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STD*AWS CMWI APP B-ENGL 07842b5 05LB935 3 7 1 111119
ANNEX B Sample Forms
Contents AWS Dl.1 Form E-1 (Front) Welding Procedure Specification (WPS) ............................................................................................ 284 Form E-1 (Back) Procedure Qualification Record (PQR) ............................................................................................... 285 Form E-3 Welding Procedure Qualification Test Record For Electroslag and Electrogas .............................................. 286 Form E-4 Welder, Welding Operator or Tack Welder Qualification Test Record ........................................................... 287 Form E-7 Report of Radiographic Examination of Welds .............................................................................................. 288 Form E-8 Report of Magnetic Particle Examination of Welds ........................................................................................ 289
ASME B31.1 SECTION IX Form E00006 (Front) QW-482 Suggested Format For Welding Procedure Specifications (WPS) ................................ 290 Form E00006 (Back) QW-482 ........................................................................................................................................ 291 Form E00007 (Front) QW-483 Suggested Format for Procedure Qualification Record (PQR) ..................................... 292 Form E00007 (Back) QW-483 ........................................................................................................................................ 293 Form E00008 QW-484 Suggested Format for Manufacturer’s Record of Welder or Welding Operator Qualification Tests (WPQ) .............................................................................................................................................. 294
API 1104 Procedure Specification Form ......................................................................................................................................... 295
AWS QC-1 Certified Welding Inspector Certificate ........................................................................................................................... 296
283
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STD-AWS CMWI APP B-ENGL 0784265 051893b 208 ANNEX B-SAMPLE FORMS
Filler Metals Current
Type & Amps or Wire Process Class Diam. Polarity Feed Speed
WELDING PROCEDURE SPECIFICATION (WPS) Yes 0 PREQUALIFIED QUALIFIED BY TESTING
or PROCEDURE QUALIFICATION RECORDS (PQR) Yes 0
Travel Volts Speed Joint Details
Company Name Welding Process(es) Supporting PQR No.(s)
JOINT DESIGN USED Type: Single O Double Weld 0 Backing: Y e s o N o n
Root Opening Root Face Dimension Groove Angle: Radius (J-U) Back Gouging: Yes 0 No 0 Method
BASE METALS Material Spec. Type or Grade Thickness: Groove Fillet Diameter (Pipe)
Backing Material:
FILLER METALS AWS Specification- AWS Classification
SHIELDING Flux Gas
Electrode-Flux (Class) Flow Rate Composition
Gas Cup Size -~
Identification #
Authorized by Date Type-Manual 0 Semi-Automatic 0
Machine 0 Automatic 0
Revision Date BY
POSITION Position of Groove: Fillet: Vertical Progression: Up 0 Down 0
ELECTRICAL CHARACTERISTICS
Transfer Mode (GMAW) Short-Circuiting 0 Globular Spray 0
Current: AC DCEP 0 DCEN 0 Pulsed 0 Other Tungsten Electrode (GTAW)
Size: Type:
TECHNIQUE Stringer or Weave Bead: Multi-pass or Single Pass (per side) Number of Electrodes Electrode Spacing Longitudinal
Lateral Angle
Contact Tube to Work Distance Peening Interpass Cleaning:
PR EH EAT Preheat Temp., Min. Interpass Temp., Min Max
POSTWELD HEAT TREATMENT Temp. Time
Pass or Weld
Layer@)
Form E-1 (Front)
284
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STD-AWS CRU1 APP B-ENGL W 0784265 05LB937 144 ANNEX B-SAMPLE FORMS
Type of Bend Specimen No.
Procedure Qualification Record (PQR) # Test Results
Result Remarks
TENSILE TEST
GUIDED BEND TEST
VISUAL INSPECTION Appearance Radiographic-ultrasonic examination Undercut RT report no.: Result Piping porosity UT report no.: Result Convexity FILLET WELD TEST RESULTS Test date Witnessed by Macroetch Macroetch
Minimum size multiple pass Maximum size single pass
1. ___ 3. 1. 3. 2. ~
2.
