Scheme & Syllabus Based on AICTE Flexible Curricula (B

IPS Academy, Institute of Engineering & Science

(A UGC Autonomous Institute, Affiliated to RGPV, Bhopal)

Scheme & Syllabus Based on AICTE Flexible Curricula (B. Tech)

Chemical Engineering Department

Semester V (Third Year)

S. No. Course Code Course Title Hrs./ week Credits

L T P

1 PCC-CH501 Mass Transfer-II 3 1 2 4

2 PCC-CH502 Computational Methods in Chemical

Engineering 3 1 2 4

3 PCC-CH503 Chemical Reaction Engineering-I 3 1 2 4

4 PEC-CH501 Professional Elective-I 3 1 0 4

5 OEC-CH501 Professional Open Elective-I 3 1 0 4

6 PCC-CH504 Simulation Lab-I 0 0 4 2

8 PROJ-CH501 Seminar-I 0 0 2 1

Total 15 05 12 23

Total academic engagement and credits 32 23

Professional Elective-I Professional Open Elective-I

1 Chemical Technology Entrepreneurship

2 Food Technology Principles of Management & Managerial Economics

3 Process Piping Design Intellectual Property Right

4 -- Digital Marketing& Search Engine Optimization

1

Course Code Semester Course Title Load Credit

PCC-CH501 V Mass Transfer-II 3L:1T:2P (06 hrs) Credits:04

Prerequisite(s): Chemical Process Calculation, Mass transfer-I

Course Objective: The objective of this subject is to introduce the undergraduate students

with the most important separation equipments in the process industry, and provide proper

understanding of unit operations. At the end of study the student will come to know basic

operations of cooling towers, dryer, as well as design of a adsorber and calculations involved

in liquid-liquid extraction and solid liquid extraction.

Course content:

Module 1: 9 hrs

Adsorption: Physical and chemical adsorption, adsorbents, adsorption equilibrium and

isotherms. Heat of adsorption, batch and continuous adsorption, Single-stage, multi-stage

cross-current and multi-stage counter current operations, equipments for adsorption such as

fluidized bed, moving bed & fixed bed, concept of adsorption wave, break through curves,

pressure swing adsorption.

Module 2: 7 hrs

Humidification and Dehumidification: Humidification : General Theory, psychometric

chart, fundamental concepts in humidification & dehumidification, wet bulb temperature,

adiabatic saturation temperature, measurement of humidification, calculation of

humidification operation, cooling towers and related equipments.

Module 3: 7 hrs

Drying: Equilibrium mechanism of drying, theory of drying, various types of moisture in

drying, drying rate curve, time of drying, batch and continuous drying, drying equipments

such as tray dryers, rotary dryers, drum dryers, spray and tunnel dryers, fluidized bed dryers,

etc.

Module 4: 10 hrs

Leaching and Crystallization: Solid-Liquid extraction(Leaching) fundamentals, Solvent

selection, equilibrium relationship, single stage, multistage concurrent and counter current

operation, equipments for solid–liquid extraction, their design procedure and selection

criteria.

Crystallization: Theory of crystallization, saturation, supersaturation, nucleation and crystal

growth, various types of equipment for crystallization, their operational and design

characteristics.

Module 5: 9 hrs

Liquid –Liquid extraction: Fundamentals, Selection of Solvent , ternary liquid–liquid

equilibrium, tie line data, plait point, extraction equipments such as mixer settler, packed &

spray column, stage-wise contact: single stage, multistage concurrent and counter current

operation for immiscible and partially miscible systems.

2

Course Outcomes:

After completion of this course, the students are able to:

CO1: Knowledge about adsorption theory, types of adsorption. Calculation of single and

multistage adsorption problem.

CO2: Describe the concept of humidification and dehumidification. Design of cooling tower

& related equipments.

CO3: Explain theory of drying for batch and continuous drying. Apply the concept of drying

to calculate time of drying and moisture content.

CO4: Define principle of leaching and crystallization. Calculate the no. of stages for Co-

current and counter current system.

CO5: Evaluate the number of stages by Ponchon –Savarit method & Mc-Cabe-Thiele

method. Design of extraction column.

Text/Reference Book:

1. McCabe W.L., Smith J.C. and Harriott P. (2017) Unit Operations of Chemical

Engineering”, 7th Ed., McGraw Hill.

2. Coulson J. Richardson M., (2013) Chemical Engineering (5th Edition) Vol 2;

Oxford:Butterworth Heinmann.

3. Treybal R.E., (1981) Mass Transfer Operation (3rd Edition), New York: Mc. Graw Hill

4. Sherwood, T.K., Pigford R.L. and Wilke, C.R.,(1975) Mass Transfer;New York: Mc.

Graw Hill.

5. Dutta. B.K., (2007) Principles of Mass Transfer and Separation Processes (1st Edition),

Delhi:PHI Learning.

