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SC UZINA MECANICA SC UZINA MECANICA ORĂŞTIE SA ORĂŞTIE SA Ductile iron pipe Ductile iron pipe s s Even water need us! Even water need us!

SC UZINA MECANICA ORĂŞTIE SA Ductile iron pipes Even water need us!

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Page 1: SC UZINA MECANICA ORĂŞTIE SA Ductile iron pipes Even water need us!

SC UZINA MECANICA SC UZINA MECANICA ORĂŞTIE SAORĂŞTIE SA

Ductile iron pipeDuctile iron pipessDuctile iron pipeDuctile iron pipess

Even water need us!Even water need us!

Page 2: SC UZINA MECANICA ORĂŞTIE SA Ductile iron pipes Even water need us!

Pipe foundryPipe foundryPipe foundryPipe foundry

Designed and build up to run as an independent production capacity

Total surface: 57.639 sqm

Build surface: 20.208 sqm

Concreted platform 6.381 sqm

Page 3: SC UZINA MECANICA ORĂŞTIE SA Ductile iron pipes Even water need us!

Quality insuranceQuality insuranceQuality insuranceQuality insurance

Pipes are produced in conformity with European and international standards: EN 545, ISO 2531 and DIN 28610

(Certificate nr. 20/March2004 – TUV Germany)

Pipes are produced in conformity with European and international standards: EN 545, ISO 2531 and DIN 28610

(Certificate nr. 20/March2004 – TUV Germany)

The Quality Management System worked out and implemented in conformity with ISO 9001-2001 requirements, is certified by TUV Germany, guaranteeing production and commercializing of products in total quality system.

(Certificate nr. 12 100 9817/February 2004)

The Quality Management System worked out and implemented in conformity with ISO 9001-2001 requirements, is certified by TUV Germany, guaranteeing production and commercializing of products in total quality system.

(Certificate nr. 12 100 9817/February 2004)

Page 4: SC UZINA MECANICA ORĂŞTIE SA Ductile iron pipes Even water need us!

MeltingMeltingMeltingMelting

Medium frequency induction furnaceMelting capacity: 8,4 tMelting time: 43 minTemperature: 1550ºCInstalled power: 7400 kWhFrequency: 250 HzCharging procedure: vibrating carriage – 9 to – programmable (Automat Siemens SPC Simatic S7)Producer: ABB (1 pc)

Low frequency induction furnaceMelting capacity: 12,5 to/furnaceMelting time: 3,5 h/furnaceTemperature: 1550ºCInstalled power: 2800 kWhFrequency: 50 HzCharging procedure: ladle 4 toProducer: Independenţa Sibiu (Ro) (2 pcs)

Page 5: SC UZINA MECANICA ORĂŞTIE SA Ductile iron pipes Even water need us!

Holding furnaceHolding furnaceHolding furnaceHolding furnace

Capacity: 65/85 tMax temperature: 1550ºCInstalled power: 800 kWhFrequency: 50 HzFurnace type: inductor with channelCharging ladles (10 to) Mg-treatment - Tundish system for 1 and 3 t ladles with pocketSeller: BBC (1 pcs)

Page 6: SC UZINA MECANICA ORĂŞTIE SA Ductile iron pipes Even water need us!

Core-shooting plantCore-shooting plantCore-shooting plantCore-shooting plant

CoreCore--shooting shooting machinemachine

(Producer: IMF Italy)

COLD-BOX process Cycle of core boxes:

3 min

CoreCore--shooting shooting machinemachine

(Producer: IMF Italy)

COLD-BOX process Cycle of core boxes:

3 min

DN (mm) 100 150 200 250 300 350 400 500 600 700

Theoretical capacity(pcs/h)

80 60 60 40 40 40 40 20 20 20

Working mode :manualautomatically – programmable Siemens SPC Simatic S5

Page 7: SC UZINA MECANICA ORĂŞTIE SA Ductile iron pipes Even water need us!

CastingCastingCastingCasting Centrifugal casting machinesCentrifugal casting machinesCentrifugal casting machinesCentrifugal casting machines

DN 350 – DN 700DN 100 – DN 300

DN (mm) 100 150 200 250 300 350 400 500 600 700

Theoretical capacity (pipes/h) 48 40 36 28 25 23 22 18 15 11

Electrical capacity use: 130 kWh Electrical capacity use: 150 kWh Recycled cooling water Recycled cooling water consumption: 80 mc/h consumption: 120 mc/h

Working mode: manual automatically – programmable Siemens SPC Simatic S5

Pipe length: 6 m + spigot length

(Producer: Bracker Germany)

Page 8: SC UZINA MECANICA ORĂŞTIE SA Ductile iron pipes Even water need us!

