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SERVICE Manual
PDP-TELEVISIONChassis : F30A(P_Europe_58FHD)_SaffronModel : PS58P96FDX/XEE
PDP-TELEVISION CONTENTS
1. Precaution
2. Product Specification
3. Disassembly & Reassembly
4. Troubleshooting
5. Exploded View & Part List
6. Wiring Diagram
7. Schematic Diagram
Refer to the service manual in the GSPN (see the rear cover) for the more information.
PS-58P96FD
Table of Contents
1. Precaution1-1 Safety Precautions ......................................................................................................................................................1-11-2 Servicing Precautions ..................................................................................................................................................1-31-3 Static Electricity Precautions .......................................................................................................................................1-41-4 Installation Precautions ...............................................................................................................................................1-5
2. Product Specification2-1 Product Specification ...................................................................................................................................................2-12-2 Specifications Analysis ................................................................................................................................................2-32-3 Accessories .................................................................................................................................................................2-4
3. Disassembly & Reassembly3-1 Overall Disassembly & Reassembly ............................................................................................................................3-1
4. Troubleshooting4-1 Troubleshooting ...........................................................................................................................................................4-14-2 Adjustment ...................................................................................................................................................................4-84-3 Upgrade .......................................................................................................................................................................4-26
5. Exploded View & Part List5-1 PS58P96FDX/XEE Exploded View .............................................................................................................................5-15-2 PS58P96FDX/XEE Service Item .................................................................................................................................5-3
6. Wiring Diagram6-1 Overall Wiring ..............................................................................................................................................................6-1
7. Schematic Diagram7-1 Circuit Description .......................................................................................................................................................7-17-2 Schematic Diagram .....................................................................................................................................................7-3
This Service Manual is a property of Samsung Electronics Co.,Ltd.Any unauthorized use of Manual can be punished under applicable International and/or domestic law.
GSPN (Global Service Partner Network)
Area Web SiteNorth America service.samsungportal.comLatin America latin.samsungportal.comCIS cis.samsungportal.comEurope europe.samsungportal.comChina china.samsungportal.comAsia asia.samsungportal.comMideast & Africa mea.samsungportal.com
© Samsung Electronics Co.,Ltd. Oct. 2007 Printed in Korea AA82-04921A
1. Make sure all protective devices are properly installedincluding non-metallic handles and compartment coverswhen installing or re-installing the chassis or chassisassemblies.
2. Make sure that no gaps exist between the cabinets forchildren to insert their fingers in to prevent children fromreceiving electric shocks. Gaps mentioned above includeventilation holes between the PDP module and the cabi-net mask, and the improper installation of the rear cabi-net.
Errors may occur when the resistance is below 1.0 ㏁ orover 5.2 ㏁.In these cases, make sure that the device is repairedbefore sending it back to the customer.
3. Check for Electricity Leakage (Figure 1-1)Warning: Do not use an insulated transformer for check-ing the leakage. Use only those current leakage testersor mirroring systems that comply with ANSIC 101.1 andthe Underwriter Laboratory's specifications (UL1410,59.7).
Fig. 1-1 AC Leakage Test
4. A high voltage is maintained within the specified limitsusing safety parts, calibration and tolerances. When voltage exceeds the specified limits, check each specialpart.
5. Warning for Engineering Changes:Never make any changes or additions to the circuitdesign or the internal part for this product.Ex: Do not add any audio or video accessoryconnectors. This might cause physical damage.Furthermore, any changes or additions to the originaldesign/engineering will invalidate the warranty.
6. Warning - Hot Chassis:Some TV chassis are directly connected to one end ofthe AC power cord for electrical reasons.Without insulated transformers, the product can only berepaired safely when the chassis is connected to theearth end of the AC power source.
To make sure the AC power cord is properly connected,follow the instructions below. Use the voltmeter tomeasure the voltage between the chassis and theearth ground. If the measurement is over 1.0V, unplugthe AC power cord and change the polarity before re-inserting it. Measure the voltage between the chassisand the ground again.
7. Some TV chassis are shipped with an additional sec-ondary grounding system. The secondary system isadjacent to the AC power line. These two groundingsystems are separated in the circuit using an unbreak-able/unchangeable insulation material.
8. When any parts, material or wiring appear overheated ordamaged, replace them with new immediately. Whenany damage or overheating is detected, correct thisimmediately and make a regular check of possibleerrors.
9. Check for the original shape of the lead, especially thatof the antenna wiring, any sharp edges, the AC powerand the high voltage power. Carefully check if the wiringis too tight, incorrectly placed or loose. Never change thespace between the part and the printed circuit board.Check the AC power cord for possible damages. Keepthe part or the lead away from any heat-emittingmaterials.
Precaution
Samsung Electronics 1-1
LEAKAGECURRENTTESTER
DEVICEUNDERTEST
TEST ALLEXPOSED METAL
SURFACES
2-WIRE CORD
ALSO TEST WITHPLUG REVERSED
(USING AC ADAPTERPLUG AS REQUIRED)
EARTHGROUND
(READING SHOULDNOT BE ABOVE
0.5mA)
To avoid possible damage, electric shocks or exposure to radiation, follow the instructions below with regard to safety, installa-tion, service and ESD.
1. Precaution
1-1 Safety Precautions
10. Safety Indication:Some electrical circuits or device related materialsrequire special attention to their safety features, whichcannot be viewed by the naked eye. If an original part isreplaced with another irregular one, the safety orprotective features will be lost even if the new one has ahigher voltage or more watts.
Critical safety parts should be bracketed with ( ).Use only regular parts for replacements (in particular,flame resistance and dielectric strength specifications).Irregular parts or materials may cause electric shock orfire.
Precaution
1-2 Samsung Electronics
!
1. The service instructions are printed on the cabinet, andshould be followed by any service personnel.
2. Make sure to unplug the AC power cord from the powersource before starting any repairs.(a) Remove or re-install parts or assemblies.(b) Disconnect the electric plug or connector, if any.(c) Connect the test part in parallel with the electrolyticcapacitor.
3. Some parts are placed at a higher position than theprinted board. Insulated tubes or tapes are used for thispurpose. The internal wiring is clamped using buckles toavoid contact with heat emitting parts. These parts areinstalled back to their original position.
4. After the repair, make sure to check if the screws, partsor cables are properly installed. Make sure no damage iscaused to the repaired part and its surroundings.
5. Check for insulation between the blade of the AC plugand that of any conductive materials (i.e. the metalpanel, input terminal, earphone jack, etc).
6. Insulation Check Process: Unplug the power cord fromthe AC source and turn the switch on. Connect the insu-lating resistance meter (500v) to the AC plug blade.
The insulating resistance between the blade of the ACplug and that of the conductive material should be morethan 1 ㏁.
7. Any B+ interlock should not be damaged.If the metal heat sink is not properly installed, noconnection to the AC power should be made.
8. Make sure the grounding lead of the tester is connectedto the chassis ground before connecting to the positivelead. The ground lead of the tester should be removedlast.
9. Beware of risks of any current leakage coming intocontact with the high-capacity capacitor.
10. The sharp edges of the metal material may causephysical damage, so protect yourself by wearing glovesduring the repair.
11. Due to the nature of plasma display panels, partial after-images may appear if a still picture is displayed on thescreen for a long period of time.This is caused by brightness deterioration due to thestorage effect of the panel, and to prevent this fromhappening, we recommend that the brightness and con-trast are reduced.(e.g.) Contrast: 25, Brightness: 50
Precaution
Samsung Electronics 1-3
Warning 1: First carefully read the "Safety Instruction" in this service manual.When there is a conflict between the service and the safety instructions, follow the safety instruction at all times.
Warning 2: Any electrolytic capacitor with the wrong polarity will explode.
1-2 Servicing Precautions
1-3 Static Electricity Precautions1. Some semi-conductive ("solid state") devices are
vulnerable to static electricity. These devices are knownas ESD. ESD includes the integrated circuit and the fieldeffect transistor. To avoid any materials damage fromelectrostatic shock, follow the instructions describedbelow.
2. Remove any static electricity from your body byconnecting the earth ground before handling anysemi-conductive parts or assemblies. Alternatively, wear a dischargeable wrist-belt.(Make sure to remove any static electricity beforeconnecting the power source - this is a safety instructionfor avoiding electric shock)
3. Remove the ESD assembly and place it on a conductivesurface such as aluminum foil to prevent accumulatingstatic electricity.
4. Do not use any Freon-based chemicals.Such chemicals will generate static electricity thatcauses damage to the ESD.
5. Use only grounded-tip irons for soldering purposes.
6. Use only anti-static solder removal devices.Most solder removal devices do not support ananti-static feature. A solder removal device without ananti-static feature can store enough static electricity tocause damage to the ESD.