List of Experiment (Pl. expand it):

1. To study the rate dissolution of a rotating cylinder and then to calculate the mass transfer

coefficient.

2. Study of Adsorption in a packed bed for a Solid liquid system, plotting the breakthrough

curve of adsorption for a given system

3. To study the performance of forced draft water-cooling tower.

4. To study the drying characteristics of a wet granular material using natural and forced

circulation in tray dryer.

5. Studies on solid-liquid extraction column.

6. To study the yield of crystals of a saturated solution using open tank type agitated batch

crystallizer.

7. To study the yield of crystals of a saturated solution using Swenson walker crystallizer.

8. To draw the tie lines and plot equilibrium curve for given ternary system.

9. Liquid- Liquid extraction in a packed column for co-current and counter current flow of

binary systems.

10. To Study on Liquid-Liquid extraction on a spray Extraction Column.

Note: Each student should perform at least eight experiments from the above list.

3


PCC-CH502 V Computation Methods in

Chemical Engineering 3L:1T:2P (06 hrs) Credits:04

Prerequisite(s): Mathematics-III

Course Objective

The objective of subject to understand the applications of computational techniques for

chemical engineering calculations numerical techniques in chemical engineering calculations.

Module 1: 8 hrs

Treatment of engineering data: Graphical representation. Empirical equations, Interpolation,

Newton’s formula, Lagrange’s Interpolation formula, extrapolation, Integration, Graphical

Integration, and Graphical Construction of Integral curves, Numerical Integration.

Module 2: 9 hrs

Interpretation of Engineering Data: Significant figure, Classification of Measurements,

Propagation of Errors, Variation and Distribution of Random Errors, Properties of Variance,

Confidence limits for small samples.

Module 3: 7 hrs

Ordinary Differential Equations: Formulation, Application of Law of Conservation of Mass–

Mixing in flow process. Classification of ordinary Differential Equations and its applications

to common Chemical Engineering problem.

Module 4: 9 hrs

Numerical Solutions of Ordinary Different Equations: Linear Second– order Equations with

variable coefficients, Numerical solution by Runge Kutta Method, Euler’s Method. Its

application to higher–order equations

Module 5: 8 hrs

Formulation of partial Different Equations: Finite difference, linear finite difference

equations, non-linear difference equations, Optimization, types of methods, its application

relating to chemical processes.


1. Mickley HS, Sherwood and Reed; Applied Mathematics in Chemical Engineering; TMH

pub.

2. Jenson & Jeffrey’s; Mathematical Methods In Chemical Engineering; Mc Graw Hill

3. Luyben WL; Process modeling, simulation and control for chemical engineer; Mc Graw

Hill

4. Mark E. Davis.: Numerical methods and modeling for chemical engineers, Dover

Publication

4

Course Outcomes:


CO1: Ability to solve numerical integration, Newton’s formula, Lagrange’s interpolation

formula &extrapolation.

CO2: Ability to discuss about interpreted engineering data, propagation of error, properties of

variance.

CO3: Ability to formulate ordinary differential equation, classification and its application to

chemical

engineering problems.

CO4: Ability to solve ordinary differential equation by Runge-Kutta method.

CO5: Ability to formulate partial differential equation, finite difference.

List of Experiment (Pl. expands it):

1. Data representation and treatment by Graphical methods, Pressure- Volume-Temperature

and concentration relationships for gases and their mixtures.

2. Integrated methods of data processing. Integral functions and their graphical

representation.

3. Estimation of properties from empirical correlations (Nokay)

4. Estimation of critical properties from group contribution method.

5. Redlich-Kwong equation of state and other Virial equations to estimate thermodynamic

properties like compressibility factor, molar volume and P-V-T relationships.

6. To study the effect of liquid viscosity and dissolved gases on pump efficiency,

reciprocating pump performance.

7. Measurement errors their propagation and minimization of random errors. Selection of

confidence limits.

8. Mass balance problems using continuity equation applied to a dynamic system. Formation

of differential equations (component balance) and their solution & examples – CSTR and

flow through pipes.

9. Numerical Solutions of batch reactor problems. Euler Algorithm

10. Runge-Kutta algorithm and its application in chemical Engineering. Implicit and explicit

calculations. Problems related to effect design, optimum liquid concentration.

11. Transient flow of fluid unsteady temperature and varying concentration problems and use

of partial differential equation to solve them.

5


PCC-CH503 V

Chemical Reaction

Engineering-I 3L:1T:2P (06 hrs) Credits:04

Prerequisite Course: Chemical Process Calculations

Course Objective: To provide the comprehensive knowledge of reaction engineering and

chemical Reactors.

Module 1: 8 hrs

Introduction: Definition of reaction rates, variables affecting reaction rates, classification of

reactions, order, molecularity. The Reaction Rate Constant, concept of kinetics, Concentration

dependent term of a rate equation, temperature dependent term of a rate equation.

