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8/14/2019 Sapa Group - Shape Magazine # 2 - Aluminium / aluminum
1/24# 2 2007 SHAPE
A magazine from the Sapa Group # 2 2007
PROFILES GIVE
GYROCOPTER A LIFT
EXTRUDED LAMPPOSTSSAVE LIVES
THE SPANISH MAESTROOF SMALL PROFILES
Shape
BRILLIANTSOLAR PANELS ARE A GROwING MARkET FOR SAPA
ENERGY SOURCE12PAGE
8/14/2019 Sapa Group - Shape Magazine # 2 - Aluminium / aluminum
2/24
Genesis shws the way
CONTENTS
The sun an inexhaustible energy supplyGerman slar panel manufacturer Cnergy buy large numbers f aluminium prfiles frm Sap
2 SHAPE # 2 2007
Sapa is an international business group that deve-
lops, manufactures and markets value-added alu-
minium profiles, profile-based components and sys-
tems and heat exchanger strips in aluminium. Sapa
has annual sales of approximately EUR 3.8 billion
and roughly 15,000 employees in companies throug-
hout Europe, and in the United States and China.
Shape is the Sapa Groups customer magazine, and
is issued twice annually in 14 languages. Shape is
also available at www.sapagroup.com.
Editor-in-Chief: Eva Ekselius
Editors: Anna-Lena Ahlberg Jansen, Mats Lundstrm
Graphic design: Karin Lwencrantz
Production: OTW Publishing
Printing: Fagerblads, Vsters, Sweden
Cover photo: Adam Lubroth
Changes of address: Customers should inform
their contact person at Sapa, employees their
salary department and others the Communicatio
Department on +46 (0)8 459 59 00.
We shape the future
x
My first fe months ith Sapa have beendominated by the fusion of Sapas andAlcoas aluminium profile operations. That
or is still in progress, and no ne challenges lieahead. One of them is the continuing commitment toour Genesis business system, hich is based on theToyota Production System.
Although most Sapa employees have receivedtraining in the system, e are still not quite heree ant to be. The goal is that Genesis should bea central element of all our operations and colourSapas corporate culture. The business system
should not just be regarded as a tool, but as acomplete solution for improving the efficiency ofour oring routines. By decentralising tass suchas planning, co-ordination and implementation,Genesis lays the foundation for a more efficient andlogical ay of oring that ill mae our organisa-tion better and more effective.
But the benefits of Genesis are not just limited toSapas on production chain. It is also about ma-ing improvements for our customers. A better andmore effective organisation leads to reduced costs,hich in turn creates benefits for Sapas customers.This is the goal of the or e call Customer ValueManagement.
Sapa faces other challenges hen it comesto the environment, health and safety. Our goal isclear: No employee should be injured at or. weare planning a series of measures to improve thesituation. we ill achieve our goal through regulartraining initiatives, specially appointed safety repre-sentatives at each plant and regular safety inspec-
tions. The safest oringmethods are also the mostefficient; Im convincedof that.
Ole Enger,
President and CEO
Indecasa in Spain designs minimalist furniturewith aluminium prfile frames.
Small prfiles are made ery accurately atSapa Prfiles La Sela plant in Spain.
2Swedish industrial brushes clear snwfrm runways with the help f Sapa.
1Lamppsts made frm aluminium prfilescrumple in cllisins, saing lies.
18
06
1
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3/24# 2 2007 SHAPE 3
BRIEF NOTICES
In the face of stiff competition, Sapa Building System in Germanyrecently on an order for 600 fireproof doors for a ne officebuilding in Munich.
The order is one of our biggest ever, says sales and maretingmanager Udo Bchel. It mars a breathrough for Sapa into the
German maret for fireproofproducts, hich has gronrapidly since the fire at
Dsseldorf Airport in2004. Since then agroing number of pub-lic buildings have beendesigned ith fireproofpartitions, and emer-gency exit routes havebeen improved.
Sapa has been offer-
ing fireproof productssince 2005. They are
thoroughly tested and able tomeet very strict requirements.