Other Tests All-weld-metal tension test
Tensile strength, psi Yield pointístrength, psi Elongation in 2 in., %
Laboratory test no.
Welder’s name Clock no. Stamp no.
Tests conducted by Laboratory
Test number
Per
We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of section 4 of AWS D1.1, ( ) Structural Welding Code-Steel.
(year)
Signed Manufacturer or Contractor
BY
Title
Date
Form E-1 (Back)
285
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~~
STD*AWS C R U 1 APP B-ENGL W 0784265 0538938 O80 W ANNEX B-SAMPLE FORMS
Welding Current
Amperes Volts
Guide tube flux - Guide tube composition Guide tube diameter Vertical rise speed Traverse length Traverse speed Dwell Type of molding shoe
WPS QUALIFICATION TEST RECORD FOR ELECTROSLAG AND ELECTROGAS WELDING
Joint Detail
PROCEDURE SPECIFICATION
Material specification Welding process Position of welding Filler metal specification Filler metal classification Filler metal Flux ~ _ _ _ Shielding gas Flow rate Gas dew point Thickness range this test qualifies Single or multiple pass Single or multiple arc Welding current Preheat temperature Postheat temperature Welder’s name
VISUAL INSPECTION (Table 6.1, Cyclically loaded limitations) Appearance- Undercut - Piping porosity
Test date - Witnessed by-
TEST RESULTS
Reduced-section tensile test Tensile strength, psi I . 2.
All-weld-metal tension test Tensile strength, psi Yield pointístrength, psi Elongation in 2 in., %
Side-bend tests 1. 3. 2. 4.
Radiographic-ultrasonic examination RT report no. UT report no.
Impact tests Size of specimen Test temp
5. ~ 6. Avg. 2. ~ 3. ____ 4. ~ Ft-lb: 1.
High Low Laboratory test no.
We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of section 4 of AWS DI . I , ( ) Structural Welding Code-Steel.
(year)
Procedure no. Manufacturer or contractor
Revision no.- Authorized by
Form E-3 Date
286
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STD-AWS CMWI APP B-ENGL 07842b5 0538939 TL7 H ANNEX B-SAMPLE FORMS
Welding Procedure Specification No. Rev Record Actual Values Used in Qualification
Variables Processnype [Table 4.10, Item (I)] Electrode (single or multiple) [Table 4.1 O, Item (8)] Current/ Polarity
Position [Table 4.10, Item (4)] Weld Progression [Table 4.10, Item (6)]
Backing (YES or NO) [Table 4.10, Item (7)]
Base Metal
Groove Fillet
Groove Fillet
Groove Fillet
Spec. No. Class F-No. [Table 4.10, Item (2)]
MateriaKpec. to
Thickness: (Plate)
Thickness: (Pipehube)
Diameter: (Pipe)
Filler Metal [Table 4.10, Item (3)]
Gas/Flux Type [Table 4.1 O, Item (3)] Other
Date
Qualification Range
Type Result
I l l Type Result
I
Fillet Test Results (4.30.2.3 and 4.30.4.1) Appearance Fillet Size Fracture Test Root Penetration Macroetch (Describe the location, nature, and size of any crack or tearing of the specimen.)
Inspected by Test Num ber Organization Date
Film Identification Number Results Remarks
Film Identification Number Results Remarks
I I l l I I Interpreted by Test Num ber Organization Date
We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of section 4 of AWS DI . I , (
(Year) Manufacturer or Contractor Authorized By Form E-4 Date
) Structural Welding Code-Steel.
287
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STDOAWS C H U 1 APP B-ENGL eiai 0784265 0518740 739 ANNEX B-SAMPLE FORMS
REPORT OF RADIOGRAPHIC EXAMINATION OF WELDS
Project Quality requirements-section no. Reported to.