Module 2: 9 hrs

Introduction to Reactor Design: Ideal reactors for single reaction: Ideal batch reactor,

steady state Mixed Flow Reactor, steady state PFR, Holding time and space time for flow

systems. Design for single reactions: Size comparison, multiple reactor systems; recycle

Reactor, auto catalytic reactions.

Module 3: 6 hrs

Interpretation of Batch Reactor Data: Differential Method of Rate Analysis, Integral

Method, variable volume batch reactor, temperature and reaction rate.

Module 4: 7 hrs

Design for Multiple Reactions: Parallel and series reactions, selectivity and yield factors,

reactor choice for multiple reactions, Non Isothermal Reactor Design, optimum temperature

progression.

Module 5: 10 hrs

Non-ideal Flow: Residence time distribution of fluids, General characteristics, Measurement

of RTD, RTD in ideal reactor, Tanks-in-series model, Dispersion model, Conversion using

RTD data for first order reactions.

Course Outcomes:


CO1: Ability to define the classification of reaction, reaction rate and order of reaction.

CO2: Ability to know classification of reactors and to design isothermal and non-isothermal

batch, CSTR, PFR reactors.

CO3: Ability to interpret integral and differential method of kinetic analysis.

CO4: Ability to describe multiple reactions in batch, CSTR, PFR reactors.

CO5: Ability to evaluate RTD characteristics, dispersion model, tank and series model.

6


1. Levenspiel, O.,“Chemical Reaction Engineering” ,3rd ed.,Wiley & Sons, Singapore, 1999.

2. Fogler, H. S., “Elements of Chemical Reaction Engineering,” 3rd ed., Prentice Hall

of India, 2003.

3. Smith, J. M., “Chemical Engineering Kinetics”, 3rd ed. McGraw Hill, 1981.

4. Richardson, J.F., and Peacock D.G., “Coulson and Richardson’s Chemical

5. Engineering,” vol. 3, 3rd ed., Asian Books Pvt. Ltd., New Delhi, 1998.

List of Experiment

1 Determine the rate constant and order of reaction between ethyl acetate per sodium

hydroxide.

2 To study temperature dependency of rate constant, evaluation of activation energy and

verification of Arrhenius law.

3 To study a homogeneous reaction in a semi-batch reactor under isothermal conditions.

4 Study of non catalytic homogeneous saponification reaction in CSTR.

5 To study a non-catalytic homogeneous reaction in a plug flow reactor.

6 To study the residence time distribution behavior of a back mix reactor.

7 To study the RTD behavior of a tubular reactor.

8 To study the RTD behavior of a packed bed reactor.

9 To study the behavior of a continuous flow reactor system-three reactor in series.

10 To study the kinetics of thermal decomposition of calcium carbonate.

11 To study a homogeneous catalytic reaction in a batch reactor under adiabatic conditions.

12 Study of non catalytic saponification reaction in a tubular flow reactor.

7


PEC-CH504(1) V Chemical Technology 3L:1T:0P (04 hrs) Credits:04

Prerequisite Course: Engineering Chemistry

Course Objective: To Study of organic and inorganic process industries involving process

technology, raw material availability, production pattern, Engg. Problems involving material

of construction, Environment pollution, waste utilization and disposal, energy consumption

and conservation Equation.

Module 1: 9 hrs

Industrial gases: Nitrogen, Oxygen, Hydrogen, Helium and Argon, Cement industry. Sulphur

Industries: Sulphur dioxide, Sulphuric acid, Oleum. Nitrogen Industries: Ammonia, Nitric

acid, Ammonium sulphate, Ammonium nitrate, Urea, Calcium ammonium nitrate.

Module 2: 8 hrs

Chlor-alkali Industries: caustic soda, chlorine, hydrochloric acid and potassium salts.

Phosphorus Industries: Phosphorus, Phosphoric acid, Phosphatic fertilizers.

Mixed Fertilizers: SSP, TSP, and DAP.

Module 3: 7 hrs

Alcohol industries: formation of alcohol, alcohol derivatives like acetic acid, acetic

anhydride, vinyl acetate and ethylene glycol.

Module 4: 8 hrs

Pulp and Paper: Types of raw material for pulping, Various pulping methods, Recovery of

chemicals from black liquor, Manufacture of paper, Quality improvement of paper. Soaps

and Detergents: Types of soaps, Soap manufacture, recovery and purification.

Module 5: 8 hrs

Petroleum based products: phenol, methanol, ethylene, propylene, aromatic benzene, toluene,

xylene, acrylo-nitrite, styrene and butadiene. Synthetic fibers: rayon, polyester, polyamides,

acrylics, cellulose and acetate. Concept of bio-refineries.