The Secur II door is madefrom 75-millimetre anodised or
painted aluminium profiles and732 mill imetre-thic glass. It has
no filling, but can still resist extreme-ly high temperatures exceeding
800 C for around 30 minutes.
Fireproof breakthrough
Prismaflex in Staffanstorp maes billboards for outdoor advertising, and Sapamaes the profiles for these billboards, hich can be seen all over the orld in avariety of designs and sizes.
Together, the to companies have no developed an entirely ne illuminatedframe or haloframe in record time.
we ere given the tas by JC Decaux at the end of June, explains AndersJanson, product developer at Prismaflex. we ored ith Sapa all through thesummer to get everything finished by the start of October, hen eleven big bill-boards in London ere fitted ith haloframes. The billboards have internal light-ing, and these frames enhance the impact by matching the lighting to the colourof the image; you can add blue lighting to a blue image and so on.
Sapa created four totally ne profiles for the billboards, hich measure10 x 5 metres. The hole project too just 10 ees from start to finish, despitethe summer holidays.
It as a really enjoyable job, and a challenge to get everything done in such ashort time. we ould never have managed it ithout Sapa and JC Decaux, saysAnders Janson.
Clear benefits
Perfectly framed billbards P H O
T O
D A N I E L C R o Y D o N
Emhart Glass in Sundsvall is a multi-national company that develops andmanufactures machines for maingglass, and is the only company of its
type in Seden.This advanced machinery is designed
to run 24 hours a day in full production,and a single machine can produceseveral hundred bottles per minute. Tomeet these demands, every componentof the machine has to satisfy exception-ally high standards of quality.
An extruded hollo aluminium profileis used to build the conveyor that carriesbottles from the machine. Cooling airand compressed air for the valves arefed through the hollo profile.
This eliminates a great deal of or
in manufacturing, such as piping andelding. And of course the neaterfinish is an added bonus, says RuneBergman from Emhart Glass.
Almost the entire output of thecompanys glass pacaging machinesis exported. The machines are built inSundsvall and tailored to the custom-ers needs. The components of themachines are manufactured in rebroor sourced from a variety of suppliers, ofhich Sapa is one.
Sapa are good at meeting ourneeds and ishes. we have a goodpartnership hen it comes to producingaluminium profiles that are optimised tosuit our customers requirements, saysRune Bergman.
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4/244 SHAPE # 2 2007
Th mmt th mm th - t S d A td th mt th t mm
my th wd. It h mt - ht mth O E, wh t Fy Pdt d th G.Bt h d wth th t .
It y w tt th xtd.W h dd z d t th m tmmd t t dtd t.Ey y tht d th ttmh thht th my, h y.
THE ALCOA ORGANISATION h xd thm h th S t th m-. Ad t O E th th m td dmtt md thtxtd A.
h h th h m t.Bt th th h w tht thmy my h wtd th h
tm. h w d thht tht t m th dt.
O th t h td wthth mmt S d A, OE y, h d ytm tdtw t wh th S G t.
Ud dtd t t-t th mt m d mt th w mt.
h m tht th m mt qy tht t dt mth m th w t. It h t d w md tht wt th.
WITH THE NEW t , S wtt th mmt th
wy t d , ty m t tm- wt. O E t Swdh t xm wh h d hw S wm tt t.
VINJETT
Cllabratin with custmers must be further impred under thenew Sapa Prfiles. The cmpany is therefre inesting in mre
expertise and mre research and deelpment.our gal is t becme een better at finding the best slutins in
partnership with ur custmers, says ole Enger, President and CEo.
I Swd w h hd thwth tm my y, whh hd t d dtd tm dt . W h d t mm d dd wdt d d. h tty h md S wd d, d w td t y t thht th G.
ANOTHER WAY OF m t t m xt d m t mmtmth d dmt. h my t
mm tht dy w xtdd. S t m .
W d t d w-hw. h ww t m w , d h w wth tm d d th t t t th d.
S ty th mt d mm . Bt O E tht thmy h d tt th wth,ty y th S t mt wh th my d t yt h t .
h y t Ch. W - t qt, t th h ddd yt. O t h my th Ch y.
