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Amended & Restated Power Purchase Agreement Privileged & Confidential
Page1of2
SCHEDULE 1
MINIMUM FUNCTIONAL SPECIFICATIONS
The Complex consists of 4 Kaplan bulb turbine generator units (each referred to as a “Unit”)
with installed plant capacity of 84MW measured at generator terminals.
The Site is located at the tail end of the Bong Canal, about 8 km downstream of Mangla Dam,
near the New Bong Escape about 120 km south east of Islamabad, the Capital of Pakistan. The
climate of the Project area is characterized by four distinct seasons, winter from mid-November
to February, spring during March and April, summer from May to mid-September and autumn
from mid-September to mid-November.
Average annual rainfall at Jhelum and Mangla based on records of more than thirty (30) years is
852 mm and 850 mm respectively; most of the annual rainfall (above 60%) occurs during the
monsoon season (July-September) while the dry period is October and November.
A minimum earthquake design factor of 0.2 g for ground motion acceleration will be utilized for
structural and geo-technical design of the plant buildings and various components of the Project
structures; the design wind speed will be 160 km/hr.
The powerhouse site will generally be at an elevation of 254.5 m (835 feet) with respect to
Survey of Pakistan Datum (SPD). Access to the Site will be provided by the existing metal road
from Dina-Mangla via Bong Canal road.
The turbines and generators are housed within water-tight bulb-units which are placed in the
water passage. The powerhouse contains electrical, control and balance of plant equipment while
transformers are placed outside at the transformer deck of the powerhouse. The other plant,
buildings and structures include headrace channel, concrete lined where required, intake
structure, stop logs for intake, , draft tube stop logs, tailrace channel, 132 kV GIS located at
Power Station structure consisting of breaker and a half arrangement, Interconnection and
Transmission Facility, stores, offices and staff colony.
The Complex will use water from the Bong Canal, excluding the water allocated for the Upper
Jhelum Canal up to its maximum capacity of 354 m3/s (12,500 cusecs), drawn from the inlet in
the Bong Pond and passed through the powerhouse water passage into the headrace channel
creating a gross head of approximately 9.82 m (32.22 feet) with a plant flow rate of 1012 m3/s
(35,733 cusecs).
Each Unit shall be designed to operate independently and together with other Units in the
Complex in parallel over a wide range of operating conditions within the Technical Limits.
The Complex shall be capable of operation within a voltage range of ± 10 % on the 11 kV
system and 132 kV system.
The generators shall be synchronous, air-cooled, bulb-type, directly coupled to the bulb turbines.
Amended & Restated Power Purchase Agreement Privileged & Confidential
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Pressurized air shall be circulated axially through the bulb for cooling the windings.
The rating of each generator will be as follows
Nominal capacity 26.25 MVA
Speed 100 rpm
Power factor 0.8 lagging ; 0.9 leading
Frequency as per NTDC Grid Code
2005
Voltage 11 kV
Insulation Class F
Short circuit ratio > 1.0
Each generator shall be connected to a transformer on a Unit basis located outside the power
station and a total of 4 transformers will be provided for the Complex plus one spare transformer.
Each three-phase transformer shall be provided with the following ratings:
Nominal capacity 26.4/28.0 MVA
Cooling ONAN/ONAF
Frequency 50 Hz
Voltage ratio 13.2/1
Winding connection YNd11
Maximum winding temperature rise 65 C
Tap changer type Off Load
Single phase XLPE cables (3× 500mm²) will be used for making connections between generator
terminals, generator voltage switchgear and low voltage winding of generator step–up
transformers.
Interconnection with the Power Purchaser’s system will be via an in – out arrangement with both
circuits of an existing 132 kV double circuit Mangla–Kharian line. An outdoor 132 kV GIS
having double bus and breaker and a half arrangement will be used. Breakers will be SF6 type.
High-voltage connections between each main transformer and GIS shall be made with GIS Busbars.
A common control room shall be provided to monitor and control the Complex and the operation
of the New Bong Escape. The plant control systems will include a data acquisition system, auto
and manual controls, protection for turbines, generators, transformers, switchyard equipment and
lines, displays, annunciations, alarms and metering system based on the latest state – of – the –art
technology will be provided. The control system shall be capable of providing discharge values
computed from power and water levels, headrace level, tailrace level, load vs discharge curves,
total volume of water passed through turbines, conditions before and after tripping, sequence of
events and temperatures.
