Sample-Project-Quality-Plan.docx

Embed Size (px)

Citation preview

  • 7/28/2019 Sample-Project-Quality-Plan.docx

    1/27

    Project Quality Plan

  • 7/28/2019 Sample-Project-Quality-Plan.docx

    2/27

    2

    QA/QC Plan Index & Revision Control Document no:REV. :

    Date :

    Section Description DOC No. RevNo.

    Remark

    s

    1.0 Quality Policy

    2.0 Quality assurance/ Quality Control Plan PQP-001 00 Level I

    3.0 Quality Systems Procedures3.1 Document & Data Control QSP-001 00 Level II

    3.2 Control of Quality Records QSP-002 00 do

    3.3 Management Responsibilities QSP-003 00 do

    3.4 HR & Training QSP-004 00 do

    3.5 Control of Contractor Supplied Materials QSP-005 00 do

    3.6 Purchasing QSP-006 00 do

    3.7 Contract Review QSP-007 00 do

    3.8 Material Identification & Traceability QSP-008 00 do

    3.9 Handling, Storage, Packaging, Preservation & Delivery QSP-009 00 do

    3.10 Control of Inspection, Measuring & Test Equipment. QSP-010 00 do

    3.11 Control of Non-Conformances QSP-011 00 do

    3.12 Corrective & Preventive Action QSP-012 00 do

    3.13 Control of Construction Process QSP-013 00 do

    3.14 Inspection & Testing QSP-014 00 do

    3.15 Audit QSP-015 00 do

    4.0 Appendices

    4.1 Organization Chart Appendix 01 00

    4.2 Duties & Responsibilities Appendix 02 00

    4.3 Agenda- Management review Meeting Appendix 03 00

    4.4 Audit & Management Review schedules Appendix 04 00

    5.0 Attachments

    5.1 Document/Data Transmittal QCF-002 00

    5.2 Transmittal Register QCF-003 00

    5.3 Non-Conformance Report QCF-004 00

    5.4 Non-Conformance Report Log QCF-005 00

    5.5 Corrective Action Request QCF-006 00

    5.6 Corrective Action Request Status Log QCF-007 00

    5.7 Material Request & Inspection Report QCF-008 00

    5.8 Quarantine Note QCF-009 00

    5.9 Rejection Report QCF-013 00

    5.10 Test Equipment Calibration Log QCF-018 00

    5.11 Monthly Quality Management Report QCF-024 00

    5.12 Material Issue form MIF 00

    5.13 Material Requisition Form MIR 00

  • 7/28/2019 Sample-Project-Quality-Plan.docx

    3/27

    3

    QA/QC Plan Index & Revision Control Document no:REV. :

    Date :

    6.0 QA/QC Work Procedures6.1 Material Control GEGC-QCP-001 00 Level III

    6.2 Contractor Request for Inspection GEGC-QCP-002 00 -do-

    6.3 Surveying GEGC-WP-01-01 00 -do-

    6.4 Site Clearing GEGC-WP-02-01 00 -do-

    6.5 Earthwork, Trenching & Backfilling GEGC-WP-02-02 00 -do-

    6.6 Concrete Construction GEGC-WP-03-01 00 -do-

    6.7 Pre-Cast Concrete Panel Erection GEGC-WP-03-02 00 -do-

    6.8 Concrete Masonry Units GEGC-WP-04-01 00 -do-

    6.9 Water Proofing GEGC-WP-07-01 00 -do-

    6.10 Painting GEGC-WP-09-05 00 -do-6.11 Hydro Testing GEGC-WP-15-01 00 -do-

    6.12 Plumbing GEGC-WP-15-02 00 -do-

    6.13 Site Electrical Utilities GEGC-WP-16-01 00 -do-

    6.14 Grounding GEGC-WP-16-02 00 -do-

    7.0 Inspection Checklists & ITPs

    7.1 Inspection Checklists & Inspection & Test Plan

    applicable to the contract

    00

  • 7/28/2019 Sample-Project-Quality-Plan.docx

    4/27

    4

    Project Quality Plan

    Company names -001 Revision 00

  • 7/28/2019 Sample-Project-Quality-Plan.docx

    5/27

    5

    1.0 Scope:

    This Project Quality plan covers required activities for selection, purchasing,

    delivery of all materials & equipments complying with the technical

    specifications & scope of work for all projects.