WELD LOCATION AND IDENTIFICATION SKETCH
Technique Source Film to source Exposure time Screens Film type
(Describe length, width, and thickness of all joints radiographed)
Weld identification
We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared and tested in accordance with the requirements of AWS D I . I , ( ) Structural Welding Code-Steel.
(year)
Radiographer(s) - Manufacturer or contractor
Interpreter Authorized by
Test date Date
Form E-7
288
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STD-AWS C M W I APP B-ENGL W 07842b5 0538943 675 H ANNEX B-SAMPLE FORMS
REPORT OF MAGNETIC-PARTICLE EXAMINATION OF WELDS
Project Quality requirements-Section No. Reported to
WELD LOCATION AND IDENTIFICATION SKETCH
Quantity: Total Accepted: Total Rejected:
Weld identification
PRE-EXAMINATION Surface Preparation:
EQUIPMENT Instrument Make: Model: s. No.: METHOD OF INSPECTION
Dry 0 Wet 0 Visible Fluorescent How Media Applied:
Residual Continuous True-Continuous 0 AC CI DC 0 Half-Wave 0 Prods 0 Yoke 0 Cable Wrap 0 Other
Direction for Field: 0 Circular 0 Longitudinal
Strength of Field:
POST EXAMINATION Demagnetizing Technique (if required):
Cleaning (if required): Marking Method:
We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared and tested in accordance with the requirements of AWS D1.1, (
Inspector Manufacturer or Contractor
Level Authorized By
Test Date Date
Form E-8
(Ampere turns, field density, magnetizing force, number, and duration of force application.)
) Structural Welding Code-Steel. (year)
289
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~ ~~
STD-AUS CMWI APP B-ENGL M 0784265 0538742 50L lSl ANNEX &SAMPLE FORMS
QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS) (See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)
Company Name By: Welding Procedure Specification No. Date Supporting PQR No&)
Welding Process(es) Typeis)
Revision No. Date
(Automatic, Manual, Machine, or Semi-Auto.) JOINTS (QW-402) Details
Joint Design
Backing Material (Type)
Metal n Nonfusing Metal
0 Nonmetallic n o t h e r
Sketches, Production Drawings, Weld Symbols or Written Description should show the general arrangement of the parts to be welded. Where applicable, the root spacing and the details of the weld groove may be speciiied.
Backing (Yes) (No)
(Refer to both backing and retainers.)
(At the option of the Mfgr., sketches may be attached to illustrate joint design, weld layers and bead sequence, e.g. for notch toughness proce- dures, for multiple process procedures, etc.)
'BASE METALS (QW-403) P-No. Group No. to P-NO. Group No.
OR Specification type and grade to Specification type and grade
OR Cheni. Analysis and Mech. Prop. to Chem. Analysis and Mech. Prop. Thickness Range:
Base Metal: Groove Fillet Pipe Dia. Range: Groove Fillet
-- *FILLER METALS (QW-404) Spec. No. (SFA) AWS No. (Class) F-No.
Size of Filler Metals Weld Metal
Thickness Range: Groove
A-NO.
Electrode-Flux (Class) Flux'rrade Name Consumable Insert Other --
" Each base metal-filler metal combination should be recorded individually.
This form (E00006) may be obtained from lhe Order Dept., ASME, 22 Law Drive. Box 2300, FaWield, NJ 07007-2300
- (Source ASME B31.1, SEC IX)
290
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~ ~
STD-AWS C M W I APP B-ENGL H8 07842b5 0538943 4 4 8 ANNEX 8-SAMPLE FORMS
WPS No. ~ Rev. QW-482 (Back)
'OSITIONS (QW-405)
Position(s) of Groove
Welding Progression: Up Down Position(s) of Fillet
'REHEAT (QW-406)
Preheat Temp. Min. Interpass Temp. Max. Preheat Maintenance
(Continuous or special heating where applicable should be recorded.:
ELECTRICAL CHARACTERISTICS 9QW-409) Current AC or DC Polarity Amps (Range) Volts (Range)
(Amps and volts range should be recorded for each electrode size, position, and thickness, etc. This information may be listed in a tab- ular form similiar to that shown below.)
