Upload
lyduong
View
247
Download
1
Embed Size (px)
Citation preview
SAP’s MII Real WorldManufacturing Applications
Topics
Introduction to MII/Seeit Solutions
Real World MII ApplicationsEfficiency
MII OEEQuality
MII Quality & SPCUtilities – Energy MgmtShop Floor Labor Tracking
MII Labor TrackingMobile Worker
MII HandheldHAACP
Why Seeit Solutions as Your Partner?
Discussion and Questions
Introductions: SeeIT Solutions
SeeIT Solutions100% focused on SAP Plant Floor to ERP solutions
From I/O & PLC’s to SAP ERP ModulesSAP Authorized Services PartnerSAP MII FET certifiedExperience with Lighthammer (now MII) since 2001 with manyinstallationsCustomers include PepsiCo., Anheuser Busch, MillerCoors, Sargento,Gallo, Nestle, Lockheed Martin, Molex, Metalcraft, Whirlpool,Certainteed, Kraft FoodsFocused on solutions that track efficiency, improve quality, and orderexecution while reducing cost and riskSeeIT MII Factory Event DatabaseIntegration experience with Plant Floor Solutions: Rockwell, Siemens,GE Fanuc, Infinity QS, Maximo, Kronos Time and Attendance,Informance/OEE, Hand held/mobile deployments
Current Status…
Excel and Paper Analysis
SAP
MII
EMO
ERP/MRP
ManufacturingIntelligence
ManufacturingIntegration
Automated ERP transactions
Automated processes
ERP visibility
Composite metrics
Service enablement
Operational Excellence
TPM/Lean Manufacturing
Continuous Improvement
Six Sigma
MII = Manufacturing Integration and Intelligence
Real World Applications
Beverage Manufacturer
Global Electronics Manufacturer
Defense Contractor – Missile Manufacturer
Food Processor
Metal Fabrication & Lawn Mower Manufacturer
Building Products Manufacturer
Real World Application - Beverage Manufacturer
Business DriversLine Efficiency and Manufacturing Reporting/Automatic Production
Confirmations
ResultsTight SAP ERP integration using MIIEfficiency by Plant, Line, Asset, Product, …Lot Receiving User Interface
Simplified GUIMaterial Flow and Material Efficiency ReportingFinished Goods Confirmation Reporting
Automatic Production Confirmations into SAP ERP
Screens
Real World Applications
Beverage Manufacturer
Global Electronics Manufacturer
Defense Contractor – Missile Manufacturer
Food Processor
Metal Fabrication & Lawn Mower Manufacturer
Building Products Manufacturer
Molex – Global Electronics Manufacturer
MII chosen as global standard for Shopfloor and MES capability
Utilize a standard and simple interface for all requirementsbetween shopfloor and SAP ERP
Single User interface for manufacturing employees (confirmations,schedule, etc.)Kronos MII Interface (Seeit Developed)
Provide local survivability in cases where SAP is down globally
Currently using MII forShopfloor SAP interactions (confirmations, schedule, etc)Productivity and Efficiency monitoring including Machine OEEHandheld RF interface to SAPInterface SAP to Kronos for labor and work order activitiesOverhead Scoreboard Displays in Plant
Molex – Shopfloor Information System Objectives
Allow for SAP Production Order Confirmations utilizing actual machinedata (quantities, scrap, downtime, etc.)
Enable the ability to gather machine events details for production anddowntime occurrences linked by production order, shift, date, operator, etc.
Increased Efficiency and Productivity by providing visual feedback tooperators and managers about current operations based on real time actualdata
Increase visibility to Shopfloor landscape utilizing actual machine data(runtimes, production order numbers, production rates, actual vs. plan, etc.)
Present a view to machine and tool planning for use on the Shopfloor
Allow for analysis of machine downtime
Data needed to be captured by machine centre, tool, operator, shift, anddate
Plant Overview
Department Overview
Machine Overview
Machine Downtime Details
Post Production Confirmation to SAP
Post Machine Downtime and Reasons to SAP
Production Order Details
Production Plan Overview - Daily
Production Plan Overview - Weekly
Shift Production Report
Report – Top 10 Stopped Machines
Report – Machine Top 10 Downtime Reasons
Report – Downtime Events over 15 Minutes
Handheld - Main Menu
Handheld – Post Production Confirmation to SAP
Handheld – Downtime Confirmation to SAP
Real World Applications
Beverage Manufacturer
Global Electronics Manufacturer
Defense Contractor – Missile Manufacturer
Food Processor
Metal Fabrication & Lawn Mower Manufacturer
Building Products Manufacturer
Lockheed Martin – Defense/Aerospace Manufacturer
MII chosen as Shopfloor SPC System for MFC
Utilize a standard and simple interface for machine operators andquality professionals in the plant
Single User interface for shopfloor employees (confirmations,inspections, etc.)QM interface & CMM interface
Provide local survivability in cases where SAP is down globally
Currently using MII forShopfloor SAP interactions (inspections, qc data, etc)CMM InterfaceSAP QM Interface
Inspection Results Acceptance and Posting to SAP
Production Order Entry
Characteristic Selection
SPC Display
Result Comment Entry
Characteristic Data Details
Real World Applications
Beverage Manufacturer
Global Electronics Manufacturer
Defense Contractor – Missile Manufacturer
Building Products Manufacturer
Metal Fabrication & Lawn Mower Manufacturer
Food Processor
Certainteed Building Products
Shop floor reporting/information system
Quality focused project—Lost production reporting
Production reporting: Safety, VOC, Inventory, Production