7. Do not remove the ESD from the protective box until thereplacement is ready. Most ESD replacements arecovered with lead, which will cause a short to the entireunit due to the conductive foam, aluminum foil or otherconductive materials.
8. Remove the protective material from the ESDreplacement lead immediately after connecting it to thechassis or circuit assembly.
9. Take extreme caution in handling any uncovered ESDreplacements. Actions such as brushing clothes or liftingyour leg from the carpet floor can generate enough staticelectricity to damage the ESD.
Precaution
1-4 Samsung Electronics
CAUTION
These servicing instructions are for use by qualified service personnel only. To reduce the risk of electric shock do not perform any servicing other than that contained in theoperating instructions unless you are qualified to do so.
Precaution
Samsung Electronics 1-5
1-4 Installation Precautions1. For safety reasons, more than two people are required
for carrying the product.
2. Keep the power cord away from any heat emittingdevices, as a melted covering may cause fire or electricshock.
3. Do not place the product in areas with poor ventilationsuch as a bookshelf or closet. The increased internaltemperature may cause fire.
4. Bend the external antenna cable when connecting it tothe product. This is a measure to protect it from beingexposed to moisture. Otherwise, it may cause a fire orelectric shock.
5. Make sure to turn the power off and unplug the powercord from the outlet before repositioning the product.Also check the antenna cable or the external connectorsif they are fully unplugged. Damage to the cord maycause fire or electric shock.
6. Keep the antenna far away from any high-voltage cablesand install it firmly. Contact with the high-voltage cable orthe antenna falling over may cause fire or electric shock.
7. When connecting the RF antenna, check for a DTVreceiving system and install a separate DTV receptionantenna for areas with no DTV signal.
8. When installing the product, leave enough space (4")between the product and the wall for ventilationpurposes.A rise in temperature within the product may cause fire.
9. When moving a PDP with removable speakers, detachthe speakers first before moving the main body.Moving the PDP main body without separating thespeakers may cause the speakers to detach, possiblycausing damage or injury.
1-6 Samsung Electronics
MEMO
Product Specification
Samsung Electronics 2-1
2. ProductSpecification2-1 ProductSpecification
FeaturesBlock Specification Major IC Remark
RF Tuner DNOS403MH261B(S) SEMCOPDP Module Samsung SDI WF2 FHD 58”FHD New Module
Power Input Voltage: AC 100~240V, 50/60Hz
VideoScaler
SVP-WX68Video Decoder
SoundSound AMP NTP3000 Neo FidelityAudio CODEC SGTV5810
Cabinet P9 DesignSpecification
Model PS-58P96FDDimensions (WxHxD) 1465.1 x 904.7 x 344.7 mm - with stand
Weight 64 kgVoltage AC 100~240V, 50/60Hz
PC Resolution 1920 x 1080 @60HzScreen Size 58 inches, 57.7 x 35.6 x 13.5 inches (16:9)
ANTENNA input AIR IN (75Ω unbalanced)
VIDEO input
SCART1, SCART2AV (Side), S-VIDEO (Side)
COMPONENT IN (480i/P, 576i/P, 720P, 1080i)PC IN (MINI D-SUB 15P)
HDMI1HDMI2 (DVI IN)HDMI3 (Side)
AUDIO input
SCART1, SCART2AV (Side), S-VIDEO (Side)
ComponentPCDVI
Audio Output AUDIO (L/R)Speaker Output 15W + 15WNew Features Anynet+
Product Specification
2-2 Samsung Electronics
■ NewFeaturesexplanation
- Anynet+: Anynet+ is an AV network system that enables you to control all connected Samsung AV devices with your Samsung TV’s remote.
To directly connect to TVConnect the [HDMI 1], [HDMI 2] or [HDMI 3] jack on the TV and the HDMI OUT jack of the corresponding Anynet+ device using the HDMI cable.
To connect to Home Theater
1 Connect the [HDMI 1], [HDMI 2] or [HDMI 3] jack on the TV and the HDMI OUT jack of the corresponding Anynet+ device using the HDMI cable.
2 Connect the HDMI IN jack of the home theater and the HDMI OUT jack of the corresponding Anynet+ device using the HDMI cable.
Connect only the optical cable between [Digital Audio Out (Optical)] on your TV and Digital Audio Input on the receiver.Connect only one receiver.You can listen to 5.1 channel sound through the home theater’s speakers. Otherwise, you can only listen to 2 channel stereo sound in other cases. Make sure to connect the Digital Audio IN (Optical) of the home theater and the TV correctly to listen to TV sound through the home theater. However, you cannot listen to sound from the BD recorder that is sent to the home theater via the TV in 5.1 channel sound because the TV outputs only 2 channel stereo sound. Please see the manual for the home theater.You can connect an Anynet+ device using the HDMI cable. Some HDMI cables may not support Anynet+ functions.Anynet+ works when the AV device supporting Anynet+ is in the Standby or On status.Anynet+ supports up to 8 AV devices in total.
Anynet+ Device 1 Anynet+ Device 2 Anynet+ Device 3TV
HDMI CableHDMI Cable
HDMI Cable
TV
Anynet+ Device 1 Anynet+ Device 2
Anynet+ Device 3
HDMI Cable HDMI Cable
HDMI CableHDMI Cable
Home Theater
Optical Cable
Product Specification
Samsung Electronics 2-3
2-2 SpecificationsAnalysis※ : application, : non-application
Model PS-58P96FD (Saffron-58FHD) PS-50Q96HD (Calla-50HD)
Design
Basic
Display Type PDP TV PDP TV
Built-In Tuner
Resolution 1920x1080@60Hz 1365 x 768 @75Hz
PDP Module W2AFHD W2A
Screen Size 58 inches 50 inches
Picture ratio 16 : 9 16 : 9
Dimensions (WxHxD) 1465.1x904.7x344.7mm-withstand 1231 x 848.5 x 316 mm (With stand)
Weight 64kg 44 kg (With stand)
Picture
Brightness 1,300 Cd/m2 1,300 Cd/m2
Contrast Ratio 15,000:1 10,000 : 1
Picture Enhacer FBE2X FBE2X
Audio
Equalizer
Auto Volume Control
Surround Sound SRS TruSurround SRS TruSurround
Speaker Output 15W + 15W 15W + 15W
Speaker 2.2CH (2Way) 2.2CH (2Way)
Features
PIP
Double Screen
Caption
Still Image
My Color Control
Color Weakness
Energy Saving
Screen Burn Protection
Connections
Antenna 1 Input 1 Input
CVBS 1AV(Side) 1AV(Side)
S-Video
Component (Y/PB/PR) 1 Input 1 Input
PC (D-SUB) 1 Input 1 Input
DVI
HDMI 3 Input 3 Input
Scart 2 Input 2 Input
Optical
Coaxial
※For the power supply and power consumption, refer to the label attached to the product.
Product Specification
2-4 Samsung Electronics
2-3 Accessories
Accessories Item Item code RemarkSu
pplie
d Acc
esso
ries
Remote ControlBatteries
BN59-00603A4301-000103
Samsung Service center
Power Cord 3903-000145
Owner’s Instructions BN68-01352B
Warranty CardRegistration Card
Safety Guide Manual
BN68-00514EAA68-03575DAA68-03242K
Cloth-Clean BN63-01798A
Ferrite Core for Power Cord 3301-001110
Ferrite Core for Side-AV/S-VIDEO 3301-001305
Ferrite Core for Headphone 3301-001456
Cover-BottomScrews (2ea)
BN63-03459B6003-001621
Acce
ssor
ies th
at ca
n be p
urch
ased
addit
ionall
y
S-VIDEO Cable1200mm BN39-00149A
Electronics Store/ Internal shopping mall
HDMI Cable3000mm BN39-00641A
HDMI/DVI cable3000mm BN39-00643A
Component Cables (RCA)1500mm BN39-00279A
Product Specification
Samsung Electronics 2-5
Accessories Item Item code Remark
Acce
ssor
ies th
at ca
n be p
urch
ased
addit
ionall
y
Scart Cable None
Electronics Store/ Internal shopping mall
PC Cable1830mm BN39-00115A
PC Audio Cable2000mm BN39-00061B
Antenna Cable3000mm BN39-00333A
MEMO
2-6 Samsung Electronics
Disassembly & Reassembly
Samsung Electronics 3-1
3. Disassembly&Reassembly3-1 OverallDisassembly&Reassembly
Notice- Be sure to separate the power cord before disassembling the unit.- Discharge the capacitors first when separating PCB’s with high capacity capacitors such as SMPS, X Main Board, Y Main
Board, etc. (A spark may be generated by the electric charge, and there is danger of electronic shock.)- Check that the cables are properly connected referring to the circuit diagram when disassembling or assembling the unit
taking care not to damage the cables.- Take care not to scratch the Glass Filter in the front.- Assemble the boards in the reverse order of the disassembly.- The plasma must be layed down on a flat padded surface for disassembly and reassembly.