O x tht S ty t mmt y d dtty. I th -tm h, thtm wy m t.
O d t m S mt t tm m. I wt m t d tt t t tm, th w h d, y O E.
TExT CARL HJE
PHOTO DANILo SCHIAvE
SHAPING THENEW SAPA
Ole Enger.
8/14/2019 Sapa Group - Shape Magazine # 2 - Aluminium / aluminum
5/24# 2 2007 SHAPE 5
Jack Miller,
Business Area President
North America.
Reply: Our success in
North America ill be
determined by ho ell
e meet the needs of
our customers. To help us get closer to
them, e have returned to a more decen-
tralised structure, ith sales, manufactur-ing, and administration oring together
to drive the business forard.
Arne Rengstedt,
Business Area
President Central
Europe (Germany,
Hungary, Poland,
Romania, and Slovaia).
Reply: we ill have
the most extensive
offering to the German maret, and e ill
develop more products to introduce there.
Our position in the 10 ne European
Union countries ill be the strongest. we
ill have a strong base to develop busi-
ness in this fast-groing area.
Paul Warton,
Business Area President
North Europe (Belgium,
United kingdom,
Netherlands, Sedenand Denmar). He also
heads the key Account
Management and the
Business Segment organisation.
Reply: I ant to ensure that our teams
increase their focus on the Health & Safety
of our people during this significant change
process.
Tor Gule,
Business Area
President South
Europe (Portugal,
Spain, France and Italy).Reply: we ill
continue to develop
our relationships ith
customers through innovative design, sup-
port and partnerships. Our ability to supply
pacages and help improve customer
productivity are main priorities. The Sapa
brand shall be associated ith excellence
in quality and service.
FIVE SAPA MANAGERS RESPOND
Sapa Prfiles newrganisatin is diidedint regins with fienew Business Area
Presidents.We asked themwhere their fcus liesin the future:
Torbjrn Sternsj,
Business Area President
Asia.
Reply: In Asia e have
to focus on groth, as
Sapa Profiles is still a
very small player there.
we intend to establish ourselves in this
enormous maret by actively seeing
out and taing advantage of all availableopportunities. This is the only ay e ill
become a truly global company and reap
the benefits that follo.
8/14/2019 Sapa Group - Shape Magazine # 2 - Aluminium / aluminum
6/24 SHAPE # 2 2007
h Ct ty , tw th Rm Em, tdyttt thd tt,
wth t t mmtd t dtt, th Ct Dd.
t tht ttt m Sh d tt h dd
mm t. S t L S,td md dt td thd tw, h ty m thdE y th xt m .
I y y tht L S t wtht w t ty, x th tm, F C, wh h 20 y x- xt.
S tht ty y htwht mtd wth xtmy m t-
, I m tht w d t y t t. O dt y ty t dt tht dy my.
THE PLANT IN LA S ELVA h tw md 1,350 1,500 t x-h d dd 16 m mt mm t y.
h dy w tt m mt td t w m th t,
At a time when many manufacturers are inesting in increas-ingly large presses, Sapa Prfiles La Sela in Spain has fundits wn way. The cmpany hasspecialised in small profilesand is busy making smething big frm smething small.
WHEN SMALL
IS BIG
INSIGHT: SPAIN
T
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7/24# 2 2007 SHAPE 7
8/14/2019 Sapa Group - Shape Magazine # 2 - Aluminium / aluminum
8/24 SHAPE # 2 2007
Small products high precision
One of La Selvas customers orderslarge volumes of aluminium pipes forthe manufacture of cooling systems forartificial ice rins.
Its actually a very simple design,
but the tolerance on the diameter aonly a tenth of a millimetre. Only LaSelva succeeded in getting the per-centage of rejected pipes to remainbelo the stipulated percentage.
y C wth m, t L Sy htwhtdt.
h mt
th wh y 30 m.h dmt tw 5 d 170mmt.
W h t t mt mt thtmy th d
h dd th mt ddt tm m t h.By w mthd d -t, w h d mtt mttht th t d y thydmd, h y.