POSTWELD HEAT TREATMENT (QW-407)
Temperature Range Time Range
GAS (QW-408)
Percent Composition
Gas(es) (Mixture) Flow Rate
Shielding Trailing Backing
Tunsten Electrode Size and Type
Mode of Metal Transfer for GMAW (Pure Tungsten, 2% Thoriated, etc.)
(Spray arc, short circuiting arc, etc.)
Electrode Wire feed speed range
TECHNIQUE (QW-410) String or Weave Bead Orfice or Gas Cup Size Initial and Interpass Cleaning (Brushing, Grinding, etc.)
Method of Back Gouging _____ ____ ~ _ _ _ _ _
Contact Tube to Work Distance Multiple or Single Pass (per side) Multiple of Single Electrodes Travel Speed (Range) Peening Other
Filler Metal
Class Dia.
Current
Polar. Range
Travel Volt Speed
Range Range
Other (e.g., Remarks, Com-
ments, Hot Wire Addition, Technique,
Torch Angle, etc.)
(Source ACME 831.1, SEC IX)
29 1
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STD-AWS C M W I APP B-ENGL 0784265 0518744 384 ANNEX B-SAMPLE FORMS
QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORD (pqr) (See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code)
Record Actual Conditions Used to Weld Test Coupon.
Company Name Procedure Qualification Record No. Date WPS No. . Welding Process(es) Types (Manual, Automatic, Semi-Auto.)
JOINTS (QW-402)
Groove Design of Test Coupon (For combination qualifications, the deposited weld meta --
BASE METALS (QW-403) Material Spec. Type or Grade
Thickness of Test Coupon Diameter of Test Coupon Other -
P-NO. - to P-NO.
FILLER MEiTALS (QW-404) CFA Specification -
Filler Metal F-No. - ulleid Metal Analysis A-No. Size of Filler Metal 3ther - aeld Metal Thickness I
'OSITION (QW-405) 'osition of Groove Neld Progression (Uphill, Downhill)
'REHEAT (QW-406) 'reheat Teinp. nterpass Temp. - Xher -
iickness shall be recorded for each filler metal or proccss used.) POSTWELD HEAT TREATMENT (OW-407) Temperature Time Other
GAS (QW-408) Percent Composition
Gas(es) (Mixture) Flow Rate Shielding Trailing Backing
ELECTRICAL CHARACTERISTICS (QW-409)
Polarity Amps Volts Tungsten Electrode Size Other
TECHNIQUE (QW-410) Travel speed String or Weave Bead Oscillation Multipass or Single Pass (per side) Single or Multiple Electrodes Other
This form (E00007) may be obtained from the Order Dept., ASME, 22 Law Drive, Box 2300, Fairfield, NJ 07007-2300
(Source ASME 831 .i, SEC IX)
292
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STD-AWS CMWI APP B-ENGL 0784265 0538945 230 ANNEX &SAMPLE FORMS
Specification No.
I QW-483 (Back)
TerisileTest (QW-150) PQR No.
Ultimate Ultimate Type of Total Load Unit Stress Failure ¿i
Width Thickness Area Ib psi Location
Specimen
No.
Guided-Bend Tests (QW-160)
Notch Notch Test Impact Lateral Exp. Drop Weight
Location Twe Temp. Values %Shear I Mils 1 Break I No Break
Type and Figure No. I I
1 I
Fillet-Weld Test (QW-180
Result - Satisfactory: Yes No Penetration into Parent Metal: Yes No Macro - Results
Other Tests
Type of Test Deposit Analysis Other
Welder's Name Clock No. Stamp No. Tests Conducted by: We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME Code.
Laboratory Test No.