    2.0 Normative Reference:

    This Quality Plan is prepared based on:

    Applicable standards & Specifications. Client Quality Control Specification. ISO 9000:2000. SASO: Saudi Arabian Standards Organization.

    3.0 terms & Definitions:

    Following terms & definitions in addition to terms & definitions is ISO

    9000:2000 & project documents for the project quality control plan shall apply

    & have the same meaning indicated hereunder:

    Client/Employer

    Engineer Consultant Contractor Sub-Contractor Quality System: Following are the Quality Systems.

    1. Organizational Structure.2. Project Management Process.3. Construction Work Process.4. Installation Work Process.5. Testing & Commissioning Process.6. Resources.

    Quality Plan: Document Specifying which procedures & associatedresources shall be applied by whom & when to a specific project,

    product, process or contract.

  • 7/28/2019 Sample-Project-Quality-Plan.docx

    6/27

    6

    Quality Assurance: Part of Quality Management to attain qualityrequirements of the contract.

    Quality Control: Part of Quality Management focused on fulfillingquality requirements.

    Non-Conformance: Non Fulfillment of a requirement. Corrective Action: The Action taken to prevent recurrence of a non

    conformance.

    Corrective Action: the action taken to prevent the occurrence of apotential non-conformance.

    Type Test: Test or series of tests directed towards approval of a design,conducted to determine that is capable meeting the requirements of the

    product specifications.

    Hold Point: Inspection or Test may not proceed without the QA/QCorganization representative in attendance.

    Witness point: it defines a point that provides QA/QC organization withthe opportunity to attend the inspection or test, at their option.

    4.0 Quality Management System (QMS).

    4.1 Quality Objective:

    Te purpose of this quality plan is to ensure that contractual conditionsapplicable for specification of the project & standard project are met

    following the standards specified according to ISO: 9000:2000. This

    includes the controls to be exercised on those aspects of the function,

    which have an effect on quality of the activities, services or process, to

    ensure conformance to contractual requirements. References are made

    to written quality procedures- relegated to applicable functions. Each

    quality procedure shall describe in detail that what is to be done, who

    should do it & when should be done.

    In this project contractor shall perform work under this Quality Plan

    shall incorporate the scope of the services performed by the sub-

    contractor into this quality plan is periodic surveillance audits to ensure

    the system is maintained & improved. Areas of non compliance shall be

  • 7/28/2019 Sample-Project-Quality-Plan.docx

    7/27

    7

    resolved to the satisfaction of the engineer. Records shall be

    maintained.

    4.2Documentation Requirements:

    4.2.1 General:

    COMPANY NAME has established the following documentation for is quality

    management system:

    Quality Policy & Quality Objectives. Quality Systems Procedures. Quality Records.

    Planning, Operation & Process Control documentation such as:i. Inspection, Test Plan (I&TP) - provided by CIMS.

    ii. Work Procedures.iii. Records of Internal Reviews.iv. Test Report (TR) - provided by CIMS.v. Audit report & Corrective actions.vi. Other records used to ensure effective planning operation & control.

    4.2.2 Quality Plan:

    COMPANY NAME has established & maintains this quality plan. This Quality

    Plan is a level I document & defines policies, guidelines of the quality

    management system & shall include the following:

    Scope of Quality Plan. Quality System Procedures, which are Level ll documents, which describe the

    activities performed implement the Quality Management System.

    Level lll documents (Work Procedures) which provide specific work details &requirements to complete the project. I&TPs which are incorporated in this

    Quality Plan, Shall also form part of the Level lll Document. Level IV documents (Quality Records). Inspection checklist & Test Reports,

    which are also incorporated in this quality plan shall also form part of the

    level IV document.