SUCCESS IS ALSO SEEN th ht mt. St th tt t , wh m dd dt t t, xm, th tmt d y t .
Ext w d w t 60 t . h Bx t, F, thUK d Gmy th t mt.
h t h th mt m . mt -xtt, d th dmd y
t th h. L S y dtwth h qt t h
th x m. O xm mym t t dt th m
Ad md. h w wth tymth j th d d dd m tth y .
h td tm td m d m tty th thh m httd d. Id t mt th dmd dd t,
w mh d t-ttmtty t ty hh qty d mqmt, y C.
I dty, xmty t th tm d w md t t t t
m d t. W th tm Gmy, xm, thm d tm Gm mtt,
Wht th Rm dd wth d- th Rm Em, S L S m th dd d wth t t: t md d tt t th t dt t.
TExT ERICo oLLER WESTERBE
PHOTO DAvID LE
The day we startmeasuring oursuccess in metresinstead of tons wereamong the giants
Francesc Clos.
8/14/2019 Sapa Group - Shape Magazine # 2 - Aluminium / aluminum
9/24# 2 2007 SHAPE 9
If all the police cars in Seden sitched to our green blue emergencylights it ould cut fuel costs by up to EUR 2 million each year, says Anders
wiqvist, CEO of Standby AB, hich manufactures alarm and arningequipment for emergency vehicles and oring vehicles.
The secret behind the saving lies in aerodynamics and ne technology.The lo-energy emergency lights ith six specially made aluminium
profiles from Sapa, light fittings and plastic covers have been redesignedith a ne aerodynamic shape. Compared to previous models, the airresistance is reduced by a full 75 per cent.
The light units have been tested in a ind tunnel in Stuttgart, sotheir performance has been verified. The reduced air resistance is goodfor the environment and gives loer fuel consumption, as ell as lessnoise inside the car. The standard bulbs have been replaced ith lo-energy LEDs.
The LEDs are mounted on an aluminium substrate. This is ne
technology that e are the first to use, andit carries aay surplus heat so that the LEDs
can be poered to produce more light, saysAnders wiqvist.
we ill be doing climate testing this inter andexpect to start supplying the ne emergencylights in spring 2008.
Fire can often spread rapidly on a bus, and thereis little time to escape. Under Sedish fire regu-lations all buses eighing over 10 tonnes musttherefore be fitted ith a permanent extinguisher.
A fe years ago the Sedish company DafoBrand developed an aluminium fire extinguishercontainer for heavy vehicles such as buses,trucs and forestry machines, in collaborationith Sapa.
In contrast to normal handheld fire extinguish-ers, the container, hich is filled ith a liquidextinguisher medium, can be laid flat. It taes uplittle space and is easy to service and install. Thelarge aluminium profile for the container ascomplex and has to meet strict dimensionalrequirements.
Sapa contacted us and said they ould lieto develop it, says kaj Dahlstrm, technicaldesigner ith Dafo Brand. we ored very elltogether and it has resulted in a simpler internalprofile and an outer profile that just clips in place.
Eliminatingbus fires
To reduce noise levels along motorays the Danish
company Mileide maes acoustic screens fromaluminium and acrylic glass, a combination that isboth effective and good-looing.
The screens are assembled on site, and theoriginal version consisted of several aluminiumprofiles that ere joined using numerous bolts. Thisas time-consuming and expensive, so a year agoMileide and Sapa began a development project.
weve no found a solution that everyone ishappy ith, says Gustav Lundvist, an engineer
ith Sapa. It consists of one large and one small
profile that are clipped together. No special toolsare needed for assembly, just a standard rubbermallet.
The customer saves the cost of drilling andthreading, assembly is much quicer and the install-ers get a better oring environment.
The ne design as used for the first time alonga motoray in Herning. Over a 600-metre stretch iteliminated 20,000 bolts. Thats a really big improve-ment, says Ole Refshauge from Mileide.
Reducing noisewith glass and aluminium
Greener blue lights
The aluminium substrate is a type of circuit board
that uses an aluminium sheet with several layers of
insulation and conducting tracks for electronics.