Manufacturer
Date BY (Detail of record of tests are illustrative only and may be modified to conform to the type and number of tests required by the Code.)
(Source ASME 631.1, SEC IX)
293
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STDOAWS C M W I APP B-ENGL 07842b5 0538946 157 ANNEX B-SAMPLE FORMS
QW-484 SUGGESTED FORMAT FOR MANUFACTURER'S RECORD OF WELDER OR WELDING OPERATOR QUALIFICATION TESTS (WPQ)
See QW-301, Section IX, ASME Boiler and Pressure Vessel Code
Welder's name Clock number Stamp no.
Identification of WPS followed by welder during welding of test coupon
Base materia@) welded Thickness
Welding process(es) used Type
Manuall or Semiautomatic Variables for Each Process (QW-350) Backing (metal, weld metal, welded from both sides, flux etc.) (QW-402)
( ) Plate ( ) Pipe (enter diameter, if pipe)
Filler metal specification (SFA): Filler Metal F-No.
Consumable insert for GTAW or PAW
Weld deposit thickness for each welding process
Welding position ( lG , 5G, etc.) (OW-405)
Progression (uphill/downhill)
Backing gas for GTAW, PAW, GMAW; fuel gas for OFW (QW-408)
GMAW transfer mode (QW-409)
GTAW welding current type/poiarity
ASME P-NO. to ASME P-No. (QW-404
Classification (QW-404)
Machine Welding Variables for the Process Used (QW-360) Directhemote visual control
Automatic voltage control (GTAW)
Autornatic joint tracking
Welding position ( lG, 5G, etc.)
Consumable insert
Backing (metal, weld metal, welded from both sides, flux, etc.)
Actual Values Range Qualified
Actual Values Range Qualified
Guided BendTest Results Guided Bend Test Type ( ) QW-462.2 (Side) Results ( ) QW-462.3(a)(Trans. R & F) Type ( ) QW-462.3(b) (Long, R & F) Results
Visual examination results (QW-302.4)
Radiographic test results (QW-304 and Qw-305)
(For alternative qualification of groove welds by radiography)
Fillet Weld - Fracture test in. Macro test fusion Fillet leg size in. x in. Concavity/covexity in. Welding test conducted by Mechanical tests conducted by We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME Code.
Length and percent of defects
Organization
Date - BY
This form (E00008) may be obtained from the Order Dept., ASME, 22 Law Drive, Box 2300, Fairiield NJ 07007-2300
(Source ASME 831.1, SEC IX)
294
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STD-AWS C M W I APP B-ENGL m ' O 7 8 4 2 6 5 0518947 093 ANNEX B-SAMPLE FORMS
Bead Number
eference: API Standard 1104.2.2
Electrode Amperage Size and and
Type Voltage Polarity Speed
PROCEDURE SPECIFICATION NO.
Ir Welding of Pipe and Fittings
ocess
aterial
iameter and wall thickness
)int design Iler metal and no. of beads lecirical or flame characteristics
>sition irection of welding
o. of welders ¡me lapse between passes (pe and removal of lineup clamp
leaning andlor grinding reheat stress relief
hielding gas and flow rate
hielding flux peed of travel
ketches and tabulations attaches
ested Welder ,pproved Welding supervisor
,dopted Chief engineer
-1 p 1/16 in. (1 5 9 mm) /-
1/32-1116 in. (0.79-1 5 9 mm)
t 1/16 i 1/32 in. (1.59 i 0.79 mm) Approximately 1/16 in. (1.59 mm) +I '1-
Standard V-Bevel Butt Joint
Approximately 1/8 in. (3.17 mm)
Sequenceof Beads
NOTE: Dimensions are for reference only.
ELECTRODE SIZE AND NUMBER OF BEADS
I I I I
I I I l
(Source API Standard 1104)
295
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STD-AWS CMWI APP B-ENGL 0784265 0538948 T2T ANNEX B-SAMPLE FORMS
296
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