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SANDCASTINGbyJoyceClarin
Supplies
DeeplyveinedleafHosta,rhubarb,burdock,elephantear,castorbean,cabbage,squash,hollyhock,etc
Quikcrete VinylPatch
Sturdybox(orplastictray)atleast2largerthantheleafonallsides,23inchesdeep.
Plasticgarbagebag large
Container tomixconcrete
Gloves heavyandlightweight
Bucket forwater,spraybottle,squirtbottle
SuppliesQuikrete VinylPatch 40lbbagfor3mediumsizedleaves.Water.Cupforaddingwatersmallamountsatatime.Squirtbottle,spraybottle,waterbucket.Heavyandlightweightglovesformixingcementandaddingcementtomold.Ducttape/scissorstorepairsmallholesinleaf.
AdditionalSupplies
Utilityknife(openbagofcement)Copperfittings(usedasfeetorstandsonbackofleaf)Varietyofdentaltypetools(toremoveleaffromfinished/dried)casting.
SturdyCardboardBox
Boxneedstobe2 3inches(all4sides)largerthanleaf.Boxshouldbe2 3inchestall.Boxcanbereused/cutdowntosize.
BoxinsideGarbageBag
Placeboxinsidealargegarbagebag.Outsideedgesofgarbagebagcanbefoldedovercementleafwhileitdries.Forbestresults,cementshoulddryslowly.Theplasticwillhelpretainmoisture.Whenfinished,theplasticgarbagebagcanbeturnedinsideouttostorethesand.
MoistenSand
Sandneedstobemoistenoughtoholdashape.Sray tomoistenormixalittlewaterintoituntilitholdsashape.Thereshouldbenostandingwater.Playsand(asusedinchildrenssandboxes)workswell.
FormSand
Shapemoistsandintobasicform whenbowlshapeisdesired(asforbirdbath)shapesandhigherincenterandtapertosides
SandinPlastictray
Thisisanexampleofasturdyplastictray.Thisonehasalidthatclampson.Itisespeciallyusefulforstoringsand justpopthelidoffanditsreadyforthenextleaf.
PositionLeafonSand
PositionleafUPSIDEDOWNincenterofsand.Useedgesofhandandfingerstoformthesandundertheleaftothenaturalformoftheleaf.Gentlypressdownbetweentheveinsandaroundtheedgestocreatethemostnaturalform.Iftearsorholesaremadeintheleaf,itmustbepickedupandrepairedwithducttapeonthesideagainstthesand.Whennotrepaired,thecementwillcreepthruanddetailwillbelostonthefinishedcasting.
FinishedFormNotehowthesandispiledupunderneaththerufflededgesoftheleaf.Itisdifficulttogettheformthewayyouwantitwithoutgettingsandonit.Thesandmustberemovedorthefinishedcastingwillshowthesand,aswellasthedetailoftheleaf.
FinishedFormNotehowthesandispushedupunderneaththetipoftheleaf.Thiswillresultinabitofadownwardtipinthefinishedcasting.Thisisusefuliftheleafisintendedtobeusedinawaterfeatureorwhenleafwillbeplacedinaspotwherestandingwaterisnotdesired.
Cleaningsandoffleaf
Gentlywashsandoffleaf.Workfromstemtotipofleaf,centertooutside.Allsandorobjectsleftonleafwillbeseeninfinishedcasting.
WashingSandOffLeaf
Allsandandwaterdropswillbeseeninfinishedcastingifnotremoved.Drywaterwithabsorbentpapertowelormicrofibercloth.Placegentlyonleafandgentlypresstoabsorbwaterdroplets.
NextStep:MixConcrete
Useonlyavinylpatchconcrete
Thistypeofcementisidealforcasting.Itcontainsnoaggregateandisverysmooth.Itcanbeworkedwithforatleastanhourwithouthardening.Whenworkingwithitforthatlongofaperiod,handmixevery15min.
CementMixingTroughandheavyweightgloves
Placetroughorsturdycardboardboxinsidelargegarbagebag.Attheendoftheproject,thegarbagebagcanbeturnedinsideoutandtossed leavingnocleanup.
ConcreteUsemaskwhenpouringdryconcreteintomixingcontainer.Whenusingthewholebag,analternatemethodtopouring:laybagincontaineronedge,cutalargeXinbackofbag,gentlytipoverontopoftheXandgentlyliftbagtoallowcementtocomeslowlyoutofbag.Bagalsoholdssomeofthedustunderit.
DryConcreteincontainerinsidegarbagebag
Addwaterinsmallamounts.Morewatercanalwaysbeadded.Iftoomuchwaterisadded,moredrycementmaybeaddedtocorrect.Easiertoaddwaterinsmallamounts.
MixwaterwithQuikcreteUseheavyweightglovestomix.Mixsimilartomixingbreadorpiedoughuntilconcretereachestheconsistencyofcreamypeanutbutter.Useplastictopullsidesinanduptoensurethereisnodrycementatthebottomofcontainer.Theremustbenounmixedorlumpsofconcrete.
PlacingConcreteonLeaf
Placeconcreteonleaf.Beginwithahandful.Beginoncentervein.Pressgentlydownandoutwardtoremoveairbubbles.
