales slides

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Challenges surrounding energy data management

Increasing energy costs,

regulation requirements

and sustainability needs

Meeting corporate targets

for productivity and efficiency

Continuously uncovering

savings potential

Typical drivers and goals Transparency solution

Need for modular, scalable standardized

solutions compliant to ISO50001

Need for consumption transparency and

reliable reports as basis for decisions

Benchmarks to identify inefficient equipment

Need to identify standby consumption

and abnormalities in consumption patterns

and analysis of inefficient production methods

CO2

$$$

?

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21.04.2015 Seite 3

EnMS in accordance

with ISO 50001

or EMAS

Compliance with legal and

regulatory requirements

What role does energy transparency play?

Measures

Implementation

Reduced energy costs

+

Verification

management and

reporting

+

Image enhancement +

Evaluate

measures

Identify

potential energy

savings

Evaluate

measures

§

Define measures +

Raise awareness of

energy efficiency

+

Transparency

of consumption

Check economic

viability +

EnMS = energy management system

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21.04.2015 Seite 4

Legal requirements are ramping up the pressure to act

Energy Efficiency Directive 2012/27/EU

The ramifications for industry include ...

Mandatory energy audits in accordance with EN 16247-1 for all large

companies (not small to medium-sized companies) every 4 years, or the

introduction of an energy management system by 5 December 2015

Mandatory programs for small to medium-sized companies

Obligation to make energy savings of 1.5% per year

Electronic consumption measurement in the electricity and gas area,

expandable to the supply of heat and cold (air-conditioning)

Goal: To increase energy efficiency by 20% by 2020

German national action plan for energy efficiency

The ramifications for industry include ...

Obligation on all large companies (NOT SMALL TO MEDIUM-SIZED

COMPANIES) to carry out energy audits in accordance with EN 16247 (by

5.12.2015) and to repeat these every four years – alternatively: Introduction of a

certified EnMS according to ISO50001 or an environmental management

system according to EMAS

Compensation under German Renewable Energy Law linked to a certified EnMS

(> 5GWh)

Tax incentives for peak demand management linked to an EnMS or reduction in

annual energy intensity (with verification)

Goal: Greenhouse gas emissions reduced by 25-30

million metric tons p.a.

EnMS = energy management system

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Energy Management with SIMATIC

From acquisition to energy controlling and management M

on

ito

rin

g

Acqu

isitio

n

Arc

hiv

ing / A

na

lysis

For buildings, utilities and production

From monitoring to energy controlling based on energy performance indicators (EnPI)

Efficiency-evaluation for equipments based on Equipment EnPI

Reporting and Dashboards (User group based data presentation)

Switch-off in standby, non-productive times

Management level

Machine level

ERP/MES

functions

Distributed I/O und Drives

PLC and HMI

Assembly

Energy metering and

monitoring, standby

management

Plant wide energy management

Body shop

Energy metering and

monitoring, standby

management

Powertrain

Metering, Monitoring,

Equipment state

based analysis

Infrastructure

Metering, Monitoring,

Controlling and

Energy Accounting

HVAC Lighting Compr. Air SINUMERIK 840Dsl

EDMS

SIMATIC B.Data

BMS

EEnPI = Equipment Energy Performance Indicator

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Energy Management with SIMATIC

From acquisition to energy controlling and management M

on

ito

rin

g

Acqu

isitio

n

Arc

hiv

ing /

An

aly

sis

Management level

Machine level

ERP/MES

functions

Distributed I/O und Drives

PLC and HMI

EDMS

SIMATIC B.Data

Plant wide energy management

Energy data acquisition (all types of energy)

Machine-orientated energy monitoring and - management

SIMATIC WinCC based SIMATIC HMI based SINUMERIK based

Energy Monitoring and reporting

Energy Controlling (from plant to machine level)

Dashboards according the needs of the user

Energy Efficiency Measures

*) EEnPI = Equipment Energy Efficiency

Plant-wide energy data management (SIMATIC B.Data)

SITRANS 7KM PAC 3200/4200 ET200 SP AI Energy Meter

Standard Templates

and reports

Configuration instead

programming

Long-/ and short term

evaluation

Consistent Monitoring

on machine Level

Standard data

interface

Short-term evaluation

Energy data (for all

energy types) and

machine state

Integrated metering Power Water Gas Compr. Air …

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Transparency

about energy flow +

Increase the

efficiency

+

Reduce

costs +

Increase the

awareness

+

Increase the

image

+

Comply with

regulations

+

Prediction

Efficiency

Measures

Procurement

Accounting Controlling

Monitoring

Energy Management with SIMATIC

Plant wide energy management with SIMATIC B.Data

What …

Get an overview

about the energy

consumption

Optimize stand-by

consumption

Why ..

Detect possible

savings based on

EnPI and perform

benchmarks

If then else …

Tariff and

consumption

simulation, invoice

verification and

scheduling (pre-

diction)

What about …

Regressions

analysis etc for

consumption

simulation

What, when …

Comply with

ISO 50001,

performance

reporting and

planning

How much …

Cost causer

accounting (costs

or consumption)

and provide

information to

stakeholders

For plant level and production related tasks

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Energy Management with SIMATIC

Machine-oriented Energy Monitoring and -management

Energy monitoring solution on machine

level based on standard S7 function

blocks and HMI faceplates

Standard interfaces for Energy Data

ET200 SP AI Energy Meter, 7KM PAC 3200/4200,

3VA, SIRIUS, SINAMICS…

Solution for standard controllers

SIMATIC S7-300/400 and S7-1200/1500

SINUMERIK

Consistent Monitoring on machine Level

Basic and Comfort Panels, SCADA

SINUMERIK HMI

Ready for EDMS (e.g. SIMATIC B.Data)