  • 7/28/2019 Sample-Project-Quality-Plan.docx

    8/27

    8

    4.2.3 Control of Documents:

    The quality plan & reference procedures are controlled documents.

    The QA/QC Manager is responsible to ensure the initial issue &

    subsequent changes are acknowledge by those authorize to receive

    the Quality Plan.

    I&TPs, its issuance & use shall also be controlled so that only revision

    applicable to the project is utilized.

    A documented procedure has been established to control documents

    required for the quality management system. Project documents

    shall be maintained at the Main Office & the field offices. Access to

    these files shall be limited to COMPANY NAME Key Personnel assign

    to this project.Prior to submitting documents to the engineer, these documents are

    to be reviewed & approved by the responsible key personnel. This

    review & approval shall be indicated on each item by statement &

    signature of the responsible personnel.

    Refer to COMPANY NAME-QCP-001 (Document & Data Control).

    4.2.4 Control of records:

    Quality Records are Level IV Documents. Records required for thequality management system are controlled & maintained to provide

    evidence of conformance to requirements & of effective operation of

    the Quality Management System. A Procedure exists to document

    the identification, storage, retrieval, protection, and retention time &

    disposition o quality records. Although inspection checklist & test

    reports forms provided by the engineer, its issuance & use shall also

    be controlled so that the revision applicable to the project are

    utilized.

    Refer to COMPANY NAME-QCP-002 (Control of Records).

  • 7/28/2019 Sample-Project-Quality-Plan.docx

    9/27

    9

    5.0 Management Responsibility:

    5.1 Management Commitment:

    The management of COMPANY NAME is committed to the development &

    improvement of the quality Management System by:

    Regular Communication to the site staff of the importance of meeting thecontractor, regulatory & legal requirements, through quality policy routine

    instructions & employee meetings.

    Establishment of the quality policy & Objectives. Performance of management reviews in accordance with management review of

    this Quality Plan.

    Ensuring the availability of necessary resources.

    5.2 Client Focus:

    COMPANY NAME ensures contractor satisfaction by:

    Reviewing contract requirements, Quality Management System &Procedures for compatibility & submit modifications as

    appropriate.

    Allocation of trained & qualified staff resources to perform projecttasks.

    Schedule & Reporting Progress in sufficient detail to controlproject cost.

    Training personnel as required. Performing management reviews & quality audits. Establish a program for problem identification & resolving the

    problem, prevention of any problem.

    Maintaining data control systems & records of project activities.5.3 Quality Policy:

    The policy is appropriate to the purpose of COMPANY NAME. (Refer to

    Quality policy). It includes a commitment to meeting customer

  • 7/28/2019 Sample-Project-Quality-Plan.docx

    10/27

    10

    requirements & continual improvement. It is reviewed to relevancy &

    appropriateness of objective & communicated to those performing work.

    The policy is controlled by the owner & executive director.

    5.4 Planning:

    5.4.1 Quality Objectives:

    The top management of COMPANY NAME has identified the following

    quality objectives for the project. The objectives are measurable, consistent

    with the policy & relevant to the successful completion of the project.

    Attainment of objectives is considered a part of COMPANY NAME effort forcontinual improvement.

    To ensure that approved practices, procedures, I&TPs & audit program are inplace & utilizes as they apply throughout all the phases of the project.

    To minimize the scrap & rework during the life of the project. To ensure that safety of the personnel, the facilities & environment have been

    carefully considered & that the appropriate measure has been implemented.

    To ensure that quality requirements are determined & satisfied throughout thephases of contract performance, including as applicable, procurement,

    construction & pre-commissioning.

    To provide proper resources to meet construction schedule. To provide for early & prompt detection of deficiencies & for timely & effective

    correction action, in order not to impair schedule.

