SAMAND Electrical Components

SAMAND (XU7JPL3)

Service Manual

Electrical Components

Chapter:

Section:

Product: SAMAND XU7JPL3


I

SAMAND Service Manual

Foreword:

This Service Manual contains descriptions of the following categories for the Samand:


This manual should be used as service manual and s workbook for training instructors and technicians. We reserve the right to introduce change without prior notice.

Contents

Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Charging system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Technical data

Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Technical description

System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Charge warning lamp, main instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Adjustment and replacement

Checking and charging the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Changing the voltage regulator and alternator brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Technical data

Starter motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25


System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Starter motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Ignition switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Starter relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30


Changing the starter motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Lighting and Signalling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Technical data

Exterior lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Interior lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38


System overview, exterior lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

System overview, interior lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40


Headlamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Dipped beam bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Main beam bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Sidelight bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Front direction indicator bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Light adjustment, headlamps low beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Light adjustment, headlamps main beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Light and indicator stalk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Direction indicator, side bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Fog light bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Fog light adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Rear lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Replacement of rear lamp bulbs, direction indicator and brake light . . . . . . . . . . . . . . . . . . . 54

Rear lights, trunk lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Replacement of reverse and fog lamp bulbs, trunk lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Number plate light, boot lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

High mounted stop lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Courtesy and map reading lamp bulbs, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Courtesy lamp bulb, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Courtesy lights, front and rear doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Courtesy lights, front and rear door switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Horn switch, light and indicator stalk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Wash/Wipe system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Technical data

Windscreen wiper motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Washer pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67


System overview, wiper system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69


Windscreen wiper arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Windscreen wiper motor and linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Washer fluid reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Washer pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Windscreen wiper stalk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Windscreen washer hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79


System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81


Front panel harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Front harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Instrument harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Rear harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Trunk lid harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Front roof lamp harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Engine harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Front driver door harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Door switch harness, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Front passenger door harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Rear door harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Heater harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Brake wear harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Main fuse box, engine bay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Maxi board, engine bay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Main relay board, fascia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Special tools

ACTIA

Diagnostic computer

S1251 Pack

Break out box

7Special tools

Peykan

Charging System

9

Technical data

Battery

Type, Atomic

Current, 12 volt

Grounding, Negative

Alternator

Type, Valeo

Class, 8

W711S002

W711S001


System overview

2

W711D001

1

3

Charging system

1 Instrument cluster

2 Battery

3 Alternator

Role of the charging system

The charging circuit must recharge the battery as well

as supplying the electrical equipment of the vehicle.

Alternator

The alternator is an alternative generator. A diode

bridge located in the rear flange converts the alternating

current to direct current, necessary for charging the

battery. By construction, the alternator automatically

regulates current, but the voltage is controlled by a

regulator incorporated in the alternator.

Alternator components

1 Rear flange

2 Front flange

3 Cooling fan

4 Drive pulleys

5 Rectifier

6 Rotor

7 Stator

8 Regulator

W711D002

8

5

1

2

7

6

4

14 Technical description

15Technical description

Battery

The terminal voltage of the battery is 12V.

The battery located on the left hand side of the engine

with the negative terminal connected to the body.

W711D003


Charge warning lamp, instrument cluster

The charge warning lamp indicates to the driver

whether the generator is charging or not.

It is located in and powered by the instrument cluster

display. If the generator is not rotating or if it is not

charging for some reason, the lamp circuit is grounded

via the regulator field winding and the lamp goes on.

W711D004


W711R001

Checking and charging the battery

Checking the battery

1 Firstly visually examine the battery to eliminate

the following conditions:

Cracks or breaks in the battery casing.

General condition of the battery terminals.

General cleanness of the battery.

2 Use a voltmetre to check the state of charge

which is only valid when the battery is stabilised,

that is, has not been subject to charge or

discharged for at least one hour.

3 If the battery requires charging, proceed as

follows:

Remove battery from the car (see page 18 for

reference).

Voltage reading of 20% or 12volts

- Minimum Charge 24 hours

Voltage reading of 20% to 60% or

from 12 to 12.3volts


Voltage reading 60% or at 12.3volts


If the battery is completely discharged, due to

auxiliary equipment being left on, a weak starting

charge should be provided to initiate the chemical

process in the battery. Start charging at 1.5amp

current for 24 hours or until the charge current

has dropped to its lowest stable reading.