BRIEF NOTICES
8/14/2019 Sapa Group - Shape Magazine # 2 - Aluminium / aluminum
10/240 SHAPE # 2 2007
Th S P Pdt t D thNthd h m mm m-
t th 1960.h Nthd th t t t
th dt mm t ttht 40 t Dth tt m md mm, tt t jt th t tht E.
W h t t d. W d tmt dt m, y t th dtht h ty. h h mt- y mtt t d tdt, yS Dt Ld m.
Oth dt d th wth whhth mt md, ttd,dtd d hd, th t tht thy h
wdd jt d y y.
Aluminium lamppsts hae many advantages:lng life span, n maintenance, and they gieway in a cllisin, reducing the risk f humaninjury.
The hinged designals simplifiesmaintenance.
Hinged lamppstsmean safer rads
ON THE ROAD
Sm md y t dwy wh t tm t
t mth th m. h mt mtmt, hw, t ty. h mt
h t t th ty d, t tt dmt. h mt mt eu ty m (e12767 d en 40) d m th dd hw mh y thy h (hh, w z t).
ON A MOTORWAY dd y d, th d mt dt y y, t jt twt d , wh t d th tyq mt tht m y.
Lt y th D t md m 70,000 m-t. A x d th t mt d th dt mm.
TExT THoMAS STBE
8/14/2019 Sapa Group - Shape Magazine # 2 - Aluminium / aluminum
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Th Bwy td jt t LttIty d t htt td- dtt yt. h Nw m
Ctmy At th Bwy Dm d m th tt ttjt th dtt tht d yth t d d d.
A w t mm htt tmt-y d tt, t th tmt th d t tht h th ttt. h Nw m h dd y th htt wd htttd, th y-d Kzy Sjm d RyNhzw sanaa. h t w w t t, ty d m.
THE NEW MUSEUM h dd tw td m-tt x. S m th d hd th tt mh xdd hd mm tht d th d.
W d h ttt jt . h d thty hw y hd d dhdd d , y m Fx, dwt m S Nth Am.
Athh Nw Y th wdd t t, t h t y hd mm dtd xy t tmyt. h Nw m t t th .
h dd tt GthAhtt Sht t t. hm htt-dd d- d h y d xtmt d t mm D dDw, d W At m t. h th t tm thy h h- t w xtdd mm.
It th t tt t d d tht w th x d t. h d d t d w tydmd tm qty d .h t my m th usa tht dm th, y LS Gth.
MARK LASALLE DEVELOPED w ty x tht mtd y S d mmdt thmmt th d d thm x- th xtdd w tht thy tth d. h d d wxtdd S t Sth Dt, t
The New Museum n the Bwery, Lwer Manhattan is ne f thisyears mst talked about buildings. Designed by the Japanesearchitect du SANAA, the Museum marks the start f a majrregeneratin f the whle district. The facade is cnstructed using
Sapas decr prfiles.
The Ne Museum is the first art museumthat has been built from scratch in LoerManhattan in Ne Yor.
w th hd t m Oh h. I d t t tt d,th jt htt h t th mt th xt th t.
h t d h mj -tt jt htt ty. Yt t th mt t, d dh t md jt tm. Ct
wth S h xty w hd hd dw w dd w jt Fd, th m ty t m S, y LS.
TExT THoMAS ARNRoTH
CubicART
This is a building
that you can showyour children andgrandchildren andfeel proud of
8/14/2019 Sapa Group - Shape Magazine # 2 - Aluminium / aluminum
12/242 SHAPE # 2 2007
CUTTING EDGE
Schcos installation
at a solar farm in
Corral de Almaguer
(Toledo - Spain).
8/14/2019 Sapa Group - Shape Magazine # 2 - Aluminium / aluminum
13/24# 2 2007 SHAPE 3
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wd t, -y d ht m.
Bt Cy d th , d mt mj t-t t y.
h td wth my h t Gmy htt t th -t wd. Cy h w m mtth t t m th eur 1 - th t y, d t t -t xtmy ht.