3-1-1 SeparationofASSYSTANDP-BASEPart Name Description Description Photo
Stand ① Remove 6 screws. : PH,+,WSP,S,M4,L40,ZPC(BLK), SWRCH18A,
② Pull the stand down to remove it from the unit.
Please lay the PDP unit face down on a soft surface when removing the stand.
3-1-2 SeparationofASSYCOVERP-REARPart Name Description Description Photo
Cover Rear
① Remove 4 screws. ( ) : M8,L16,ZPC(BLK),SWRCH18A,WP
② Remove 16 screws. ( ) : BH,+,B,M4,L12,ZPC(BLK),SWRCH18
③ Remove 4 screws. ( ) : BH,+,S,M4,L10,ZPC(BLK),SWRCH18
④ Remove the 2 Hex nuts for the PC input. ( ) : #4-40,L6,NI PLT,C3601,-
⑤Remove the Nut and Washer for the Tuner Jack.( ) :INCH,3/8-32,NI PLT,SM2OC,T2.2 MBsBD,-,-,PI15,10,TO.8,-
⑥ Remove the rear cover.
Disassembly & Reassembly
3-2 Samsung Electronics
3-1-3 SeparationofASSYPCBMISC-MAINPart Name Description Description Photo
Main Board
① Detach all connectors from the Main Board.
② Remove 6 screws. : PH,+,WWP,M3,L8,NI PLT
③ Remove the Main Board.
3-1-4 SeparationofFILTER-EMIACLINEPart Name Description Description Photo
FILTER EMI
AC LINE
① Detach connector from SMPS.
② Remove 2 screws. ( ) : FH,+,M3,L10,NI PLT,SWRCH18A,FP,
③ Remove a screw. ( ) : PH,+,WSP,M4,L8,ZPC(WHT), SWRCH18A
④ Remove 3 screws. ( ) : BH,+,S,M4,L10,ZPC(BLK),SWRCH18
⑤ Remove FILTER-EMI AC LINE.
3-1-5 SeparationofBRACKET-PCBPart Name Description Description Photo
Bracket PCB
① Remove 2 screws. : BH,+,S,M4,L10,ZPC(BLK),SWRCH18
② Remove the BRACKET-PCB.
Disassembly & Reassembly
Samsung Electronics 3-3
3-1-6 SeparationofASSYBRACKETP-SUPPORTSTANDPart Name Description Description Photo
Bracket Support Stand
① Remove 6 screws. : BH,+,S,M4,L10,ZPC(BLK),SWRCH18
② Remove the BRACKET-SUPPORT STAND.
3-1-7 SeparationofASSYBRACKETP-SUPPORTFILTERPart Name Description Description Photo
Bracket Support
Filter
① Remove 6 screws. : BH,+,WP,B,M4.0,L12,ZPC(BLK), SWRCH18A
② Remove the Speaker Connector.
Disassembly & Reassembly
3-4 Samsung Electronics
3-1-8 SeparationofHOLDER-MODULEPart Name Description Description Photo
Holder Module
① Remove 6 screws. ( ) : BH,+,S,M4,L10,ZPC(BLK),SWRCH18
② Remove Holder Module.
Please lay the PDP panel face down on a soft surface when separating front cover.
3-1-9 SeparationofSMPS-PDPTVPart Name Description Description Photo
SMPS ① Detach all connectors from the SMPS.
② Remove 8 screws. : PH,+,WWP,M3,L8,NI PLT,SWRCH18A
③ Remove the SMPS.
Wear gloves when handling the power board as there may be some remaining electrical charge in the capacitor. Specifically, avoid touching any part of the capacitor.
3-1-10SeparationofASSYPDPMODULEP-LOGICMAINBOARDPart Name Description Description Photo
LogicBoard
① Detach all connectors from the Logic Main Board.
② Remove 4 screws. : PH,+,WWP,M3,L8,NI PLT,SWRCH18A
③ Remove the Logic Main Board.
Disassembly & Reassembly
Samsung Electronics 3-5
3-1-11SeparationofASSYPDPMODULEP-XMAINBOARDPart Name Description Description PhotoFlat Cable ① Detach all Connectors from the X-Main
Board.
※ To separate the Flat Cable of the X-Board, press the upper and the lower sides of the connector.
X-Main Board
① Remove 4 screws. : PH,+,WWP,M3,L8,NI PLT,SWRCH18A
② Remove the X-Main Board.
Disassembly & Reassembly
3-6 Samsung Electronics
3-1-12SeparationofASSYPDPMODULEP-YMAINBOARDPart Name Description Description PhotoFlat Cable ① Detach the 6 scan board connectors
from the panel by pulling the holder from both the top and bottom ends.
Y-Scan Board
① Remove 7 screws. : PH,+,WWP,M3,L8,NI PLT,SWRCH18A
Y-Main Board
① Detach all connectors from the Y-Main Board.
② Remove 4 screws. : PH,+,WWP,M3,L8,NI PLT, SWRCH18A
③ Remove the Y-Main Board.
Disassembly & Reassembly
Samsung Electronics 3-7
3-1-13SeparationofASSYPDPMODULEP-ADDRESSBUFFERBOARDPart Name Description Description Photo
Upper Adrress Buffer Board
① Detach the all connectors from the buffer board.
② Remove 12 screws. : PH,+,WWP,M3,L8,NI PLT
③ Remove the E, F, G-Buffer Board.
Lower Adrress Buffer Board
① Detach the all connectors from the buffer board.
② Remove 12 screws. : PH,+,WWP,M3,L8,NI PLT
③ Remove the E, F, G-Buffer Board.
3-1-14SeparationofASSYPANELBRACKETSPart Name Description Description Photo
Panel Brackets
① Remove 3 screws. ( ) : BH,+,B,M4,L3,ZPC(BLK)
② Remove 4 screws. ( ) : BH,+,S,M4,L10,ZPC(BLK)
③ Remove the Side Panel Brackets.
Disassembly & Reassembly
3-8 Samsung Electronics
3-1-15SeparationofASSYPCBFUNCTIONPart Name Description Description PhotoFunction
Board① Detach the all connectors from the buffer
board.
② Remove the Function Board.
Troubleshooting
Samsung Electronics 4-1
4. Troubleshooting4-1 Troubleshooting
4-1-1 FirstChecklistforTroubleshooting
1. Check the various cable connections first.- Check to see if there is a burnt or damaged cable.- Check to see if there is a disconnected or loose cable connection.- Check to see if the cables are connected according to the connection diagram.
2. Check the power input to the Main Board.
3. CheckthevoltageinandoutbetweentheSMPS↔MainBoard,betweentheSMPS↔X,YMainBoard,andbetweenthe Logic Boards.
Troubleshooting
4-2 Samsung Electronics
4-1-2 CheckpointsbyErrorMode
■ NoPower
Symptom- The LEDs on the front panel do not work when connecting the power cord.- The SMPS relay does not work when connecting the power cord.- The unit appears to be dead.
Major Checklist
The SMPS relay or the LEDs on the front panel does not work when connecting the power cord if the cables are improperlyconnectedortheMainBoardorSMPSisnotfunctioning.Inthiscase,checkthefollowing:- Check the internal cable connection.- Check the fuses.- Check the output voltages of the SMPS.- Replace the Main Board.
Troubleshooting Procedures
② ③
①
④
⑤
Check that the AC power cord is connected Connect the AC power cord①
If LED is set up as being ON when POWER-ON,checktheligt-oninLED
Is the AC Inlet socket connected?
Check the connection between Fuse FE801 and FE802 for checking SMPS’s Fuse
Replace Fuse (FE801)
Connect AC Inlet socket
Yes
No
No
No
Yes
Yes
ChecktheNo.4STAND-BYpowerofCN801
Yes
Replace the Main Board
Yes
②
③
④
⑤
Replace FuseNo
Replace the SMPSNo
Troubleshooting
Samsung Electronics 4-3
■ WhentheunitisrepeatedlyturningonandoffSymptom - The SMPS relay is repeatedly turning on and off.
Major Checklist
Ingeneral,theSMPSrelayrepeatedlyturnsonandoffbytheprotectionfunctionduetoadefectonaboardconnected to the SMPS.- DisconnectallcablesfromtheSMPS,operatetheSMPSaloneandcheckiftheSMPSworksproperlyandif
each voltage output is correct.- IfthesymptomcontinuesevenwhenSMPSisoperatedalone,replacetheSMPS.- IfthesymptomisnotobservedwhenoperatingtheSMPSalone,findanydefectiveassembliesbyconnecting
the cables one by one.
Troubleshooting Procedures
①①
CheckthattheVa,VsvoltageofSMPSmatch the voltages marked on the module
labelReplace the SMPS①
Did problem improve?
Did problem improve?
Did problem improve?
Yes
No
Did problem improve?
Did problem improve?