Course Outcome

CO1: Ability to understand about various industrial gases

CO2: Ablity to understand general overview about chlor-alkali Industries

CO3: Ablity to understand general overview about alcohol industries.

CO4: Ablity to understand general overview about pulp and paper:

CO5: Ability to describe the processing petroleum based products.


1. Dryden’s Outline of Chemical Technology for the 21st Century, Third Edn.

2. Shreve’s Chemical Process Industry, Fifth Edn.

8


PEC-CH504(2) V Food Technology 3L:1T:0P (04 hrs) Credits:04

Prerequisite Course:

Course objective: Acquire the knowledge about evolution of food processing technology,

food chemistry, principal of food processing and its packaging. Quality assurance and waste

management in food industry.

Module 1: 6 hrs

Chemistry of Carbohydrates: Nomenclature, Classification and Structure of carbohydrates.

Functional properties of carbohydrate in food. Chemistry of Lipids : Definition and

classification, Chemistry of Proteins: classification, structure and chemistry of amino acids,

peptides and proteins. Sources and distribution of proteins isolation,Chemistry of fatty acids

and glycerides, Chemistry of processing of fats and oils.

Module 2: 8 hrs

Food Chemistry: Growth of microorganisms, Nutritional requirements of microorganisms,

Methods of isolation and characterization of microorganisms, Effect of temperature on

growth of microorganisms, Control of microorganisms by high and low temperature,

Bacteriological analysis of food and water.

Module 3: 10 hrs

Principles of Food Processing (Unit operations in food processing, Heat & Mass Transfer in

food technology) & Food Preservation Techniques (Cooking, Blanching, Pasteurization and

Sterilization. Thermal Processing of Foods: Thermal conductivity of foods. Rate of heat

penetration. Calculation of process time. Unit operations in canning. Irradiation–Effect of

irradiation on food. Preservation by ionizing radiations, ultrasonic)

Module 4: 9 hrs

Food Quality-Analysis & Assurance (Food Laws such as FSSAI, Agmark, ISO, BIS, and

Codex alimentaris. Packaging of Food Products (Principles of packaging, Types and function

of packaging, materials. Filling and sealing of containers like metallic, glass and plastic

containers. Flexible packaging laminated packaging and retortable pouches. Testing of

packaging materials, computation of shelf life and requirement for packaging)

Module 5: 8 hrs

Management of Food Industry waste, waste utilization & disposal in food industry. Aerobic

treatment of wastewater. Biomethanation. By product recovery and value addition to the food

industry waste

Course Outcome:

CO1: Ability to understand chemistry of Carbohydrates, lipids and proteins.

CO2: Ablity to describe growth and controlling of microorganisms.

9

CO3: Ablity to understand the principles of food processing.

CO4: Ablity to analyze the food quality standards.

CO5: Ability to understand the managing and utilization of food industry wastes.

CO5: Ability to understand the managing and utilization of food industry wastes.


1. Food Processing Technology – Principles and Practice by Dr. P. Fellow. Published

jointly by Ellis Horwood Limited, Chichester, England and VCH

VerlagsgesellschaftmbH, Weinheim Federal Republic of Germany.

2. Fundamental of Food Engineering by Charm SE. AVI Publishing Company Inc.

Westport, Connecticur, USA.

3. Food Chemistry : L H Meyer, Van Nostrand Reinhold Co New York 1960

4. Food Microbiology by W C Frazier, Tata McGraw Hill Pub.Co.Ltd., New Delhi

10


PEC-CH504(3) V Process Piping Design 3L:1T:0P (04 hrs) Credits:04

Prerequisite Course: Fluid mechanics.

Course Objective: The aim of this subject is to expose the students to understand the basic

piping design and its application to chemical engineering.

Course Content-

Module 1: 10 hrs

IS & BS codes for pipes used in chemical process industries and utilities. Selection of

various piping materials such as Ferrous, non-ferrous and non-metallic. Pipes of circular and

non-circular cross section-velocity distribution, average velocity and volumetric rate of flow.

Flow through curved pipes (Variable cross sections). Pressure drop for flow of Newtonian

fluids through pipes. Resistance to flow and pressure drop. Effect of Reynolds and apparent

Reynolds number. Recommended design methods.

Module 2: 8 hrs

Flow through Process pipes, Shear stress, Shear rates behavior, apparent viscosity and its

shear dependence, Power law index, Yield stress in fluids. Recommended design methods.

Time dependant behavior, Mechanical analogues, and velocity pressure relationships for

fluid, line. Recommended design methods.

Module 3: 7 hrs

Flow of gas-liquid, liquid- liquid, gas-solid and liquid-solid mixtures in pipes, flow pattern,

holdup, pressure gradients and empirical overall correlations, bubble flow pattern, slug flow

pattern, annular mist flow pattern Recommended design methods.