Addmoreconcrete
Addconcretebyhandfuls,workingoutward,pressingallgentlytoretainformofsand.Pressingtoohardwillresultinaflatcasting thenaturalleafformandrufflededgeswillbelost.
Addingmoreconcrete
Addmorehandfulsuntilalmosttotheedgesofleaf.Addingconcretebeyondtheedgesoftheleafwillresultinasandedgingonthefinishedcasting.Uselittlefingerorpopsiclestickorstrawtogentlycreatetheunevenedgesoftheleafinnecessary.
FinishingConcreteEnsurecenterveinhasenoughconcretetopreventcracking.Howmuch?Dependsonthesizeoftheleaf.Usuallybetween1to2inchesthickatthecentervein.Taperouttotheedgestocreatealacyedge.Itshelpfultocleangloves,diphandinwaterbucket,shakeoffexcesswaterandsmoothleaffromoutsideedgesinatthispoint.
Finishingtouches
Useatoothpicktoinitialyourleaf.Setacopperfittingtobeusedasastand.Positionfittingstraightupifleafistositflat.Positionfittingatanangleifleafistobetilted.Astandfortheleafwithfittingcanbeeitherapieceofcopperpipeorrebarpoundedintotheground.Theleafthenissetontopofthepipeusingthefittingonthebackoftheleaf.
Finished!
Pullsidesofgarbagebagupoverleafandallowconcretetocure24hrsminimum.Alargerleaf(20 40lbs)maytakelonger.Patience!!!!!
CuredCastingAfter24hrs,turnleafover.Foralargeleaf,trytogetyourhandunderthemiddleoftheleaftoturnitover.Trynottopickupbytheedges.Cleanleafoffconcretebyanymethod.Letitsitinthesuntodry(flake)off,usehosewithnozzle,usestickordentaltypetools,wirebrush,etc.Ifleafissmall,pullingbythemainstemwillremovetheleafinasinglepiece.
FinishedCasting BurdockLeaf
Thiscastingissomewhatflataroundtheedgeswithonlyasmallbowlinthecenteroftheleaf.
Usingleftoverconcrete
Onewaytouseleftoverconcreteistomakesomesmallerleaves,usingsameprocess.
Usingleftoverconcrete
Anotherwaytouseleftoverconcreteistomakesteppingstones.Shoeboxesorsimilarsizedboxesmakegoodsizedsteppingstones.Lineboxwithplastic,placeleafinbottomofbox,veinsideup,filltodesireddepthwithconcrete.
Steppingstones
RhubarbLeaf
Rhubarbleavesmakewonderfulcastings.Theveinsaredeep,theleafshapeinterestingandtheedgesveryruffled.Themoretimespenttogettheshapeandedgesformedinthesand themoreinterestingthecasting!
Addingconcrete
Rhubarbleaveshavedeepveins.Makesurethereisadequateconcreteonthecentervein.Thecenterveinisthemostsusceptibletocracking/breaking.Hint:Ifleafbreaks,concreteadhesive asusedinsettingcementblockwalls isagoodfix.
Rhubarbleafreadytocoverforcuring
Remembertocoverwithedgesofgarbagebagtoretainmoistureforslowercuringofconcrete.
FinishedRhubarbLeafCasting
CastorBeanPlantCastorbeansarepoisonous allpartsoftheplant!Especiallytheseeds.Growwithcareonlywherechildrenandanimalsdonothaveaccesstothem.Somepeopleareallergictotheplant similartopoisonivyorsumac.
FinishedCastorBeanCasting
Poisonousplant,andtimeconsumingtocast butexcitingresults!
PaintedCastorBeanCasting
Leavescanbepaintedwithacrylicpaintsoranycraftpaints.Thisleafisplacedonanupsidedownurnpaintedwiththesameprocessastheleaf.
CastorBeanCasting
Castorbeanleafwascastinaflatform.
VarietyofCastorBeanCastings
CastorBeanCasting
CastorBeanCasting
Paintedwithacombinationlatexandcraftrubonpaints.
Hosta LeafCasting SumandSubstance
RhubarbLeafCasting
RhubarbLeafCasting
Eachcastingisunique.Thedifferenceistheleafitself,ofcourse.Theotherdifferenceistheshapingofthesandpile.
RhubarbLeaf ReadytoremoveLeaffromcasting
CabbageLeafCasting
SquashLeafCasting
UsetoothpickoredgeofpopsiclesticktocreateedgesNote:ProntoPupsticksfromtheStateFairworkthebest!
ElephantEarCasting
Paintedwithcraftrubonpaints
CopperFittingsusedasfeet
Copperfittingsplacedinthebottomofleafcanbeusedasfeetforaleaftositflatonasurface suchasatable.
CopperFitting
Asinglecopperfittingcanbeusedtosetcastingonacopperpipeorpieceofrebarpoundedintotheground.
Anotherdisplaymethod
Usingapapercup,cutthebottomout,positionupsidedownontheleafwhenfinishedaddingconcrete.Fillwithconcrete.Thiscreatesastemthatcanbeusedtosetleafinapedestal birdbathorupsidedownurn.
Displaystands
Rebarcanbebenttotheshapeofleaf(usingpipebendermachine).
ElephantEargroupingingarden
ElephantEargroupingingarden
ElephantEarinwaterfeature
OutdoorClassroom
BigRhubarbLeaves