All permanent material, plant, equipment and machinery incorporated in the construction of the
Complex shall be new and unused.
Amended & Restated Power Purchase Agreement Privileged & Confidential
Page 1 of 2
SCHEDULE 2
TECHNICAL LIMITS
1. Design Limits
1.1 Unit Starts
The length of notice required by the Company to start-up the Complex and synchronize
to the Power Purchaser Grid System will be fifteen (15) minutes for normal operating
conditions. The length of notice required to start–up the Complex, including oil systems,
and synchronize to the Power Purchaser’s Grid System will be thirty (30) minutes in the
event that the turbine shutdown has involved shutdown of the turbine oil systems.
1.2 Complex Loading
(a) The Complex load ramping rate is the steady rate at which the load can be raised.
The maximum load ramping rate should not be more than 50% per minute.
(b) Complex load percentages in this Schedule refer to the load at the generator
terminals as a percentage of gross capacity.
(c) The Complex can withstand a full load rejection and remain in a safe operating
condition and the Complex auxiliaries shall be kept in operating conditions
continuously. Further, the Complex shall be re-synchronized within fifteen
minutes provided that the reason for the load rejection has been removed.
(d) The Complex minimum continuous loading shall be 7.35 MW.
1.3 Complex Load Rejection and Maintenance of Headrace Water Level
(a) The Complex shall be operated in a manner to ensure that the water level of New
Bong pond shall be maintained at 254.45 m ± 0.061 m (834.8 feet ± 0.2 feet)
under normal load acceptance or Unit shut down conditions.
(b) Sudden load rejection of the Complex and the resulting surge shall be
accommodated through the turbines designed for such contingency, sluicing of
water through the power station and New Bong Escape duly synchronized with
the water flow and Complex operations or other arrangement for quick water
disposal.
1.4 Frequency, Power Factor, Voltage Limits and Droop Settings
(a) The Complex shall operate at 100% load with a power factor in the range 0.8
lagging to 0.9 leading; which range shall not be exceeded.
Amended & Restated Power Purchase Agreement Privileged & Confidential
Page 2 of 2
(b) The Complex shall operate within the range ± 10 % on the 132 kV high voltage
system which range shall not be exceeded.
(c) The Complex shall operate within the frequency range as per NTDC Grid Code
2005 which range shall not be exceeded.
(d) The Complex shall be subject to tripping if frequency and/or voltage fluctuations
outside the ranges stated in 1.4(b) and 1.4 (c) occur.
(e) The Unit governor droop is adjustable in the range 0 % to 10 %.
(f) The automatic voltage regulator setting is adjustable in the range of ±10 % to
accommodate the fluctuations in rated voltage.
1.5 General
The Company shall advise the Power Purchaser of any temporary operating constraints
and limits which may, from time to time, apply to the Complex, including the minimum
and maximum operating range for each turbine generating unit based on water
availability of between 64.73 m3/s (2285.62 cusecs) and 253 m
3/s ( 8933.43cusecs).
2. Design Maintenance Limits
(a) Each unit will have Scheduled Outage hours in each Agreement Year as provided
in Schedule 11. Scheduled Outages include the Maintenance Outages of 145
hours for each Unit in each Agreement Year.
(b) Scheduled Outages continue on a one year cycle which must be maintained.
Major scheduled maintenance may be required during the Term and shall be
carried out, at the option of the Company, at any time after the 6th
year of
operations. Such major maintenance shall require 480 additional hours for each
Unit.
(c) The scheduling of maintenance inspections will be compatible with regulatory
requirements. All regulatory inspections shall be carried out during Scheduled
Outages. Subject to regulatory requirements, the timing of Scheduled Outages
shall be within a range 9 months to 15 months from the start of the previous
Scheduled Outage.
(d) Scheduled annual maintenance shall be carried out in the Maintenance Months to
minimize the impact on the Complex energy generation.
3. Prudent Utility Practice
Notwithstanding anything to the contrary, the Company shall operate and maintain the
Complex in accordance with Prudent Utility Practices.