Safety precautions:

During charging, batteries discharge an explosive gas.It

is therefore imperative to follow these precautions:

Carry out charging in a ventilated location.

Do not smoke.

Avoid naked flames or sparks.

First connect the charger clamps to the battery

terminals, and then connect the charger to the

mains.

When charging is complete, switch of mains

before disconnecting the clamps.

A charger with an Auto-regulating constant voltage

variable current charger should be used.

W711R001

18 Adjustment and replacement

Battery

It is important to check and look after the battery

regularly, since its ability to start the engine depends on

its state of charge.

The load on the starter motor is greater during the

winter and the capacity of the battery decreases in the

cold weather, which demands a battery in good

condition.

The water level in the battery must be checked at

regular intervals.

Keep the battery clean and dry to prevent dirt from

entering into it while refilling with distilled water or the

build up of oxide on the terminals.

To avoid oxidisation, coat the join between the battery

casing and the terminals with grease.

W711R003

2

2

1

1

To remove

The battery is located on the left hand side of the

engine.

1 Disconnect the battery terminals by unscrewing

the wing nut on the negative terminal and clamp

nut and bolt on the positive terminal.

Important

The negative terminal must always be

disconnected first and reconnected last.

2 Remove nuts securing battery clamp and remove

clamp.

3 Remove battery.

To fit

Fit in reverse order.

Note

Smear battery terminals with grease,vaseline or

petroleum jelly before reconnecting terminal leads.

Important

The negative terminal must always be reconnected last.

W711R004

2

2

2

2

W711R005

6

8

7

8

W711R061

9

10

Alternator

To remove

1 Disconnect the battery negative terminal.

2 Remove 2 rubber grommets and disconnect the

electrical connections at the rear of the alternator.

3 Raise vehicle and support securely.

4 Remove right road wheel.

5 Remove wheel arch liner.

6 Release auxiliary belt tensioner and secure.

7 Remove auxiliary drive belt.

8 Remove the auxiliary belt tensioner, to gain

access to the alternator lower mounting bolt.

9 Loosen the lower mounting bolt.

10 Remove the upper mounting nut and bolt, then

disengage the alternator from the lower mounting

bolt and remove.

To fit


19Adjustment and replacement


Changing the voltage regulator and alternator brushes

To remove

This method is described with the alternator already

removed.

1 Remove 3 screws and release the alternators

protective end cover.

2 Remove 2 screws securing the regulator.

3 Remove the regulator which is fitted with catches.

The alternator brushes are fixed to the regulator and

the whole unit must be replaced.

To fit

1 Carefully straighten the spring tab so that it is

against the regulator.

Clean and apply a thin layer of grease to prevent

oxidisation.

2 Clean the ground connection on the regulator and

apply grease.

3 Fit the voltage regulator.

4 Fit the protective end cover.

Starting System

23

Technical data

Starter motor

Type Valeo

Rotation Right

Voltage 12 V

W711S003


System overview

Starter motor system

1 Starter motor

2 Ignition switch

3 Starter relay

4 A.C.U.


The starter motor is fitted to the engine block. A

solenoid engages a pinion with the ring gear on the

engines flywheel.

When the engine is started and the engine speed

exceeds the starter motor rpm, the pinion is disengaged

from its shaft via a free wheel. This prevents the starter

motor from over reeving.

Starter motor

W711D006

29Technical description

W711D007

Ignition switch

The starter motor operates when the ignition switch is

in the start position.

Releasing the ignition key breaks the starting circuit and

also the operating circuit to the starter solenoid,

whereby a spring returns the pinion to its rest position.

Ignition switch


11

10

9 3

8

4

7

5

2

6

1

W711D026

Starter relay

The starter relay is located on lower left hand side of

the instrument panel in the relay mounting plate.

As the ignition is turned to the start position, the starting

relay operates and the operating circuit to the starter

solenoid terminal closes,that is controled by A.C.U.

Starter relay


Changing the starter motor

W711R008

3

3

W711R009

4

6

5

5

4

To remove


2 For easier access to the starter motor remove the

air intake pipes (see page Book.....).