E , w t y th t t wth. W m tt, ty th y m th y t, h Sm, GEt, E, Vtt w m-
It is difficult t imagine a cmpany mre in tune with thetimes than Cnergy. This fast-grwing cmpany is inledin renewable energy and is a global leader in seeralareas. Cnergy has becme ne f the mst imprtant
custmers fr the German diisin f Sapa/Alca., t th mt, y NK, wh xt wth -ty th dy E d Cy S.
N K t y ddmt m t hd wth w m my . Sh h d mt wth th d hd Cy hm wth.
I w th th hd y th my.ht w 1998. Nw w h m th2,000 my, h y.
THE OBVIOUS QUESTION hw my t wth dmt.
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Ad t t t t: w dd t t d t w. W hd th ht t d, y N K.
h tt y t , thwh, Gm ty. It y
httd tmt y t -mt d th wd t d wt wht h th mt -mty w dt t E.mw wh t th t mt t dth tty m h t t dy mt th w dd yth . I th wy, th Gm y mt h dd jt w yd th ty h th wd t dmtmt .
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SUNNY
OUTLOOK
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h m w mt Cy, d 2006 y 268 t, d-
y xtt.It w tht w
mh. W th t th Gmmt , t th dmt mt mt wth - m mt. h mj tt d,my th E. W dyth d t E, yN K.
FOR SAPA, THIS m d , whh d th m d mt- ytm .
S mm t Cy h
d tdy m 500 t 2003 t mt2,000 t t y, y Lth Kw, wh tm t m Cy t S.
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Lth Kw h t t th t d d Cy wth tt, tm .
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t wth th tm,w mtd tt jtjt, h w mt y-tm d w t ytm, yLth Kw.
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h w t m tht w m t wth dmd,t y th tt xt y w
th htt th dt , y N K, wh dtht th t Cy ttyt hd m t th dt -, m w dt d dtt md dt. Bt t myd th dmt t hty d mt ytm d mtytm tt.
h hd th d thht w wh d th Cy
Production of solar panels is fully automated at the ne plant in Franfurt an der Oder.
Solar energy in brief
In just four hours, the earthreceives as much solar energy asthe hole of manind consumesduring a full year. But consider-able expertise and research arerequired to convert the suns raysinto usable energy.
A solar collector consists of lined parallelpipes filled ith a circulating glycol mixture
that is armed by the suns rays. The assembly sin an insulated box covered ith a sheet of glassOne problem ith solar collectors is that it is dif-ficult to store surplus energy during the armesttime of the year.
d. S t d d m t thh t dy
Sh.h th dy, E,
t d dt t th d y w y jt.
d dt w th Cy t th t, t t mttht w dy t, w th d w tt w y td th tm. W ty w wy dd, y N K.
ONE SUCH OPPORTUNITY tt -t, tht N K th wm y .
L mt y dd yt th y t t. I th thy dd y thh th tt y t Nth A, xmt d d tt th yd E t.
TExT MATS LUNDSTR
Niklaus Krane, senirexecutie fr Cnergy,beliees that slarpanel arrays in areassuch as Nrth Africaculd supply Eurpewith much f its elec-tricity needs.
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w y th t, t-y y, d t JBd, It dty hm.
It t y qt , t tty yt th tw wh t tytd t th tty d t .
It w thd t ty jt md t d d--d thy y, d t
IIsftn was established in Malaga by a grup f uniersityresearchers in slar cell technlgy in 9. Twenty-six years laterthe cmpany achieed technological leadership and sales f
EUR 77 millin. tt th mt d tt t thdmt td mmt.
A mtt t th my t t ttd t y jt Sth Am, th C d A.
It h dd w, d- w dt d m t, whtt th mt d t -ty d d mt th wd.
Ad t Bd, t th xt tht thy d t mt wth thm.
W th y m-y th t tht twd y h tt th dty th
t y t.W xy y d th -t y y,y Bd.
It d dmt tht xt y htt . A y th y 2000 th my dt t t d dt t m t .