Replace the Main Board
ReplacetheYMainBoard
ReplacetheXMainBoard
Replace the Logic Board
ReplacetheX,YBufferBoard
No
No
No
No
No
Yes
Yes
Yes
Yes
Caution
WhENSEPARATINgANDCONNECTINgThECABLESSuChASCN807,CN808,CN809,CN810,CN811OfThEMAINSMPS,CN4000OfThEXMAINBOARD,ANDCN5004OfThEYMAINBOARD,ASPARkMAYBEgENERATEDBYThEELECTRICChARgEOfThEhIghCAPACITYCAPACITOR.ThEREfORE,WAITSOMETIMEAfTERDISCONNECTINg ThE POwER CORD FROM ThE uNIT.
Troubleshooting
4-4 Samsung Electronics
■ NoSoundSymptom - Video is normal but there is no sound.
Major Checklist- when the speaker connectors are disconnected or damaged.- when the sound processing part of the Main Board is not functioning.- Speaker defect.
Troubleshooting Procedures
②
③
①
③
②
③
①
③
Is the cable connection between the Main Board and the speaker properly connected? Cable Connection①
CheckthatthevoltageofNo.7,8pinofSMPS CN801 has 18V
Yes
No
Is the speaker output terminal of the Main Board normal?
Yes
Replace the Speaker
Yes
②
③
Replace the SMPSNo
Replace the Main BoardNo
Troubleshooting
Samsung Electronics 4-5
4-1-3 FaultsandCorrectiveActionsSymptom Related Image Causes and Countermeasures
A blank vertical cell (block) appears on the screen.
Address buffer defect- Replace the corresponding upper/lowerbuffers(E,forg)
COF defect (burnt)- Replace the module
A green screen appears when the TV is turned on.
The Scale is not reseting- Replace the Main board
The OSD box appears but there is no text.
Incorrect program version- Check the version of each program- Replace the Main board
A blank upper (or lower) block appears on the screen.
upper/LowerYBufferdefect- Replace the corresponding upper/
lower buffers
Troubleshooting
4-6 Samsung Electronics
Symptom Related Image Causes and CountermeasuresEither the main or sub picture does not appear.
Replace the Main board
A vertical green line appears on the screen.
The SMPS voltage is incorrect- Adjust the SMPS voltage according
to the voltage printed on the module label
Dim screen (blurred in red) X-Mainboarddefect- ReplacetheX-Mainboard
A blank screen appears - ReplacetheY-Mainboard
Troubleshooting
Samsung Electronics 4-7
4-1-4 TroubleshootingProceduresbyassemblyNo Assembly Major Symptoms
1 SMPS-PDP TV Nopower,Blankscreen,theRelayrepeatsOnandOff
2 ASSYPDPMODuLEP-XMAIN Blank screen
3 ASSYPDPMODuLEP-YMAIN Blank screen
4 ASSYPDPMODuLEP-LOgICMAIN Blankscreen,Screennoise
5 ASSYPDPMODuLEP-Y-MAINSCANuPPER upper screen is blank
6 ASSYPDPMODuLEP-XMAINSCANLOWER Lower screen is blank
7 ASSYPDPMODuLEP-ADDRESSEBuffER Corresponding Buffer Board block screen is blank
8 ASSYPDPMODuLEP-ADDRESSfBuffER Corresponding Buffer Board block screen is blank
9 ASSYPDPMODuLEP-ADDRSSSg-BuffER Corresponding Buffer Board block screen is blank
10 ASSYPCBMISC-MAIN NoPower,Abnormalscreenforeachinputsource,PIPscreentrouble,Soundtrouble
11 ASSYBOARDP-SIDEhDMAAV The AV2 and S-VIDEO2 modes do not work properly
12 ASSYBOARDP-fuNCTION&IR The side function key does not work properly.Theremotecontroldoesnotworkproperly,theLEDdoesnotworkproperly.
①
⑫⑩
⑨ ⑦⑧
③
⑤
⑥
⑦ ⑨⑧
②
④
⑪
Troubleshooting
4-8 Samsung Electronics
4-2 Adjustment
4-2-1 ServiceInstruction
■ BeforePerformingAfterSalesServices1. Check if the measurement and test equipment is working properly.2. Secure sufficient work space for disassembling the product.3. Prepare a soft pad for disassembling the product.
■ ServiceadjustmentitemafterreplacementofBoard<If adjustment equipment is available> ① PDPOptionoffactoryMode→setthefactoryDataTypeitemasthesuitablevalueofrelevantmodel. ② Adjust Calibration of Factory Mode for each mode. ③ Adjust white Balance of Factory Mode.
<If adjustment equipment is not available>
① write down the value of hDMI white Balance of Factory Mode before replacing Board. ② PDPOptionoffactoryMode→setthefactoryDataTypeitemasthesuitablevalueofrelevantmodel. ③ Set the value of hDMI white Balance with the value written down before.
Troubleshooting
Samsung Electronics 4-9
4-2-2 HowtoAccessServiceMode
1. general Remote
ToEnter: POWEROFF INFO POWERONMENU MUTE (Intervalbetweenkeystrokes:lessthan3sec)
ToExit: POWEROFF POWERON
2. Factory Remote
ToEnter: POWERON INFO FactoryKey (Intervalbetweenkeystrokes:lessthan3sec)
ToExit: POWEROFF POWERON Press the Factory key twice with a key stroke interval of more than 1 second (Pressing once enters Aging Mode)
3. Settings when entering Factory mode- SharpScreen(Dynamic),ColorTone(Cool1),factory(DynamicCEOff)
4. Adjustment Procedures- Channel▲▼key :Selectanitem.- Volume ◀▶key :Adjustthevalueupordown.- MENukey :SavethechangestotheEEPROMandreturntothehigher-levelmode.- usingtheNumeric(0~9)keys,youcanselectachannel.- usingtheSOuRCEkey,youcanswitchAVmodes.
5. InitialSERVICEMODEDISPLAYState
Panel ON Time(hour) 0002 C4A_00000
1. Calibration 7. YCDelay2. Option Table(Service) 8. Adjust3. white Balance 9. I2CCheck4. SVP-uX 10. w/B MOVIE5. OptionBlock 11. Checksum6. SgTV5810/NTP3000 12. Reset
13. Spread SpecturmT-SFRPEuMD-xxxx(Main Micom Ver)T-BDPMPEuS-xxxxSAFFRON_TR xxxx(TR Ver)Month/Day/Year/hour/Min./Sec.
※ The version of the firmware displayed at the bottom of the screen may differ and the firmware is subject to change for the improvement of product functions.
※IfyouhaveadjustedthesettingsinServiceMode,youhavetoresettheproduct.
Troubleshooting
4-10 Samsung Electronics
4-2-3 FactoryData
1. CalibrationItem Data
AV Calibration SuccessCompnent Calibration SuccessPC Calibration SuccesshDMI Calibration SuccessDTV Calibration Success
♦Theunderlinedareitemsappliedduringtheserviceadjustment.Noneoftheothersshouldbeadjusted.