3 Remove 2 nuts and collect 2 washers, then

remove the electrical connections to the starter

motor solenoid. .

4 Remove bolts and washers securing the starter

motor to gearbox housing, noting the position of

the bracket.

5 Unclip the crankcase breather pipe from the

bracket and swing the bracket rearward.

6 Manoeuvre the starter motor out from the gearbox

housing.

To fit

Note

Before refitting clean the starter motor mounting

surface, electrical contacts, connecting cables and

apply grease.


Lighting and Signalling System

33

Technical data

Exterior lighting

1 Headlamps (main) 55 watts

2 Headlamps (dipped beam) 55 watts

3 Position lamp 5 watts

4 Front fog lights 55 watts

5 Direction indicators 21 watts

6 Side repeater lights 5 watts

36 Technical data

1 Rear fog lights 21 watts

2 Reversing lights 21 watts

3 Rear lights/Brake lights 5.21 watts

4 High mounted brake light LED

5 Number plate lights 5 watts

6 Door lights 5 watts

Exterior lighting

37Technical data

Interior lighting

1 Roof lights 5 watts

2 Trunk lid 5 watts

3 Glovebox light 5 watts

4 Sun visor 5 watts

5 Map light 5 watts

38 Technical data

1 Frequency:

420 HZ 35 - low tone

500 HZ 35 - high tone

2 Current consumption, continuous 5.5 0.5

W711S009

Horn


System overview, exterior lighting

1 Front fog lights

2 Main/Side/Direction indicator lights

3 Reverse/Rear fog lights

4 Brake/Side/ Direction indicator lights

5 Side repeater

6 Number plate

7 High mounted lamp


System overview, interior lighting

1 Door switch

2 Trunk lid lighting Switch

3 Trunk lid

4 Glove box light

5 Front roof light

6 Rear roof light

7 Sun visor lighting

8 Map light

9 Door lights


Main lighting, headlamps

To remove

1 Remove front bumper assembly (see

page...Book...).

Applies to RH and LH headlamps.

2 Remove 2 bolts from the top and 1 bolt from the

bottom of the headlamp.

3 Carefully pull the headlamp out and unplug the 3

electrical connectors.

To fit


Note

After fitting, check and adjust the headlamp beam (see

page....).

W711R012

1

2

33

4


Replacement of headlamp bulbs

There are 4 bulbs incorporated within the headlamp

unit.

To remove, dipped beam bulb

1 Unscrew the centre rear cover.

2 Remove the spring clip by pushing in and lifting

up.

3 Remove bulb and bulb lead.

4 Remove bulb.

To fit

Fit in reverse order

Note

Do not touch the new bulb glass with your fingers.


W711R013

1

3

2

34

To remove, main beam bulb

1 Unscrew the rear cover.

2 Unplug the earth lead.

3 Remove the spring clip by pushing in and lifting

up.

3 Remove bulb and bulb lead.

4 Remove bulb.

To fit


Note


W711R014

2

1


To remove, sidelights

The sidelight bulb connector is situated at the base of

the headlamp unit.

1 Twist to remove connector and bulb.

2 Remove bulb from connector.

To fit


Note



W711R015

1

2

To remove, front direction indicators

1 Turn bulb holder and connector anticlockwise and

remove complete from headlamp unit.

2 The bulb has a bayonet fitting, press bulb in and

turn anticlockwise to remove.

To fit


Note



Light adjustment, headlamps

Low beam adjustment

*

*

*

Y=X-(Z*1.0%)

TOLERANCE: 0.25

H DIPPED BEAM CENTER

SCREEN

15

H

h

1

1

SCREEN

H

h

1

1

30 Meters

Z

X

Y

LOW BEAM

MARK FOR (X7)

Y

Z

X

1

W711R016


Main beam adjustment

*

*

Y=X-(Z*1.0%)

TOLERANCE: 0.25

H DIPPED BEAM CENTER

SCREEN

H

h

1

1

30 Meters

Z

X

Y

MAIN BEAM

MARK FOR (X7)

Y

Z

X

SCREEN

LEFT

H

h

h

h

2

2

*

L

1

W711R017

32

W711R018

3

2


Light and indicator stalk

To remove

1 Remove top and bottom steering column shroud,

retained with 2 screws (see page ... Book...).

2 Remove 2 screws retaining combination switch

pack.