THE MODULAR CONSTRUCTION th m thy
d t d pv t. h w mt w th th- d, h , h ttdtty t th d y th .It y m ytm d t, h th 35,000 ytmd t tty my , d mx w tt wth tht t th mmt th . h my hd th w tt Cm th S, whh E t, d- x mwtt.
Rd th d d , th y md wth mm , d
It y d 1,500 t mmdt y.
S S td t th wthIt w y t y dd -mm m th .
W ddt mm dttht w h t h th : eu d tw . W wt td d t t d w tht S w t t y -, y Bd.
TExT ERICo oLLER WESTERBERG
Julin Bellid, deputypurchasing manager fIsftn.
CUTTING EDGE
sunshine storyA SPANISH
The most important application for solarenergy is electricity generation. when silicon
is exposed to light it reacts by generating a cur-rent. A single photocell produces a relatively lovoltage, so solar cells are usually lined in series tocreate larger solar panels.
The efficiency of solar panels is still relativelylo at around 20 per cent. This means that a
great deal of sunlight is required to produce largeamounts of energy. One ay of increasing energyproduction is to mount the solar panels on a mov-ing structure that can trac the suns movementacross the sy, maximising electricity production.
R
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BRIEF NOTICES
Aluminium scaffoldgains groundBecause eight is an important factor hen erecting scaf-folding, more and more customers are choosing lighteightaluminium scaffolding, reports wilhelm Layher, a Germancompany that is Europes leading manufacturer of scaffold-ing systems.The companys product range includes the traditional, mod-ular scaffolding that is versatile and quic to erect, framescaffolding for fast and easy facade erection, as ell as lad-ders, mobile scaffolding, stages and platforms.wilhelm Layher aims to mae scaffolding components thatare as light as possible ithout compromising on stability.For many years the company has therefore used aluminiumprofiles from Sapa, hich are pressed, cut, punched, rivetedand elded at its plant in Eibensbach.
Enjying the spaexperience at hme
10,000times cleaner airDemand for mobile smoing cubicles is groing rapidlyas smoing restrictions are introduced around the orld.The cubicles capture tobacco smoe effectively and mean thatsmoers are no longer banished to dreary smoing rooms.
The smoing cubicles made by Sedish company Smoe
Free Systems have frames built from aluminium profiles. Variousfilters in the alls remove particles and gases from the air, ma-ing it 10,000 times cleaner than air elsehere in the room.
A ne series of cubicles has no been developed for theFrench maret, in partnership ith Sapa.
we recommend open or semi-open cubicles, but underFrench la they have to be closed. No that our ne mod-els the SF 6000 and smaller SF 4000 are complete,e can see that theyve made a big difference, says BoDol-Petersson, project manager at Smoe Free Systems.
Sapa as closely involved in the development or,hich too very little time. The SF 6000 ent from setchto prototype in just four months and is no being manufac-tured by Sapa.
This demonstrates Sapas strength. You can get alu-minium profiles anyhere, but not in combination ith devel-opment, prototype building, specification and consultancy,says Bo Dol-Petersson.
The ne Felicity steam shoer from sauna man-ufacturer Tyl gives consumers the chance toenjoy the spa experience at home. The shoeris the result of close collaboration on develop-ment beteen Tyl and Sapa.
Felicity taes up no more space than a sho-er enclosure and comes in three versions. Eachhas a steam generator, thermostatic mixer, handshoer, ceiling ith shoer head, control panel,seat and shoer tray.
The more exclusive models feature massagenozzles, rain function, built-in lighting and cascade.
The supporting structure is made from anodisedaluminium ith alls and doors of toughened safetyglass. Plumbing and electronics are concealed behindthe aluminium profiles. The design places very strictdemands on dimensional tolerances and finish. Sapahas ored closely ith Tyl for many years andPatri karlsson from Technical Service as involvedthroughout the development process.
we ere able to bounce ideas off each otherand our partnership ored ell financially, as ellas speeding up the project, says Jan Bjrnhag,product manager for Tyl.
SHAPE # 2 2007
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The Pearl is ne f the wrlds mst extrardinary cnstructin prjects. A 400-hectareman-made island that will pride luxury accmmdatin, fie-star htels, marinas and luxuryshpping. Sapa is supplying the building system fr tw f the first twers being built.