Module 4: 8 hrs

Flow of gas-liquid, liquid- liquid, gas-solid and liquid-solid mixtures in pipes, flow pattern,

holdup, pressure gradients and empirical overall correlations, bubble flow pattern, slug flow

pattern, annular mist flow pattern, Lockhart Martinelli relations, Flow pattern regimes.

Recommended design methods, Case studies.

Module 5: 7 hrs

Functions of valves and their selection, valve materials and, material of construction for the

following type: Gate, globe, Needle, piston, Butterflies, plug. Diaphragm, pinch, foot and

float valves, Application of various valves and their operational characteristics relevant to

piping engineering.

Course Outcomes

CO1: Ability to familiarize with piping codes, standard and Newtonian fluid flow through

pipes.

CO2: Ability to understand the behavior of Non Newtonian fluid flow through process pipes

CO3: Ability to understand Pipe line Design and Power Losses in vertical Flow.

11

CO4: Ability to understand Pipe Line Design and Power Losses in Horizontal Flow.

CO5: Ability to analyze the application of various valves and their operational characteristics

relevant to piping engineering.


1. Govier, G.W. an Aziz K.- The Flow of Complex Mistrues in Pipe- Krieger Publication,

Florida, 1982.

2. McKetta. John .J ,Piping Design Hand Bood, Marcel Drekker

3. Mohinder L Nayyar, Piping Hand Book, McGraw Hill Book Co.

4. Rip Weaver , Process Piping Design Vol. 1, Gulf Publishing Co.

5. Coulson JM and Richardson J.F. – CHEMICAL ENGINEERING – Vol I, VI Edition,

Butterwoth Heinemann, British Library, Publication, Oxford, 1999.

12


OEC-CH506 V Simulation Lab- I L:T:4P (04 hrs) Credits:02

Simulation Study of Various Chemical Process with the help of Software: AFT Fathom,

13


PROJ-CH507 V Seminar-I L:T:2P (04 hrs) Credits:01

Before the end of semester, each student will have to deliver a seminar on a subject mutually

decided by candidate and his/her guide. The student should select the topic for his/her

seminar other than project work. The seminar topic should be latest and ahead of the scope of

curriculum. The student, as a part of the term work, should submit the write-up of the seminar

topic in duplicate, typed on A4 size sheet in a prescribed format and bound at the end of

semester. The performance of the student will be evaluated on the basis of the contents, the

presentation and discussion during the delivery of semester.

14

Semester VI (Third Year)

S. No. Course Code Course Title Hrs./ week Credits

L T P

1 PCC-CH601 Chemical Reaction Engineering-II 3 1 0 4

2 PCC-CH602 Chemical Process Control 3 1 2 4

3 PCC-CH603 Process Equipment Design-I 3 1 0 4

4 PEC-CH601 Professional Elective-II 3 1 2 4

5 OEC-CH601 Professional Open Elective-II 3 1 0 4

6 PCC-CH604 Simulation Lab-II 0 0 4 2

Internship (90 hours internship to be completed

during V or VI semester and its evaluation to be

added in seventh semester)

0

Total 15 05 08 22

Total academic engagement and credits 28 22

Professional Elective-II Professional Open Elective-II

1 Chemical Process Modeling & Simulation Foreign Language: German/French

2 Biochemical Engineering Business Communication

3 Environment Pollution and Control Stress Management

4 -- Soft Skill and Interpersonal Communication

15

Prerequisite Course: Chemical Reaction Engineering-I

Course Objective: To provide the knowledge of Heterogeneous Catalysis & Reactor Design.

Module 1: 7 hrs

Heterogeneous processes: Classification of catalysts, Preparation of catalysts, Promoters and

Inhibitors, poisoning, General mechanism of catalytic reactions, kinetics of catalyst

deactivation.

Module 2: 8 hrs

Global reaction rate, External transport processes and their effects on heterogeneous

reactions, Effect of external resistance on selectivity, effectiveness factors, Effect of intra-

phase transport, Thiele Modulus.

Module 3: 9 hrs

Design of Heterogeneous catalytic reactors: fixed bad reactor, Fluidized bed reactors, Gas

liquid reaction on solid catalysts in slurry reactor.

Module 4: 8 hrs

Models for fluid - solid non-catalytic reactions, controlling mechanisms, Diffusion through

gas film controls. Diffusion through ash layer controls.

Module 5: 7 hrs

Gas-liquid reactions and liquid-liquid reaction, Rate equation based on film theory, Rate

equation for mass transfer and reaction.

Course Outcome:

CO1: Ability to understand mechanism of catalytic reactions.

CO2: Ability to understand External Diffusion and Internal diffusion in porous catalyst.

CO3: Ability to design catalytic reactor, Slurry Reactors, Trickle bed reactors fixed bed and

fluidized bed reactors.