Troubleshooting
Samsung Electronics 4-11
2. Option Table(Service)Item 58” Option index
Ready OFF ON/OFF
Inch Option 58” 23”/26”/32”…
Panel Vender AMLCD_INT AuO/CMO…
DDR ETRON SAMSuNg/ETRON
Panel Type 40”SCfhD Normal1/Normal2…
Model Option Saffron Calla/Lily/Bord Plus/Jasmine/Saffron
PDP Filter 58fhDEuMRT
Anynet + ON ON/OFF
Light Effect ON ON/OFF
wM Calib OFF ON/OFF
Auto Power ON ON/OFF
iDTV_Cntry uk uk/france…
LNA Menu ON ON/OFF
TTXOn/Off ON ON/OFF
TTXList Flof uk/france…
Carrier Mute OFF ON/OFF
high Deviation OFF ON/OFF
VOL.Curve Small Small/Large
hDMI hotplug 1
hDMI Clock CtrI 1
hDMI hotplug Dly 9
hotel Option
Shop Mode OFF ON/OFF
Color Space ON ON/OFF
PC Ident ON ON/OFF
Language English English/german…
Ch.Table SuwON SuWON/SESk/SEh/TTSEC
TTXgroup Auto Auto/WestEurope…
Nordic ON ON/OFF
PDP group S58E_DfMA
Troubleshooting
4-12 Samsung Electronics
3. white BalanceItem Range RF AV/S-Video Compnent hD PC hDMI
Sub Brightness 0~255 128 128 128 128 128R-Offset 0~1023 483 512 512 512 512g-Offset 0~1023 512 512 512 512 512B-Offset 0~1023 519 512 512 512 512Sub-Contrast 0~255 128 128 128 128 128R-gain 0~1023 559 512 512 512 512g-gain 0~1023 512 512 512 512 512B-gain 0~1023 623 512 512 512 512
4. SVP-uX
① ComB Filter
Item RangeY-filter 00h~FFh
② Sharpness
Item Range RF AV Comp 480i
Comp 480p
Comp 720p
Comp 1080i hDMI PC iDTV
h2gain 00 ~ 1Fh 05h 05h 05h 05h 04h 04h 0Ah 05h 05hh4gain 00 ~ 1Fh 04h 0Ah 05h 05h 02h 02h 0Ah 05h 05hV2gain 00 ~ 1Fh 0Ch 0Ch 0Ah 0Ch 0Ah 0Ah 10h 0Ah 0AhV4gain 00 ~ 1Fh 0Ch 10h 0Ch 0Ch 0Ah 0Ah 10h 0Ah 0AhSr2gain 00 ~ 1Fh 00h 00h 00h 00h 00h 00h 00h 00h 00hSr4gain 00 ~ 1Fh 00h 02h 00h 00h 02h 02h 04h 02h 02hSl2gain 00 ~ 1Fh 00h 00h 00h 00h 00h 00h 00h 00h 00hSl4gain 00 ~ 1Fh 00h 02h 00h 00h 02h 02h 04h 02h 02hPeakth1 00h~FFh 06h 02h 03h 03h 03h 03h 03h 08h 04hPeakth2 00h~FFh 2Fh 2Fh 2Fh 2Fh 2Fh 2Fh 2Fh 2Fh 2FhPeskth3 00h~FFh 3Fh 3Fh 3Fh 3Fh 3Fh 3Fh 3Fh 3Fh 3Fh
Troubleshooting
Samsung Electronics 4-13
③ NR
Item Range Initial valueY_NR_Off 00h~FFh 00hC_NR_OFF 00h~FFh 00hY_NR_ON 00h~FFh 00hC_NR_ON 00h~FFh 00h
④ RgB Calibration
Item Range TV/AV/S_Video Component PC hDMIR-Offset 00h~FFh 3Ah 40h 32h 82hg-Offset 00h~FFh 3Ah 40h 32h 82hB-Offset 00h~FFh 3Ah 40h 32h 82hR-gain 00h~FFh A6h 92h A9h 6Chg-gain 00h~FFh A6h 92h A9h 6ChB-gan 00h~FFh A6h 92h A9h 6Ch
⑤ ADC Calibration
Item Range TV/AV/S_Video Component PC hDMITCD3 Contrast 00h~FFh 79h 78h 78h 78hTCD3 Brightness 00h~FFh 29h 20h 20h 20hTCD3 CR 00h~FFh 80h 80h 80h 80hTCD3 CB 00h~FFh 80h 80h 80h 80hTCD3 Delay 00h~FFh 00h 00h 00h 00hAnalogYOffset 00h~FFh 40h 3Dh 44h 40hAnalog PB Offset 00h~FFh 80h 80h 44h 80hAnalog PR Offset 00h~FFh 80h 80h 44h 80hAnalogYgain 00h~FFh D6h B3h A4h 80hAnalog PB gain 00h~FFh 80h B3h ACh 80hAnalog PR gain 00h~FFh 80h B3h A7h 80hBlack Level 00h~FFh 00h 00h 00h 00hSvp Brightness 00h~FFh 00h 00h 00h 00h
⑥ Calibration Target
Item Range low high DeltaAV ADC 00h~FFh 10h DCh 02hCOMP ADC 00h~FFh 10h EBh 02hPC ADC 00h~FFh 10h DCh 04hALL RgB 00h~FFh 01h EBh 0Ah
Troubleshooting
4-14 Samsung Electronics
⑦ Color Management
Item Range Initial value
Skin Direction Reddish/Yellowish Reddish
Skin Enhance 00h~FFh 00hgreen Stretch 00h~FFh 00hBlue Stretch 00h~FFh 00h
5. OptionBlock
① FRC(Micronas)
② FRC2
Item Range Initial valueOuTCON 1~3 0gAMMA 1~7 0OCC_MODE 0/1 0fALLBACk 0/1 0DBg_MARk 0/1 0SPR_CBR 0/1 0BIT_EXPAND 0/1 0INV_BIT_EXPAND 0/1 0REPEAT_MODE 0/1 0DEMO_ON_OFF 0/1 0MMu_RD_START 00h~FFh 00hME_RD_START 00h~FFh 00hMC_RD_START 00h~FFh 00hCMZL(0x36E) 00h~0Fh 0hBLOL(0x2A7) 00h~0Fh 0hLOgO(0x2A7) 00h~0Fh 0h
Troubleshooting
Samsung Electronics 4-15
③ FBE2
Item Range RF AV/ S-VIDEO
COMP 480i/576i
COMP 480p/576p
COMP 720p/1080i/
1080phDMI DTV PC
Pattern Select 0~20 0 0 0 0 0 0 0 0BS-On 0/1 1 1 1 1 1 1 1 1B-Slope gain 0~255 34 44 64 64 64 64 64 64B-Tilt Min 0~255 20 20 20 20 20 20 20 20B-Tilt Max 0~255 120 120 120 120 120 120 120 120B-Tilt Slope 0~255 128 128 128 128 128 128 128 128LFunc-Basis 0~255 30 20 50 40 70 55 75 55hfunc-Basis 0~255 30 40 50 40 75 65 88 65Mean-Offset1 0~255 20 100 75 75 75 75 75 75Mean Offset2 0~255 120 200 155 155 225 225 225 225Mean Slope 0~255 56 56 45 45 85 85 85 85Input Offset 0~255 128 128 128 128 128 128 128 128Input gain 0~255 128 128 128 128 128 128 128 128ACR Offset 0~128 15 15 15 15 15 15 15 15ACR Th1 0~255 30 30 30 30 30 30 30 30ARC Th2 0~255 130 130 100 130 130 130 130 130Skin Enable 0/1 1 1 1 1 1 1 1 1Skin Tu 0~255 165 165 150 150 165 165 128 165Skin Tv 0~255 140 140 140 140 128 128 128 128M Skin Tu 0~255 128 128 128 128 128 128 128 128M Skin TV 0~255 128 128 128 128 128 128 128 128Sub Color 0~255 115 128 135 135 140 150 143 150M-Au-Sub Color 0~255 128 128 128 128 128 128 128 128M-wi-Sub Color 0~255 128 128 128 128 128 128 128 128Mw-Skin-Tu 0~255 128 128 128 128 128 128 128 128Mw-Skin-Tv 0~255 128 128 128 128 128 128 128 128
Troubleshooting
4-16 Samsung Electronics
④ Pdp Logic
Item Range Initial valuePattern Srlect 0~63 0Data updata ON/OFF OFF
Data Type 42”EuMRT/42”EuMESh/… 42”EuMRT
CDC Sw ON/OFF OFFCDC Strengh Th 0~31 0BRE Sw ON/OFF OFFFRC Repeat Mode ON/OFF OFFFRC CBg Mark On 0~15 0ERC Bypass ON/OFF OFFPanel Type - 0hPanel Inch - SDPanel Version -Logic Sw Version - 0h 0h 0h
6. SgTV5810/NTP3000Item Range Initial value
ID Tone Shift 1h~Fh 01hID Tone Thresh 00h~FFh 7FhDemod Prescaler 00h~20h 13hMaster Volume 00h~30h 13hPwM Modulation 80h~F2h F1hDRC Threshold 00h~7Fh 06hSpeaker EQ ON/OFF OFF
Troubleshooting
Samsung Electronics 4-17
7. YCDelayItem Range Initial value
RF PAL-B/g 00h~FFh AAhRfPAL-D/k 00h~FFh 99hRF PAL - I 00h~FFh 99hRF SECAM - B/g 00h~FFh 88hRfSECAM-D/k 00h~FFh 44hRF SECAM -L/L’ 00h~FFh 88hRfNTSC3.58 00h~FFh 44hRF NTSC 4.43 00h~FFh CChAV PAL 00h~FFh AAhAV SECAM 00h~FFh 88hAVNTSC3.58 00h~FFh 30hAV NTSC 4.43 00h~FFh AAhAV PAL60 00h~FFh 77h
8. AdjustItem Range Initial value
Video Mute Time 0~255 10Dynamic Contrast ON/OFF OFFDynamic Dimming ON/OFF ONDynamic CE ON/OFF OFFLNA PLuS RFDB-1 Level 0~255 2 RFDB-2 Level 0~255 5 RFDB-3 Level 0~255 7 RFDB-4 Level 0~255 24Magazine LNA ON/OFF OFFPixelShift Test ON/OFF OFFDebug ON/OFF OFFACR ON/OFF OFFD-watchdog ON/OFF ONuART Select MAIN/IDTV/PDP Lvds ON/PDP Lvds OFF OFFFBE select fBE2/fBE2X fBE2XTuner ALOS/Semco/AuTO AuTOTuner Top Semco D~31 10Tuner Top Alps D~31 13D. gamma ON/OFF OFFM. gamma ON/OFF OFFMJC/PDP FRC All On/All Off/MJC Only/FRC Only All On
Troubleshooting
4-18 Samsung Electronics
9. I2CCheck
10. w/B MOVIEItem Range TV/AV/S_Video Component PC hDMI Scart1/2
wB Movie ON/OFF OFF OFF OFF OFF OFFColor Mode Movie Movie Dynamic Dynamic Dynamic DynamicColor Tone Cool1 Cool1 Cool1 Cool1 Cool1Msub Brigh 0~255 128 128 128 128 128Msub Contr 0~255 128 128 128 128 128w1_RgAIN 0~255 157 161 144 161 157w1_BgAIN 0~255 76 74 117 76 76w1_R_OFFS 0~255 119 119 127 118 119w1_B_OFFS 0~255 138 140 110 141 138w2_RgAIN 0~255 142 143 149 142 142w2_BgAIN 0~255 48 47 93 51 48w2_R_OFFS 0~255 129 127 124 128 129w2_B_OFFS 0~255 143 145 110 143 143NO_RgAIN 0~255 141 139 137 141 141NO_BgAIN 0~255 104 102 123 104 104NO_R_OFFS 0~255 126 125 126 121 126NO_B_OFFS 0~255 136 133 114 133 136C2_RgAIN 0~255 124 122 123 125 124C2_BgAIN 0~255 142 141 156 143 142C2_R_OFFS 0~255 128 129 117 128 128C2_B_OFFS 0~255 128 127 116 128 128Movie Contr 0~100 100 100 100 100 100Movie Brigh 0~100 45 45 45 45 45Movie Color 0~100 55 55 55 55 55Movie Sharp 0~100 75 75 75 75 75
11. Checksum xxxx
12. Reset
Troubleshooting
Samsung Electronics 4-19
13. Spread Spectrun Item Range Initial value
Spectrum ON/OFF ONDelta -128 ~ +128 0Positive 0~99 8Negative 0~99 2Speed 0~7 0Time 0~7 4FBE Spectrum 0~5 0
Troubleshooting
4-20 Samsung Electronics
4-2-4 ServiceAdjustment
■ WhiteBalance-Calibration
Ifpicturecoloriswrong,docalibrationfirst.