3 Withdraw switch pack and unplug 2 connectors.

To fit


Note

Ensure correct routing of wiring on re-connection.

j p

W711R020

1

2

2

2

Fog lights

To remove

Access to front fog lights is gained from underneath the

front bumper.

1 Unplug 1 connector.

2 Remove 2 bolts and 1 screw and withdraw the fog

light unit from the rear of the bumper.

To fit


On fitting, re-adjust fog light (see page... for reference).

j p

3

W711R022

1

2

4

Replacement of fog lamp bulb

To remove

1 Remove rear cover.

2 Remove spring clip by pushing and lifting to

release.

3 Remove bulb and bulb holder.

4 Remove bulb.

To fit


Note


W711R050

Peykan

Fog light adjustment

To adjust

Turn to adjust fog light like main beam expect that

Y=X-(Z *2.0%) adjustment.



3

2

3

3

W711R024

Rear lights

To remove

Applies to LH and RH rear light cluster.

1 Remove luggage compartment trim as required

(see page...Book 9 for reference).

2 Unplug electrical connector.

3 Remove 3 nuts and carefully withdraw light

cluster.

To fit


W711R025

3

2

4


Replacement of rear lamp bulbs, direction indicator and brake light

To remove

1 Remove luggage compartment trim as required

(see page... Book 9 for reference).

2 Unplug the electrical connector.

3 Press the two plastic clips and remove the bulb

holder.

4 Remove bulbs by pushing in and turning

anticlockwise.

To fit



W711R026

2

3

Rear lights, trunk lid

To remove

Applies to LH and RH trunk lid light cluster.

1 Open trunk lid.


3 Remove 4 nuts and carefully withdraw light

cluster.

To fit


W711R027

4

3

3

2


Replacement of reverse and fog lamp bulbs, trunk lid

To remove

1 Open trunk lid.


3 Press the two plastic clips and remove the bulb

holder.

4 Remove bulbs by pushing in and turning

anticlockwise.

To fit



To remove

1 Push light to the left and lever down to remove.

2 Unplug connector.

3 Turn the bulb holder and remove.

4 Remove bulb from holder.

To fit


Number plate light, boot lid

W711R029

4

3

3

3


High mounted stop lamp

To remove

1 Lift rear of light cover and pull away from parcel

shelf.


3 Turn light over and remove 4 retaining screws.

4 Remove bulb holder as complete assembly.

Note

This unit is replaced as a complete assembly.

To fit


Note

Ensure the front lugs are secure before pressing rear

clips into place.

3W711R030

2

4

W711R0523

2


Front roof and map reading lamp bulbs

Roof light bulb

To remove

1 Insert a screwdriver carefully in the slot at the end

of the light unit and lever away from the front light

console.


3 Hold the light unit and unclip the bulb holder.

4 Remove the bulb.

To fit


Note

Ensure bulb holder is securely clipped in light fitting on

refit.

Map reading light bulb

To remove

The map reading light can only be replaced as a

complete unit, so the bulb cannot be replaced alone.

1 Insert a screwdriver carefully at the top of the light

and lever away from the front light console.


3 Remove light unit.

To fit



2

W711R032

4

3

Rear roof lamp bulb

To remove

1 Insert a screwdriver carefully in the slot at the end

of the light unit and lever away from the

headlining.


3 Hold the light unit and unclip the bulb holder.

4 Remove the bulb.

To fit


Note

Ensure bulb holder is securely clipped in light fitting on

refit.


Front and rear doors , roof lights

To remove, front door

1 Carefully lever out light from door.


3 Turn bulb holder and remove.

4 Remove bulb.

To fit


To remove, rear door

1 Carefully lever out light from door.


3 Turn bulb holder and remove.

4 Remove bulb.

To fit



1

3

2

W711R034

W711R035

1

3

2

Front and rear door switches , roof lights

Front door switch

Located on the bottom rear of the front doors.

1 Remove screw.


3 Remove switch.

To fit


Rear door switch

Located on the bottom of the D-post.

1 Remove screw.


3 Remove switch.

To fit


W711R036

W711R037

2

4


Horn

To remove

There is 1 horn on each side of the vehicle, located

bottom right and bottom left behind the front bumper.


2 Remove the wheel arch liner(s) (see page...

Book...).