CO4: Ability to develop model for fluid solid non catalytic reactions.

CO5: Ability to understand Gas-Liquid Reactions and Liquid- Liquid Reaction based on film

theory.


1. Fogler, H. S., “Elements of Chemical Reaction Engineering,” 3rd ed., Prentice-Hall

of India, Delhi, 2003.

2. Levenspiel, O., “Chemical Reaction Engineering,” 3rd ed., John Wiley, 1999.

3. Smith, J. M., “Chemical Engineering Kinetics,” 3rd ed., McGraw-Hill, 1981.

4. Carberry, J. J., “Catalytic Reaction Engineering,” McGraw-Hill, 1976.

5. Levenspiel, O., “The Chemical Reactor Omnibook,” OSU Bookstores, Corvallis

Oregon, 1996.


PCC-CH601 VI

Chemical Reaction

Engineering-II 3L:1T:0P(04 hrs) Credits:04

16


PCC-CH602 VI Chemical Process Control 3L:1T:0P (04 hrs) Credits:04

Prerequisite Course: Mathematics-II

Course Objective

The objective this course enables the students to know about control methods and make the

students knowledgeable in various types of measuring instruments used in chemical process

industries.

Module 1: 7 hrs

Construction and characteristics of final control elements such as Proportional, Integral, PD,

PID controllers, pneumatic control valve, principles and construction of pneumatic and

electronic controllers.

Module 2: 7 hrs

Process instrumentation diagrams and symbols, process instrumentation for process

equipments such as Distillation column Absorption column, Heat Exchanger, Reactors,

Evaporators, fluid storage vessels.

Module 3: 8 hrs

Laplace Transform, Linear open loop system, first order system and their transient response.

Dynamic response of a pure capacitive process, Transportation lag, Dynamic response of a

first order lag system, Block diagram reduction.

Module 4: 9 hrs

Second order system and their transient response. Interacting and non-interacting system.

Linear closed loop system, block diagram of closed loop transfer function, controllers,

transient response of closed loop system, Inverse response.

Module 5: 9 hrs

Stability concept, Routh stability criterion, relative stability, Hurwitz stability criterion,

Nyquist’s stability criterion. Root locus technique, introduction to frequency response, Bode

diagram, Bode stability criterion, gain and phase margins, Ziegler Nichols controller setting,

Cascade control system.

Course Outcomes:

CO1: Ability to understand the behavior of PID controller.

CO2: Ability to determine the step response for interacting and non interacting system.

CO3: Ability to understand the characteristic of control valve.

CO4: Ability to calibrating curve for thermocouple.

CO5: Ability to understand the stability of the process.

17


1. Coughnower & Koppel – Process System Analysis and Control- McGraw Hill, New York.

2. D. P. Eckman – Automatics Process Control – McGraw Hill, New York.

3. Peter Harriot – Process Control – McGraw Hill, New York. 4. J. J. Nagrath & M. Gopal;

Control System Engineering.

List of Experiment (Pl. expand it):

1. To study the characteristics of control valves (linear, quick opening, etc)

2. To study the dynamics of liquid level systems of non-interacting and interacting types.

3. To study the response of mercury in glass thermometer with and without a thermowell.

4. To study the characteristics of an electronic PID controller.

5. To study the characteristics of a current to pneumatic converter.

6. To study the effectiveness of computer control of a distillation column.

7. To study the effectiveness of a computer control of a heat exchanger.

8. To study to effectiveness of a computer control of a chemical reactor

9. To study to dynamics of a pressure tanks.

10. To calibrate an air purged liquid level indicator.

Note: Each student should perform at least eight experiments out of the above list

18


PCC-CH603 VI

Process Equipment

Design-I 3L:1T:0P (04 hrs) Credits:04

Prerequisite Course: Engineering Mechanics

Course Objective

The objective of this course is to acquire basic understanding of design parameter, complete

knowledge of design procedures for commonly used process equipment and their attachments

(e.g. internal and external pressure vessels, tall vessels, high pressure vessels, supports etc.),

and different types of equipment testing methods.

Module 1: 8 hrs

Mechanics of materials- Stress- Strain relationships of elastic materials subjected to tensile,

compressive and shear forces, Elastic and plastic deformation, General design considerations;

Design of shell, bottom plates, self supported, and column supported roofs, wind girder,

nozzles and other accessories.

Module 2: 9 hrs

Unfired pressure vessel- Pressure vessel codes, classification of pressure vessels, Design of

cylindrical and spherical shells under internal and external pressures; Selection and design of

flat plate, tor-spherical, ellipsoidal, and conical closures, compensations of openings. High

pressure Vessels: Stress analysis of thick walled cylindrical shell.

Module 3: 11 hrs

Tall vertical & horizontal vessels-Pressure, dead weight, wind, earthquake and eccentric

loads and induced stresses; combined stresses, Shell design of skirt supported vessels. Vessel

supports; Design of skirt, lug, and saddle supports.