Targets and actual vs. targets recorded
Historian Interface (Real-time and Historical data)
Factory Event Interface
4000+ users over many plants
Building Products Company Example
Real World Applications
Beverage Manufacturer
Global Electronics Manufacturer
Defense Contractor – Missile Manufacturer
Building Products Manufacturer
Food Processor
Metal Fabrication & Lawn Mower Manufacturer
Food & Beverage Processing
Shop floor information system
Tracking asset utilization-OEE
Historian Interface (Real-time and Historical data)
SeeIT Factory Event Database (Downtime and Scrap)
Scoreboard/Overhead Factory Displays
Tight SAP integration using MII
100’s of assets per plant-many plants back to central ERP
Packaging Operator Examples
Packaging Performance Details
Packaging Machine Details
Packaging Quality Dashboard
Overhead Scoreboard Display Example
From a Food ProcessingCompany
Machine Status
Current DowntimeInformation
Production rates
Waste/Quality Panel
Production Metrics
“Tip of the Day” Scroll
Food Processor Lunchroom Scoreboard
Food Processor ManagementDashboard
SPC Net Weight Dashboard
Environmental
Boilers
HVACAir Comp.Chillers Electric Power
Gas
Maintenance
Management
Asset
Management
Energy
Management
This place givesme a headache
LightingControl
Digital Dashboards
Real World Applications
Beverage Manufacturer
Global Electronics Manufacturer
Defense Contractor – Missile Manufacturer
Building Products Manufacturer
Food Processor
Metal Fabrication & Lawn Mower Manufacturer
Metalcraft—Industrial Lawn Mowers/Parts
Shop floor job tracking
Operator User Interface for labor/job tracking
Recording steps, actual vs. planned
Automatic Updates to ERP for actual by product, crew, …
800+ Users, multi-plant
Interfaces
SAP HR, PP, MM & IM modules
3rd Party Dynamic Nesting softwarePassing Work Order dataReceipt of transactional dataAutomatic Goods Movement (Issue) of material
3rd Party Label Printing software
Warranty Tracking database (internal)
Features
Real-time Inventory & Work Order/Operation updatesinto SAP
Time clock collection
Crew clocking management/collection
SAP database validationPP - Work order dataHR - Employee & Work Schedule master filesMM - Material master
Main Operator Menu
Operator Clock In
Secure scanning ofemployee badges for ALLtransactions
Time Clock functionality
Job On/Off
Work order data scanned fromshop packet
Reporting of good & scrap qtys
Request to print a travel ticket
Supervisor Functionality
Employee data displayed based on Supervisor/Employeerole assignment in SAP HR
Ability to review data transacted by each employeeMake adjustments to quantities reportedMake adjustments to transaction times
Audit tracking of changes
Traffic light feature indicating errors
Rounding rules based on employee Work Schedule inSAP HR
Entry of employee Absences
Employee Time Clock data & absences passed to SAPHR CATS
Mass employee approval of transactions into SAP HR, PP& IM
Labor Efficiency dashboard
Supervisor Panel
Supervisor Screens
Discrepanciesindicated byradio lights
Time &Attendancereview andAbsence entry
Labor Efficiency Dashboard
Multiple reportingselections
Date rangesBy WO, Shift, WorkCenter, Cost Center,Employee
Closure of Examples
Introduction to MII/Seeit Solutions
Real World MII ApplicationsEfficiency
MII OEEQuality
MII QualityUtilitiesShop Floor Labor Tracking
MII Labor TrackingMobile WorkerHAACP
Discussion and Questions
Experience with product-7+ years
Experience with MII across many diverse applications
SAP Authorized Services Partner
MII Field Enabled Training (FET) certification
Getting Started Process for MII
MII Readiness Survey
Pathfinder – Justify/Sell Your Project
MII Configured Solutions
Understand Shopfloor Information flow (PLC to ERP)
US Based development team
Why Choose SeeIT Solutions as Your MII Partner?
Seeit Solutions MI Applications?Partial listing of some of Manufacturing Intelligence (MI) application
templates and interfaces that Seeit has developed:
• mi•Performance Metrics™ - configurable performance metrics enabled by a Performance EventDatabase
• mi•Workforce™ - directional interface between Kronos Workforce Timekeeper & Activities to SAPPP/PP-PI, & HR
• mi•Mobile™ - use mobile devices to transact to and from SAP ERP and receive real-time reports
• mi•Touchscreen™ - a shop-floor application designed by the user with direct updates and interactionwith SAP ERP
• mi•Labor Tracker™ - an application that provides transactions to update your SAP HR and CATS
• mi•SPC Shopfloor™ - shop-floor SPC application presenting real-time Quality and Attribute datacollection & charting with updates to SAP QM and PP/PP-PI
• mi•Intelligent Historian Connect™ - interface data to SAP ERP from your Process Historian
• mi•Production Scheduling Board™ - a shop-floor scheduling updated from SAP planned ordersor APO
• mi•Scoreboards™ - an application designed to drive large overhead monitors presenting KPIs fromSAP or other plant based systems
Leveraging our 20 Years Experience integrating ERP to the Plant
Questions…
Contact Information
Kevin Bader
Partner
SeeITSolutions LLC
(262) 378-4699(847) 612-8497
www.seeitmii.com
TC
Brian Kuchinski
Sr. Program Manager
SeeITSolutions LLC
(847) 483-8703(847) 456-7534
www.seeitmii.com
TC
Data Collection from I/O to SAP ERP
1 3 5 7
2 4 6 8
9 11 1 3 15
10 12 1 4 16
Po werCo nn ect 201 6
1
100MLNK/ACT
FDXPOWER2 3 4 5 6 7 8 9 10 11 12 13 14 15 16