Execute calibration in Factory Mode1. Source :VIDEO2. SettingMode :PALVideo(MODE:#2)3. Pattern :Pattern#24(ChessPattern)4. useEquipment :k-7256orEquipmentofequalitylevel5. Workorder ①EnterbyfactoryModeselect“1.CALIBRATION”. ②Select“AVCALIBRATION”againinCALIBRATIONMENu. ③AfterCompletingCalibration,comeout“Avsuccess”.OSDonthescreen(bottom-side)forabout3seconds.
Source AV:PALcomposite,Component:1280*720/60hz PC:1024*768/60hz
< Chess Pattern >
Troubleshooting
Samsung Electronics 4-21
■ WhiteBalance-Adjustment
Ifpicturecoloriswrong,checkWhiteBalancecondition.
Equipment:CA210,Patten:ToshibaAdjust w/B in Factory ModeSub brightness and R/g/B Offset controls low light regionSub contrast and R/g/B gain controls high light regionSource AV:PALcomposite,Component:1280*720/60hz hDMI[DVI]:1280*720/60hz
< SAMSuNg whITE BALANCE Adjustment PATTERN with FPD >
■ ConditionsforMeasurement
1. OnthebasisoftoshibaABLpattern:highLightlevel(57IRE)- INPuTSIgNALgENERATOR:MSPg-925LTh *Mode No2:744X484@60hz No6:1280X720@60hz No21:1024X768@60hz *Pattern No36:16ColorPattern No16:ToshibaABLPattern
2. Opticalmeasuringdevice:CA210(fL) PleaseusetheMSPg-925LThgeneratorformodelPS-50P96fD.
[TestPattern:MSPg-945SeriesPattern#16]
* Colortemperature 1500k+/-500,-6~-20MPCD
* Colorcoordinate h/L :270/280+/-2 L/L :270/280+/-3,2.1ft+/-0.05ft
Troubleshooting
4-22 Samsung Electronics
■ MethodofAdjustment
1. AdjustthewhitebalanceofAV,ComponentandDVIModes.(AV→Component)①Settheinputtothemodeinwhichtheadjustmentwillbemade(Rf→DTV→PC→DVI). *Inputsignal -VIDEOMode:Model#2(744*484Mode),Pattern#16 -DTV,DVIMode:Model#6(1280*720Mode),Pattern#16 -hDMIMode:Model#6(1280*720Mode),Pattern#16②Enterfactorycolorcontrol,confirmthedata.
③Adjustthelowlight.(Refertotable1,2inadjustmentpositionbymode) -Adjustsub-Brightnesstosetthe‘Y’value. - Adjust red offset (‘x’) and blue offset (‘y’) to the color coordinates.
< SAMSuNg whITE BALANCE Adjustment PATTERN with FPD >
*Donotadjustgreenoffsetdata.④Adjustthehighlight.(Refertotable1,2inadjustmentpositionbymode) - Adjust red gain (‘x’) and blue gain (‘y’) to the color coordinates.
< SAMSuNg whITE BALANCE Adjustment PATTERN with FPD >
*Donotadjustthegreengainandsub-contrast(Y)data.
Troubleshooting
Samsung Electronics 4-23
4-2-5 Replacements&Calibration
* Checkitemslistedafterchangingeach
Replaced assembly items Check Items
ASSYPCBMISC-MAIN ① Auto Program② white Balance Adjust
SMPS-PDP TV Vs,VavoltagecheckandadjustASSYPDPMODuLEP-XMAIN
Not to be adjusted
ASSYPDPMODuLEP-YMAINASSYPDPMODuLEP-LOgICMAINASSYPDPMODuLEP-YMAINSCANuPPERASSYPDPMODuLEP-YMAINSCANLOWERASSYPDPMODuLEP-ADDRESSE-BuffERASSYPDPMODuLEP-ADDRESSf-BuffERASSYPDPMODuLEP-ADDRSSSg-BuffERASSYBOARDP-SIDEhDMAAV
※WhenreplacingtheSMPSorPDPpanel,youhavetocheckthevoltageprintedonthepanelstickerandadjustit.
Troubleshooting
4-24 Samsung Electronics
■ VoltageAdjustment
1. AfterreplacingtheSMPSorPDPpanel,youmustadjustthevoltagereferringtothevoltagelabelprintedonthepanel. (Ifyoudonotadjustthevoltage,anabnormaldischargesymptommayappear.)
Value Board AdjustmentVs 210
SMPSVa 63
Vset -Ve 94Vsc -190
SMPS
Voltage Label
2. A point of adjusting SMPS-MAIN voltage.
Va Test Point
Vs Test Point
Vs Adjustment
Va Adjustment
Troubleshooting
Samsung Electronics 4-25
■ Y-RRandY-FRcontrols
Setthemainreset(rising:60usec,falling:80usec)bychangethevalueofvariableresistor.
60usec
80usec
Test Point
Rising rampvariable resistor
Falling rampvariable resistor
60usec
80usec
Test Point
Rising rampvariable resistor
Falling rampvariable resistor
Troubleshooting
4-26 Samsung Electronics
4-3 Upgrade
4-3-1 HowtoUpdateFlashROM(withRS-232CCable)
1. Connect Set (Service Jack) and Jig Cable to execute Program update.
2. Turn Off (On Stand by mode) the Set - Run Download tool
(1) Check ①(2) Select MOT file by Open ②(3) Click Connect Button ③(4) Turn On the Set(5)Click④
3. Turn off (= AC Power off) the Set (waiting a few seconds) and turn on again. S/WDownLoadTime:6min
Troubleshooting
Samsung Electronics 4-27
4-3-2 HowtoChecktheVersionoftheProgram
1. Procedures for checking in the Factory Menu. WhenenteringfactoryMode,theversionofthesoftwareisdisplayedatthebottomofthemenuasdescribedonpage4-9.
Panel ON Time(hour) 0002 C4A_RMA1. Calibration 7. YCDelay2. Option Table 8. Adjust3. white Balance 9. I2CCheck4. SVP-uX 10. w/B MOVIE5. OptionBlock 11. Checksum6. SgTV5810/NTP3000 12. Reset
13. Spread SpecturmT-CALMPEuh-xxxx (Main Micom Ver)T-BDPMPEuS-xxxxBORD2_CALLA_TR-xxxx (TR Ver)Month/Day/Year/hour/Min./Sec.