Standard PDI (Process Data Interface) for Energy Data

+

+

+

+

See more

ID: 86299299

See more

ID: 109474359

SIMATIC

SINUMERIK

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Energy Management with SIMATIC

Energy data acquisition with SIMATIC ET200SP AI Energy Meter

Space saving

Width per Modul: 20mm

Integrated in standard

distributed I/O ET200 SP

Standard communication

PROFINET or PROFIBUS

Cost saving Engineering

TIA Integration and available

Application examples

Cost-efficient, integrated metering;

modular metering station for electrical

energy and more

+

+

+

+

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21.04.2015 Seite 10

ET 200SP AI Energy Meter

Overview ET 200SP IO System

64 Modules per station

Flexible bus connection (RJ45/FC/SCRJ)

A system for factory und process automation

Flexible modules optimized for series machines

and machines with distibuted architecture

Controller available for the lower and high-end

performance range

50% smaller than ET 200S / comparable systems

System-integrated power modules

Toolless wiring

Extended option handling

Simple setting of all

F-Parameter and software

Configuration conrol for features and

complete modules

Quick swapping of the modules with Hot

Swapping PROFIenergy as an integrated function

Energy registration with the energy meter

Interface module PROFINET and

PROFIBUS

Modules for AS-Interface (incl. Safety)

IO-Link modules

Size + Portfolio + Hardware +

Communication +

Safety +

Hardware +

Energy efficiency +

Act. Back panel +

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21.04.2015 Seite 11

ET 200SP AI Energy Meter

Overview module property

Feature / Function

Saving lot of space in the cabinet

Up to 42 Energy Meter modules per station

Provides over 200 different electrical

measurement and energy values

Communication with PROFINET or PROFIBUS

U = Voltage Ph-Ph and Ph-N

I = Current per phase

f = Net frequency

Cos φ = power factor per phase and overall

S, Q and P: Apparent, reactive and active power

for each phase and overall

φ = Phase angle for each phase

E = Energy counter

Customer benefit

Simple expandability on existing

machines and cost saving on new

facilities

Provide transparency at large

machines as well

Flexibility in the connection and in

existing systems

All necessary measured values for

machine levels and energy

distribution USA List Price

$388

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21.04.2015 Seite 12

ET 200SP AI Energy Meter - Hardware Wiring of Energy Meter

Special base unit

for Energy Meter

MLFB: 6ES7193-6BP00-0BD0

Power supply

L1 and N directly connected to

voltage input for power supply

No supply with 24V of

the interface module

Inputs for voltage

measurement

L1 – L3 directly

connected to the inputs without

voltage converter

Inputs for

current

measurement

L1 – L3

connected

indirect with

current

transformer

Measurement range between

110V – 230V PH – N

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21.04.2015 Seite 13

Your energy distribution

ET 200SP AI Energy Meter

ET 200SP AI Energy Meter provides transparency in the energy distribution

System overview Description

SIMATIC

B.Data

Gathering and processing

HMI Visualization

Ready for EM

SIMATIC Distributed Controller

ET200 SP AI Energy Meter

SIMATIC HMI

SIMATIC EDMS

480V

10 KV

Web Visualization

SIMATIC Web server

Ethernet

Ethernet

*)

*) Current transformer

Hall 1

Hall 2

Compressor

Ventilation

Energy data

management

+ .. SIMATIC ET200 SP

PLC S7-1500

AI Energy Meter

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21.04.2015 Seite 14

ET 200SP AI Energy Meter

ET 200SP AI Energy Meter provides transparency at the machine level

Your machine

System overview Description

PROFINET

480V AC

*)

*) Current transformer

SIMATIC

B.Data

Gathering

Processing

Visualization

Ready for EM

SIMATIC Controller

SIMATIC Distributed I/O

ET200 SP AI Energy Meter

SIMATIC HMI

SIMATIC EDMS

SIMATIC HMI Comfort Panel TP1500 SIMATIC PLC

S7-1500

SIMATIC ET200 SP

Applikation

+ AI Energy Meter

Energiy data

management

Ethernet

AI / DO / DI

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21.04.2015 Seite 15

ET 200SP AI Energy Meter

ET 200SP AI Energy Meter provides transparency at the machine level

Your machine

System overview Description

PROFINET

480V AC

*)

*) Current transformer

SIMATIC

B.Data

Gathering

Processing

Visualization

via Cltr-E

Ready for EM

SINUMERIK

SIMATIC Distributed I/O

ET200 SP AI Energy Meter

SINUMERIK Operate

SIMATIC EDMS

SINUMERIK OP SINUMERIK

840Dsl

SIMATIC ET200 SP

Applikation

+ AI Energy Meter

Energy data

management

Ethernet

AI / DO / DI

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21.04.2015 Seite 16

ET 200SP AI Energy Meter Choice of the current transformer

Current Transformers (CTs) from Siemens

• 50A, 125A, 250A, 400A, 600A, 800A, and 1200A

• Part number: US2-SEM3SCCTXX (XX is the current

amps value)

• Provide 100mA output

• Lead wires are 18AWG, stranded 16/30

Unrestricted / © Siemens AG 2015. All Rights Reserved.

Energy Management with SIMATIC

Machine-oriented Energy Monitoring and -management

Unrestricted / © Siemens AG 2015. All Rights Reserved.

Energy Management with SIMATIC

Machine-oriented Energy Monitoring and -management

See more

ID: 86299299

See more

ID: 109475285

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21.04.2015 Seite 19

Kevin Wu

Product Manager ET200 and Motion Controller

DF FA Marketing

5300 Triangle Parkway, Suite 100

Norcross, GA 30092

Telefon: +1 (770) 871-3982

E-Mail:

wu.kevin@siemens.com

Thank you!

siemens.com/et200