VersaBuilt VBX-160 Sub-Assembly

End-Effector Valve Mount Sub-Assembly Instructions The following parts are needed for the End-Effector Valve Mount sub-assembly 5000424:

Part # Quantity Description Manufacturer/ #

5000425 1 Valve Mount In The Ditch (ITD)

5000574 4 M3 Hex Nut 90591A121

5000589 4 Silencer ⅛” NPT AN10-N01

5000603 4 SHCS- M3x10mm 95263A134

5000619 2 Fitting, L, ¼” Tube x ⅛ NPT KQ2L07-34

5000638 2 SHCS-M5x12mm 90128A236

5000652 2 Solenoid Valve, 5 port, 3 pos SY5420-5LOZ-01T

5000746 4 90 Fitting- ⅛” x ⅛ NPT *part of smc valve

KQ2L03-34AS

5000800 1 FITTING, DRESSING 90° 83602018

5000880 2 Side Bracket for SY5000 5-PORT SOLENOID VALVE *includes bracket and 2 BHCS M3x4mm

SX5000-16-1A

FIGURE 1: END-EFFECTOR VALVE MOUNT SUB-ASSEMBLY PARTS

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End Effector Valve-Mount Sub-Assembly Instructions

The following tools are needed for the End-Effector Valve Mount sub-assembly 5000424:

● Flat Head Screwdriver ● 7/32” Open Ended Wrench ● 11mm Open Ended Wrench ● 2.5mm Allen Wrench ● 4mm Allen Wrench ● Loctite 263

FIGURE 2: END-EFFECTOR VALVE MOUNT SUB-ASSEMBLY TOOLS

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End Effector Valve-Mount Sub-Assembly Instructions

Assembly Step 1: Assemble Solenoid Valves with Fittings and Silencers:

Locate parts: ● two Solenoid Valve, 5 port, 3

pos- 5000652 ● two L-Fitting ¼”x⅛

NPT-5000619 ● four L-Fitting 5/32”x

⅛NPT-5000746 ● four Silencer x⅛”NPT-5000589

Tools:

● 11mm open ended wrench

FIGURE 3: SOLENOID VALVE, FITTINGS AND SILENCERS x 2 AND TOOLS

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End Effector Valve-Mount Sub-Assembly Instructions

● Attach one L-Fitting ¼”x⅛ NPT-5000619 to each Solenoid Valve, 5 port, 3 pos-5000652. Use 11 mm open ended wrench to tighten fittings.

◊ Locate two Solenoid Valve, 5 port, 3 pos-5000652 and two Fitting, L, ¼” Tube x ⅛NPT-5000619

◊ Locate the intake port or port P, the middle port ◊ Screw in one fitting per valve in the middle hole of the 3 port using the 11mm

open ended wrench ◊ Make sure fitting is pointed forward towards the face of the valve

FIGURE 4: FITTING IS POINTED FORWARD TOWARDS FACE OF VALVE

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End Effector Valve-Mount Sub-Assembly Instructions

● Attach 2 L-Fitting 5/32”x ⅛NPT-5000746 to each Solenoid Valve, 5 port, 3 pos-5000652. Use 11 mm open ended wrench to tighten.

◊ Locate two Solenoid Valve, 5 port, 3 pos-5000652 and four Fitting, L, 5/32”x ⅛NPT-5000746

◊ Locate the two output ports or port A and port B, the two top ports ◊ Screw in two fittings per valve into the top holes using the 11mm Open Ended

Wrench ◊ Make sure fitting is pointed forward towards the face of the valve

FIGURE 5: 3 L FITTINGS ATTACHED TO SOLENOID VALVE

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End Effector Valve-Mount Sub-Assembly Instructions

● Attach 2 Silencers ⅛” NPT-5000589 per valve ◊ Locate the empty relief ports on each side of the L Fitting. (Make sure to keep

the L Fitting pointing towards the front of the Valve.) ◊ Screw in 2 silencers per valve in the relief ports on either side of the Fitting, L,

¼” Tube x ⅛NPT-5000619. ◊ Attach two Silencer x⅛”NPT-5000589 to the open ports on each Solenoid

Valve, 5 port, 3 pos-5000652, but do not screw in all the way since they will be removed to allow fastener entry to the bracket.

FIGURE 6: 2 SOLENOID VALVES WITH L FITTINGS AND SILENCERS ATTACHED

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End Effector Valve-Mount Sub-Assembly Instructions

Step 2: Attach two Side Brackets for SY5000 5-PORT SOLENOID VALVE (*includes bracket and 2 BHCS M3x4mm) - 5000880 to each Solenoid Valve, 5 port, 3 pos-5000652.