S/w Version
Exploded View & Part List
Samsung Electronics5-1
5. ExplodedView&PartList5-1 PS58P96FDX/XEEExplodedView
T0074
T0268
T0003
T0456
M0149
T0044
M0150
M0146
T0101
M0412
T0079
M0150
M0006
FT532 M0150
T0165
M0013
M0146
M0027
Exploded View & Part List
Samsung Electronics 5-2
Loc. No. Code No. Description Specification Q’ty SA/SNA Remark
FT532 2901-001465 FILTER-EMI AC LINE 250V,8A,EK,UL,CSA,TUV 1 S.AM0006 BN96-06036A ASSY SHIELD P-COVER 58P9,SECC 0.8 1 S.N.AM0013 BN96-05719C ASSY COVER P-REAR 58P9,EUP,SECC T0.5,,, 1 S.AM0027 BN96-05718A ASSY STAND P-BASE -,58P9,-,ABS+PMMA HB,B 1 S.AM0146 BN96-05714A ASSY BRACKET P-FILTER RIGHT -,58P9,-,AL 1 S.N.AM0146 BN96-05715A ASSY BRACKET P-FILTER LEFT -,58P9,-,AL A 1 S.N.AM0149 BN96-05712A ASSY BRACKET P-FILTER TOP -,58P9,-,AL A6 1 S.N.AM0150 BN96-05713A ASSY BRACKET P-FILTER BOTTOM -,58P9,-,AL 1 S.N.AM0150 BN96-05716A ASSY BRACKET P-SUPPORT FILTER -,58P9,-,A 1 S.N.AM0150 BN96-05717A ASSY BRACKET P-SUPPORT FILTER -,58P9,-,A 1 S.N.AM0412 BN96-05720A ASSY BRACKET P-PCB -,58P9,-,SECC T0.8,-, 1 S.N.AT0003 BN96-05711C ASSY COVER P-FRONT 58P9,EUP,ABS+PMMA,HB, 1 S.AT0044 BN96-05638A ASSY PDP MODULE P PL58FH001A,S58FH-XB01, 1 S.AT0074 BN59-00603A REMOCON BORDEAUX PLUS,TM87C,samsung 28p+ 1 S.AT0079 BN94-01501A ASSY PCB MISC-MAIN PS58P96FDX/XEC(P9),F3 1 S.AT0101 BN61-03293A BRACKET-WALL 58P9,SECC,2.0 2 S.N.AT0165 BN96-06008B ASSY COVER P-AV 58P9,EUP,HIPS HB,,BLK, 1 S.N.AT0268 3903-000145 CBF-POWER CORD DT,EU,FP3/YES,U(IEC C13-R 1 S.AT0456 BN67-00200A GLASS-FILTER EMI 58” FHD with B/C,Mesh M 1 S.A
Exploded View & Part List
Samsung Electronics5-3
5-2 PS58P96FDX/XEEServiceItem※ This is the list which is available to repair the real material at the time of service.
Loc. No. Code No. Description Specification Q’ty Remark
M0013 BN96-05719C ASSY COVER P-REAR 58P9,EUP,SECC T0.5,,, 1M0027 BN96-05718A ASSY STAND P-BASE -,58P9,-,ABS+PMMA HB,B 1M2893 BN39-00802Q LEAD CONNECTOR PS58P96FDX,UL1617#22,24P/ 1M2893 BN39-00843C LEAD CONNECTOR FPT5084X/XAA,UL20276#30,4 1T0003 BN96-05711C ASSY COVER P-FRONT 58P9,EUP,ABS+PMMA,HB, 1T0044 BN96-05638A ASSY PDP MODULE P PL58FH001A,S58FH-XB01, 1T0074 BN59-00603A REMOCON BORDEAUX PLUS,TM87C,samsung 28p+ 1T0079 BN94-01501A ASSY PCB MISC-MAIN PS58P96FDX/XEC(P9),F3 1T0764 BN44-00183A SMPS-PDP TV Saffran 58,SEM,AC/DC,679.9W, 1T1910 BN96-05640A ASSY PDP MODULE P-X-MAIN BOARD PL58FH001 1T1911 BN96-05642A ASSY PDP MODULE P-Y-MAIN BOARD PL58FH001 1T1912 BN96-05641A ASSY PDP MODULE P-X-MAIN BUFFE PL58FH001 1T1912 BN96-06496A ASSY PDP MODULE P-Y SCAN BUFFE S58FH-XB0 1T1914 BN96-05646A ASSY PDP MODULE P-ADDRESS E-BU PL58FH001 1T1915 BN96-05647A ASSY PDP MODULE P-ADDRESS F-BU PL58FH001 1T1916 BN96-05648A ASSY PDP MODULE P-ADDRESS G-BU PL58FH001 1T1917 BN96-05645A ASSY PDP MODULE P-LOGIC MAIN B PL58FH001 1
Wiring Diagram
Samsung Electronics 6-1
6. WiringDiagram6-1 OverallWiring
CN1
Y-BUFFER(UP)
Y-BUFFER(LOW)
G-BUFFER F-BUFFER E-BUFFER
E-BUFFER F-BUFFER G-BUFFER
X-MAINY-MAIN
SMPS
POWER SW
LOGIC BOARD
MAIN BOARD
AC-INLET
SPEAKER
1011
CN105
SIDE AV
8
FUNCTION
7
CN5401
CN5400
CN5402
CN5501
CN5500
CN5502
CN5410CN5510
CN5004
CN5002
CN2700CN2508CN2502CN2500CN2602
CN2600CN2601CN2701
CN4000
CN4001
CN5006
CN5003
CN5005
CN5012
CN4014
CN4016
CN4015
CN4017
CN1103
CN703S
CN101
CN203P
CN401CN202
CN2001 CN2003 CN2004
CN2002
CN2000CN2007CN2005CN2006
CN2008
CN810
CN809
CN800 CN801 CN807
CN5408
CN5411
CN5511
CN5508
CN2708
CN2707 CN2706 CN2705 CN2704 CN2703 CN2607 CN2606 CN2605 CN2604 CN2603 CN2507 CN2506 CN2505 CN2504 CN2503
CN2700CN2508
CN2502CN2500 CN2601
CN2600CN2602 CN2701 CN2708
CN2707CN2706CN2705CN2704CN2703CN2607CN2606CN2605CN2604CN2603CN2507CN2506CN2505CN2504CN2503
CN808
CN811
CN2009CN2010
1
2 4
12 6 9
3
5
Wiring Diagram
6-2 Samsung Electronics
※ The code number of cable(Lead-connector) can be changed, see “5. Exploded View & Part List.”