Annealing furnaceAnnealing furnaceAnnealing furnaceAnnealing furnace Furnace dimensions:

– Useful length 36 m– Breadth 7,3 m– Average height 2,25 m

Capacity ~ 22 t/h

Temperature (max) 1030ºC

Chain speed (max) 0,6m/min

Consumptions:– natural gas 800

Nm³/h– pressed air 100

m³/h

Refractory lining: Refractory concrete, refractory brick, ceramic fibber

Working mode: automatically – programmable Siemens SPC Simatic S5

(Producer: IOB Germany)

Page 9: SC UZINA MECANICA ORĂŞTIE SA Ductile iron pipes Even water need us!

Zinc coatingZinc coating machinemachine

Zinc coatingZinc coating machinemachine

Procedure: with Zn wire, by thermo pulverizing with electric arc Thickness of zinc layer: 25µm (min 130 g/sqm) Dust - exhaust plant: filter (Beth) – 280 sqm

Working mode: manual automatically – programmable Siemens SPC Simatic S5

Procedure: with Zn wire, by thermo pulverizing with electric arc Thickness of zinc layer: 25µm (min 130 g/sqm) Dust - exhaust plant: filter (Beth) – 280 sqm

Working mode: manual automatically – programmable Siemens SPC Simatic S5

Page 10: SC UZINA MECANICA ORĂŞTIE SA Ductile iron pipes Even water need us!

Pressure water stationPressure water stationPressure water stationPressure water station

Clamping force : 240 Mpa

Nominal diameter(mm)

Testing pressure for pipes (bari)

100 – 300 50

350 - 600 40

700 32

Page 11: SC UZINA MECANICA ORĂŞTIE SA Ductile iron pipes Even water need us!

Combined cut-of and Combined cut-of and chamfering machinechamfering machineCombined cut-of and Combined cut-of and chamfering machinechamfering machine

Cutting device:– 3 cutting heads disposed

at 120º

Cutting tool:– 3 milling tools with

cutting alloy tips

Extra equipment:– removal device for

transported of ring for folding tests

Page 12: SC UZINA MECANICA ORĂŞTIE SA Ductile iron pipes Even water need us!

Concrete lining plantConcrete lining plantConcrete lining plantConcrete lining plant Procedure: low speed Concrete: obtaining in

Eirich mixer Concrete transfer system:

mechanical snake - pump Lining: by lance with

stinger beam Consistence of concrete –

insured by a mechanical pipe rotation and vibration unit

Maturing chamber:-Dimensions: 22x8x2,8 m-Temperature: max 110ºC-Humidity: max 90%-Curing capacity: 15 to/h

Maturing chamber:-Dimensions: 22x8x2,8 m-Temperature: max 110ºC-Humidity: max 90%-Curing capacity: 15 to/h

Working mode: manualautomatically – programmable Siemens SPC Simatic S5

Page 13: SC UZINA MECANICA ORĂŞTIE SA Ductile iron pipes Even water need us!

Bitumen coatingBitumen coating plantplant

Bitumen coatingBitumen coating plantplant

Procedure:- spraying with AIRLES system

Layer thickness: min 70µm

Used material: Inertol BS 10

Curing chamber:- Dimensions: 25 x 8 x 2,8 m- Temperature: max 70ºC- Curing time: 35 min/pipe

Curing chamber:- Dimensions: 25 x 8 x 2,8 m- Temperature: max 70ºC- Curing time: 35 min/pipe

Working mode:manualautomatically – programmable Siemens SPC Simatic S5

Page 14: SC UZINA MECANICA ORĂŞTIE SA Ductile iron pipes Even water need us!

Spectrometer

Spectrometer

Spectrometer

Spectrometer

Base: iron Analytical program for:

Iron – 17 elements+base (C, Si, Mn, P, S, Cr, Mo, Ni, Al, Cu, Ti, V, Mg, Pb, Se, Ce, Te, Fe)

Steel – 16 elements+base

(C, Si, Mn, P, S, Cr, Mo, Ni, Al, Cu, Ti, V, Pb, Se, Ce, Te, Fe)

Base: iron Analytical program for:

Iron – 17 elements+base (C, Si, Mn, P, S, Cr, Mo, Ni, Al, Cu, Ti, V, Mg, Pb, Se, Ce, Te, Fe)

Steel – 16 elements+base

(C, Si, Mn, P, S, Cr, Mo, Ni, Al, Cu, Ti, V, Pb, Se, Ce, Te, Fe)

SPECTROLAB – LAVFA 18 A

Page 15: SC UZINA MECANICA ORĂŞTIE SA Ductile iron pipes Even water need us!