4 Remove 1 bolt and withdraw the horn.

To fit



3

2

W711R018

3

2

Horn switch, light and indicator stalk

To remove

1 Remove top and bottom steering column shroud,

retained with 2 screws (see page ... Book...).

2 Remove 2 screws retaining combination switch

pack.

3 Withdraw switch pack and unplug 2 connectors.

To fit


Note

Ensure correct routing of wiring on re-connection.

W711R055

2

1

Interior light rheostat

To remove

1 Insert a screwdriver carefully in the end of the unit

and lever away from the steering shroud.

2 Unplug the electrical connector and remove

rheostat.

To fit


Wash/Wipe System

65

Technical data

Windscreen wiper motor

Stroke (stroke/min) and current consumption at

13.5V on wet windscreen

-low speed 45 +/- 6rpm

-high speed 71 +/- 8rpm

Rated current consumption

-low speed

-high speed

Current consumption at 13.5V, jammed motor (e.g.

frozen wiper blades)

-low speed

-high speed

Maximum torque

-low speed

-high speed

Washer pump

Location On washer fluid reservoir

Type Centrifugal pump

W711S010

W711S011

8,5 Nm6 Nm

26A

Wiper system

1 Windscreen wiper stalk switch

2 Windscreen wiper motor

3 Washer fluid motor

4 Windscreen wipper control unit

5 Washer fluid reservoir

The system consists of:

Windscreen wipers

The windscreen wipers are driven by a two-speed


System overview

2

5

3

2

4

1

W711D010

1

2

4

5

3

motor. The wiper motor incorporates an automatic

parking function which always returns the wipers to the

same position when they are switched off. The

wipers/washers are operated by means of a stalk on

the steering column.

Washer assembly

The washer system consists of a fluid reservoir with a

pump and fluid level monitor (situated in the lower part

of the reservoir) hoses and nozzles for the windscreen.

3W711R038

1

3

2

To remove

1 Disconnect the washer fluid hose from the end of

the connector on the scuttle grille panel.

2 Lift up the wiper arm spindle nut cover, remove

the spindle nut.

3 Lift the wiper blade off the windscreen, remove

the wiper arm off the spindle.

Note

Mark the position of the wiper arm on the spindle before

removal.

To fit


Note

Make sure the wiper arm is replaced in the same

position on the spindle.

Adjustments and replacements

Windscreen wiper arm

Windscreen wiper motor and linkage

W711RO40

5

5

W711R041

6

6

72 Adjustments and replacements

To remove

The assembly is located in the scuttle at the rear of the

engine compartment.


2 Remove the wiper arms (see page... for

reference).

3 Remove 4 screws and lift up scuttle grill.

4 Disconnect the washer fluid hose from the end of

the connector on the left hand side in the scuttle.

6 Remove the expandable plastic cover on the

wiper motor and unplug the electrical connector to

the motor.

5 Remove 2 screws and release plastic cover over

heater intake and washer fluid reservoir.

73Adjustments and replacements

W711R042

7

7

7

W711R043

8

9

9

9

7 Remove 3 bolts and washers securing the motor

and linkage to scuttle, then remove complete

assembly.

8 Remove 1 nut securing linkage to the wiper motor

spindle.

9 Remove 3 bolts securing wiper motor to the

mounting bracket, then remove motor.

To fit


W711R044

3


Washer fluid reservoir

To remove

The reservoir is located in the left hand corner of the

scuttle at the rear of the engine.


2 Remove scuttle grill and cover for heater intake

(see page... for reference).

3 Unplug electrical connector from the fluid pump.

4 Remove 2 nuts securing reservoir to scuttle, then

lift reservoir from the scuttle.

5 If the reservoir contains any fluid, empty contents

and then disconnect fluid hose from the pump.

6 Remove reservoir.

To fit



W711R046

2

3

W711R0473

Washer pump

To remove


2 Remove washer reservoir (see page... for

reference).

3 After disconnecting the electrical connector and

fluid hose, carefully ease the pump out of its

sealing grommet in the reservoir.

To fit


Wiper switch

To remove

1 Remove top and bottom steering column shroud



Windscreen washer hoses

To remove

1 Remove 3 screws and lift down the windscreen

washer hoses

Documents

SAMAND Electrical Components