Module 4: 9 hrs

Bolted Flanges- Types of Flanges, and selection, Gaskets, Design of non- standard flanges,

specifications of standard flanges. Fabrication of Equipment; major fabrication steps;

welding, non-destructive tests of welded joints, inspection and testing, vessel lining, materials

used in fabrication of some selected chemical industries.

Course outcome-

CO1: Ability to understand basic concepts of equipment design

CO2: Ability to understand design of cylindrical and spherical shells under internal and

external pressures.

CO3: To provide knowledge about design of tall vertical & horizontal vessels.

CO4: To provide knowledge about design of flanges.

19


1. Brownell, N.E and Young, H.E; Process Equipment Design; John Wiley

2. Bhattacharya, B.C; Introduction of Chemical Equipment Design; CBS Publishers, Delhi.

3. Perry RH; Hand book of Chemical Engg; Mc Graw Hill Pub

4. I.S.: 2825-1969 – Code For Unfired Pressure Vessels.

5. Joshi, M.V.; Process Equipment Design.

6. ASME Boilers and Pressure Vessel codes.

20


PEC-CH604(1) VI Chemical Process

Modeling & Simulation 3L:0T:2P (05hrs) Credits:04

Prerequisite: Chemical reaction engineering, mass transfer operation, heat transfer,

thermodynamics.

Course Objective: To study Modeling and simulation of the chemical processes.

Module 1: 8 hrs

Introduction to modeling, systematic approach to model building, conservation equations,

constitutive equations, classification of models. Conservation principles, Advantages,

limitations and application of simulation.

Module 2: 10 hrs

Non-Reacting Liquid Systems: equation of continuity, application of the model equations,

component mass balances, model behavior: steady state behavior, un-steady state behavior,

Reacting Liquid Systems: Development of steady state and dynamic lumped and distributed

parameter models based on first principles, Development of model of CSTR, Batch reactor,

parallel and series reaction, pseudo first-order reactions, reversible reactions, consecutive

reaction.

Module 3: 8 hrs

Treatment of experimental data: Introduction, criteria for Best Fit, Best Slope-I, Best, Slope-

II, Best straight line, fitting a quadratic, simulation examples of gravity fluid flow, Monte-

Carlo simulation

Module 4: 7 hrs

Development of model of Heat transfer equipment, Batch and continuous Distillation

sequential, simultaneous modular and equation oriented approaches, partitioning and tearing.

Module 5: 7 hrs

Computer programming of various iterative convergence methods such as Newton-Raphson,

False position, Wegstein, Muller methods.

Course Outcomes:

CO1: Evaluate chemical engineering problems & basic concepts of model equations.

CO2: Ability to get knowledge about model development for Non-reacting and reacting

Liquid systems.

CO3: Analyze the experimental data using Best Fit, Best Slope method.

CO4: Application of dynamic modeling of simple processes, modular and equation oriented

approaches, tearing of algorithm.

CO5: Study and apply various iterative convergence methods.

21

List of Experiments:

1. Process dynamics experiments like flow of incompressible fluids at a variable flow rate.

2. Dynamics of a tank draining through an orifice in the bottom. Differential equation

formulation and verification with the experimental data.

3. Mass balance in a tank filling at certain rate and emptying at another rate. Rectangular and

wedge-shaped tank and incompressible fluid.

4. Modeling a batch reactor-verification of 151 and 2nd order rate kinetics.

5. Counter current double pipe heat exchanger modeling-data analysis by iterative methods.

6. Simulation of a distillation column-binary systems, equi-molal overflow, constant relative,

volatility.

7. Input-Output response study in non-ideal flow reactors.

8. Simulation of a perfectly mixed reactor with heat transfer. Derivation of a mathematical

model and solving for study state heat transfer.

Text/ Reference Book:

1. Russell TWF; Introduction to Chemical Engineering Analysis -John Wiley & Sons

2. Luyben W.L; Process Modeling, Simulation And Control For Chemical Engineers; TMH

3. Jana ; Chemical process modeling and computer simulation; PHI Learning.

22


PEC-CH604(2) VI Biochemical Engineering 3L:1T:P 0(04 hrs) Credits:04

Prerequisite(s): Chemical Reaction Engineering, Physical Chemistry, Mass transfer

operations

Module 1: 7 hrs

Introduction to Microbilogy and Bio-Chemical Engineering: Role of chemical engineers

in biotechnology, Aspects of microbiology, cell theory structure of microbial cells,

classification of microorganism, Essential chemicals of life lipids, Sugars and

Polysaccharides, RNA and DNA, Amino acids and proteins.