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P, y d By.TExT THoMAS ARNRoTH
The Pearl in brief
400-hectare man-made island located20 m north of Qatars capital Doha.
40-kilometre coastline of hich half illbe beaches.
11,000 luury villas are being built and theisland ill have 40,000 residents.
700 marina berths and three five-star hotels.
15,000 square metres of luxury retailspace are under construction.
The Pearl of Qatar ismodelled on the Frenchand Italian Riviera.
THE PEARL f Qatar
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18/24 SHAPE # 2 2007
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The Barcino chair as selected bythe design magazine MD as one ofthe 200 Best Products of the Century.
Furniture frm Indecasa can be described as minimalist, stylistically pure, futuristic and,not least, comfortable. The Spanish cmpany has been making aluminium furniture frseeral decades, smetimes cmbined with ther materials, but always with winning designs.
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tt mt. Francisco Lpez de Vega, CEO of Indecasa.
I
DESIGN
A PASSIONFoR ALUMINIUM
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TExT JESSICA JoHANSSoN
PHOTOS INDECASA
TRIAL
The minimalist Trial chair, ith its alumin-ium feet and base, and its blac leatherseat, featured in the film The Matrix.
OYYO
OYYOThe Dutch industrial designer NicoSmeen created the Oyyo chair.
The technical process of creat-ing the chair as complicated. Butonce the prototype as finished the frame in aluminium and theseat in rigid plastic ith cutoutholes it as very easy to pro-duce.
nd inte helt isolerad.
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Clearing snw effectiely is critical for safety at many airprts.Lycksele Airprt uses a unique system frm Senska Industribrstarthat was deelped in clse cllabratin with Sapa.
Its ery simple and easy t use, says airprt wrker RuneHedman.
SAFE LANDINGS WHATEvER THE WEATHER
WHAT A TA
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SAPA HAS BEEN SUPPLYINGSIB d 20 y dhd t d th ytm.
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It can be more often when were developing newproducts. I believe that collaboration of this type isbest for both partners. For us at Sapa it is importantthat the product we develop gives the best perform-ance for our customers. We work hard to improveour products continuously, and to come up withideas and suggestions, he says.
TExT CARL HJELM
PHOTO SAMUEL ARNFJELL
The brushcassettes fit
into slots in theprofiles, maing
them easy toreplace.
Rune Hedman isan old hand atclearing sno from
Lycsele Airport.
The brushes aremainly used forsno, but can alsobe used to clearsand and gravelfrom runays.SK!
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TExT JESPER ELM LARS
PHOTO MAGNUS GLA
When Danish cmpany BANG & oLUFSEN needed prfiles
fr a new stre presentatin stand they cntacted Sapa.The result was nt just a stand that was discreet and easyto use, but als the start f a deeper cllabratin.
Focus Wall in brief
The presentation stand consists of a sheetof MDF that provides a mounting surface,an aluminium frame made from profiles andhorizontal profiles for shelves. The horizontalprofiles are threaded internally so that they caneasily be attached to the MDF sheet usingspecially developed heavy-duty scres.
The Focus wall comes in to sizes: 120 and180 centimetres ide. A silicone strip maesit easy to attach textile banners to the aluminiumframe.
ON THE WALLFoCUSING
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PROFILE
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Daid Marshall is an artist whcombines aluminium withmaterials such as glass, leatherand wd. The results arefantastic wrks f art.
IN THE HANDS oF
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TExT JESSICA JoHANSSoN
DAVID MARSHALL
Daid Marshall wrks in Spain, but his artals sells in the Nrdic regin, Ireland andSaudi Arabia.
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Its nt a plane and its nt ahelicpter. The gyrcpter, rautgyr, issort of a mi ofboth nly much cheaper. Yucan park the ppular AutGyrMT-03 n yur wn drieway frjust 50,000 eur.
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AND FINALLY
Rotor blade made from prof
PRoFILES GIvEGYROCOPTER A LIFT