Locate parts: ● Two Side Brackets for SY5000

5-PORT SOLENOID VALVE(*includes bracket and 2 BHCS M3x4mm)- 5000880.

● 2 solenoid valves with L fittings and silencers attached

Tools:

● Flat head screwdriver ● Loctite 263

FIGURE 7: SOLENOID VALVES, BRACKETS AND TOOLS

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End Effector Valve-Mount Sub-Assembly Instructions

● Attach a side bracket-5000880 to both assembled Solenoid Valves, 5 port, 3

pos-5000652 using the 2 BHCS M3x4mm per bracket and Loctite 263. Fasten tightly with Flat Head Screwdriver.

FIGURE 8: ORIENTATION OF SIDE BRACKET TO SOLENOID VALVE

FIGURE 9: SIDE BRACKETS 5000880 ATTACHED TO SOLENOID VALVES

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End Effector Valve-Mount Sub-Assembly Instructions

Step 3: Mount the assembled Solenoid Valve, 5 port, 3 pos- 5000652 with fittings, silencers, and brackets to the Valve Mount- 5000425 using four M3 Hex Nut- 5000574 and four SHCS- M3x10mm.

Locate Parts: ● one Valve Mount- 5000425 ● two assembled Solenoid Valve, 5

port, 3 pos- 5000652 ● four M3 Hex Nut- 5000574 ● four SHCS- M3x10mm

Tools:

● Loctite 263 ● 4mm Allen Wrench ● 7/32” Open Ended Wrench

FIGURE 10: VALVE MOUNT 5000425

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End Effector Valve-Mount Sub-Assembly Instructions

● Remove Silencers-5000589 to allow access for fasteners into the bracket, these will be tightened back into each respective Solenoid Valve, 5 port, 3 pos-5000652 once the fasteners holding the brackets to the Valve Mount-5000425 are firmly fastened.

FIGURE 11: REMOVE SILENCERS FROM SOLENOID VALVES

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End Effector Valve-Mount Sub-Assembly Instructions

● Mount the Solenoid Valves, 5 port, 3 pos-5000652 to the valve mount with the 2-port side facing upwards

◊ Use two M3 Hex Nut- 5000574 and two SHCS- M3x10mm per bracket. ◊ Apply Loctite 263 ◊ use 4mm Allen Wrench and 7/32” Open Ended Wrench to tighten fasteners

firmly FIGURE 12: SOLENOID VALVES MOUNTED TO VALVE MOUNT

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End Effector Valve-Mount Sub-Assembly Instructions

Step 4: Fasten FITTING, DRESSING 90°-5000800 to the Valve Mount-5000425.

Locate parts: ● FITTING, DRESSING

90°-5000800 ● Assembled Valve

Mount-5000425

FIGURE 13: FITTING, DRESSING AND ASSEMBLED VALVE MOUNT

● Attach the FITTING, DRESSING 90°-5000800 to the valve mount

◊ Unscrew the plastic hex nut on the FITTING, DRESSING 90°-5000800. ◊ Place threads of the fitting through the mounting hole on end of the

Assembled Valve Mount-5000425. ◊ Screw the plastic hex nut back onto the threads of the FITTING, DRESSING

90°-5000800. FIGURE 14: ASSEMBLED VALVE MOUNT WITH FITTING, DRESSING 90°-5000800 ATTACHED

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End Effector Valve-Mount Sub-Assembly Instructions

Step 5: Attach assembled Valve Mount to the robot arm

Locate parts: ● Assembled valve mount with

FITTING, DRESSING 90°-5000800 attached

● 2 SHCS M5 x 12mm (#5000638) Tools:

● Loctite 263 ● 4mm Allen Wrench

FIGURE 15: PARTS AND TOOLS TO ATTACH VALVE MOUNT TO ROBOT ARM

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End Effector Valve-Mount Sub-Assembly Instructions

● Attach assembled valve mount to robot arm

◊ Locate mounting holes on robot arm ◊ Position Valve Mount so that metal extension holes are lined up with the holes

on the robot arm ◊ Use Loctite 263 on 2 SHCS M5 x 12mm (#5000638) ◊ Insert 2 SHCS M5 x 12 mm and tighten with 4mm Allen Wrench

FIGURE 16: ASSEMBLED VALVE MOUNT ATTACHED TO ROBOT ARM

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