Use ⑨ LVDS 41P ⑥ POWER 24P ⑪ POWER 10P/8P
Code BN39-00843A BN39-00802G BN39-00852A
Photo
Use ⑧ SIDE AV 41P ⑦ FUNCTION 3P
Code BN96-05176A BN39-00855A
Photo
Wiring Diagram
Samsung Electronics 6-3
6-1-1 PinConnection
① CN809(SMPS)
↔ CN4000(X Board)
Pin No. Signal1 Vs2 Vs3 GND4 GND5 Vg
② CN810(SMPS)
↔ CN5004(Y Board)
Pin No. Signal1 Vs2 Vs3 NC4 GND5 GND6 GND7 Vg
③ CN807(SMPS)
↔ CN2001(Logic Board)Pin No. Signal
1 GND2 Vs_ON3 GND4 PS_ON5 GND6 5.3V7 GND8 5.3V9 5.3V
10 5.3V
④ CN808(SMPS)
↔ CN2508(E-BUFFER)
Pin No. Signal1 5.3V2 GND3 Va
⑥ CN801(SMPS) ↔ CN101(MAIN Board)
Pin No. Signal Pin No. Signal Pin No. Signal1 NC(AUTO_V) 9 GND_5.3V 17 GND_12V2 PS_ON 10 GND_5.3V 18 GND_12V3 GND_STBY 11 GND_5.3V 19 GND_12V4 STBY 12 GND_5.3V 20 12V5 GND_18V AMP 13 5.3V 21 12V6 GND_18V AMP 14 5.3V 22 12V7 18V AMP 15 5.3V 23 NC(FAN_DET)8 18V AMP 16 5.3V 24 NC(FAN_ON)
⑤ CN811(SMPS)
↔ CN2708(G-BUFFER)
Pin No. Signal1 5.3V2 GND3 Va
⑦ CN203P(MAIN Board)
↔ FUNCTION
Pin No. Signal1 KEY_INPUT12 KEY_INPUT23 AGND
Wiring Diagram
6-4 Samsung Electronics
⑧ CN703S(MAIN Board) ↔ SIDE AV
Pin No. Signal Pin No. Signal Pin No. Signal Pin No. Signal1 B3.3V_1 12 GND 23 HDMI3_IDENT 34 HDMI3_RX0+2 B1.8V_REPETER 13 SVHS2_C 24 HDMI_HPD_SINK 35 GND3 USB_VCC 14 GND 25 HDMI3_DDC_SDA 36 HDMI3_RX1-4 HP_OUT_L 15 SVHS2_Y 26 HDMI3_DDC_SCL 37 HDMI3_RX1+5 HP-OUT_R 16 SVHS2_IDENT 27 GND 38 GND6 HP_IDENT 17 GND 28 HDMI_CEC 39 HDMI3_RX2-7 VIDEO2_SL_IN 18 USB2_DN 29 GND 40 HDMI_RX2+-8 VIDEO2_SR_IN 19 USB2_DP 30 HDMI3_RXCLK- 41 GND9 GND 20 GND 31 HDMI3_RXCLK+
10 VIDEO2_CVBS 21 DDC_WP 32 GND11 VIDEO2_IDENT 22 HDMI3_IDENT 33 HDMI3_RX0-
⑨ CN1103(MAIN Board) ↔CN2010(Logic Board)
Pin No. Signal Pin No. Signal Pin No. Signal Pin No. Signal1 PANEL_VCC 12 LCD_ODD_TX1+ 23 LCD_EVEN_TX0- 34 LCD_EVEN_TX4+2 PANEL_VCC 13 LCD_ODD_TX2- 24 LCD_EVEN_TX0+ 35 LCD_EVEN_TX5-3 PANEL_VCC 14 LCD_ODD_TX2+ 25 LCD_EVEN_TX1- 36 LCD_EVEN_TX5+4 PANEL_VCC 15 LCD_ODD_TXCLK- 26 LCD_EVEN_TX1+ 37 SCL_LOGIC5 GND 16 LCD_ODD_TXCLK+ 27 LCD_EVEN_TX2- 38 SDA_LOGIC6 GND 17 LCD_ODD_TX3- 28 LCD_EVEN_TX2+ 39 WP_PLNEL7 GND 18 LCD_ODD_TX3+ 29 LCD_EVEN_TXCLK- 40 LVDS_FORMAT8 GND 19 LCD_ODD_TX4- 30 LCD_EVEN_TXCLK+ 41 DDC_CTRL_PANEL9 LCD_ODD_TX0- 20 LCD_ODD_TX4+ 31 LCD_EVEN_TX3-
10 LCD_ODD_TX0+ 21 LCD_ODD_TX5- 32 LCD_EVEN_TX3+11 LCD_ODD_TX1- 22 LCD_ODD_TX5+ 33 LCD_EVEN_TX4-
⑩ CN401(MAIN Board)
↔ SPEAKER
Pin No. Signal1 R+_OUT2 R-_OUT3 L+_OUT4 L-_OUT
⑪ CN202(MAIN Board) ↔ POWER&IR
Pin No. Signal Pin No. Signal1 IR 6 KEY_INPUT12 AGND_IN 7 KEY_INPUT23 A5V 8 AGND_IN4 LED_STB 9 A5V5 BUZZER 10 LED_CTRL
⑫ CN800(MAIN Board)
↔ AC INLET
Pin No. Signal1 AC N2 NC3 AC L
Wiring Diagram
Samsung Electronics 6-5
6-1-2 ConnectorroleLoc. No. DescriptionCN809 Vs(202V),Vg(15v) Power input connect(6Pin) of SMPS for X-DriveCN810 Vs(202V),Vg(15v) Power input connect(6Pin) of SMPS for Y-DriveCN807 Power input connect(10pin) for Logic BoardCN801 Power input connect(10pin) for Main BoardCN800 AC Power input connect from AC-inletCN808 Va(65V) ,5.3V Power input connect(3Pin) of SMPS for E-BufferCN811 Va(65V) ,5.3V Power input connect(3Pin) of SMPS for G-Buffer
CN2010 Image signal(LVDS) connect(41pin) of Logic board from Main BoardCN2001 Power input connect(10pin) of Logic Board from SMPSCN2003 Address Data(641st~960th) connect for G-Buffer boardCN2004 Address Data(321st~640th) connect for F-Buffer boardCN2002 Address Data(1st~320th) connect for E-Buffer boardCN2000 X-Drive control signal of Logic BoardCN2007 Address Data(961st~1280th) connect for G-Buffer boardCN2005 Address Data(1281st~1600th) connect for F-Buffer boardCN2006 Address Data(1601st~1920th) connect for E-Buffer boardCN2008 Y-Drive control signal of Logic BoardCN2508 Va(65V) ,5.3V Power input connect(3Pin) from SMPSCN2708 Va(65V) ,5.3V Power input connect(3Pin) from SMPSCN2502 Address Data(1th~320th) connect for E-Buffer boardCN2600 Address Data(321th~640th) connect for F-Buffer boardCN2700 Address Data(641th~960th) connect for G-Buffer boardCN5004 Vs(202V),Vg(15v) Power input connect(6Pin) of Y-DriveCN5002 Y-Drive control signal from Logic BoardCN4000 Vs(202V),Vg(15v) Power input connect(6Pin) of X-DriveCN4001 X-Drive control signal from Logic BoardCN203P Function input(source,ch up/down…) connect on Main boardCN202 Power SW input connect on Main BoardCN401 Speak out connect on Main Board
CN703S Video signal input connect on Side AV ass’yCN101 Power input connect(24Pin) from SMPSCN1103 Image signal(LVDS) connect(41pin) for Logic board
MEMO
6-6 Samsung Electronics
Schematic Diagram
Samsung Electronics 7-1
7. SchematicDiagram7-1 CircuitDescription
Y Main Board
PDP Panel
Logic Board
Main Board
SMPS Board
X Main Board
CPUDecoder
VideoDecoder
VideoS/W
SpeakerOut
AudioProcessor
A/DConverter
LVDSTrans
ImageEnhancer Deinterlacer
ImageScaler
TMDSRecever
LVDS
Micom
Tuner
Main SMPS
AC PowerSource
Address Buffer
Y-PulseGenerator
X-PulseGenerator
InputData
Processor
DataController
DRAM
DriverTiming
Controller
DisplayData
DisplayTiming
RowDriver
ScanTiming
■ SMPSBoardThe SMPS used for the PDP has been designed to be efficient, compact and lightweight. For VS and VA outputs, a LLC converter has been used. For the other outputs, a Flyback converter has been used.
■ LOGICBoardThe logic circuit consists of a Logic Main Board and an Address Buffer Board. The Logic Main Board decodes the video signal encoded by the Video Board, outputs the ADDRESS data signal for each pattern and generates X and Y drive signals. The Address Buffer Board buffers and transfers the ADDRESS data output signal using TCP IC.
- LVDS with built-in video signal processing (W/L, error diffusion, APC, FCR, etc.) applied and 1 ASIC chip.- Outputs the address Drive IC control and data signals to the Buffer Board.- Outputs the control signal for the X and Y Drive Boards.- Monitors major drive voltages (Micom Circuit Block); detects if a surge voltage has been applied and protects the Drive Circuit.- Temperature Adaptive Operating Mode (Low Temperature/Room Temperature/High Temperature); Discharge optimization for
each temperature level.
■ X-MAINBoardConnects to the X terminal block, 1) provides maintaining voltage waveform (including ERC), and 2) maintains the Ve bias in the Scan section.
■ Y-MAINBoardConnects to the Y terminal block, 1) provides maintaining voltage waveform (including ERC), 2) provides Y Rising, Falling Ramp waveforms, and 3) maintains the Vscan bias.
■ AddressBufferBoardIt delivers the data signal and control signal to the TCP.
MEMO
7-2 Samsung Electronics
Schematic Diagram
Samsung Electronics 7-3
7-2 SchematicDiagram7-2-1 PowerThis Document can not be used without Samsung’s authorization.
Power
Schematic Diagram
Samsung Electronics 7-4
7-2-2 SoundProcessingThis Document can not be used without Samsung’s authorization.
Power
Schematic Diagram
7-5 Samsung Electronics
7-2-3 Input&OutputJackIThis Document can not be used without Samsung’s authorization.
Power
Schematic Diagram
Samsung Electronics 7-6
7-2-4 Input&OutputJackIIThis Document can not be used without Samsung’s authorization.
Power
Schematic Diagram
7-7 Samsung Electronics
7-2-5 MICOMThis Document can not be used without Samsung’s authorization.
Power
Schematic Diagram
Samsung Electronics 7-8
7-2-6 SVP-UX(Scaler)This Document can not be used without Samsung’s authorization.
Power
Schematic Diagram
7-9 Samsung Electronics
7-2-7 DDR&TunerThis Document can not be used without Samsung’s authorization.
Power
Schematic Diagram
Samsung Electronics 7-10
7-2-8 DTVReset&AVoutThis Document can not be used without Samsung’s authorization.
Power
Schematic Diagram
7-11 Samsung Electronics
7-2-9 DTVMemory&STi5105This Document can not be used without Samsung’s authorization.
Power
Schematic Diagram
Samsung Electronics 7-12
7-2-10PCMCIA&STi5105This Document can not be used without Samsung’s authorization.
Power