    5.4.2 Quality Management System Planning:

    The elements that comprise the quality planning process are thisQuality Plan, Inspection & Test Plans, Project Organization Charts that

    prescribe personnel allocations & mobilizations, titles of individuals,

    sub-contractor necessary to complete the work & the integration of

    quality improvement initiatives described in paragraph 5.6-

    Management Review & paragraph 8 Measurement, Analysis &

    Improvement.

  • 7/28/2019 Sample-Project-Quality-Plan.docx

    11/27

    11

    Planning is conducted to ensure that changes in the qualitymanagement system are conducted in a controlled manner & the

    integrity of the quality management system is maintained.

    5.5 Responsibility, Authority & Communication:

    5.5.1 Responsibility & Authority:

    The responsibilities & authorities of key personnel of COMPANY NAME are

    defined in Appendix 02 of this Quality Plan. The interrelation between the

    key personnel is also defined in the form of organization chart. (Appendix

    01)

    The project manager defines the responsibilities & authorities using the

    RACI chart for the project management process & inform to all concern

    within the project organization. QA/QC Manager shall have organizational

    authority at least equal to that of the line manager responsible for the

    execution of the work. He administrates reports to the Engineer & is

    responsible for the auditing of the Quality Management System. Ha has the

    overall responsibility to organize the implementation to organize the

    implementation of the quality plan. It shall be his responsibility to report

    any deficiencies in the quality of work to the Engineer. He or his staff has

    the authority to stop work in any area where discrepancies remain

    uncorrected & subsequently close out any non-conformance report upon

    satisfactory correction of noted deficiencies.

    QA/QC Manager is responsible for the supervision of the relevant discipline

    for the supervision of the relevant discipline inspectors. He shall be

    responsible for monitoring the CRI logs, identifying any areas of concern &

    raising non-conformance reports as necessary. He is responsible for

    ensuring that the discipline inspectors have access to the necessary

    standards, specifications & drawings to enable them to effectively monitor

    construction activities. He shall review activity inspection reports to ensure

  • 7/28/2019 Sample-Project-Quality-Plan.docx

    12/27

    12

    they are concise & complete. He is also responsible for the management of

    the independent Test Agencies ensuring that they have suitability trained &

    qualified personnel on-site & that their equipment is satisfactorily

    maintained & calibrated.

    The responsibilities & authorities are communicated to all employees as

    necessary to ensure that they are aware of & act accordingly. Channels of

    internal communications are reflected in their responsibilities enabling

    employees to communicate easily. In addition to formal responsibilities

    defined, all management personnel are tasked with the responsibility to:

    Initiate action to prevent recurrence of any non-conformity relating to theestablished process of this Quality Plan.

    Identify & record any problem relating to the established process or this qualityplan.

    Initiate, recommend & provide solutions through designated channels. Verify the implementation of problem solutions. Control further processing & installation of non-conforming materials until the

    deficiency or unsatisfactory condition has been corrected/

    5.5.2 Management Representative:

    The Quality Manager Officer is appointed as Management Representative in

    quality matters. He ensures processes described in this plan which are required

    for the quality management system of the project are established, implemented

    & maintained. The Quality Management will be reporting directly to Project

    Management as well as Executive Director of COMPANY NAME on the

    performance of the project quality management system & introduce any required

    improvement & shall have the following responsibility:

    To establish, implement & maintain procedures required for the QualityManagement System.

    To identify, establish, implement & maintain area where procedures /processrequire improvement.

  • 7/28/2019 Sample-Project-Quality-Plan.docx

    13/27

    13

    To report on the performance of all these processes & recommend whereverimprovements are required.

    To promote throughout the organization, awareness of meeting customerrequirements & thus achieving customer satisfaction through effective

    implementation of all these processes.

    5.5.3 Internal Communication:

    The management Representative ensures appropriate communication

    processes are established throughout the organization & that

    communication takes place with regards to the quality management

    system.

    At defined intervals & occasions the employers requirements arediscussed & communicated to all responsible personnel to increase their

    commitment in meeting these requirements.