Mould repair Mould repair workshopworkshopMould repair Mould repair workshopworkshop

Pressure 6,5 bar Mould revolution: 4-28 rev/min

(depending DN)

Hammering time: about 2-10 hours (depending DN)

Length of phonic chamber: 8 m Working regime:

automatically – programmable Siemens SPC Simatic S5

Pneumatically hammering machinePneumatically hammering machine

Other equipments: Straightening plate Welding equipment Grinding machine Transfer system Lathe - crane 6,3 to

- lateral motopiler “LINDE”

Other equipments: Straightening plate Welding equipment Grinding machine Transfer system Lathe - crane 6,3 to

- lateral motopiler “LINDE”

Page 16: SC UZINA MECANICA ORĂŞTIE SA Ductile iron pipes Even water need us!

Overhead cranes

Overhead cranes

Casting zone, treatment and bitumen coating zone:

crane 16/5tx22m with weighting (20 to) – 1 pc

crane 12,5tx22m – 1 pc crane 8tx22m – 1 pc

Processing, concrete lining, fittings, compressors, thermal point: beam crane 3,2 to – 5 pcs

Mould workshop: crane 6,3tx16m – 1 pc

Storage and delivery: gantry crane 12 to – 1 pc

External charging: crane 5tx22m with electromagnet - 2 pcs

Internal charging crane 8tx16m with electromagnet and weighting system (10 to) – 1 pc crane 12,5tx16m with electromagnet and weighting system (10 to) – 1 pc crane 5tx9m with weighting – 1 pc

Melting zone: crane 12/5tx22m with weighting system (20 to) – 1 pc crane 16/5tx22m – 1 pc

Page 17: SC UZINA MECANICA ORĂŞTIE SA Ductile iron pipes Even water need us!

Electro compressorsElectro compressorsElectro compressorsElectro compressors

Type “Kaeser” - air capacity: 35,7 m³/min - pressure: max 8,5 bar - variable

capacity: 20-25 m³/min - pressure: max 8,5 bar

Type “Atlas Copco”- air capacity: 24,6 m³/min- pressure: max 10 bar

Type “Kaeser” - air capacity: 35,7 m³/min - pressure: max 8,5 bar - variable

capacity: 20-25 m³/min - pressure: max 8,5 bar

Type “Atlas Copco”- air capacity: 24,6 m³/min- pressure: max 10 bar

3 pcs

1 pcs

2 pcs

(with screw)

Page 18: SC UZINA MECANICA ORĂŞTIE SA Ductile iron pipes Even water need us!

MotopilerMotopilerMotopilerMotopilerCasting: Frontal fork piler with hydraulic

rotation system and weighting device - 8 to

- 2 pcs

Store and delivery Frontal fork piler - 16 to

- 1 pc

Mould transport Lateral fork piler - 6 to

- 1 pc

LINDE

Page 19: SC UZINA MECANICA ORĂŞTIE SA Ductile iron pipes Even water need us!

Dust exhaustersDust exhaustersDust exhaustersDust exhausters

Melting plant Filter: type Fabri Pulse;

393 sqm; with spark separator. Zinc coating plant Filter: type Beth;

280 sqm; with cyclone. Processing plant Filter: type Fabri Pulse;

320 sqm.

Page 20: SC UZINA MECANICA ORĂŞTIE SA Ductile iron pipes Even water need us!

This ranks among Europe’s latest generation factories in this field.This ranks among Europe’s latest generation factories in this field.

Page 21: SC UZINA MECANICA ORĂŞTIE SA Ductile iron pipes Even water need us!

The high degree of attractiveness of our offer is also provided by the location of the above mentioned achievement, namely Orastie town which has a distinct economic potential in the area and is located in the south-west of Transylvania, on the Muresului river Valley, in the pan European corridor No. 4..The access into the town is made through two principal national and European ways of communication: road E 68 (DN 7) and railway – line 200, main line 2.

The environment, in which business is developing in Orastie, offers different possibilities to investors to develop businesses.

The cultural, historical and touristy background of Orastie and its surrounding district is a real advantage which under the current and future conditions will constitute the starting point for a successful and safe business.

Page 22: SC UZINA MECANICA ORĂŞTIE SA Ductile iron pipes Even water need us!

We consider that this is a very good opportunity to invite, at this moment, those who are interested in it and we refer,

of course, to the business people, to participate together with us to the success of the

privatization process.

We consider that this is a very good opportunity to invite, at this moment, those who are interested in it and we refer,

of course, to the business people, to participate together with us to the success of the

privatization process.