Module 2: 9 hrs

Metabolism and Energetic: Assimilatory and dissimilatory process, metabolic mechanism

of the cells; Biochemical Kinetics: Simple enzyme kinetics with one or two substrates,

Mechanism of Enzyme action, inhibition and regulation, modulation of enzymatic activity,

enzyme reactions in heterogeneous systems, immobilization of enzyme.

Module 3: 6 hrs

Microbial growth: Kinetics of microbial growth, Growth cycle, phases for Batch

cultivation, mathematical modeling of batch growth, products synthesis Kinetics, overall

kinetics and thermal death kinetics of cells and spores.

Module 4: 9 hrs

Unit Operations in Biochemical Process: Agitation and aeration, gas liquid mass transfer,

determination of oxygen transfer rates, determination of Kga and KLa scaling of mass

transfer equipment, heat balance and heat transfer correlation for biochemical systems,

sterilization, filtration and drying.

Module 5: 9 hrs

Design and Analysis of Bio-Reactors: Classification and characterization of different

bioreactors, batch and continuous reactors, tubular, CSTR and tower reactors, aerobic and

anaerobic fermentation-process, design and operation of typical aerobic and anaerobic

fermentation processes, manufacture of microbial products e.g. antibiotics alcohol/ wine etc;

use of whole cells for industrial processes.

Course Outcomes:


CO1: Understand fundamental concept of biochemical engineering, cell theory structure of

microbial cell, essential chemicals of life-lipids, sugars, proteins etc.

CO2: Derive expression for biochemical kinetics, enzyme reactions in heterogeneous system

CO3: Understand growth cycle, phases for batch cultivation and develop mathematical model

of batch growth.

CO4: Understand and analyze unit operations in biochemical process

CO5: Design and analyze bioreactors, fermentation process

23


1. J. E. Bailey and D. F. Ollis, Biochemical Engineering Fundamentals, McGraw Hill

3. Shuler, Kargi; Bioprocess Engineering basic concepts.; PHI Learning

4. Inamdar S.T , Biochemical Engineering – Principles and Concepts.A

5. Rao ; Introduction to Biochemical Engineering; TMH

24


PEC-CH604(3) VI Environmental pollution

and control 3L:1T:P 0(04 hrs) Credits:04

Module 1: 7 hrs

Environmental Pollution: Concept of pollution, causes of environmental pollution,

Environmental problems due to pollution, concept of Development, Major conflicts of

Development and Environment, Mining and Environment.

Module 2: 8 hrs

Air Pollution: Sources and effect of air pollution, classification of air pollutants, emission

standard of air pollution. Meteorological condition influencing air pollution, Chemical

inversion, principle, working principle of control equipment for particulate emission and

gaseous pollutants like cyclone separator, gravity settling chamber, multi-tray settling

chamber, bag filter, scrubber, E.S.P.

Module 3: 9 hrs

Water Pollution: Sources and effect of water pollution, water born diseases, classification of

water pollutants, physical, chemical and bacteriological analysis of water; pollution laws and

limits, effluent standards;, working principle of waste water and industrial effluent treatment

plants (physiochemical and biological)

Module 4: 9 hrs

Advance Waste water treatment: Advanced oxidation process; photolysis and

photocatalysis, sonolysis, electrochemical oxidation technologies, Fenton-based processes

and ozone-based processes: Membrane Technology; Principles of Membrane processes;

Types and uses of membranes; Recent development in membranes; Types and uses of

modules; Washing procedures, Membrane bioreactors; Pervaporation and its applications;

Reverse Osmosis, Ultrafiltration and Microfiltration and their applications; Dialysis and

Electrodialysis and their applications; Others.

Module 5: 7 hrs

Pollution due to solid waste and Noise : Sources and effects of solid waste and Nature of

domestic, municipal, agricultural, industrial, Hospital, Nuclear Wastes; collection, treatment

and disposal of solids waste; waste recovery system, solid waste management; Sources and

effects of noise pollution noise pollution, noise measurement and control; noise mitigation

measures.

Course Outcomes

CO1: Ability to understand the concept of pollution and their effect on human, plants and

animals.

CO2: Knowledge about source and effect of air pollution and their solutions.

CO3: Understanding about source and effect of water pollution and their solutions.

CO4: Ability to design modern technique for waste water treatment.

25

CO5:Ability to understand solid waste and noise pollution.


1. Rao C S; Environmental Pollution Control Engineering; New Age India Ltd.

2. Mahajan S P; Pollution Control in Process Industries

3. Canter Lary; Environmental Impact Assessment; TMG

4. Keily; Environmental Engineering; TMG

5. Miller GT Jr; Environmental sciences-working with earth; Cegage Pub.

26


OEC-CH606 VI Simulation Lab- II L:T:4P (04 hrs) Credits:02

Simulation Study of Various Chemical Process with the help of Software : ChemCAD

Documents

Scheme & Syllabus Based on AICTE Flexible Curricula (B