    Every month a coordination meeting is conducted involvingprocurement, construction, QA/QC & members of the management to

    evaluate & monitor that customer requirement are adequately met &

    that customer satisfaction is achieved.

    The MR issues internal communication related to quality ManagementSystem & records of such communications are maintained.

    5.6 Management Review:

    5.6.1 General:

    The management will reviews & evaluate the implementation &

    maintenance of the quality system, effective process execution & will

    ensure that the COMPANY NAME objectives are achieved.

    Actions shall be initiated for the non-conformance & for improving the

    QMS & process performance, when appropriate.

    The management review will be conducted every six months.

  • 7/28/2019 Sample-Project-Quality-Plan.docx

    14/27

    14

    5.6.2 Review Input:

    Management reviews shall utilize:

    1. Result of Quality Audits.2. Customer performance evaluation (feedback).3. Process performance & product conformance results.4. Prevention & Corrective action status.5. Follow up actions from the previous management review meetings.6. Other changes that could affect the quality management system.5.6.2.1 Review Output:

    Results of Management Reviews shall be recorded & addressed as

    appropriate:

    i. Improvement in the QMS system.ii. Improvement in the projects related to the Clients requirements.

    iii. Resources needed.Action items should be followed-up on the subsequent Management

    Reviews to ensure closure. A copy of the results of the management review

    shall be submitted to the Engr. Within 2 weeks after the management

    review meeting.

    Refer to Appendix 03 COMPANY NAME QCP-003 (Management Review).

    Refer to Appendix 04 for Management review meeting schedules.

    6.0 Resource Management:

    6.1 Provision of Resources:

    COMPANY NAME shall provide resources required to implement the

    Quality Management System, including equipment, materials, & trained

    personnel.

    For all procurement, construction & pre-commissioning activities, sufficient

    contractor QC personnel shall be on-site prior to the start of the applicable

    work.

  • 7/28/2019 Sample-Project-Quality-Plan.docx

    15/27

    15

    The project manager set up project team organization with the resources

    required to successfully execute the project.

    6.2 Human Resources:

    6.2.1 General:

    COMPANY NAME shall assign personnel to the project that is competent on the

    basis of applicable education, training, skills & experience. The QA/QC Manager is

    responsible to review the contract to determine any project requirement for

    competency level of personnel assigned to the project & ensure that assignment

    of personnel; including sub-contractors meet the requirements. All procedures &

    personnel qualifications for special processes shall be submitted 30 days prior to

    start work.

    COMPANY NAME shall on a monthly basis a listing of approved personnel

    forecast to be mobilized in the next 60 days as well as a list of personnel to be

    demobilized in the next 60 days.

    COMPANY NAME planned staffing shall comply with the contractor approved

    Quality Plan. Reduction from required level of quality personnel shall require the

    Engineers approval.

    COMPANY NAME shall advise engineer 30 days in advance of quality personnel

    changes due to vacation, temporary assignments or resignations. All other

    changes such as illness & emergency leaves will be advised to the Engineer as

    soon as possible.

    6.2.2 Competence, Awareness & Training:

    COMPANY NAME has developed position in description for those personnel

    performing activities affecting quality that identify the competency

    requirements. The Administration Manager keeps the latest issue of

    position description.

    The Department Manager is responsible to identify training needs & assure

    training is performed. Personnel lacking required competencies shall

    receive training such as formal, informal or on-the-job training.

  • 7/28/2019 Sample-Project-Quality-Plan.docx

    16/27

    16

    Employee needs are identified through job description requirements,

    employees past experience & knowledge. The Department Manager/

    Supervisor shall establish a training plan to address these needs.

    Management ensures that employees are aware of the relevance &

    importance of their work activities & how they contribute to the

    achievement of the quality objectives.

    Management ensures that employees are trained & record should store &

    maintained in the Administration Department.

    Refer COMPANY NAME QCP-004 (HR & Training).

    6.3 Infrastructure:

    COMPANY NAME shall plan, determine & manage the work area, in a manner to

    satisfy the project requirements. COMPANY NAME provides the necessary

    provisions to achieve non-deficient product in the fabrication shops, project sites

    & office area. Provisions shall include equipments, transportation, communication

    & other utilities.

    6.4 Work Environment:

    COMPANY NAME shall provide a healthy environment. This section is addressed

    in the environment, health & safety (EHS) plan.

    7.0 Project Execution:

    7.1 Planning of Project Execution:

    COMPANY NAME shall plan & document the project execution process. The

    documentation for the project execution is stated in paragraph 4.2of this Quality

    Plan.

  • 7/28/2019 Sample-Project-Quality-Plan.docx

    17/27

    17

    The procurement, documentation & pre-commissioning processes,

    documentation, resources & facilities shall be established for this project.

    COMPANY NAME shall inspect, test & accept all parts of the work as

    defined in the project specification including the work of its sub-contractor

    to ensure that all work are in conformance with all drawings, specifications

    & applicable standards.

    Verification & Validation are incorporated into the planning process

    through the work instruction or procedures & I&TPs.

    Acceptance criteria for the work will be developed where appropriate.

    Records, attesting to conformity of process & resulting work, shall be

    maintained by the QC Document Controller. Records include but not

    limited to:

    a) Inspection reports & Certificates.b) Disposition Reports.c) Audit result & closures.d) Record of management reviews.

    Project & Plant acceptance by the Engineer shall be documented by taking

    Over Certificates & Final Completion Certificate(s), (TOC & FCC).

    7.1.1 Determination of Project Requirements:

    COMPANY NAME will review the contract agreement to determine project

    requirements. The engineering & technical manager will evaluate these

    requirements & determine any additional requirements, including

    regulatory & legal ones, which may have not been identified by the

    Engineer & need to be implemented to support the delivery of the work.

    7.1.2 Reviewing of Project Requirements:

    COMPANY NAME has assigned the contracts Manager to review & evaluate

    the Contract Requirements & ensure that the requirements are understood

    & that COMPANY NAME has the capability of performing work. Any

    additional requirements including regulatory & legal ones, which may not

  • 7/28/2019 Sample-Project-Quality-Plan.docx

    18/27

    18

    have been identified by the Engineer, shall be identified. The review shall

    be documented & records maintained

    Refer to COMPANY NAME QCP -007 (Contract Review).

    7.2 Client Communication:

    The Project Manager is responsible to establish & maintain communication with

    the engineer regarding construction & pre-commissioning activities. The methods

    of Communication with the Engineer shall be through:

    Formal written Communication. Agenda in weekly communication meetings. Technical queries. E-mail communication but not for record purposes.

    The Project Manager & the Management Representative are responsible for

    evaluation of the Engineers feedback/complaints & responding them.

    7.3 Design & Development:

    COMPANY NAME shall not any basic design activities such as this element of ISO

    9000:2000 shall be considered an execution. However, COMPANY NAME shall

    perform

    detailing of drawings for fabrication & erection activities. Whenever required by

    the engineer, design verification shall be made by COMPANY NAME.

    7.4 Purchasing:

    7.4.1 Purchasing Process:

  • 7/28/2019 Sample-Project-Quality-Plan.docx

    19/27

    19

    The procurement manager is responsible to ensure that materials for the

    project are procured from approved sources that comply with the specified

    purchase order requirements. An approved vendors list is maintained in

    the Procurement Department. Vendors are selected on the basis of their

    ability to meet purchase order requirements, & from the approved vendors

    list provided by the Engineer.

    Selection of Vendor is done based on co-operation between project

    management & supply management based on client requirements & list of

    qualified suppliers, previous delivery histories, technical specification,

    quality level. Evaluation of equipment/materials data from manufacturers

    supplier to ensure compliance to specifications as required by client is

    made.

    7.4.2 Purchasing Information:

    Sufficient information shall clearly define the material ordered, including,

    when applicable:

    Requirements for material acceptance. Requirements for personal qualification. Quality management System Manual requirements. Reference standards, codes, drawings.

    7.4.3 Purchasing Orders:

    The project manager authorizes purchase order for all buyout projects

    purchases. Supply management issues purchase orders based on Project

    Managers purchase requisition &/or Engineerings purchase specification.

    Purchase orders are followed up to ensure that delivery commitment will be

    met & is in accordance with project requirements. This includes the supply

  • 7/28/2019 Sample-Project-Quality-Plan.docx

    20/27

    20

    of technical commercial documents, software & hardware items & services

    included in the purchase order in the specified frame.

    7.4.4 Verification of Purchasing Material:

    COMPANY NAME determines the amount of inspection required based on

    the requirements (Level of Inspection for Materials) provided by the

    Engineer. Where verification is required at the vendors premises,

    verification/inspection arrangements & methods of material release shall be

    included in the Purchase Order.

    Refer COMPANY NAMEQCP- 006 (Purchasing).

    COMPANY NAME QCP-006A (Material Check List).

    COMPANY NAME QCP-006B (Purchase Order).

    7.5 Product & Service Provision:

    7.5.2 Control of Production Service Provision:

    COMPANY NAME has established the following controls applicable to

    construction & construction management activities. These activities are

    reflected in the detailed Inspection & Test Plans that form part of this QP.

    Activities are planned. Activities are scheduled. Acceptance criteria are defined. Adequate Resources (tools, equipment, and trained personnel) are

    available to perform work.

    The work environment is safe & conforms to health & safetyrequirements in the contract.

    Methods are employed to monitor resources expenditures againstexpected results.

  • 7/28/2019 Sample-Project-Quality-Plan.docx

    21/27

    21

    Procedures, work Instructions &/or Installation instructions areavailable at work.

    Codes, standards & other references, including portions of thecontract are available to the workforce.

    Standards of Workman ship are implemented. Criteria for release, approval & acceptance are established.

    Refer COMPANY NAMEQCP- 013 (Control of Construction

    Processes).

    7.5.3 Validation of Processes for Production & Service Provision:

    COMPANY NAME shall prepare Work Procedures for each work activity in

    the execution of the project. Work Procedures are to be prepared ahead of

    time (at least a month prior to start of the work activity), indicating the

    inspection & testing required.

    Refer to Level III Document (Work Procedure).

    7.5.4 Identification & Traceability:

    COMPANY NAME shall ensure that the materials used in the project have

    complete records to identify & maintain their traceability throughout the

    construction/installation process. Records of material traceability shall be

    maintained & controlled by QC Inspectors with the assistance from the

    Material Controller.

    Refer COMPANY NAMEQCP-008(Material Identification & Traceability).

  • 7/28/2019 Sample-Project-Quality-Plan.docx

    22/27

    22

    7.5.5 Contractor Supplied Material:

    In reference to manufacturers instructions, COMPANY NAME shall develop

    a documented procedure setting out the formal methods & planned

    actions to be taken by COMPANY NAME to ensure proper handling,

    identification, verification, protection & safeguarding of supplied materials.

    7.5.6 Materials Handling, Storage & Preservation:

    COMPANY NAME has established a documented procedure for handling,

    storage, preservation & transportation of materials & products to prevent

    damage or deterioration of the product.

    Refer COMPANY NAME-QCP-009 (Handling, Storage, Packaging, andPreservation & Delivery).

    7.5.7 Control of Monitoring & Measuring Devices:

    COMPANY NAME shall have all its monitoring & measuring devices

    calibrated at regular intervals. Calibration of monitoring & measuring

    devices shall be performed by an agency approved by the Engineer. A

    calibration log shall be prepared & maintained o monitor the validity of the

    calibration of the device. Original copies of the Calibration Certificates &

    Calibration Log shall be kept by the QA/QC Manager & copies issued to the

    QC Inspectors & sites stores.

    Refer COMPANY NAMEQCP -010 (Control of Inspection, Measuring & Test

    Equipment).

    8.0 Measurement, Analysis & Improvement:

    8.1General:

    COMPANY NAME shall plan & implement monitoring & measuring activities,

    measurement analysis & needed improvement processes.

    a. To demonstrate conformity of product.

  • 7/28/2019 Sample-Project-Quality-Plan.docx

    23/27

    23

    b. To ensure conformity of the quality management system.c. To continually improve the effectiveness of the quality management

    system.

    8.2 Monitoring & Measurement:

    8.2.1 Customer Satisfaction:

    COMPANY NAME shall determine the customers perception in regards to

    COMPANY NAME meeting the Employers requirements, through the Engineers

    comments, weekly Progress Meeting & the monthly Project Progress Meetings.

    8.2.2 Audits:

    COMPANY NAME has established & will maintain & implement a quality audit

    program to verify that the quality activities & related results comply with planned

    contractual arrangements & to determine the effectiveness of the quality

    program associated procedures. The QP shall have the following:

    A procedure that addresses the responsibilities & requirements for planning & conductingaudits & for reporting results & monitoring record was developed to govern these activities.

    Refer COMPANY NAME-QCP- 015 (Audit Schedule).

    Contractor audits shall be carried out for the 10% & 50% stake in order to monitor thequality system implementation for procurement & construction work phases for the

    Project. Refer Appendix 04 (Audit Schedule).

    Audits will be executed by the QA/QC Manager in accordance with the approved qualityplan requirements.

    Corrective action shall be monitored & bought to its closure. Audit to be conducted by the engineer will be selected by him at any time.

  • 7/28/2019 Sample-Project-Quality-Plan.docx

    24/27

    24

    8.2.4 Monitoring & Measurement of Product:

    Identification of inspection & test status is maintained through the

    construction process to ensure that all inspections & tests have been

    performed & product meets requirements of Projects.

    Refer COMPANY NAMEQCP-014 (Inspection & Testing).

    8.3 Control of Non-Conformance:

    COMPANY NAME shall ensure that materials & products that do not conform to

    the specified requirements are identified & controlled to prevent unintended use.

    The Engineer shall be notified to verify the closure of the NCR. A non-

    conformance Log shall be prepared & maintained & included in the weekly

    progress meetings.

    Refer COMPANY NAME-QCP-011 (Control of Non-Conformances).

    8.4 Analysis of Data:

    COMPANY NAME shall only analyze data to solve recurring problems, identify

    trends & causes, monitor & improve customer satisfaction, suppliers, product

    characteristics & process capability. The results of this analysis shall be discussed

    in the monthly meetings.

    8.5 Improvement:

    8.5.1 Continual Improvement:

    COMPANY NAME continually improves the effectiveness of the QMS through the

    use of the quality policy, quality objectives audit results, analysis of data,

    corrective & preventive action & management review meetings.

  • 7/28/2019 Sample-Project-Quality-Plan.docx

    25/27

    25

    8.5.2Corrective Action:

    COMPANY NAME shall take action to eliminate the cause of non-

    conformities & to prevent recurrence. A procedure defining the

    requirements for corrective action has been prepared.

    Refer COMPANY NAME-QCP-012 (Corrective & Preventive Action).

    8.5.3 Preventive Action:

    COMPANY NAME shall take the necessary action to prevent potential non-

    conformities from occurring.

    Refer COMPANY NAME-QCP-012 (Corrective & Preventive Action).

    Document Change Record:

    DCR# Rev# Page Issue Date Changes

  • 7/28/2019 Sample-Project-Quality-Plan.docx

    26/27

    26

    Document Approval:

    _

    Management Project Manager

    Representative

  • 7/28/2019 Sample-Project-Quality-Plan.docx

    27/27

    Controlled Copy Document Control List

    Document:

    Specific Project Quality PlanPQP-001

    Contents:Quality Policies & Objectives

    QA/QC Plan

    Quality System Procedures

    Appendices

    Attachments

    Recipient Organization Dept. Copy# Remarks.